Amphenol. AC and SAE AS50151 Threaded Standard Cylindrical Connectors.

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1 mphenol and ed tandard ylindrical onnectors mphenol 97 eries onnectors are U recognized and recognized.

2 able of ontents age mphenol eries onnectors Introduction/eneral Information...1 ed onnector tyles Wall mounting receptacle...2 ine receptacle...3 ox mounting receptacle...4 traight plug degree plug...6 eries how to order...59 mphenol tandard ylindrical onnectors eneral Information, lass esignations...7 -, - eneral Information or wall mounting receptacle inline receptacle or box mounting receptacle straight plug degree plug / eneral Information / wall mounting receptacle / inline receptacle box mounting receptacle / straight plug degree plug eneral Information wall mounting receptacle inline receptacle box mounting receptacle straight plug...24 /tandard ow to Order...60 mphenol ed/ Insert rrangements, ontacts and ccessories eries/ insert availability eries/ insert alternate positioning...28 eries/ solder contacts...29 eries crimp contacts...30 O technology and crimp socket contacts eries/ contact arrangements eries thermocouple availability...54 eries thermocouple contact arrangements eries/ accessories sealing gaskets, sealing plugs, sealing ranges cable clamp, 3420 sleeve...62 lug protection caps...63 eceptacle protection caps...64 ust caps...65 eries/ application tools, torque values...66 everse ayonet oupling 5015 type connectors...67 eries ed onnectors with O ontacts...68 mphe-ower 5015 onnectors ( threaded series with high amperage O contacts), 5015 onnectors with contacts...68 or additional information on eries or onnectors for special application requirements, contact your local sales office or mphenol orporation mphenol Industrial Operations 191 elaware venue idney, ew York elephone: ax: his catalog can be viewed, printed and saved from website: sk for the mphenol Industrial orth merican roduct Overview for additional connectors offered. or specific questions about o compliance, consult mphenol Industrial Operations, or call the o roduct ompliance and echnical upport line: mphenol Industrial is a ertified IO 9001 anufacturer.

3 mphenol eries industrial application threaded style connector ed eries wall mounting receptacle box mounting receptacle line receptacle straight plug ed onnectors with O igh mperage ontacts esigned with the industrial user in mind, for widely diverse applications such as mass transportation, automo tive, heavy equipment and geophysical industries, and for the entertainment/ lighting industries, the new eries of onnectors offer the following features: ugged aluminum shells urability and reliability nvironmentally acceptable shell plating options - onductive and non-conductive ingle key/keyway shell polarization ive shell styles in sizes 10 to 40 ed coupling arious backshells esilient inserts - Outstanding moisture barrier igh dielectric strength igh resistance to vibration Over 275 insert patterns available lternate insert positioning achined contacts - aximum corrosion resistance aximum current capacity ow millivolt drop older and crimp contacts - silver plated or optional gold plating eneral duty and environmental versions 55 to +125 operating temp. range tandard application tools mphe-ower onnectors - ed onnectors with O contacts are also available. hese are high amperage capability connectors designed for the most demanding industrial and transportation applications. he O contact will handle 50% to 150% higher amperages than standard contacts (size dependent). urrent mphe-ower lines support from 35 to 500 continuous duty. O contacts are available in size 12 (35 amps), size 8 (70 amps), size 4 (120 amps), and size 0 (250 amps). ee page 31 for more information. ote: he previous - ayonet series is replaced by the newer - everse ayonet series. or availability of the -, consult mphenol Industrial Operations. or information on - everse ayonet series connectors see mphenol catalog I-4. o ompliant options available. 1

4 ed wall mounting receptacle X ( )00* ( )00* ¹ ² ¹ X ( )00( )* 4 oles ( )00* ( )00* * o complete order number, see how to order, page 59. Inches in 1 ex ia X ax hell ull lats O.. ize lass ax ax ax.000 ax ef ef ef ±.005 ± able U / / U / / U / / U / / U / / U / / U / / U / / U / / U / / U / / U / / U / / U / / U / / in 1 ex ia X ax hell ull lats +.10 O.. ize.25 ax ax ax.00 ax ef ef ef ±.13 ± able / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / ll dimensions for reference only. illimeters 2

5 ed line receptacle X ¹ ( )01* ( )01* ² ¹ X ( )01( )* ( )01* ( )01* * o complete order number, see how to order, page 59. Inches in 1 X ax hell ull 1 2 exlats O.. ize lass 2 ax ax ax ax ef ef ef able U / / U / / U / / U / / U / / U / / U / / U / / U / / U / / U / / U / / U / / U / / U / / in 1 X ax hell ull 1 2 ex lats O.. ize ax ax ax ax ef ef ef able / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / ll dimensions for reference only. illimeters 3

6 ed box mounting receptacle 4 oles ( )02* ( )02* * o complete order number, see how to order, page 59. Inches in ia ia hell ull ize lass ±.005 ± ax** U U U U U U U U U in ia ia hell ull ize ±.13 ± ax** ** Increase dimension by.312 for size 0 contact only. illimeters ll dimensions for reference only. 4

7 ed straight plug ¹ ¹ X Q ( )06 ( )* ( )06* ( )06* ² X ³ ( )05* ( )05* ( )06* ( )06* * o complete order number, see how to order, page 59. Inches 1 ex X ax hell lats Q lated O.. ize lass 2 ± ax ax ax ax ax ef ef ef ax lass 2 able ± U / / U U / / U U / / U U / / U U / / U U / / U U / / U U / / U U / / U U / / U U / / U U / / U U / / U U / / U U / / U ex X ax hell lats Q O.. ize ± ax ax ax ax ax ef ef ef ax able ± / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / ll dimensions for reference only. illimeters 5

8 ed 90 degree plug Q ¹ Q U U¹ X ( )08* X ( )08* * o complete order number, see how to order, page 59. Inches hell 1 Q ia U U 1 X ax ize lass 2 ax ax ax ax ax ax O.. able U U U U U U U U hell 1 Q ia U U 1 X ax ize ax ax ax ax ax ax O.. able ll dimensions for reference only. illimeters 6

9 mphenol tandard ylindrical onnectors I II edium to heavy weight cylindrical urable, field-proven design nvironmental resistant esilient inserts Operating voltage to 3000 () at sea level ed couplings ingle key/keyway shell polarization -, - -/ - UO OIO ive shell styles ineteen shell sizes 305 contact arrangements from 1 to 104 circuits older or crimp contacts, sizes 16-0 accepting 22-0 W. ive class designations lternate insert positioning ermetic configurations available connectors meet the latest performance require ments of hese connectors represent wellproven electrical capability at an acceptable cost for most equipment where durability is important features threaded couplings and single key/keyway polarization, representing maximum simplicity in design. pplications include military ground support equipment, ordnance and shipboard installations. mphenol Industrial Operations manufactures five classes of connectors to meet different requirements. lass designations and brief descriptions are listed below. olid hell for general, non-environmental applications. ressurized for use on pressurized bulkheads or pressure barriers; limits air leakage regardless of type and class of plug mated with them. / nvironmental esisting with train elief designed for applications where the connector will be exposed to moisture, vibration, and rapid changes in pressure and temperature. ightweight nvironmental esisting shorter in length and lighter in weight than the and classes, the - offers a high degree of reliability under adverse conditions: recommended for new design applications. nvironmental lasses and are updated to and produced in strict accordance to lasses, and are still produced, but are no longer listed on the qualified products database (Q). 7

10 /tandard - and - wall mounting receptacle inline cable receptacle connecting plug box mounting receptacle - and - - and - class connectors perform many of the vital functions in powering, testing and ground support systems. lass applications include communications equipment, computers and shipboard installations where mechanical forces and physical parameters are not subject to extreme or rapid environmental changes. lass connectors are most frequently used on pressurized bulkheads or pressure barriers at elevated altitudes or maritime applications. ir leakage is limited to one cubic inch per hour at a pressure differential of 30 lbs. per square inch. hells: hell components are fabricated from high grade aluminum alloy. lectrically conductive cadmium plate finish with an olive drab chromate after-treat offers corrosion resistance. ontacts: ontacts are solder with pre-filled solder cups. ins and sockets are machined from copper alloy with a silver plated finish. ize 16 and 12 socket contacts incor porate a closed entry design. efer to page 54 for additional contact information. Inserts: Inserts are resilient neoprene, offering high dielectric strength, high arc resistance and resistance to vibration. straight plug 90 degree plug 8

11 /tandard 3100 or wall mounting receptacle 4 oles o complete order number, see how to order pg. 59. or solder well data, see page 29. hell ize lass 2 in ull ± ±.005 ±.031 ia lass U U U U U U U U U U U U U U U U.641* * * * * * U * U U.500* 44*** U U.751** 48*** U U.751** * Increase dimension by.312 for size 0 contact only. ** Increase dimension by.062 for size 0 contact only. *** vailable in proprietary version only ±

12 /tandard 3101 inline receptacle o complete order number, see how to order pg. 59. or solder well data, see page 29. hell ize lass 2 in. ull ±.030 ia. ax. lass 2 ± U U U U U U U U U U U U U U 1.532* * * * * * U * U U 1.532* 44*** U U 1.782** * Increase dimension by.312 for size 0 contact only. ** Increase dimension by.062 for size 0 contact only. *** vailable in proprietary version only. 10

13 /tandard 3102 or box mounting receptacle 4 oles o complete order number, see how to order pg. 59. or solder well data, see page 29. hell ize lass 2 in ull ia ±.005 ±.031 ia U U U U U U U * * * * * U * U * 44*** U ** 48*** U ** * Increase dimension by.312 for size 0 contact only. ** Increase dimension by.062 for size 0 contact only. *** vailable in proprietary version only ±

14 /tandard 3106 straight plug Q o complete order number, see how to order pg. 59. or solder well data, see page 29. ll lockwire holes are.045 dia. min. hell ize lass 2 ±.005 ±.030 Q ia. ax. lass 2 ± U U U U U U U U U U U U U U.812* * * * * * U * U U.812* 44*** U U 1.063** 48*** U U 1.063** * Increase dimension by.312 for size 0 contact only. ** Increase dimension by.062 for size 0 contact only. *** vailable in proprietary version only

15 /tandard degree plug Q U W o complete order number, see how to order pg. 59. or solder well data, see page 29. ll lockwire holes are.045 dia. min. hell ize lass 2 ±.005 ax. Q ia. ax. U ax. lass 2 W ± U U U U U U U U U U U U U U * * * * * * U * U U * * Increase dimension by.312 for size 0 contact only. 13

16 /tandard -/ wall mounting receptacle inline cable receptacle connecting plug box mounting receptacle - & lass connectors satisfy all the performance requirements of lass, environmental is also produced, but is no longer listed on the qualified products listing (Q). hese connectors are recommended for conditions where vibration, moisture, pressure and/or temperature are extreme. train relief is supplied on most shell sizes. hells: hell components are fabricated from high grade aluminum alloy. he standard hardware plating is electrically conductive cadmium plated finish with an olive drab chromate after-treatment for corrosion resistance. ontacts: ontacts are silver plated copper alloy for maximum corrosion resistance, maximum current carrying capacity and low millivolt drop. ize 16 and 12 socket contacts incorporate a closed entry design. efer to page 54 for additional contact information. Inserts: esilient neoprene inserts provide an outstanding moisture barrier, high dielectric strength, and resistance to vibration. ither pin or socket insert can be pressurized. train elief lamp: train relief clamps minimize tension at the solder well connection and provide a positive mechanical moisture seal. omplete field serviceability is possible with the strain relief clamp. straight plug 90 degree plug 14

17 /tandard 3100/ wall mounting receptacle XX 4 oles o complete order number, see how to order pg. 59. or solder well data, see page 29. hell ize lass 2 in. ull ax ax. ±.005 ±.010 ia * ax. XX in. able learance U U U U U U U U U U U U U U U * Increase dimension by.312 for size 0 contact only. 15

18 /tandard 3101/ inline receptacle XX o complete order number, see how to order pg. 59. or solder well data, see page 29. hell ize lass 2 in. ull ax. ax. * ax. XX in. able learance U U U U U U U U U U U U U U U * Increase dimension by.312 for size 0 contact only. 16

19 /tandard 3102 box mounting receptacle 4 oles o complete order number, see how to order pg. 59. or solder well data, see page 29. hell ize lass 2 in. ull ia ±.005 ±.031 ia U U U U U U U * * * * * * U * U * * Increase dimension by.312 for size 0 contact only. 17

20 /tandard 3106/ straight plug Q XX o complete order number, see how to order pg. 59. or solder well data, see page 29. ll lockwire holes are.045 dia. min. hell ize lass 2 ±.005 ax. ax. Q ax. * ±.045 XX in. able learance U U U U U U U U U U U U U U U * Increase dimension by.312 for size 0 contact only. 18

21 /tandard degree plug Q U Y o complete order number, see how to order pg. 59. or solder well data, see page 29. ll lockwire holes are.045 dia. min. hell ize lass 2 ±.005 ax. ax. Q ia. ax. U ax. Y lass 2 ± U U U U U U U * * * * * * U * U * * Increase dimension by.312 for size 0 contact only. 19

22 /tandard - wall mounting receptacle inline receptacle cable connecting plug box mounting receptacle box mounting receptacle - pecification requirements for greater reliability in a shorter, lighter weight environmental resistant connector led to the design of the -. lass connectors satisfy all the performance requirements of his low profile assembly was attained by moving the axial compression nut and grommet assembly forward and flush with the rear of the insert. he neoprene grom met, with its low coefficient of friction, assures easier threading of wire bundles and quicker assembly and ser viceability of the unit. olded webs in each wire hole insure a moisture barrier around each wire. he addition of an O ring at the main joint of all 3106 plugs provide a main joint seal supplementary to the interfacial seal, thus insuring a higher degree of reliability when connector halves from different sources are employed. hells: hell components are fabricated from high grade aluminum alloy. ll components have the standard electrically conductive cadmium plated finish with an olive drab chromate after-treatment for corrosion resistance. ontacts: ontacts are machined from copper alloy for maximum corrosion resistance, maximum current carrying capacity and low millivolt drop. efer to page 54 for additional contact information. Inserts: esilient neoprene inserts provide an outstanding moisture barrier, maximum vibration resistance and high dielectric strength. ither pin or socket insert can be pressurized. straight plug 20

23 /tandard 3100 wall mounting receptacle 4 oles Y o complete order number, see how to order pg. 59. or solder well data, see page 29. ll lockwire holes are.045 dia. min. hell ize lass 2 in. ull ia. ax ax ia. ax. ±.005 ±.031 Y lass U U U U U U U * * * * * * U * U * * Increase dimension by.312 for size 0 contact only. ia

24 /tandard 3101 inline receptacle Y o complete order number, see how to order pg. 59. or solder well data, see page 29. ll lockwire holes are.045 dia. min. hell ize lass 2 in. ull ia. ax. ia. ax. ax. Y lass 2 ± U U U U U U U * * * * * * U * U * * Increase dimension by.312 for size 0 contact only. 22

25 /tandard 3102 box mounting receptacle 4 oles o complete order number, see how to order pg. 59. or solder well data, see page 29. hell ize lass 2 in. ull ia ±.005 ±.031 ia U U U U U U U * * * * * * U * U * * Increase dimension by.312 for size 0 contact only. 23

26 /tandard 3106 straight plug Q Y o complete order number, see how to order pg. 59. or solder well data, see page 29. ll lockwire holes are.045 dia. min. hell ize lass 2 ia. ax. ±.005 ax. ia. ax. Q ia. ax. Y lass 2 ± U U U U U U U * * * * * * U * U * * Increase dimension by.312 for size 0 contact only. 24

27 eries/ insert availability Insert ervice otal ontact ize rrangement ating ontacts Inst Inst Inst Inst /Inst Inst Inst /Inst Insert ervice otal ontact ize rrangement ating ontacts / Inst / Inst Inst Inst * * * / / / / / 8 8 * rimp contacts accommodate wire the same size as the contact as well as wire of the next smaller, even size. rrangements identified with an asterisk (*) are exceptions. ee insert arrangement drawings on pages for application wire size. 25

28 eries/ insert availability, cont. ontact ize Insert otal rrange ervice on- oax** ment ating tacts 4/0 2/ / / / / / / 8 8* * / / Inst i-olt * Inst * * Inst Inst / * rimp contacts accommodate wire the same size as the contact as well as wire of the next smaller, even size. rrangements identified with an asterisk (*) are exceptions. ee insert arrangement drawings on pages for application wire size. ontact ize Insert otal rrange ervice on- oax** ment ating tacts 4/0 2/ / // / // ///Inst // oax * * Y / / Inst./ /// / Inst Inst./

29 eries/ insert availability, cont. ontact ize Insert otal rrange ervice on- oax** ment ating tacts 4/0 2/ * oax oax oax Inst oax / / / * * * oax oax oax * * ontact ize Insert otal rrange ervice on- oax** ment ating tacts 4/0 2/ oax / 35 35* * oax oax * Inst U * rimp contacts accommodate wire the same size as the contact as well as wire of the next smaller, even size. rrangements identified with an asterisk (*) are exceptions. ee insert arrangement drawings on pages for application wire size. 27

30 eries/ insert alternate positioning o avoid cross-plugging problems in applications requiring the use of more than one connector of the same size and arrangement, alternate rotations are available as indicated in the accompanying charts. s shown in the diagram below, the front face of the pin insert is rotated within the shell in a clockwise direction from the normal shell key. he socket insert would be rotated counterclockwise the same number of degrees in respect to the normal shell key. osition W osition X osition Y osition iew looking into front face of pin insert or rear of socket insert. Insert egrees rrangement W X Y Insert egrees rrangement W X Y he following insert arrangements have the same alternate insert rotations for W, X, Y and, which are: egrees W X Y U Insert egrees rrangement W X Y Y art umb or or

31 eries/ solder contacts achined copper alloy contacts in a full range of sizes, with closed entry socket design in the size 12 and 16 contacts. heavy silver-plated finish is deposited on all solder contacts for maximum corrosion resistance, maximum current car rying capacity and low millivolt drop. O O* in/ ating nd Wire arrel llowable est urrent** er ocket ize ize Wire ize mps in hort ocket in ong ocket in ocket in ocket in ocket 6 60 in ocket * older Wells illed ** ontact ratings as stated are test ratings only. he connector may not withstand full rated current through all contacts continuously. lease note that the electrical data given is not an establishment of electrical safety factors. his is left entirely in the designer s hands as he can best determine which peak voltage, switching surges, transients, etc. can be expected in a particular circuit. he 10, 12, 14 and 16 connectors require short contacts. O I I ecommended ffective Operating oltage* reepage echanical ervice at ea evel istance pacing ating () om. om. Inst / /8 1/ /16 1/ /4 3/ /16 1/ /16 * he values listed in able I represent operating val ues which include a generous safety factor. It may be necessary for some applications to exceed the operating voltages listed here. If this is necessary, designers will find able II useful for determining the degree to which the recommended values of able I can be exceeded. IU O I** ominal tandard ea ressure ltitude ressure ltitude istance evel onditions 50,000 eet 70,000 eet inimum inimum inimum lashover est lashover est lashover est ervice oltage oltage oltage oltage oltage oltage ating irspace reepage () () () () () () Inst. 1/32 1/ /16 1/ /8 3/ /16 1/ /4 5/ / ot corrected for changes in density due to variations in temperature ** o attempt has been made to recommend operating voltages. he designer must determine his own oper ating voltage by the application of a safety factor to the above derating chart to compensate for circuit tran sients, surges, etc. 29

32 eries/ crimp contacts achined from copper alloys and silver-plated for maximum corrosion resistance, with a minimum millivolt drop and a maximum current carrying capacity, the size 16 and 12 socket contacts are of the closed entry design. rimp contacts are available for all insert arrangements and are identified with a mphenol proprietary number. old plated contacts are also available. (ee how to order on page 59). I O* art in/ ating nd Wire arrel llowable equired Wire est urrent** umber ocket ize ize Wire ize dapter leeve mps in hort ocket * in ong ocket * in ocket in ocket 10* in ocket 6* in ocket 2* * When using wire adapter sleeve shown ** ontact ratings as stated are test ratings only. he connector may not withstand full rated current through all contacts continuously. lease note that the electrical data given is not an establishment of electrical safety factors. his is left entirely in the designer s hands as he can best determine which peak voltage, switching surges, transients, etc. can be expected in a particular circuit. he 10, 12, 14 and 16 connectors require short contacts. dditional contact variations are available; consult mphenol, idney Y for information. O I I ecommended ffective Operating oltage* reepage echanical ervice at ea evel istance pacing ating () om. om. Inst / /8 1/ /16 1/ /4 3/ /16 1/ /16 IU O I** ominal tandard ea ressure ltitude ressure ltitude istance evel onditions 50,000 eet 70,000 eet inimum inimum inimum lashover est lashover est lashover est ervice oltage oltage oltage oltage oltage oltage ating irspace reepage () () () () () () Inst. 1/32 1/ /16 1/ /8 3/ /16 1/ /4 5/ / ot corrected for changes in density due to variations in temperature. ** o attempt has been made to recommend operating voltages. he designer must determine his own oper ating voltage by the application of a safety factor to the above derating chart to compensate for circuit tran sients, surges, etc. 30

33 O echnology O echnology dvantages O twisted grid configuration allows for 50% more current to pass through the same size pin, while providing increased reliability, ampacity and cycle durability as well as lower insertion force, -rise and voltage drop. I IIIY O erating hart emperature vs. urrent ased on single conductors in free air. Wire cross-section same size as pin contact crosssectional area. Unique O design and construction technology create an electrical contact interface that exceeds typical interconnect requirements. pplications in aerospace, medical, industrial, automotive, mining, offshore, and other harsh environments depend on the high reliability of mphenol s O technology. OW O /IO O he hyperbolic lamella socket contact construction distributes normal forces over a high percentage of the mating pin surface. his creates a smooth, even engagement effort. his force distribution also contributes to excellent performance in vibration applications with resistance to typical fretting corrosion. OW O I he large interface area between the socket lamella and pin surface result in very low contact resistance, enabling the O contacts high current ratings compared to traditional power contact designs. I I Y UIIY O contacts with typical silver plating finishes have demonstrated survival of 20,000 mating cycles. pecialized plating and contact lubricants can extend cycle life to 200,000 matings or higher. ven with continuous exposure to harsh environmental abuse (salt, sand, and high humidity), O contacts have been tested to maintain low contact resistance beyond 10,000 mating cycles. O ocket able O art umber ilver ocket ontact old ating ize I O Wire arrell ize llowable Wire ize * 4 6* 0 2* equired Wire dapter leeve est urrent** 35 *** 70 *** 120 *** 250 *** * When using wire adapter sleeve shown ** ontact ratings as stated are test ratings only. he connector may not withstand full rated current through all contacts continuously. lease note that the electrical data given is not an establishment of electrical safety factors. his is left entirely in the designer s hands as he can best determine which peak voltage, switching surges, transients, etc. can be expected in a particular circuit. *** onsult mphenol Industrial for test current at these wire sizes. 31

34 eries/ contact arrangements front face of pin insert or rear face of socket insert illustrated ront of ront of ocket Insert ocket Insert Insert rrangement ervice ating Inst. umber of ontacts ontact ize Insert rrangement ervice ating Inst. Inst. Inst. umber of ontacts otation of 14-2 ontact ize otation of 14-7 Insert rrangement ervice ating umber of ontacts ontact ize Insert rrangement ervice ating umber of ontacts ontact ize O

35 eries/ contact arrangements front face of pin insert or rear face of socket insert illustrated Insert rrangement ervice ating,,, = ; bal. = Inst. umber of ontacts * 4 10 ontact ize Insert rrangement ervice ating umber of ontacts ontact ize Insert rrangement ervice ating Inst. umber of ontacts ontact ize Insert rrangement ervice ating Inst. umber of ontacts 4** ontact ize * = Iron: = onstantan **, = Iron;, = onstantan 33 O

36 eries/ contact arrangements front face of pin insert or rear face of socket insert illustrated I otation 110 otation 260 otation of 18-1 of of Insert rrangement ervice ating,,, = ; al. = Inst. umber of ontacts ontact ize Insert rrangement ervice ating,,, = ;,,, = Inst. = ; al. = Inst. umber of ontacts ontact ize Insert rrangement ervice ating umber of ontacts ontact ize O

37 eries/ contact arrangements front face of pin insert or rear face of socket insert illustrated Insert rrangement ervice ating umber of ontacts ontact ize otation 250 otation of of Insert rrangement ervice ating Inst. Inst. umber of ontacts * ontact ize Insert rrangement ervice ating = ; al. = umber of ontacts 7* 5 5 3* 1 5 7* 1* ontact ize 12 for #14 or 16 wire for #10 or 12 wire for #10 wire for #16 wire 35 O

38 eries/ contact arrangements front face of pin insert or rear face of socket insert illustrated Insert rrangement ervice ating umber of ontacts ontact ize Insert rrangement ervice ating = ;,,, = umber of ontacts ontact ize U Insert rrangement ervice ating = ;,,,, = = ; al. =,,,, = ;,, = umber of ontacts ontact ize O

39 eries/ contact arrangements front face of pin insert or rear face of socket insert illustrated Insert rrangement ervice ating =; al = umber of ontacts ontact ize Insert rrangement ervice ating,, = ;,, = = ; al. =,,, = ;,, = umber of ontacts ontact ize Insert rrangement ervice ating = ; al. = ** = ; al. = umber of ontacts * 8 5 3* ontact ize for #14 or 16 wire for #10 or 12 wire * olderless **,,, = Iron,,, = onstantan O

40 38 eries/ contact arrangements front face of pin insert or rear face of socket insert illustrated O Insert rrangement ervice ating,, = ; al. = umber of ontacts ontact ize I O Insert rrangement ervice ating,,, = ;,, = umber of ontacts ontact ize I Insert rrangement ervice ating umber of ontacts ontact ize

41 eries/ contact arrangements front face of pin insert or rear face of socket insert illustrated Q U W X Y Insert rrangement ervice ating Inst. i-olt umber of ontacts * 1 5* ontact ize 16 16, for #10 or 12 wire 12 8,, for #8 wire Insert rrangement ervice ating umber of ontacts * ontact ize for #10 or 12 wire U 90 Q U W X Insert rrangement ervice ating Inst. Inst. umber of ontacts 19 2* 5* ontact ize for #10 or 12 wire 8 8 for #16 wire O

42 eries/ contact arrangements front face of pin insert or rear face of socket insert illustrated U Q U W X Y a Insert rrangement ervice ating Inst.,, = ; al. = umber of ontacts ontact ize (oax) /U or -174/U Insert rrangement ervice ating,, = ; al. = umber of ontacts ontact ize U W X I a b U Y d X W Insert rrangement ervice ating, = ; = ; al. = = ; al. = umber of ontacts ontact ize O

43 41 eries/ contact arrangements front face of pin insert or rear face of socket insert illustrated O Insert rrangement ervice ating = ;,, = ; to = umber of ontacts ontact ize Insert rrangement ervice ating = ;,,,, = ;, = ; al = Inst., = ;, = ; al.= umber of ontacts ontact ize U W X a b c d e f g h j k m n p r s Insert rrangement ervice ating umber of ontacts ontact ize U 100 U W X Y a b d W X Y U a b c d e f g h j k m l Q U 100 otation of 28-12

44 42 eries/ contact arrangements front face of pin insert or rear face of socket insert illustrated O Insert rrangement ervice ating umber of ontacts * 4* 3* 9* 7* ontact ize (oax) -59 /U for #10 wire 16 8 for #10 wire I Insert rrangement Y ervice ating umber of ontacts ontact ize O Insert rrangement ervice ating = ;,,, =,,, = ; al. = umber of ontacts

45 43 eries/ contact arrangements front face of pin insert or rear face of socket insert illustrated O Insert rrangement ervice ating, = ; = ;, = ;, =,,,, = ; al. = umber of ontacts ontact ize I O U W X Y Insert rrangement ervice ating umber of ontacts ontact ize otation of I O U W X O U W I X I O U W X Y a b c d e I O U W X Y a b c d e f g h j k Insert rrangement ervice ating,, h, j = Inst.; al = umber of ontacts ontact ize

46 eries/ contact arrangements front face of pin insert or rear face of socket insert illustrated O U W X Y a b m c d e g h j k n p q s t u v x y w z f r U W X Y a b c d f g h i j k m n p q r s t u v w x y z Insert rrangement ervice ating Inst. umber of ontacts ontact ize a b c Y j k d X i m f U q r W h n g p s v t u w c d e Y a b U W X O I 100 otation Insert rrangement ervice ating t, u = ; al = Inst. ** umber of ontacts ontact ize for #10 wire 12 0 (oax) -71/U Y X W p n w m U k v j U i q h s g t a b c d f a Y X W U I O U W X Insert rrangement ervice ating ** umber of ontacts ontact ize 4 (oax) -161/U 16 8 (oax) -161/U 16 8 (oax) (oax) or -179/U -124/U -124/U16 44 O

47 eries/ contact arrangements front face of pin insert or rear face of socket insert illustrated O U W X Y a b c d e f g h j k m n p q r s t u v w x y z Q Insert rrangement ervice ating Inst. 8, 9 = umber of ontacts ontact ize (oax) -58 /U (oax) -180 /U Q O U W X Y a b c d e f g h j k n q m p r s t u v w x y z Insert rrangement ervice ating umber of ontacts ontact ize I O U W Insert rrangement ervice ating = ;, = umber of ontacts ontact ize O

48 eries/ contact arrangements front face of pin insert or rear face of socket insert illustrated I O U W X Y a b c h n r d j x u e f g k t p v w z y s m I O W Y U a X b c d e f g k h j n p m r s u t v w x z y d e f U a Y W b c X I O Insert rrangement ervice ating umber of ontacts ontact ize O Q U W X Y a b c d e f g h j k m n p q r s t u v w x y z 100 O Q U W X Y a b c d e f g h j k m n p q r s t u v w x y z 110 O Q U W X Y a b c d e f g h j k q m n p r s t u v w x y z Q 100 otation 110 otation of of Insert rrangement ervice ating,, Q = ; al. = umber of ontacts ontact ize I Q Q d c k j b h a U e m f W g X Y 100 I O U W X Y a b c d e f g h j t k n p m u w v r s x y z 100 otation of 36-7 Insert rrangement ervice ating = ; al. = umber of ontacts O

49 eries/ contact arrangements front face of pin insert or rear face of socket insert illustrated 110 I O U W X Y a b c e d f g m h j t k n u v p w r s x z y 110 otation 100 otation of 36-7 of 36-9 Insert rrangement ervice ating umber of ontacts ontact ize d e f b c a Y U W X O I U W X Y a b c d e h j f g k m U W X Y a b c d f g h i W X Y k a r s b t m c n d j k m n p q r s t u v w x y z U j i q h p f g Insert rrangement ervice ating umber of ontacts ontact ize W X U Y k j i a b h r q s t m c p n d f g U W X Y a b c d f g h i j k m n p q r s t u v w x y z I O U W X Y a b c h n r d j x u e f g k t p v w z y s m Insert rrangement ervice ating ** umber of ontacts ontact ize 16 8 for #6 wire for #10 wire for #10 wire 47 O

50 eries/ contact arrangements front face of pin insert or rear face of socket insert illustrated U W X Y a b c d f g h i j k m n p q r s t u v w x y z Insert rrangement ervice ating umber of ontacts ontact ize 0 (oax) -11/U, 0 (oax) -59/U, -62/U /U or -13/U or -71/U Insert rrangement ervice ating umber of ontacts ontact ize 4 (oax) -62/U 16 8 (oax) -187/U 16 for #14 wire Insert rrangement ervice ating umber of ontacts ontact ize O

51 eries/ contact arrangements front face of pin insert or rear face of socket insert illustrated Insert rrangement ervice ating umber of ontacts ontact ize for #10 wire 4 (oax) -58/U Q d c k b j h a U e m f g Y W X Insert rrangement ervice ating = ; al. = umber of ontacts ontact ize 16 for #12 wire 4/ z d e y Q f x g O w Y h v c X j b a u W U k t m s n r p q I O U W X Y a b c d e Insert rrangement ervice ating umber of ontacts ontact ize O /0 4/0 49

52 eries/ contact arrangements front face of pin insert or rear face of socket insert illustrated I O Q U W X b c d e f Y a g h i I O Q j k r l p t m q u n s o Y W c a b X U Insert rrangement ervice ating umber of ontacts ontact ize U W X Y a b c d f g q h i j k m n p r s t u v w x y z U W X Y U Insert rrangement ervice ating umber of ontacts ontact ize Insert rrangement ervice ating umber of ontacts ontact ize O

53 eries/ contact arrangements front face of pin insert or rear face of socket insert illustrated h g p f d n c m b a i U j q k W X Y Insert rrangement ervice ating umber of ontacts ontact ize 16 for #14 wire (oax) -124/U 0 (oax) -63/U W U X Insert rrangement ervice ating umber of ontacts ontact ize 16 4 (oax) -59/U Insert rrangement ervice ating umber of ontacts ontact ize 16 4 (oax) -9/U (oax) -62/U 0 (oax) -9/U 51 O

54 eries/ contact arrangements front face of pin insert or rear face of socket insert illustrated Insert rrangement ervice ating umber of ontacts ontact ize for #14 wire Insert rrangement ervice ating umber of ontacts ontact ize for #14 wire 0 (oax) -115/U Insert rrangement ervice ating umber of ontacts ontact ize O

55 eries/ contact arrangements front face of pin insert or rear face of socket insert illustrated Insert rrangement ervice ating Inst. umber of ontacts ontact ize 4/ Insert rrangement U 40- ervice ating umber of ontacts ontact ize /0 O /0 4/0 53

56 eries - hermocouple contact availability complete line of cylindrical connectors containing thermocouple insert arrangements is available. he contact layout for a particular arrangement will be found in either the /tandard contact arrangement section, pages 26-37, 32-53, or the pecial contact arrangement section, pages ll thermocouple contact layouts may contain either iron, alumel, chromel, constantan, standard (copper) or brass (dummy) contacts. ee the thermocouple tabulations on the following pages. he following abbreviations are used in the contact material column in the charts that follow. lso, thermocouple contacts are color coded as shown. (his identification is made by means of small dots of stain on the solder well end of the contact). bbreviation aterial olor ode Ir. Iron lack on. onstantan Yellow u. opper lloy / h. hromel White l. lumel reen ummy rass / ontact ize Well Inside ia WI W Well epth older Well arrel Outside ia ± I hromel - lumel II Iron - onstantan O WI Use wire in accordance with I-W-5848 Use wire in accordance with I-W

57 eries - hermocouple contact arrangements hell ize and rrg. imilar to rrg. otal ontacts ontact ize in Insert otation W = Ir.; = on = u.; = on = l.; = h one = Ir.; = on.; = u one = l.; = h.; = u one = l.; = h one = h.; = on one = h.; = l.; = u one = h.; = l one = Ir.; = on one = u.; = on one = u.; = l.; = Ir one, = on.; = h one, = h.; = l. ontact aterial = h.; = l = Ir.; = on = u.; = on one = l.; = h = h.; = l = Ir.; = on one = Ir.; = on one = u.; = on one = h.; = on one = h.; = l = l.; = h , = u.; = l.; = h = Ir.; = on ,, = Ir.;,, = on , = Ir.;, = on = Ir.; = on.;, = u , = l.;, = h = l.; = h.; = u = u.; = on one = l.; = h = l.; = h.; = Ir.; = on.;, = u one, = l.;, = h.; = Ir.; = on one, = on.;, = u one,., = u.;,, = on one = l.; = h.; alance = u = h.; = on.;, = u one = on.; = h.; = u one, = h.;, = l one,, = u.; = on one = on.; = u one, = u.; = l.; = h. 55

58 eries - hermocouple contact arrangements hell ize and rrg. imilar to rrg. otal ontacts ontact ize in Insert otation W one, = h.;, = l one, = u.;, = on one, = l.;, = h one, = l.;, = h one = h.; = l. ontact aterial one = h.; = l one = l.; = h.; alance = u one = on.; alance = u = l.; = h = l.; = h.;, = u = l.; = h.; = u = on.; = u one = l.; = u.; = h one = on.;, = u one = l.; = h one = on.; = u one = Ir.;, = on.; = u.;, = ummy one = Ir.; = on.; = h.; = l.; = ummy one, = Ir.;, = on.;, = ummy one, = l.;, = h ,,,, I = Ir.;,,,, = on ,, = l.;,, = h , = Ir.;,, = on.; = u , = l.;,, = h.; = u one, = Ir.;, = on.; = h.; = l one,, = Ir.;,, = on one, = on.;, = u one = Ir.; = on.; alance = u one,,,, I = u.;,,,, = on one,, = u.;,, = on one, = l.;, = h.; = u one = l.; = h.; alance = u one = Ir.; = on.; = h.; = l.; = u one = on.; alance = u one = on.; alance = u one = l.; = h.; alance = u one = h.; = l.; = Ir.; = u.;, = on = Ir.; = on.; = h.; = l ,,, = Ir.;,,, = on = h.; = l.; alance = u ,, = u.; alance = on ,, = l.;,, = h.; = u one = l.; = h.; alance = u. 56

59 eries - hermocouple contact arrangements hell ize and rrg. imilar to rrg. otal ontacts ontact ize in Insert otation W ontact aterial one,,,,,, = Ir.;, I,,,,, = on one = l.; I = h.; alance = u one,,, = on.;,,, = u one,,,,,, = u.;, I,,,,, = on one,,,,,,,, = Ir.;,,,,,,, = on one = l.; = h.; alance = u one,,,,,,, = Ir.;,,,,,,, = on.; = u one = l.; alance = h one = on.; alance = td one,,,, I,, = u.;,,,,,, = on one,,,, I,, = h.;,,,,,, = l one,,,,,,, = l.;,,,,,,, = h.; = u ,,, = Ir.;,,, = on ,,,,,,, = Ir.;,,,,,,, = on.;, U, = u U = l.; = h.; alance = u ,,, = l.;,,, = h ,,,,,, = Ir.;,,,,,, = on ,,,,,, = u.;,,,,,, = on one = l.; U = h.; alance = u one = l.; = h.; alance = u one = l.; = h.; alance = u one,,, = Ir.;,,, = on one = l.;,,, = u.; = h.; = Ir.; = on one W = on.; alance = u one,,,,,,, = u.;,, = Ir.;,, = on one,,,,,,,,, = on.; alance = u one,, = on.;, = u = l.; = h.; alance = u ,,,, Y, W,,,, U,, = h.; alance = l one,,, = Ir.;,,, = on.;, = h.;, U = l.; alance = u one,,,,,,,,, U, W, Y = u.;,,,, Q,,,,,, X, = on one,,,,,,, = Ir.;,,,,,,, = on one = on.; alance = u one,,,, I,,,, = u.;,,,,,, O = on , = l.;, = h.; alance = u ,,,,, = l.;,,,,, = h.;, = u ,,,, m, r, n, a,,,, X, k, h,,,, d = Ir.; alance = on ,,,, = l.;,,,, = h.; alance = u one, d = l.;, j = h.;,,,,,,,,,,,,,, W, X, Y, = on.; alance = u one,,,,,,,,, = Ir.; X, = l.;,,,,,,,, U, W = on.; Y, a = h.; b, d = u one U = on.; alance = u = l.; U = h.; alance = u. 57

60 eries - hermocouple contact arrangements ontact in Insert hell ize imilar to otal ize and rrg. rrg. ontacts otation W ontact aterial one = l.; = h.; alance = u one = l.; = h.; alance = u one = on.; alance = u one,,,, n, s = Ir.;,,, f, g, r = on.;,,, b, e, j = l.;,,, X, h, k = h.; alance = u = h.; = l.; alance = u , = h.; O, = l.; alance = u u, v, w = l.; x, y, z = h.; alance = u one,,,,,,,,,,, X, b, d, f, h, k, q, n, m, u, w, y = on.; alance = u one W = l.; f = h. alance = u one = l.; = h.; alance = u one,,,,,,,,,,,, f, X, Y, h, j, c = on.; alance = u one,,, = l.;,, = h.; alance = u * one v, g = Ir.; p, y, c = on. x = h.; alance = u * one,,,,,,,, U, W, Y, a, c, f, h, j, m, p, r, t, v, x, z,,,,,,,,, U, W, Y,,,,,,,,, U = Ir.; alance = on * one = h.; = on.; alance = u * one 55, 60 = Ir.; 57, 58, 59 = on.; 56 = h.; alance = u * one 50, 51 = Ir.; 27, 28, 29, 31, 32, 34, 36, 37 = on.; 25, 39, 40, 41 = l.; 43, 44, 45, 46, 47, 48, 49, 52, 53, 54 = h.; alance = u one,,,,,, etc. = u.;,,,,,, etc. = on. * mphenol arrangement 58

61 eries how to order o more easily illustrate ordering procedure, part number X(025) is shown as follows: X (025) designates mphenol Industrial eries ed onnectors 2. designates rimp ontacts designates older ontacts 3. designates low smoke zero halogen inserts and grommets Omit for standard resilient inserts and grommets. 4. hell tyle 00 - Wall ounting eceptacle 01 - ine eceptacle 02 - ox ounting eceptacle 05 - traight lug 06 - traight lug with hardware degree lug 5. lass or - eneral duty connector or - nvironmental connector for a wire bundle or - nvironmental connector for jacketed cable 6. hell size and insert arrangement ee insert availability on pages ontact type - in contacts - ocket contacts - O crimp socket contacts (see page 31) sk for rochure -391 for mphe-ower onnectors with O echnology. 8. lternate insert rotation W, X, Y, designates that the insert is rotated in its shell from a normal position. o letter required for normal (no rotation) position. ee page 28 for availability. 9. ariations o ompliant (072) - ray zinc nickel finish (023) - lectroless nickel finish (025) - lack zinc alloy finish (96) - lack hard-coat anodize (30) - old plated contacts (116) - on-pre-tinned solder contacts (472) - lack zinc alloy finish and solder contacts less pre-filled cup (548) - lectroless nickel finish and solder contacts less pre-filled cup (724) - ray zinc nickel finish and solder contacts less pre-filled cup 59 or further o ompliant support, contact mphenol Industrial Operations or call

62 /tandard how to order (older ontacts) W onnector ype designates ilitary tandard 2. onnector tyle 3100 wall mounting receptacle 3101 cable connecting receptacle 3102 box mounting receptacle 3106 straight plug plug 3. ervice lass solid shell for general, non-environmental applications solid shell for pressurized applications (3102 only) environmental resisting environmental resisting with strain relief lightweight environmental resisting 4., 5. hell size and insert arrangement - see tables, pages ontact ypes designates pin contact designates socket contact 7. Insert otation W, X, Y, or designate that insert is rotated in its shell from normal position. o letter required for normal (no rotation) position. 60

63 eries/ accessories , sealing gaskets, sealing plugs, sealing ranges I.031 ±.010 I.020 ±.004 II he mphenol plain flat gasket of synthetic rubber material is provided to take complete advantage of waterproof and pressure sealing features. It is for use with the flange mounted receptacle. his flat gasket is provided to give the maximum in connector performance. Its special feature is in providing the maximum radio shielding under difficult conditions of high receiver sensitivity and low signal strength while retaining the sealing characteristics of the plain gasket. his gasket is for use with the flange mounting 4 O.031 ±.010 OW U his gasket is provided for applications where the major requirement is resistance to the injurious effects of extremely low temperature. ven at temperatures as low as 67 this gasket retains its resiliency and will seal a pressure differential of 30 psi. Installation imensions Order ata Inches illimeters hell lain hielding ow ize ± ±.010 ± ±.25 emperature tyle I U XX1 ealing plugs are used to fill unused holes in multi-holed grommet configurations. I Inches illimeters ontact Wire olor ia ia. Order o. ize ize ode ±.010 ±.005 ±.010 ± 0.2 ± 0.1 ± lue ** *** Yellow ** *** White lue Yellow I O O I ** ±.020 *** ± 0.5 mm ll dimensions for reference only ole ealing ange ize illimeters Inches

64 eries/ ccessories style cable clamp, 3420 sleeve he style cable clamp was designed for use with jacketed cable or wires protected by tubing. oth clamping halves float for maximum strain relief. or unjacketed cable or wires, use corresponding 3420 sleeve. o order clamp with sleeve, add -1 to the 97 - number. wo telescoping sleeves are furnished with shells sizes 24 and larger. hell ize mphenol umber ±.031 ax. ia. in. 10, , , , , leeve art o. mphenol umber ±.005 ±.005 ±.010 ±

65 eries/ ccessories protection caps plug U OIO XX* ssembly umber lass 2 ia pprox. ax U U U U U U U U U U U U U U U OIO XX* ssembly umber lass 2 pprox. ef. ax U U U U U U OIO XX* umber lass 2 ia pprox. ax U U U U U U U U U U U U U * rotective caps are illustrated with sash chains and are available with beaded chains or without chains. Optional terminations are also available. onsult mphenol, idney, Y when ordering. 63

66 eries/ ccessories protection caps receptacle OIO XX* ssembly umber lass 2 ia. in. pprox. ia. ax. ax U U U U U U U U U U U U U OIO XXX* ssembly umber lass 2 ef. pprox. ia. ax. ax U U U U U U U U U U U U OIO XX* umber lass pprox. ia. ax. ax U U U U U U U U U U U U U * rotective caps are illustrated with sash chains and are available with beaded chains or without chains. Optional terminations are also available. onsult mphenol, idney, Y when ordering. ap without chain

67 eries/ dust caps U for external threads 1 hell ize Order umber ia. ominal ia. ± ± U U for internal threads 2 hell ize Order umber ia. in. 2 ±

68 eries/ application tools, torque values When proprietary crimp contacts are employed rather than the standard approved solder contacts, the following application tools are recommended for use. here is a possibility of additional crimping tools other than those included being available at present or in the future for this specific application. omplete instructions for providing reliable crimped wire to contact terminations and inserting proprietary crimp contacts in eries connectors are available in publication OOI rimping ositioner/ ontact ontact Insertion emoval ool urret ize tyle ool ool 22520/1-01 * 16 in & ocket it 22520/1-01 * 12 in & ocket it ** ** 8 in & ocket it ** ** 4 in & ocket in ocket ** ** 0 in & ocket in ocket * Use aniels urret 29-1 or stro ool o. urret ** or appropriate crimp tool and positioner refer to ico rimping ool o. ools used with rbor ress O OQU O OO ize In./b. ax. ize In./b. ax

69 dditional roducts reverse bayonet coupling 5015 type connectors mphenol has replaced the previously available - series with the -. he - is a modification of the family designed for commercial and industrial environments requiring a rugged bayonet style connector, including heavy duty power and signal applications. comprehensive selection of insert arrangements and accessory hardware are available to accommodate heavy-duty, commercial wire and cable. he rugged shell is made from aluminum alloy and plated with a variety of finishes to meet any application. eatures of the - everse ayonet series: Quick positive coupling with audible and tactile indication of full coupling. Intermateable with existing connectors ated 500 couplings minimum. o lockwiring required Inserts available in eoprene material with alternate materials available upon request. ontacts available in gold and silver plating vailable in both crimp and solder terminations umerous finishes available, including cadmium free zinc alloy. ugged construction; aluminum or stainless steel components. mphenol - everse ayonet onnectors sk for mphenol catalog I-4 for further information on - everse ayonet onnectors. everse ayonet onnectors mphenol eries of onnectors are heavy duty, rugged and environmentally resistant, and are the preferred interconnect for the mass transit industry. hey are also used in power generation, petrochemical industries and heavy equipment/geophysical marketplaces. connector utilize and commercial inserts and are intermateable with existing connectors. Other features include: reverse bayonet coupling - quick mating, audible, visual and tactile full mating indicators. U recognized rated to 2000 couplings min. operating temperature range: with eoprene inserts: 55 to +125 with iton** inserts: 50 to +200 with low smoke/flame retardant inserts: 55 to +125 available in both crimp and solder termination rugged construction - aluminum or stainless steel components numerous military and commercial finishes available including gray zinc nickel (cadmium free) resilient inserts provide high dielectric strength and moisture barrier. I67 performance in environmental versions over 40 varieties of shell styles and backend accessory combinations mphenol everse ayonet onnectors mphe-ower onnectors are also available that incorporate O socket contacts. ee page 31 for advantages and features of O contacts for high amperage capability. sk for mphenol catalog I-4 for further information on eries onnectors. 67

70 eries/ lternate esigns mphe-ower onnectors mphenol offers the the threaded series series derived derived from from the the 5015 I-5015 family that family can that be enhanced can be enhanced with high with amperage high amperage O O contacts. contacts. esign esign characteristics characteristics of of the the mphe-ower mphe-ower connectors connectors are: are: he he O O contact contact handles handles 50% up to 150% 150% higher higher amperages amperages than than standard standard contacts contacts he he O O contact contact has has a a twisted twisted hyperbolic, hyperbolic, stamped stamped grid grid configuratiouration within within the the socket. socket. his his design design ensures ensures a a large, large, coaxial, coaxial, face- face- configto-facto-face surface surface area area engagement. engagement. s male s male pin is pin inserted, is inserted, axial members members in the female in the half female deflect, half imparting deflect, high imparting current high flow current across the flow axial connection across the with connection minimal with voltage minimal loss. voltage loss. ontact ontact arrangements arrangements have have O O sockets sockets in sizes in sizes 0, 4, 0, 84 and and 128 with with standard standard contacts contacts in in size sizes and 12. he contacts available in in O and and the the amperages are are as follows: fol lows: as ize ize 12 W 8 W can can handle handle currents currents up to up 35 to amps. 69 amps. ize ize 8 W 4 W can handle can handle currents currents up to up 70 to amps. 120 amps. ize ize 4 W 0 W can handle can handle currents currents up to up 120 to amps. 250 amps. ize (or 0 availability W can handle of size 12 currents O up to that 250 handles amps. currents up threaded to 35 amps, 5015 consult styles mphenol.) include: solid shell for general, non-environmental threaded 5015 applications; styles include: pressurized solid shell style for for general, use on non-environmental pressurized bulkheads applications; or pressure pressurized barriers; style for use environmental pressurized resisting bulkheads style or with pressure strain relief; barriers; lighter environmental and resisting shorter style environmental with strain resisting relief; lighter styleweight and weight shorter environmental resisting style or more information ask for mphenol brochure -391, mphe-ower or more information onnectors ask for with mphenol O brochure technology. -391, mphe-ower onnectors with O technology. mphe-ower 5015 onnectors ( ed 5015 type connectors with O high amperage contacts) he O design - socket cylinder within female contact has twisted hyperbolic grid. rovides higher amperage capabilities with low insertion force and low temperature rise. I-5015 onnectors onnectors with with ontacts ontacts ox mount mount receptacle 5015 I-5015 type connectors type connectors can be supplied can be with supplied tails with for mounting tails for to a mounting printed circuit to a board. printed circuit onsult board. mphenol Industrial for part numbering. ee catalog , mphenol ylindrical onnectors for rinted ircuit oard pplications. his catalog gives the most commonly available and widely used insert patterns for cylindrical connectors with tails, along with pin-out location diagrams. 68

71 O OOIO mphenol Industrial hone: elaware venue idney, Y otice: pecifications are subject to change without notice. ontact your nearest mphenol orporation ales Office for the latest specifications. ll statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind expressed or implied. tatements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. he user should not assume that all safety measures are indicated or that other measures may not be required. pecifications are typical and may not apply to all connectors. I mphenol 97 eries onnectors are U recognized and recognized.

Table of Contents Introduction... 2 Amphenol MIL-DTL-5015 and MIL-5015 Type Standard Cylindrical Connectors General Information, Class

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