Pin Cylinders. Series CJP2/CJP. 2 auto switches can even be mounted on a cylinder with ø4 bore size (5 mm stroke). One-touch fitting can be connected.

Transcription

1 Pin ylinders eries JP/JP auto switches can even be mounted on a cylinder with ø ( mm stroke). uto switch One-touch fitting can be connected. (Panel mount type) ø One-touch fitting, miniature fitting, and speed controller can be connected. J JP J M G M Double acting /eries JP ø One-touch fitting ingle acting /eries JP M D- Individual Technical data

2 mall and Light Double acting /eries JP ull length: hortened by to. mm Mass: Reduced by to % New aluminum body is light mass compared with the conventional JP series. (ompared with the basic model JP cylinder without auto switch) Dimensions ( + stroke ( + stroke) + stroke ( + stroke). + stroke (. + stroke). + stroke (. + stroke) ): Dimension for built-in magnet type Unit: mm... Mass troke (DJP-D) Unit: g ingle acting /eries JP Panel mount type (JP-) cale :% cale :% mbedded type (JP-) Dimensions st.... st... st.. Unit: mm.. Mass troke... Unit: g Variation eries ction tandard stroke Note ) Double,, () asic ingle acting,,,,, lange acting, JP oot JP ingle,,,,,,, levis pring rod,,,,,,, Trunnion return Note ) stroke of is available with a standard product only. Note ) of ø is available with basic mounting only. Note ) eries Related Products ction tandard stroke,,,,,,,, Panel mount type, mbedded type Refer to est Pneumatics No.. ø peed ontroller eries ø Miniature ittings eries M ø One-touch ittings eries KJ ø Polyurethane Tubing eries TU

3 Pin ylinder: Double cting, ingle Rod eries JP ø, ø, ø, ø tandard uilt-in magnet ymbol L D T ith auto switch (uilt-in magnet) asic lange oot levis Trunnion JP DJP tandard uilt-in magnet of mm is available with basic mounting only. bracket is shipped together (but not assembled). mm mm mm mm ow to Order D D M Rod end thread Nil ith thread ithout thread Nil pcs. pc. uto switch Nil ithout auto switch or the applicable auto switch model, refer to the below table. Made to Order (Refer to page.) Number of auto switches J JP J M G M M ylinder standard stroke ø ø ø, ø,,, () Note),,,,,,,,,,, Note) stroke of is available with a standard product only. Double acting uilt-in Magnet ylinder Model If a built-in magnet cylinder without an auto switch is required, there is no need to enter the symbol for the auto switch. (xample) DJP- pplicable uto witches / or detailed auto switch specifications, refer to page through to. Type olid state switch Reed switch pecial function Diagnostic indication (-color) lectrical entry Indicator light iring (Output) Grommet Yes -wire (NPN) -wire (PNP) -wire -wire (NPN) -wire (PNP) -wire V Grommet Yes -wire (NPN equiv.) No -wire V Load voltage V, V V V, V V V V V, V Lead wire length symbols:. m Nil (xample) MN m M MNM m L MNL m Z MNZ uto switches marked with are made to order specification. or details about auto switches with pre-wired connector, refer to pages to. uto switches are shipped together, (but not assembled). D V V or less uto switch model lectrical entry direction Perpendicular MNV MPV MV MNV MPV MV V V V In-line MN MP M MN MP M Lead wire length (m). (Nil) (M) (L) (Z) Pre-wired connector The D- (V) switch is not attachable to ø. pplicable load I circuit I circuit I circuit I circuit Relay, PL Relay, PL D- Individual Technical data

4 eries JP pecifications JI ymbol Double acting, ingle rod ction Maximum operating pressure Minimum operating pressure Proof pressure mbient and fluid temperature ø ø ø, ø Double acting, ingle rod. MPa. MPa. MPa. MPa MPa ithout auto switch: to ith auto switch: to (No freezing) Lubrication Not required (Non-lube) +. troke length tolerance Rod end style ith thread/ithout thread Piston speed to mm/s ushion Rubber bumper Note) asic, lange, oot, levis, Trunnion Note) of ø is available with basic mounting only. The piston speed for a of ø is to mm/s. tandard quipment ccessory tandard troke Made to Order (or details, refer to pages to and.) ccessory nut ( pc.) asic lange oot levis Trunnion Option Rod end nut ( pcs.) Trunnion (with (with pin) thread) troke,,, Note),,,,,,,,,,,,,,,,,, stroke of mm is standard type only. racket Part No. ymbol X X X X X pecifications hange of rod end style eat resistant cylinder ( ) old resistant cylinder luororubber seals Interchangeability of clevis and trunnion types Description uto switch ingle knuckle joint Double knuckle joint (with pin) D- (V), D-M (V), D-M (V) I-P Y-P I-P Y-P I-P Y-P racket lange P- oot P-L Trunnion P-T (with pin) P- P-L P-T P- P-L P-T Theoretical Output Mass (N) (g) Operating direction Operating pressure (MPa)... troke IN OUT IN OUT IN OUT asic mass IN OUT OUT IN racket mass lange oot levis Trunnion (with pin) dditional mass for built-in magnet

5 Pin ylinder: Double cting, ingle Rod eries JP llowable Kinetic nergy aution hen driving an inertial load, operate a cylinder with kinetic energy within the allowable value. The range in the chart below that is delineated by bold solid lines indicates the relation between load mass and maximum driving speeds. Piston speed (m/s) llowable kinetic energy (J). x -. to.. x -. x -. x - J JP. J ø M ø G Load mass (kg). ø ø M M. Maximum speed (mm/s) llowable Lateral Load trictly observe the limiting range of lateral load on a piston rod. (Refer to the below graph.) If this product is used beyond the limits, it may shorten the machine life or cause damage. llowable lateral load llowable lateral load (N). ø.. ø. ø ø troke D- Individual Technical data

6 eries JP onstruction JP JP i r u q w uilt-in magnet i e u q uilt-in magnet t y! o!!!!! o r!! w t!! JP, i e u q uilt-in magnet! o r!!! t w!! omponent Parts No. Description Material Note ody ead cover Piston rod Piston Retaining ring eal retainer nut umper Piston seal Rod seal Gasket Piston gasket Magnet Magnet retainer Replacement Parts: eal Kit Kit no. ontents JPD-P JPD-P JPD-P ø, ø, ø ø ø ø, ø ø ø ø, ø, ø ø, ø, ø ø luminum alloy rass luminum alloy tainless steel tainless steel rass luminum alloy Tool steel pecial steel rass teel Urethane rubber NR NR tainless steel + NR NR NR rass luminum alloy et of nos. above!,!,!. eal kit includes a grease pack ( g). Order with the following part number when only the grease pack is needed. Grease pack part number: GR-- (g) ard anodized lectroless nickel plated hromated hromated Phosphate coating Nickel plated lectroless nickel plated Nickel plated hromated

7 Pin ylinder: Double cting, ingle Rod eries JP Dimensions: asic (ø) tandard: JP + troke. + troke.. nut idth across flats idth across flats.. x M x. ø. ø J JP J M M x. M x. ithout rod end thread G M M uilt-in magnet: DJP + troke. + troke... nut idth across flats x M x.. idth across flats ø. ø M x. M x. ithout rod end thread D- Individual Technical data

8 eries JP Dimensions: asic (ø to ø) tandard: JP to Z + troke + troke ' G G nut ' x P idth across flats ' idth across flats ød ød- J NN ithout rod end thread ymbol '.. D.. '... G.. G.. J M x. M x. M x. NN M x. M x. M x. P M x. M x. M x... Z.. uilt-in magnet: DJP to Z + troke + troke ' G G nut ' x P idth across flats ' idth across flats ød ød- J NN ithout rod end thread ymbol '.. D.. '... G.. G.. J M x. M x. M x. NN M x. M x. M x. P M x. M x. M x... Z..

9 Pin ylinder: Double cting, ingle Rod eries JP racket Dimensions lange: (D)JP to Y x ø X Z lange T lange ymbol... T..... X Y Z Other dimensions are the same as basic mounting. J JP J oot: (D)JPL to Y X L L LX x øl oot oot ymbol X. Y.. L... L LT... L.. Other dimensions are the same as basic mounting. LX LZ M G M M LZ LT levis: (D)JPD to Q ZZ + troke + troke G Z + troke ød with flange bushing (None for ø) K levis ymbol D K. G. ymbol Z ZZ ithout uilt-in ithout uilt-in ithout uilt-in magnet magnet magnet magnet magnet magnet... Q... Trunnion: (D)JPT to Rotation angle ZZ + troke T x øy U Trunnion Pin hole dia. ød -type retaining ring X dimensions of trunnion bracket Trunnion ymbol D K. T. U... Q T X Y... Z Q.. Z + troke T... ithout magnet Z uilt-in magnet Z ithout magnet. ZZ uilt-in magnet. K pplicable bore ø ø ø Provided as guidelines. The values are varied depending on the condition. D- Individual Technical data

10 eries JP ccessory racket Dimensions ingle knuckle joint Double knuckle joint ønd hole xis d I-P I-P I-P pplicable. L L.. M x. M x. M x. ND Material: Rolled steel NX R R.. U Knuckle pin and retaining ring are included. Y-P Y-P Y-P pplicable. L.. L L.. M x. M x. M x. NDd ND Material: Rolled steel NX R R.. U Knuckle pin Trunnion pin IY-P IY-P IY-P pplicable D d L.. d... l... Material: tainless steel m t Retaining ring.. lip -type. -type. -type T-P T-P T-P pplicable D d L... d... l... Material: tainless steel m t Retaining ring.. lip -type. -type. -type Included Included nut Rod end cap lat type: J- ød NP- NP- NP- NP- pplicable d M x. M x. M x. M x. Material: rass..... Round type: J-R L N RR ød L N NTJ- NTP- NTP- NTP- pplicable d M x. M x. M x. M x..... Material: Iron..... lat type J- J- J- J- Round type J-R J-R J-R J-R pplicable Material: Polyacetal D L N RR M x. M x. M x. M x.

11 Pin ylinder: Double cting, ingle Rod eries JP uto witch Proper Position (Detection at troke nd) and Its eight D- (V), D-M (V), D-M V J JP J pplicable uto witches: D-, D- V ø ø ø ø (hen detecting at extended stroke end position) (hen detecting at extended stroke end position) st st (hen detecting at retracted stroke end position) st st st st st st pplicable uto witches: D-M, D-M V, D-M, D-M V ø ø ø ø (hen detecting at retracted stroke end position) st st st st st st Note) Only adjust the setting position after confirming the auto switch is properly activated. st st..... M G M M : asic, lange, oot uto switch model ø ø ø ø D-M D-M.. D-M V D-M V.. D- D- D- V D-. : levis, Trunnion uto switch model ø ø ø ø D-M D-M D-M V D-M V D- D- V (zero) denotes the switch does not protrude from the end surface. Note) djust the auto switch after confirming the operating conditions in the actual setting. D- Individual Technical data

12 eries JP Operating Range Minimum troke for uto witch uto switch model D- (V) D-M (V) D-M (V).. ince the operating range is provided as a guideline including hysteresis, it cannot be guaranteed (assuming approximately ±% dispersion). It may vary substantially depending on an ambient environment.. No. of auto switches mounted pplicable auto switch model D-M, D-M V D-M, D-M V D-, D- V and Moving uto witches atchmaker s screwdriver uto switch mounting screw uto switch q it an auto switch into the auto switch mounting groove to set it roughly to the mounting position for an auto switch. w fter reconfirming the detecting position, tighten the auto switch mounting screw to secure the auto switch. e Modification of the detecting position should be made in the condition of q. hen tightening an auto switch mounting screw, use a watchmaker s screwdriver with a handle of approximately to mm in diameter. (Use a tightening torque of approximately. to. N m.) Tightening torque for auto switch mounting screw (N m) uto switch model Tightening torque D- (V). to. D-M (V). to. D-M (V) efore handling auto switches, refer to pages to for uto witches Precautions. aution. If auto switch cylinders are used in parallel, keep the distance between cylinders in accordance with the below chart. pecific Product Precautions Pitch uto switch model D- (V) D-M (V) D-M (V) Use caution not to use them, getting closer than the specified pitch. Otherwise, it may cause auto switch to malfunction. pitch

13 eries JP pecific Product Precautions e sure to read before handling. Please consult with M for the use other than the specifications. aution nut maximum tightening torque and panel width q Do not apply more torque than the maximum torque range when mounting the cylinder or bracket. lso, do not attach a panel with a thickness beyond the specified range. ylinder ø ø ø ø Panel Thread M x M x M x M x Maximum tightening torque (N m).... dimension maximum value w Do not apply more tightening torque than the below specified range when attaching a load on the rod end, rod end cap, single or double knuckle joint. pplicable Load ø ø ø ø Rod end load mounting Rod end cap (flat type) Thread size M x. M x. M x. M x. Maximum tightening torque (N m).... Rod end cap (round type) J JP J M G M M Panel mounting Panel maximum thickness lange bracket Rod end cap (flat type) mounting Rod end cap (round type) mounting oot bracket ingle knuckle joint Double knuckle joint oot mounting lange mounting ingle knuckle joint mounting Double knuckle joint mounting Disassembly and Maintenance aution nap ring installation / removal. To replace seals or grease the cylinder during maintenance, use an appropriate pair of pliers (tool for installing a -type retaining ring for hole). fter re-installing the cylinder, make sure that the retaining ring is placed securely in the groove before supplying air.. To remove and install the retaining ring for the knuckle pin or the trunnion pin, use an appropriate pair of pliers (tool for installing a -type retaining ring for hole). In particular, use a pair of ultra-mini pliers, for removing and installing the retaining rings on the ø cylinder. Do not disassemble the JP cylinder. Do not loosen or remove the head cover. D- Individual Technical data

14 Pin ylinder: ingle cting, pring Return eries JP ø, ø, ø, ø short stroke miniature cylinder with a shorter overall length. The installation space can be significantly reduced because this cylinder can be recessed directly into a machine body or installed on a panel. Thus, the machine can be made more compact. Pin cylinder JP Panel mount type mbedded type ow to Order Rod end thread Nil Made to Order Refer to the table below. ith thread ithout thread mbedded type Panel mount type pecifications mm mm mm (ø to ø) only.) mm (ose nipple is not attached to embedded style.) ylinder standard stroke ø, ø, ø, ø,, ose nipple (pplicable to the mounting type panel mount type Nil ithout hose nipple or ø/ø. tubing or ø/ø tubing Refer to caution on piping on page. JI ymbol ingle acting, pring return ymbol X X Made to Order (ø to ø) (or details, refer to page,.) pecifications Pin cylinder with rod quenched luororubber seals Panel mount type ction Maximum operating pressure ø Minimum operating pressure ø ø, ø Proof pressure mbient and fluid temperature Lubrication Piston speed ushion troke length tolerance Rod end style ccessory (tandard equipment) tandard equipment Option hen rod end is threaded. ingle acting, pring return. MPa. MPa. MPa. MPa MPa to (No freezing) Not required (Non-lube) to mm/s None +. ith thread/ithout thread Panel mount type mbedded type nut () () nut () Gasket () () ose nipple (xcept ø) pplication xamples lamper jector Gripper topper mbedded type

15 Pin ylinder: ingle cting, pring Return eries JP tandard troke Mass Theoretical Output troke,,,,,,,, troke,,,,,,,, pring Reaction orce Retracted side.... ame spring force for each stroke. xtended side.... (N) onstruction (Not able to disassemble.) Model JP JP JP JP. (g) troke.. Mass of hose nipple ( g) for panel mounting is excluded. ose Nipple Dedicated for Panel Mount Type (ith fixed orifice) pplicable tubing or ø/ø. tubing or ø/ø tubing J-- J-- Operating direction OUT IN OUT IN OUT IN OUT IN (N) Operating pressure (MPa) Panel mount type mbedded type i e u q r w t y J JP J M G M M omponent Parts No. Description over Piston ollar Return spring Piston seal Gasket nut Dedicated Nut / Part No. Description nut Material rass tainless steel Oil-impregnated sintered alloy teel wire NR NR rass teel NP- NTJ- NP- NTP- ø ø, ø Note lectroless nickel plated rass + lectroless nickel plated ronze Zinc chromated pecial product (O-ring) embedded type only lectroless nickel plated Nickel plated NP- NTP- NP- NTP- nut pplicable NP- NP- NP- NP- d M x. M x. M x. M x. Material: rass.. Replacement Parts / Gasket Order no. ontents JP-G JP-G bove no. y JP-G JP-G Dedicated for the embedded type. or the plug mounting style ince gaskets ( pcs./set) do not include a grease pack ( g), order it separately. Grease pack part number: GR-- (g) pplicable NTJ- NTP- NTP- NTP- d M x. M x. M x. M x..... Material: teel..... D- Individual Technical data

16 eries JP llowable Kinetic nergy aution hen driving an inertial load, operate a cylinder with kinetic energy within the allowable value. The range in the chart below that is delineated by bold solid lines indicates the relation between load mass and maximum driving speeds. Piston speed (m/s). to. llowable kinetic energy (J). x - x - x - x -.. ø ø Load mass (kg). ø ø.. Maximum speed V (mm/s) llowable Lateral Load trictly observe the limiting range of lateral load on a piston rod. (Refer to the below graph.) If this product is used beyond the limits, it may shorten the machine life or cause damage. llowable lateral load (N) ø ø ø. ø troke T

17 Pin ylinder: ingle cting, pring Return eries JP Recommended ole Dimensions for mbedded Type hen embedded Machining dimensions for mounting JP R JP,, JP xhaust port R G ø xhaust port xhaust port Z NN. Dimensions: Panel Mount Type øq ø:. ø,: ithout rod end thread Refer to page. NN Z Dimensions: mbedded Type NN D M x. øg ø. øq M x. ir O-ring seal. ø. (ø.) øg ir K ose nipple Refer to page. dimensions of J--. ( ) denotes () the dimensions of J- -.. troke... øq D.... Note) and ø should be machined in a concentric manner. M x. M x. M x. M x. st st st G K NN R st st M x. M x. M x. M x G M x. M x. M x. M x. Z Q st st st st J JP J M G M M øgd R JP,, R xhaust port øq ø:. ø,: ithout rod end thread Z K Refer to page. NN Z K ø. øgd st st st G K M x. M x. M x. M x. NN R st st M x. M x. M x. M x Z Q st st st st D- Individual Technical data

18 eries JP pecific Product Precautions e sure to read before handling. Please consult with M for the use other than the specifications. aution Piping The following fittings are recommended for this cylinder connection. owever, there may be a case where the piston speed exceeds mm/sec. even with the recommended fittings for this cylinder. Use a speed controller in such cases. ylinder ø ø ø ø pplicable ø ø/. ø/ Please be aware that cylinder speed may slow down on the retracting side when using the above one-touch fittings and miniature fittings with a cylinder of ø. ose nipple J-- (or ø/ø. tubing) itting type One-touch fitting Miniature fitting One-touch fitting Miniature fitting Dedicated hose nipple (with fixed orifice) onnection thread M x. M x. J-- (or ø/ø tubing) Model KJ -M M-U- KJ -M M-U- J-- J-- aution Do not use it in such a way that a load could be applied to the piston rod during the retraction. The spring that is built into the cylinder provides only enough force to retract the piston rod. Thus, if a load is applied, the piston rod may not be able to retract to the end of the stroke. idth across flats Gasket Gasket idth across flats In addition to the above fittings and hose nipples, the below fittings can also be attached to the cylinder. hen using the below fittings be sure to provide a speed controller after adjusting it to mm/s or less. ylinder ø ø ø ø pplicable pplicable.. onnection thread itting type One-touch fitting Recommended peed ontroller lbow type meter-in onnection Model thread KJ -M M x. KJ -M KJ -M M x. KJ -M KJ -M Universal type meter-in In-line type meter-in ø ø. ø M M M -M- -M- -M- -M- -M- M M M -M- -M- -M- -M- -M ø M -M- -M- - or details about one-touch fittings, miniature fittings and speed controllers (applicable tubing O.D. ø only), refer to the catalog - ( edition or later). lso, for details about speed controllers (applicable tubing O.D. ø. to ø), refer to est Pneumatics No.. Refer to the ittings and Tubing Precautions (est Pneumatics No. ) for how to handle one-touch fittings.