Amphenol QWL Series Cylindrical Connectors Amphenol

Transcription

1 mphenol QW eries ylindrical onnectors mphenol

2 O O escription age escription... age mphenol eavy uty ylindrical onnectors QW eries... 2 QW the environmental connector... 3 QW how to order... 4, 5 QW wall mount receptacle... 6 QW cable connecting plug... 7 QW box mount receptacle... 8 QW jam nut receptacle (wall mount)... 9 QW thru bulkhead receptacle QW straight plug QW flange mount plug QW jam nut receptacle (box mount) QW insert arrangements selection guide QW alternate positioning QW contact insert arrangements QW special contact insert arrangements QW - accessories cabling information... 41, 42 mphenol erospace operates Quality ystems that are ertified to IO-9001 and by third party egistrars. QW - accessories cable sealing adapter (with clamp bars)... 43, 44 QW - accessories X cable sealing adapters QW - accessories cable sealing adapter (with woven strain relief) QW - accessories adapter, cable clamp QW - accessories adapter, cable clamp, sealing plugs QW - accessories protection caps... 57, 58 QW - accessories flange gasket, grip banding clamp QW crimp contacts QW solder contacts QW application tools (crimp type)...62 QW thermocouple contacts and arrangements Other eavy uty onnectors Offered by mphenol...70 ales Office isting or additional information concerning the mphenol QW eries ylindrical onnector, or if there are special application requirements, contact your local sales office or mphenol orporation mphenol erospace elaware ve. idney, ew York elephone: ax: (ost mphenol catalogs can be viewed, printed and down-loaded from the website) 1

3 mphenol eavy uty ylindrical onnectors QW eries wall mount receptacle cable connecting plug box mount receptacle thru bulkhead receptacle straight plug flange mount plug mphenol QW eries onnectors are tailor made for compact, heavy duty industrial use. he outstanding performance of this series makes it well suited for shipboard installations and ground support power distribution applications where physical strength and dependability are key requirements. he QW eries are a versatile, economical alternative to military qualified designs. quivalent shell sizes and insert arrangements offer compatibility with all standard cable types. I environmental connector requirements (see page 1) are used as a performance criteria base for this series to assure reliability under the most severe conditions. he design features of this connector series provide: xceptional ervice - high strength aluminum shells with lumilite 225* hard anodic finish and shock resistant resilient inserts. oolproof Operation - rugged double stub coupling threads, left hand accessory threads and simple single keyway mating. ersatility - both and custom insert patterns available for a wide variety of multiconductor cables. complete line of accessories is available for use with QW eries connectors, including cable sealing and clamp adapters, protective covers, flange gaskets and banding clamps. jam nut receptacle (wall mount) jam nut receptacle (box mount) * egistered trademark of luminum ompany of merica 2

4 QW the environmental connector I U IY for power distribution network and inputs to large equipment U OUIO dictated by the working environment, high strength aluminum shells with lumilite 225* hard anodic finish, shock resistant resilient inserts, gaskets or O rings at appropriate surfaces for perfect weather tight connections. IIIY OO-OO OIO with fast coupling, easily maintained double stub threads, left hand accessory threads and single keyway mating. IIY - both and custom insert patterns available to accommodate a wide variety of multi conductor cables. OIIO OIUIO IIO O U ive complete one hour temperature cycles of 55 to +125 I method 1003 test condition OIU I en complete 24 hour cycles of +25 to +65 temperature at 90% I--202 method 106 (able mounted connectors) to 98% humidity UIIY 500 complete mating/unmating cycles I Y (orrosion) U 48 hour exposure to atomized 5% saline solution at +35 I method 1001 IIO 10 to 55 z,.06 inch total excursion in 1 minute cycles for 6 hours I method to 2000 z, 10 peak amplitude sweep I I ine hammer blows from 1, 3 and 5 feet, three each in three axes I--202 method 207 on mounting panel UI U 20 hours immersion in hydraulic I IIO fluid and lubricating oil W IIO 4 hours immersion at 1 atmosphere pressure differential I * egistered trademark of luminum ompany of merica 3

5 QW how to order QW heavy duty cylindrical connectors are ordered by mphenol part number only. o illustrate the ordering procedure, part number is shown as follows: U ee code below: 1. ase umber refix - used to define contact type and finish. 10- older type contacts, silver plated (tandard) 75- rimp type contacts, silver plated 81- rimp type contacts, plated.0001 gold over silver 82- rimp type contacts for I cable, silver plated 83- rimp type contacts for I cable, plated.0001 gold over silver 85- rimp type contacts plated gold over silver 2. ase umber - QW eries eavy uty ylindrical onnector. 3. hell tyle - 0 designates wall mount receptacle 1 designates cable connecting plug 2 designates box mount receptacle 3 designates jam nut receptacle with rear accessory threads (wall mount) 4 designates thru bulkhead receptacle 6 designates straight plug 7 designates flange mount plug 9 designates jam nut receptacle (box mount) 4. hell ize/insert rrangement - mphenol QW connectors are available in equivalent shell sizes with all current insert arrangements as well as a large selection of special arrangements for power and signal circuits. elect the required insert arrangement number from those shown on pages ontact ype/lternate Insert otations - for pin, for socket. When an alternate position of the connector insert is required to prevent cross mating of connectors, a different letter (other than or ) is used. elect from the table below the mphenol letter which indicates both type of contact, and insert rotation desired. efer to page 17 for alternate insert rotations. W X Y Z I O O (normal) I O O W X Y Z O (normal) 4

6 QW how to order, cont. OI able ealing dapters - these are the basic connector accessories which provide moisture proofing and cable strain relief. election is made on the basis of accessory style, shell size and cable dimensions. o illustrate the ordering procedure, part number is shown as follows: U ee code below: 1. ccessory ase umber - refer to pages 41 through 52 for descriptions and dimensional data designates short barrel length with woven strain relief grip designates short barrel length without strain relief designates short barrel length with woven strain relief grip and attaching ring for protection cap with bead chain designates short barrel length with attaching ring for protection cap with bead chain designates short barrel length with attaching ring for protection cap with bead chain and clamp type strain relief bars designates long barrel length with woven strain relief and attaching ring for protection cap with bead chain 2. art umber represents connector shell size and range of cable diameters accommodated by the sealing adapter. efer to the page listed below to determine the part number required for the accessory style being used: ccessory eries age X able lamp XX-( ) and dapter XX onnectors which require weatherproofing on open wire cables are provided with a moisture seal by this cable clamp, a modification of the 3057 design. rubber grommet with holes for individual wires is used in place of the sleeve. s the assembly is tightened, the grommet is compressed around each wire, sealing out moisture. Order this clamp by the part number listed on page 53 to accommodate the connector being used. uffix the part number with the connector insert arrangement number. o attach the cable clamp to the left hand accessory threads of QW connectors, dapter XX is needed. inish is non-conductive lumilite. Order by adapter part number listed on page 53 to accommodate the connector shell size being used. or a moisture proof seal, unused grommet holes must be filled with the appropriate size sealing plug or sealing rod selected from the table on page 53. ealing plug or sealing rods must be ordered separately /1 able lamp and dapter XX - order this clamp by the 85049( ) part number listed on page 55 to accommodate the cable type being used. o attach the cable clamp to the left hand accessory threads of QW connectors, dapter XX is needed. Order by adapter part number listed on page 55 to accommodate the connector shell size being used. tandard finish on the clamp is olive drab, cadmium plate. dapter finish is non-conductive lumilite ( ) sleeve, to facilitate sealing on smaller diameter cables, must be ordered separately ( ) sleeves may be nested to accommodate smaller cable diameters. lug rotection aps ( ) designates plug cover with chain, lumilite 225 finish ( ) designates plug cover with chain and eyelet end, lumilite 225 finish Order these plug covers by the part number listed on page 57 for the appropriate connector shell size. eceptacle rotection aps ( ) designates receptacle cover with chain, lumilite 225 finish ( ) designates receptacle cover with chain and eyelet, lumilite 225 finish Order these receptacle covers by the part number listed on page 57 for the appropriate connector shell size. lange asket ( ) for operating temperature range 67 to ( ) for operating temperature range 0 to +257 Order by part number listed on page 59 for appropriate connector shell size rip anding lamp - order this stainless steel clamp by part number listed on page 59 to accommodate cable diameter being used. 5

7 QW XX wall mount receptacle Z W 4 O ll dimensions for reference only. art umber* hell ize hread lass 2 *or complete order number see page 4 in ull hread ± ±.005 ±.020 ia hread lass U U U U U U U U U W ±.010 Z ax 6

8 QW XX cable connecting plug hread Z W ll dimensions for reference only. art umber* hell ize hread (plated) lass 2 *or complete order number see page 4 ± ±.020 hread lass 2- W ± U U U U U U U U U U U U U U U U U Z ax 7

9 QW XX box mount receptacle W Z Y 4 O ll dimensions for reference only. art umber* hell ize *or complete order number see page 4 hread (lated) lass 2 in ull hread ±.005 ±.020 ia W Y ia ±.010 Z ax 8

10 QW XX jam nut receptacle (wall mount) Z W ll dimensions for reference only. hell ize ia ±.003 U ± , , , mounting dimensions U.125 ±.002 I. I U art umber* hell ize hread lass 2 *or complete order number see page 4. ±.010 hread lass 2 ex ±.010 anel hickness in ax ±.010 ±.015 ±.010 ±.010 hread lass U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U W ±.010 Z ax 9

11 QW XX thru bulkhead receptacle 4 O ll dimensions for reference only. art umber* hell ize *or complete order number see page 4 hread lass 2 in ull hread ef ax ulkhead hickness ± ±.005 ±.020 ia

12 QW XX straight plug Z Q ll dimensions for reference only. art umber* hell ize hread lass 2 *or complete order number see page 4 **pplicable olerance is ±.033 ***pplicable olerance is pplicable olerance is ±.026 pplicable olerance is ±.020 ia ±.030 ±.005 ±.010 Q ia ax hread (lated) lass U U U U U U U U U U U U U ** U ** U *** U U Z ax 11

13 QW XX flange mount plug Z 4 O ll dimensions for reference only. art umber* hell ize hread lass 2 *or complete order number see page 4 ±.005 ±.005 ±.020 ±.005 ±.020 hread Z ax 12

14 QW XX jam nut receptacle (box mount) Z ll dimensions for reference only. hell ize ia ±.003 U ± , , , mounting dimensions U.125 ±.002 I. I U art umber* hell ize hread lass 2 *or complete order number see page 4. ±.010 ±.005 hread lass 2 (lated) ex ±.016 anel hickness in ax U U U U U U U U U U ±.010 ±.010 ±.010 Z ax 13

15 QW insert arrangements - selection guide Insert ervice otal ontact ize rrangement ating ontacts Inst Inst Inst Inst /Inst Inst Inst /Inst Insert ervice otal ontact ize rrangement ating ontacts / Inst / Inst Inst Inst / / / / / / /

16 QW insert arrangements, cont. Insert ervice otal ontact ize rrangement ating ontacts / / / / Inst / / // / // ///Inst // Insert ervice otal ontact ize rrangement ating ontacts / / Inst./ /// / / / /

17 QW special insert arrangements Insert rrange ment ervice ating otal ontacts ontact ize 4/0 2/ oax** * * * / / 8 8* * i olt * Inst * * Inst Inst oax * * Y Inst Inst./ * oax oax oax Inst oax * rimp contacts accommodate wire the same size as the contact as well as wire of the next smaller, even size. rrangements identified with an asterisk (*) are exceptions. ee insert arrangement drawings on pages for application wire size. ** oaxial cable data can be found on insert arrangement drawings, pages or further information on coaxial contacts and cable see catalog onsult idney, Y for alternate rotations not covered on page Insert rrange ment ervice ating otal ontacts ontact ize 4/0 2/ oax** * * * oax oax oax * * oax / 35 35* * oax oax * * Inst U

18 QW alternate positioning o avoid cross-plugging problems in applications requiring the use of more than one connector of the same size and arrangement, alternate rotations are available as indicated in the accompanying charts. s shown in the diagram below, the front face of the pin insert is rotated within the shell in a clockwise direction from the normal shell key. he socket insert would be rotated counter-clockwise the same number of degrees in respect to the normal shell key. osition W osition X osition Y osition Z iew looking into front face of pin insert or rear of socket insert. he following insert arrangements have the same alternate insert rotations for W, X, Y and Z, which are: egrees W X Y Z U Insert egrees rrangement W X Y Z Insert egrees rrangement W X Y Z Insert egrees rrangement W X Y Z Y

19 QW contact arrangements front face of pin insert or rear face of socket insert illustrated Insert rrangement ervice ating Inst. umber of ontacts ontact ize otation of 14-2 Insert rrangement ervice ating Inst. Inst. Inst. umber of ontacts ontact ize otation of 14-7 Insert rrangement ervice ating umber of ontacts ontact ize Insert rrangement ervice ating umber of ontacts ontact ize O

20 QW contact arrangements front face of pin insert or rear face of socket insert illustrated I Insert rrangement ervice ating,,, = ; al. = Inst. umber of ontacts * 10 2 ontact ize Insert rrangement ervice ating Inst. umber of ontacts ontact ize Insert rrangement ervice ating umber of ontacts ** ontact ize I otation of otation of 18-1 Insert rrangement ervice ating Inst.,,, = ; al. = Inst. umber of ontacts ontact ize * = Iron; = onstantan **, = Iron;, = onstantan 19 O

21 20 front face of pin insert or rear face of socket insert illustrated QW contact arrangements Insert rrangement ervice ating umber of ontacts ontact ize Insert rrangement ervice ating,,, = ;,,, = Inst. = ; al. = Inst. umber of ontacts ontact ize Insert rrangement ervice ating umber of ontacts ontact ize O otation of otation of I I

22 21 front face of pin insert or rear face of socket insert illustrated QW contact arrangements Insert rrangement ervice ating Inst. umber of ontacts ontact ize Insert rrangement ervice ating Inst. umber of ontacts ontact ize Insert rrangement ervice ating umber of ontacts ontact ize O otation of otation of I I

23 22 front face of pin insert or rear face of socket insert illustrated QW contact arrangements Insert rrangement ervice ating = ;,,, = umber of ontacts ontact ize Insert rrangement ervice ating = ;,,,, = = ; al. =,,,, = ;,, = umber of ontacts ontact ize Insert rrangement ervice ating = ; al. = umber of ontacts ontact ize O U

24 23 front face of pin insert or rear face of socket insert illustrated QW contact arrangements Insert rrangement ervice ating,, = ;,, = = ; al. =,,, = ;,, = = ; al. = * umber of ontacts ontact ize Insert rrangement ervice ating,, = ; al. = umber of ontacts ontact ize Insert rrangement ervice ating umber of ontacts ontact ize O I O I *,,, = Iron,,, = onstantan

25 24 front face of pin insert or rear face of socket insert illustrated QW contact arrangements Insert rrangement ervice ating,,, = ;,,, = umber of ontacts ontact ize Insert rrangement ervice ating Inst.,, = ; al. = umber of ontacts ontact ize Insert rrangement ervice ating,, = ; al. = umber of ontacts ontact ize O Q U W X Y Z

26 25 front face of pin insert or rear face of socket insert illustrated QW contact arrangements Insert rrangement ervice ating, = ; = ; al. = = ; al. = umber of ontacts ontact ize Insert rrangement ervice ating umber of ontacts ontact ize Insert rrangement ervice ating = ;,, = ; to = = ;,,,, = ;, = ; al. = Inst., = ;, = ; al. = umber of ontacts ontact ize O otation of U W X Y Z a b d I U W X U W X Y Z a b d W X Y Z U a b c d e f g h j k m l Q U

27 26 front face of pin insert or rear face of socket insert illustrated QW contact arrangements Insert rrangement ervice ating = ;,,, = umber of ontacts ontact ize Insert rrangement ervice ating,,, = ; al. = umber of ontacts ontact ize Insert rrangement ervice ating,, h, j = Inst.; al. = umber of ontacts ontact ize O U W X Z a b c d e f g h j k m n p r s O O U W I X I O U W X Y Z a b c d e f g h j k I O U W X Y Z a b c d e I

28 QW contact arrangements front face of pin insert or rear face of socket insert illustrated X W Y Z U O Insert rrangement ervice ating, = ; = ;, = ;, =,,,, = ; al. = umber of ontacts ontact ize I O U W X O U W X Y Z a b m c d e g h j k n p q s t u v x y w z f r I O U W 100 otation of 32-6 Insert rrangement ervice ating umber of ontacts ontact ize Insert rrangement ervice ating = ;, = umber of ontacts ontact ize O

29 QW contact arrangements front face of pin insert or rear face of socket insert illustrated I O U W X Z Y a b c e f g d h k m j t n p u v r x w z y s I O W Y U a X Z b c d e f g k h j n p m r s u t v w x z y d e f U Z a Y W b c X I O Insert rrangement ervice ating umber of ontacts ontact ize O Q U W X Y Z a b c d e f g h j k m n p q r s t u v w x y z O Q U W X Y Z a b c d e f g h j k m n p q r s t u v w x y z O Q U W X Y Z a b c d e f g h j k q m n p r s t u v w x y z 100 otation of otation of Insert rrangement ervice ating umber of ontacts ontact ize Q I Q Q d c k j b h a Z U e m f W g X Y Insert rrangement ervice ating,, Q = ; al. = = ; al. = umber of ontacts ontact ize O

30 QW contact arrangements front face of pin insert or rear face of socket insert illustrated 100 I O U W X Y Z a b c d e f g h j t k n p m u w v r s 110 I O U W X Y Z a b c e d f g m h j t k n u v p w r s 100 U Z a d e Y f W b c X I O x z y x z y 100 otation of otation of otation of 36-9 Insert rrangement ervice ating umber of ontacts ontact ize U W X Y Z a b c d e h j f g k m U W X Y Z a b c d f g h i j k m n p q r s t u v w x y z I O U W X Y Z a b c d e Insert rrangement ervice ating umber of ontacts ontact ize I O Q U W X Y Z a b c d g h i e f l m j o k n p q r s t u U W X Y Z a b c d f g q h i j k m n p r s t u v w x y z U W X Y Z U Insert rrangement ervice ating umber of ontacts ontact ize O

31 30 pecial contact arrangements equirements for more complex circuits prompted mphenol to provide inserts not covered by the drawings. Illustrated here and on the following pages are insert layouts which have from one contact (high tension) to the 104 contact insert in shell size 44. any of these special inserts are also available in alternate keyway arrangements. lease contact mphenol, idney, Y for additional information on special circuit application requirements. front face of pin insert or rear face of socket insert illustrated Insert rrangement ervice ating umber of ontacts * 7* 5 5 ontact ize for #14 or 16 wire Insert rrangement ervice ating = ; al. = = ; al. = umber of ontacts 3* 1 5 7* 1* 4 8 8* 8 5 ontact ize 8 for #10 or 12 wire for #10 wire for #16 wire for #14 or 16 wire Insert rrangement ervice ating i-olt umber of ontacts 3* 12 5* 1 5* ontact ize 8 for #10 or 12 wire 16, for #10 or 12 wire ,, for #8 wire * olderless O U

32 pecial contact arrangements front face of pin insert or rear face of socket insert illustrated U 90 Insert rrangement ervice ating Inst. umber of ontacts 7 7 7* ontact ize for #10 or 12 wire Q U U 90 W X Z Insert rrangement ervice ating Inst. umber of ontacts 2* 5* ontact ize 8 8 for #10 or 12 wire 8 8 for #16 wire (oax) -188/U or -174/U Q U W X Y Z a U Insert rrangement ervice ating Inst. umber of ontacts ontact ize * olderless O

33 pecial contact arrangements front face of pin insert or rear face of socket insert illustrated Insert rrangement ervice ating umber of ontacts * 4* 3* 9* 7* 7 9 ontact ize (oax) -59/U for #10 wire 16 8 for #10 wire 8 16 or -62/U (,, ) I Insert rrangement Y ervice ating umber of ontacts ontact ize U W X Y Z a b c d f g h i j k m n p q r s t u v w x y z 90 a b Z c Y j k d X i m f U q r W h n g p s v t u w 90 W otation of Insert rrangement ervice ating Inst. t, u = ; al. = Inst. umber of ontacts ontact ize * olderless O

34 pecial contact arrangements front face of pin insert or rear face of socket insert illustrated c d e Y Z a b U W X O I Z a Y X W U Insert rrangement ervice ating ** umber of ontacts ontact ize for #10 wire 12 0 (oax) -71/U 4 (oax) -161/U 16 8 (oax) -124/U or -179/U I O U W X O U W X Y Z a b c d e f g h j k m n p q r s t u v w x y z Q Insert rrangement ervice ating ** Inst. umber of ontacts ontact ize (oax) -124/U (oax) -58/U Insert rrangement ervice ating 8, 9 = umber of ontacts ontact ize (oax) -180/U ** onsult mphenol, idney, Y for service rating of power contacts. O

35 pecial contact arrangements front face of pin insert or rear face of socket insert illustrated Q O U W X Y Z a b c d e f g h j k n q m p r s t u v w x y z W X U Y k Z j i a b h r q s t m c p n d f g Insert rrangement ervice ating umber of ontacts ontact ize W X Y k Z a r s b t m c n d U W X Y Z a b c d f g h i j k I O U W X Y Z a b c U j i q h p f g m n p q r s t u v w x y z h n r d j x u e f g k t p v w z y s m Insert rrangement ervice ating ** umber of ontacts ontact ize 16 8 for #6 wire for #10 wire for #10 wire 0 (oax) -11/U, -12/U or -13/U U W X Y Z a b c d f g h i j k m n p q r s t u v w x y z Insert rrangement ervice ating umber of ontacts ontact ize 0 (oax) -59/U, -62/U (oax) -62/U 16 8 (oax) -187/U or -71/U ** onsult mphenol, idney, Y for service rating of power contacts. O

36 pecial contact arrangements front face of pin insert or rear face of socket insert illustrated Insert rrangement ervice ating umber of ontacts ontact ize 16 for #14 wire Q d c k b j h a Z U e m f g Y W X Insert rrangement ervice ating = ; al. = umber of ontacts ontact ize for #10 wire 4 (oax) -58/U 16 for #12 wire z d e y Q f x g O w Y h v c X Z j b a u W U k t m s n r p q Insert rrangement ervice ating umber of ontacts ontact ize 4/ O /0 35

37 pecial contact arrangements front face of pin insert or rear face of socket insert illustrated I Y Z O W c a Q U X b Insert rrangement ervice ating umber of ontacts ontact ize Insert rrangement ervice ating umber of ontacts ontact ize h g p f d n c m b a i U j q k W X Z Y Insert rrangement ervice ating umber of ontacts ontact ize 16 for #14 wire (oax) -124/U 0 (oax) -63/U O

38 pecial contact arrangements front face of pin insert or rear face of socket insert illustrated W U X Insert rrangement ervice ating umber of ontacts ontact ize 16 4 (oax) -59/U Insert rrangement ervice ating umber of ontacts ontact ize 16 4 (oax) -9/U (oax) -62/U 0 (oax) -9/U or -214/U Insert rrangement ervice ating umber of ontacts ontact ize for #14 wire O

39 pecial contact arrangements front face of pin insert or rear face of socket insert illustrated Insert rrangement ervice ating umber of ontacts ontact ize for #14 wire 0(oax) -115/U Insert rrangement ervice ating Inst. umber of ontacts ontact ize / Insert rrangement U 40- ervice ating umber of ontacts ontact ize / O /0 4/0 38

40 pecial contact arrangements front face of pin insert or rear face of socket insert illustrated U W X Y Z a b c d f g h i j k m n p r t u v w s x y z U W X Y Z U W X Y Z q h g f p n d m c b q a i k U W j X Y Z Insert rrangement ervice ating umber of ontacts ontact ize (oax) -124/U (oax) -41/U U W X Z a b c d e f g h j k m n p r s Insert rrangement ervice ating umber of ontacts ontact ize 16 0 (oax) -41/U 12 O

41 pecial contact arrangements front face of pin insert or rear face of socket insert illustrated Insert rrangement ervice ating umber of ontacts ontact ize (oax) -59/U Insert rrangement ervice ating umber of ontacts ontact ize (oax) -214/U O

42 QW accessories cabling information he mphenol QW series of electrical connectors has been designed with the problems of multi-conductor cable users in mind. wo of these problems, namely water proofing and strain relief, are solved by the radial inward compression of an internal neoprene gland in the various cable accessories shown on the following pages. or additional strain relief beyond that provided by the gland, both cable grips and bar clamps are available. ince the glands close down from.094 to.145 (depending on shell size), the optimum condition for cable users is to select a gland with an I.. only slightly larger than the maximum O.. of the cable. he inside diameter of the accessory housing determines the maximum diameter of the cable as shown in the tabulation below. maller sizes than those shown in each shell size can be accommodated by smaller compression glands. ifferent cable manufacturers use different constructions and cable lays in manufacturing multi-conductor cable. he specific cabling manufacturing specification should be known by the customer in detail in order to properly figure each QW application. his knowledge can save many individual wire crossovers in any given run of cable. rossovers add materially to the cable diameter without a cable accessory. In those cases where diameter buildup is impossible to avoid, special cable accessories with longer barrels are available. ow to order information is covered in detail on pages 4 and 5. In selecting the base number below, care should be used, as some of the cable accessories are provided with protection cap attachment rings, while others are provided with the ellems strain relief grip as shown. If a type or cable accommodation size is not found herein that fulfills your application, please contact mphenol, idney, Y. ll dimensions for reference only. hell QW onnector pprox. Work ength (Internal) inimum ousing aximum able ize ccessory hd. hort ong Inner iameter Outer iameter

43 QW cable accessories hort barrel with grip hort barrel with attachment ring hort barrel without grip hort barrel length with attachment ring & strain relief bars hort barrel with grip & attachment ring ong barrel with attachment ring and grip 42

44 QW accessories cable sealing adapter (with clamp bars) IO - ype I traight ype II tep own IO - ype III tep Up 43

45 QW accessories cable sealing adapter (with clamp bars) ll dimensions are for reference only. art umber* Used With hell ize able ange ax. ia. in. ia. *or complete order number see pages 4 and hread lass 2- ree ax ia U I U III U III U III U III U I U III U III U II U III U III U I U I U II U III U I U III U I U III U II U II U III U III U I U III U I U I U III U I U III U II U I U III U II U I U I U II U II U III U II U III U I U I U II U II U II U III U II U II U II U II ax. ax. ype 44

46 QW accessories X cable sealing adapter * OIO IO - ype I traight * OIO ype II tep own * OIO IO - *Wire grip dimensions () apply to and assemblies only. ype III tep Up 45

47 QW accessories X cable sealing adapter ll dimensions are for reference only. art umber* Used With hell ize able ange ax. ia. in. ia *or complete order number see pages 4 and hread lass 2- ree ax ia ±.045 ree pprox X III X III X III X U I X U II X U I X U III X U III X U III X U III X U I X U III X U III X U III X U III X U III X U II X U III X U I X U III X U III X U III X U I X U III X U I X U III X U I X U III X U III X U II X U III X I X I X I X II X III X II X II X I X II X II X III ype 46

48 QW accessories X cable sealing adapter ll dimensions are for reference only. art umber* Used With hell ize able ange ax. ia. in. ia *or complete order number see pages 4 and hread lass 2- ree ± ia ±.045 ree pprox X II X III X II X III X I X III X I X III X II X III X III X II X I X I X III X II X II X I X III X I X II X I X II X II X III X I X III X III X I X II X II X III X III X II X II X II X II X III X I X II X II X I X III X II X III X I X x.825 (Oval) II X x.705 (Oval) II ype 47

49 QW accessories X cable sealing adapter ll dimensions are for reference only. art umber* Used With hell ize able ange ax. ia. in. ia *or complete order number see pages 4 and hread lass 2-48 ree ± ia ±.045 ree pprox X II X II X II X II X I X I X II X II X II X III X II X II X III X II X III X I X III X III X II X II X II X III X II X I X II X I X II X II X III X III X III X III X II X III X III X III X II X II X II X U II X U III X U III X U III X U II X U II X U II X II X II X I X I ype

50 QW accessories cable sealing adapter (with woven strain relief) IO - ype I traight * Optional ype II tep own * Optional IO - ype III tep Up 49

51 QW accessories cable sealing adapter (with woven strain relief) ll dimensions are for reference only. art umber* Used With hell ize able ange ax. ia. in. ia *or complete order number see pages 4 and hread lass 2- ree ± ia ±.045 ree pprox U I U III U III U III U III U III U III III III U III III II III I II I I III III III I I III III II I III II III III I II III II III II ype 50

52 QW accessories cable sealing adapter (with woven strain relief) ll dimensions are for reference only. art umber* Used With hell ize ax. ia. able ange in. ia. *or complete order number see pages 4 and hread lass 2- ree ± ia ±.045 ree pprox II U I U I U III U III U I U III U II I II x oval x oval III II III III I III III III II III III III III II II II I III III III III III I II II ype 51

53 QW accessories cable sealing adapter (with woven strain relief) ll dimensions are for reference only. art umber* Used With hell ize able ange ax ia in ia *or complete order number see pages 4 and hread lass 2- ree ± ia ±.045 ree pprox U III U III U III U II U II U II U II U III U III U II I III III II II U II ype 52

54 QW accessories adapter, cable clamp XX adapter XX-( ) cable clamp Z W Y his cable clamp is designed to be used with specific QW insert arrangements. he locations, quantity, and sizes of holes in the clamp grommet must correspond to those in the connector for an effective moisture seal without wire crossing. ontact mphenol, idney, Y, for grommet availability. xample: must use clamp. 53

55 QW accessories adapter, cable clamp, sealing plugs ll dimensions for reference only. hell ize dapter art umber* lamp art umber* hread lass *or complete order number see page 5. lamp XX-( ) has a bright cadmium finish. n olive drab cadmium plate finish is available by order number XX-( ). o complete clamp order number, add connector insert arrangement number. ia ia ±.010 ±.010 hread lass 2- W in. hd. ngage ( ) U U ( ) ( ) ( ) U U ( ) U U ( ) U U ( ) U U ( ) U U ( ) ( ) ( ) ( ) ( ) ( ) ( ) U Y ax. Z ax. I I 45 I U XX XX Order o. ontact ize umber Wire ize olor ode ±.005 ±.010 ia. ± lue * Yellow * White lue Yellow *±.020 ealing plugs are used to fill unused holes in multi-holed grommet configurations 54

56 QW accessories adapter, cable clamp XX adapter 85049/2-( ) cable clamp Y 55

57 QW accessories adapter, cable clamp, sleeve hell ize dapter art umber* lamp art umber* hread lass 2 (lated) in ull hd ia ±.020 ia ±.010 ia able ange ree losed ax ax hread lass 2- Y ax / / U / / U U U U / / U U U U / U U / U / / U / / U U / U / U / U U ( ) sleeve Z ±.031 hell leeve art ia. Z ia ree ize umber ±.016 ±.016 losed leeve not supplied as part of 3057-( Order separately by part number shown ) assembly. 56

58 QW accessories protection caps ( ), ( ) plug protective covers ( ), ( ) receptacle protective covers

59 QW accessories protection caps ll dimensions for reference only. hell ize Without yelet nd art umber* *or complete order number see page 5. With yelet nd art umber* hread lass 2 ia pprox. pprox. lat ± ax. ll dimensions for reference only. hell ize Without yelet nd art umber* *or complete order number see page 5. With yelet nd art umber* hread lass 2 ia pprox. ia. ax. pprox ax. 58

60 QW accessories flange gasket, grip banding clamp ( ) ( ) flange gaskets ().031 ±,010 ( ).031 ±.005 ( ) () 4 O ll dimensions for reference only. art umber* art umber* *or complete order number see page 5. hell ize ia ± ia. ± ( ) grip banding clamp.375. ll dimensions for reference only. art umber* ax. ia. *or complete order number see page 5. in

61 QW crimp contacts achined from copper alloy and silver-plated for maximum corrosion resistance, with a minimum millivolt drop and a maximum current carrying capacity, the size 16 and 12 socket contacts are of the closed entry design. rimp contacts are available for all insert arrangements and are identified with an mphenol proprietary number. art umber or or or or or / I O in/ ocket in ocket in ocket in ocket in ocket in ocket in ocket ating nd ize 16 hort 16 ong Wire arrel ize llowable Wire ize equired Wire dapter leeve * * * * * est urrent** mps I O I I ervice ating ecommended Operating oltage* at ea evel () ffective reepage istance om. echanical pacing om. Inst / /8 1/ /16 1/ /4 3/ /16 1/ /16 * he values listed in able I represent operating values which include a generous safety factor. It may be necessary for some applications to exceed the operating voltages listed here. If this is necessary, designers will find able II useful for determining the degree to which the recommended values of able I can be exceeded. * When using wire adapter sleeve shown. ** ontact ratings as stated are test ratings only. he connector could not withstand full rated current through all contacts continuously. lease note that the electrical data given is not an establishment of electrical safety factors. his is left entirely in the designer s hands as he can best determine which peak voltage, switching surges, transients, etc. can be expected in a particular circuit. he 12, 14 and 16 connectors require short contacts. ervice ating irspace ominal istance reepage II IU O I** tandard ea evel onditions inimum lashover oltage () est oltage () ressure ltitude 50,000 eet inimum lashover oltage () est oltage () ressure ltitude 70,000 eet inimum lashover oltage () est oltage () Inst. 1/32 1/ /16 1/ /8 3/ /16 1/ /4 5/ / ot corrected for changes in density due to variations in temperature. ** o attempt has been made to recommend operating voltages. he designer must determine his own operating voltage by the application of a safety factor to the above derating chart to compensate for circuit transients, surges, etc. 60

62 QW solder contacts achined copper alloy contacts in a full range of sizes, with closed entry socket design in the size 12 and 16 contacts. heavy silver-plated finish is deposited on all style solder contacts for maximum corrosion resistance, maximum current carrying capacity and low millivolt drop. art umber / O O* in/ ocket in ocket in ocket in ocket in ocket in ocket in ocket ating nd ize 16 hort Wire arrel ize ong llowable Wire ize est urrent** mps I O I I ervice ating ecommended Operating oltage* at ea evel () ffective reepage istance om. echanical pacing om. Inst / /8 1/ /16 1/ /4 3/ /16 1/ /16 * he values listed in able I represent operating values which include a generous safety factor. It may be necessary for some applications to exceed the operating voltages listed here. If this is necessary, designers will find able II useful for determining the degree to which the recommended values of able I can be exceeded. * older Wells illed ** ontact ratings as stated are test ratings only. he connector could not withstand full rated current through all contacts continuously. lease note that the electrical data given is not an establishment of electrical safety factors. his is left entirely in the designer s hands as he can best determine which peak voltage, switching surges, transients, etc. can be expected in a particular circuit. he 12, 14 and 16 connectors require short contacts. ervice ating irspace ominal istance reepage II IU O I** tandard ea evel onditions inimum lashover oltage () est oltage () ressure ltitude 50,000 eet inimum lashover oltage () est oltage () ressure ltitude 70,000 eet inimum lashover oltage () est oltage () Inst. 1/32 1/ /16 1/ /8 3/ /16 1/ /4 5/ / ot corrected for changes in density due to variations in temperature. ** o attempt has been made to recommend operating voltages. he designer must determine his own operating voltage by the application of a safety factor to the above derating chart to compensate for circuit transients, surges, etc. 61

63 QW application tools (crimp type) omplete installation instructions (-516) for mphenol QW eries onnectors are available on request. he following data includes information pertaining to the application tools which have been established for crimping, inserting and removing crimp contacts used in QW eries onnectors. ontact rimping, Insertion & emoval ools rimping ool ositioner/ urret ontact ize ontact tyle Insertion ool emoval ool 22520/1-01 * 16 in & ocket it 22520/1-01 * 12 in & ocket it * * 8 in & ocket it * * 4 in & ocket in ocket * * 0 in & ocket in ocket *efer to tool manufacturers for appropriate crimp tools or positioner/turret. ools used with rbor press

64 QW thermocouple contacts vailable from mphenol is a complete line of cylindrical connectors featuring thermocouple contact insert arrangements. he design of these contacts is such that standard shell components and resilient inserts are used in the assemblies. hermocouple contacts are available in all arrangements which contain size 12 and 16 pins and sockets, and feature probeproof, closed entry design for the socket contacts. approved and other commercial arrangements may be ordered with thermocouple contacts substituted for the standard contacts. ll thermocouple contact layouts may contain either iron, alumel, chromel, constantan, standard (copper) or brass (dummy) contacts. he resulting assembly will be identified with an mphenol part number. IIIIO or the purpose of wiring identification, thermocouple contacts are marked in accordance with the following color code which agrees with the wire code. hromel White lumel reen Iron lack onstantan..... Yellow his identification is made by means of small dots of stain on solder well end of the contact and is in accordance with the listing shown above. WI W ontact ize Well Inside iameter Well epth older Well arrel.166± Outside iameter O WI: I hromel lumel: Use wire in accordance with -W-29 II Iron onstantan: Use wire in accordance with -W-8b 63

65 QW thermocouple arrangements ilitary connector specifications do not provide for thermocouple contact usage in established inserts. mphenol has established a series of insert arrangements containing thermocouple contacts. ome inserts have been rotated into positions outside those covered by drawings to prevent cross plugging. vailable thermocouple arrangements are tabulated on the following pages. lease contact your local sales office or idney, Y for additional information regarding thermocouple arrangements particular to your application. he following abbreviations are used in the contact material column: bbreviation Ir. on. u. h. l. ummy aterial Iron onstantan opper hromel lumel rass hell ize and rrg. imilar o rrg. otal ontacts ontact ize in Insert otation /W Insert arrangements including the letter are available in QW eries onnectors only.*o rotation required. 64 ontact aterial = h.; = l = Ir.; = on = u.; = on one = l.; = h = h.; = l = Ir.; = on one = Ir.; = on one = u.; = on one = h.; = on one = h.; = l = u.; = on one = on.; = Ir = l.; = h , = u.; = l.; = h = Ir.; = on ,, = Ir.;,, = on , = Ir.;, = on = Ir.; = on.;, = u , = l.;, = h = l.; = h.; = u = u.; = on * = l.; = h = l.; = h.; = Ir.; = on.;, = u *, = l.;, = h.; = Ir.; = on *, = on.;, = u *,, = u.;,, = on * = l.; = h.; al = u = h.; = on.;, = u * = on.; = h.; = u *, = h.;, = l *,, = u.; = on * = on.; = u *, = u.; = l.; = h.

66 QW thermocouple arrangements (ont d.) hell ize and rrg. imilar o rrg. otal ontacts ontact ize in Insert otation /W Insert arrangements including the letter are available in QW eries onnectors only. 65 ontact aterial *, = h.;, = l *, = u.;, = on *, = l.;, = h *, = l.;, = h * = h.; = l *,, = u.; = l.; = h * = u.; = on * = l.; = u * = Ir.; = on.; = h.; = l *, = Ir.;, = on.;, = u *, = l.; al = u * = h.; = l.; = u *, = Ir.;, = on.;, = u *,,, = Ir.;, = on = h.; = on * = Ir.; = u., = on * = l.; = h.; al. = u * = l.; = h.; al. = u *,, = l.;,, = h * = l.; = h.; = Ir.; = on.;, = u * = h.; = l * = l.; = h.; al. = u * = on.; al. = u * = l.; = h.; al. = u *, = l.;, = h.; al. = u *, = l.; al. = h *, = Ir.;, = on.; al. = u * = Ir.; = on.; al. = u * = l.; al. = h = l.; = h = l.; = h.;, = u = l.; = h.; = u = on.; = u * = l.; = u.; = h * = on.;, = u * = l.; = h * = on.; = u * = l.; = h.; *,, = h.; = l * = Ir.;, = on.; = u.;, = ummy * = Ir.; = on.; = h.; = l.; = ummy *, = Ir.;, = on.;, = ummy *, = l.;, = h ,,,, I = Ir.;,,,, = on ,, = l.;,, = h , = Ir.;,, = on.; = u. *o rotation required.

67 QW thermocouple arrangements (ont d.) hell ize and rrg. *o rotation required. imilar o rrg. otal ontacts ontact ize in Insert otation /W ontact aterial , = l.;, = h.; = l *, = Ir.;, = on.; = h.; = l *,, = Ir.;,, = on *, = on.;, = u * = Ir.; = on.; al. = u *,,,, I = u.;,,,, = on *,, = u.;,, = on *, = l.;, = h.; = u * = l.; = h.; al. = u * = Ir.; = on.; = h.; = l.; = u * = on.; al. = u * = on.; al. = u * = l.; = h.; al. = u * = h.; = l., = Ir.; = u.;, = on *,,,, I = l.;,,,, = h *,,, = l.;,,, = h.; al. = u * = l.; = h.;,,, = on.; al. = u *, = Ir.;, = on.;, = u *, = u.;, = on *, = on.; al. = u *, = on.;, = Ir.; al. = u = Ir.; = on.; = h.; = l ,,, = Ir.;,,, = on = h.; = l.; al. = u ,, = u.; al. = on ,, = l.;,, = h.; = u * = l.; = h.; al. = u *,,,,,, = Ir.;, I,,,,, = on * = l.; I = h.; al. = u *,,, = on.;,,, = u *,,,,,, = u.;, I,,,,, = on *,,,,,,,, = Ir.;,,,,,,, = on * = l.; = h.; al. = u *,,,,,,, = Ir.;,,,,,,, = on.; = u * = l.; al = h * = on.; al. = td *,,,, I,, = u.;,,,,,, = on *,,,, I,, = h.;,,,,,, = l *,,,,,,, = l.;,,,,,,, = h.; = u *, = l.; al. = h *,,,,,,, = on.; al. = u *,, = l.;,, = h.;,,, = on.; al. = u *,,,,, = l.;,,,, I, = h.;, = u *,, I = h.;,, = l.; al. = u * I = h.; = l.; al. = u. 66

68 QW thermocouple arrangements (ont d.) hell ize and rrg. imilar o rrg. otal ontacts ontact ize in Insert otation /W ontact aterial * = l.; = u.; al. = h * = h.; = l.; al. = u *,, = l.;,, = h.; = u * = l.; al. = h ,,,,,,, = Ir.;,,,,,,, = on.;, U, = u U = l.; = h.; al. = u ,,, = l.;,,, = h ,,,,,, = Ir.;,,,,,, = on ,,,,,, = u.;,,,,,, = on * = l., U = h.; al. = u * = l.; = h.; al. = u * = l.; = h.; al. = u *,,, = Ir.;,,, = on * = l.;,,, = u.; = h.; = Ir.; = on * W = on.; al. = u *,,,,,,, = u.;,, = Ir.;,, = on *,,,,,,,,, = on.; al. = u *, = on.;, = u *,,,,,,,, = Ir.;,,,,,,,, U = on.; = u *,,, = l.;,,, = h *,, = h.;,, = l.; al. = u *,,,,,, = l.;,,,,,, = h *,, = Ir.;,, = on.; = u = l.; = h.; al. = u ,,,, Y, W,,,, U,, = h.; al. = l *,,, = Ir.;,,, = on.;, = h.;, U = l.; al. = u *,,,,,,,,, U, W, Y = u.;,,,, Q,,,,,, X, Z = on *,,,,,,, = Ir.;,,,,,,, = on * = on.; al. = u *,,,, I,,,, = u.;,,,,,, O = on *,,,,,,,,,,, = on.; al. = Ir *,,,,,,, = l.;,,,,,,, = h , = l.;, = h.; al. = u ,,,,, = l.;,,,,, = h.;, = u ,,, Z, m, r, n, a,,,, X, k, h,,,, d = Ir.; al. = on ,,,, = l.;,,,, = h.; al. = u *, d = l.;, j = h.;,,,,,,,,,,,,,, W, X, Y, Z = on.; al. = u *,,,,,,,,, = Ir.; X, Z = l.;,,,,,,,, U, W, = on.; Y, a = h.; b, d = u * U = on.; al. = u = l.; U = h.; al. = u * = l.; = h.; al. = u * = l.; = h.; al. = u * = on.; al. = u. 67

69 QW thermocouple arrangements (ont d.) hell ize and rrg. imilar o rrg. otal ontacts mphenol arrangement*o rotation required. ontact ize in Insert otation /W ontact aterial *,,, Z, n, s = Ir.;,,, f, g, r, = on.;,,, b, e, j = l.;,,, X, h, k = h.; al. = u , = l.;, = h.; al. = u * = Ir.; = on.; al. = u *,,,,,,,, U, W, Y, a, d = l.; al. = h * = l.; = h.; al. = u *,,,,,,,, U, W, Y, a = on.; al. = u *,,,,, = Ir.;,,,,, = on.; al. = u ,,,,,,,,, X, Z, a, d, h, k, m, n, r = u.; al. = on *,,,,,,,,,, X, a, c, e, g, j, m, p, s = u.; al. = on *,,,,, = h.; al. = l *,,,,,,, = l.;,,,,,,, = h.; al. = u *,,,,,,,,,, X, a, b, c, d, e, m, p = h.; n = u.; al. = l = h.; = l.; al. = u ,, = h.; O, = l.; al. = u *,,,,,,,,, U, W, Y, a, c, e, g, j, m = Ir.;,,,,,, O,,,, X, Z, b, d, f, h, k, n = on.; al. = u u, v, w = l.; x, y, z = h.; al. = u *,,,,,,,,,,, X, Z, b, d, f, h, k, q, n, m, u, w, y = on.; al. = u * W = l.; f = h.; al. = u * = l.; = h.; al. = u *,,,,,,,,,,,, f, X, Y, h, j, c = on.; al. = u *,, = l.;,, = h.; al. = u * v, g = Ir.; p, y, c = on.; x = h.; al. = u *,,,,,,,,,,, X = l.;,,,,,, O, Q,, U, W, Y = h.; z, b, d, f, h, k, n, q, s, u, w, y = on.; a, c, e, g, j, m, p, r, t, v, x, z = u *,,,,,,,, U, W, Y, a, c, f, h, j, m, p, r, t, v, x, z,,, = u.; al. = on *,,,,,,,, U, W, Y, a, c, f, h, j, m, p, r, t, v, x, z,,,,,,,,, U, W, Y,,,,,,,,, U = Ir.; al. = on * = h.; = on.; al. = u * 55, 60 = Ir.; 57, 58, 59 = on.; 56 = h.; al. = u * 50, 51 = Ir.; 27, 28, 29, 31, 32, 34, 36, 37, = on.; 25, 39, 40, 41 = l.; 43, 44, 45, 46, 47, 48, 49, 52, 53, 54 = h.; al. = u * 1, 3, 5, 7, 9, 11, 13, 15, 17, 19, 21, 23, 25, 27, 29, 31, 33, 35, 37, 39, 41, 43, 45, 47, 49, 51, 53, 55, 57, 59 = on.; al. = u *,,,,,,,, U, W, Y, a, c, f, h, j, m, p, r, t, v, x, z,,,,,,,, = u.;,,,,,,,,, X, Z, b, d, g, i, k, n, q, s, u, w, y,,,,,,,, = on.; U, W, Y,,,,,,,,, U = h.;, X, Z,,,,,,,,, = l *,,,,,, etc. = u.;,,,,,, etc. = on * 34 = on.; 70 = u *,,, etc. = h., (52);,,, etc. = l. (52) * Y, Z,,,,,, = l.;,,,,,, = h.; al. = u. 68

70 Other eavy uty ylindrical onnectors Offered by mphenol lass I , QW and tar-ine mphenol meets the demands for heavy duty connectors by providing three additional cylindrical connector series, each with unique design characteristics for reliable operation in specific industrial environments. lass, I for the heaviest electrical loads; for military and industrial applications. I qualification. urrent range from 40 to 200 amperes. irect current or single/three phase, 60/400 ertz alternating current. ugged shells are resistant to vibration, high impact, shock and corrosion ouble stub threads per I for fast coupling and easy cleaning. ive key polarization system assures that circuits with incompatible power characteristics (voltage, phase and frequency) are not mated. rimp termination. ontacts can be soldered. utomatic grounding for safety. Unique arc quenching capability provides a positive safety feature if connectors are inadvertently disconnected under load. 4 shell styles with 7 insert patterns that facilitate large conductors. rommets and seals provide waterproofing. QW for most power and control circuits ilitary (I ) qualified connectors and industrial equivalents available. Increased shell size for greater durability than similar standard connectors. rimp or solder termination. ouble stub threaded per I shell styles with over 300 insert patterns (I inserts plus specials) lass is pressurized; lass is environmental. eavy uty lass onnectors QW eries tar-line eries heavy duty environmentally sealed plugs and receptacles that are used in all types of industrial and aerospace applications. quals or exceeds I and specifications. U listed and listed circuit breaking capability. Up to high amperage of 1135 amps at 1000 or rating available. older, crimp and pressure terminals. ircuit breaking power and control types. ouble lead cme threads provide complete coupling in one turn of the coupling nut, and do not clog under adverse weather conditions. I67 rating for environmental sealing. ard anodic coating provides dielectric strength with heat and corrosion resistance. tar-line X eries ybrid form of the tar-ine series with higher temperature ranges. enelec ertified for use in Zone 1-IIc hazardous environments. X ertificate #03X 1101X. 69 tar-ine eries or further information on these additional heavy duty cylindrical connectors, refer to the following: atalog for lass, I onnectors atalog for QW onnectors atalog for tar-ine and tar-ine X onnectors.