MIL-C-5015 Bulkhead Receptacles

Transcription

1 I5015 ulkhead eceptacles F/TF How to Order TF and F pressurized bulkhead receptacles mate with standard S type plugs (3106,3107 and 310) if contact arrangements correspond. oth the F and TF have resilient insulators. The TF (thrubulkhead fitting) version has a doublefaced contstruction allowing mating from both ends. n O ring is supplied as standard on both the F and the TF. ontacts are silver plated copper or brass alloy. Shells are aluminum alloy. PFIX SS SH SIZ ONTT NGNT ONTT TYP F TF 14S 5 15 P PS * * 1 TNT POSITION OUNTING (F ONY) PFIX F ulkhead Fittings TF Thru bulkhead fittings SS * esilient insulators H Hermetic; see page 7 *etter designator "" not required for TF. SH SIZ oupling thread diameter figured in sixteenths of an inch ONTT NGNTS See pages ONTT TYP P for Pin; S for Socket; PS for Pin and Socket (TF only) TNT POSITION (onsult factory for available alternate positions.) OUNTING F only; see chart on page 3 Thruulkhead eceptacle TF esilient Insulator Polarizing oss K Socket Side Pin Side Polarizing oss Pin Insert nd Socket Insert nd TF thrubulkhead fittings have pressurized resilient insulators. Special doupleface pin and socket contact construction permits cable components to be wired and tested in the shop and then to be plugged into the mounted TF plug to complete the installation. The TF mates with 3106, 3107 and 310 plugs. T 4 tg. Holes Panel Thickness V Thd. S Typ. Typ. Shell K ax. ax (0.79).000 (0.00) +_.005 (0.13) S +_.031 (0.79) T (0.25).005 (0.13) V ax..594 )15.09) 1/2UNF2.179 (.26) 5/UNF2.179 (.26) 5/UNF2 S 3/4UNF2 14S.906 (23.01) 7/UNF2.96 (.59) 1.1 (.54) 1UNF2.146 (3.71) 3/4UNF (3.71).906 (23.01) 7/UNF2.146 (3.71).96 (.59) 1.1 (.54) 1UNF2.0 (4.57) (26.97) 1/UNF2.0 (4.57) (29.) (3.10) 11/4UNF2.0 (4.57) (41.) 13/UNF2.3 (5.).147 (3.73) 11/2UNF2.3 (5.) (39.67) (50.0).147 (3.73) 13/4UNS2.3 (5.) (57.15).173 (4.39).3 (.13) 2UNS2.3 (5.) 1.93 (49.23) (63.50).173 (4.39) 21/4UN2.3 (5.) 2. (55.5) (69.5).173 (4.39) Performance Specifications Page ontacts, Sealing Plugs, ssembly Tools Page 7 ontact rrangements Page

2 I5015 ulkhead eceptacles F/TF Pressurized ulkhead eceptacle F T G N H cross Hex Thd. V Panel Thickness F pressurized bulkhead receptacles withstand the air leackage requiremenst of I5015 not to exceed 1 cu. in. of air per hour when subjected to a pressure differential of 30 psi at 55. Insulators are resilient material bonded to aluminum shell. oth pin and socket assemblies are available. The F will mate with standard S type 3106, 3107, 310 plugs. TYP 1 Shell Insulator ock Nut O ing Position Pin ounting Part No. xample: Standard Polychloroprene Hex with 6 wire holes Neoprene Standard Figure 1 or 2 F14S5P1 Standard Position Pin is 3/" Shell S 14S 14 ax. 1.4 (31.60) 1.4 (31.60) 1.4 (31.60) 1.4 (31.60) 1.4 (31.60) 1.4 (31.60) 1.4 (31.60) 1.4 (31.60) 1.4 (31.60) 1.4 (31.60) G ax..95 (.73) (25.7) (25.7) (27.) 1.3 (30.56) 1.7 (33.71) (27.) 1.3 (30.56) 1.7 (33.71) (.91) (.06) (.06) 1.27 (46.41) (49.61) 2.3 (55.96) (65.46) H ax (27.) 1.3 (30.56) 1.3 (30.56) 1.7 (33.71) (.91) (.06) 1.7 (33.71) (.91) (.06) (43.26) 1.27 (46.41) (49.61) (52.76) 2.7 (59.11) (65.46) 2.27 (71.1) ax. ax..702 (17.3). (.). (.).955 (.26) (27.23) (.13).955 (.26) (27.23) (.13) (35.43) (3.) (41.53) (.3) (51.) 2.5 (56.01) (62.) N ax.. (.3).960 (.3).960 (.3) (.19) (37.0) (.19) (37.0) (.9) (.26) (59.) (64.77) 2. (72.14) T ax. Solder Pot xt. # # # #4 #0.359 (9.).359 (9.).359 (9.).359 (9.).359 (9.).359 (9.) V ax..3 (7.92) Shell Shell 1/2UNF2 1UNF2 5/UNF2 11/UNF2 5/UNF2 11/4UNF2 Performance Specifications Page ontacts, Sealing Plugs, ssembly Tool Page 7 S 14S 3/4UNF2 7/UNF2 1UNF2 3/4UNF2 13/UNF2 11/2UNF2 13/4UNS2 2UNS2 ontact rrangements Page /UNF2 21/4UN2 ounting Dimensions.102 (2.59).097 (2.46) DI.102 (2.59).097 (2.46) DI F Shell, +_.005 (0.13).3 (.).35 (9.7) F (0.3) +_ (0.00) (0.13) Shell.500 (.70).625 (15.).373 (9.47).435 (11.05) +_.005 (0.13).69 (17.73).760 (19.30) (0.3).000 (0.00) F +_.005 (0.13).7 (19.00).10 (.57) S,. (11.3).49 (.65).23 (.90) (3.10).73 (.17),.510 (.95).573 (14.55).560 (14.).623 (15.2).9 (.0) (27.25) (50.0).99 (25.35) 1.3 (.52).635 (.13) 1.5 (.5).65 (17.) 1.19 (30.43) (57.15) 1. (31.70) 3

3 I5015 onnectors ccessories Pressurized ulkhead eceptacle S For 06 and 0 Style Plugs These externally threaded metal dust caps are used to protect the S3106 and S310 plugs. aterial is aluminum alloy. They are furnished with sash chain or less sash chain. D Thd..250 in. Perf. Thd. Part Number lack nodized Finish With Sash hain S ITT annon S25042D S D S25042D S D S25042D S25042D S25042D S25042D S25042D S25042D S25042D S25042D S25042D S25042D S25042D Olive Drab hromate Over admium Finish With Sash hain Olive Drab hromate Over ay Still be Superseded Purchased by S Number (ef) ITT Part Number S25042D S D S25042D S D S25042D S25042D S25042D S25042D S25042D S25042D S25042D S25042D S25042D S25042D S25042D admium Finish, Without Sash hain ITT Part Number Shell,, S 14, 14S, ax..656 (.66).656 (.66). (21.). (21.). (21.). (21.). (21.). (21.). (21.). (21.). (21.). (21.). (21.). (21.). (21.) ax..67 (17.45).937 (23.0) (26.97) 1.7 (30.15) 1.3 (33.) (.50) (39.67) 1. (46.02) (52.37) 2.3 (5.72) (65.07) 2. (71.42) (77.77) ax (7.00) (7.00) (7.00) (7.00) (152.).250 (9.55).250 (9.55).250 (9.55).250 (9.55).250 (9.55).250 (9.55) D ax..6 (4.).6 (4.).6 (4.).6 (4.).6 (4.).6 (4.). (5.79). (5.79). (5.79). (5.79). (5.79) 1/2UNF2 5/UNF2 3/4UNF2 7/UNF2 1UNF2 11/UNF2 11/4UNF2 13/UNF2 11/2UNF2 13/4UNF2 2UNF2 21/4UN2 21/2UN2 23/4UN2 3UN2 S For 00, 01 and 02 Style eceptacles Gasket These internally threaded metal dust caps are used to protect S3100, S3101 and S3102 receptacles. aterial is aluminum alloy. They are furnished with sash chain or less sash chain. D Thd. Part Number lack nodized Finish With Sash hain S ITT annon S25043D S D S25043D S D S25043D S25043D S25043D S25043D S25043D S25043D S25043D S25043D S25043D S25043D S25043D Olive Drab hromate Over admium Finish With Sash hain Olive Drab hromate Over ay Still be Superseded Purchased by S Number (ef) ITT Part Number S25043D S D S25043D S D S25043D S25043D S25043D S25043D S25043D S25043D S25043D S25043D S25043D 2951 S25043D S25043D admium Finish, Without Sash hain ITT Part Number Shell,, S 14, 14S, ax. ax..6 (17.).15 (.70) 1.5 (.5) 1.3 (34.14) (37.31) (.49) (43.66) (50.01) (56.) (62.71) (69.06) (75.41) 3. (0.9) ax (7.00) (7.00) (7.00) (7.00) (152.).250 (9.55).250 (9.55).250 (9.55).250 (9.55).250 (9.55).250 (9.55) D ax..1 (4.60).1 (4.60) 1/2UNF2 5/UNF2 3/4UNF2 7/UNF2 1UNF2 11/UNF2 11/4UNF2 13/UNF2 11/2UNF2 13/4UNS2 2UNS2 21/4UN2 21/2UN2 23/4UN2 3UN2 4

4 I5015 onnectors ccessories able lamp 5049/41 With or Without ushing.063 Thd. The 5049/41 cable clamp is made for plugs and receptacles that have an endbell with external conduit threads. The double clamping action provides a balanced, positive hold on the wires and greatly reduces moisture transmission. Provision is made for safety wiring. This clamp is supplied without bushing; to order bushing; add "with bushing" after part number. P 2 Places Safety Wires Holes Part Number* Superseded Part Number* Shell ccommodates S ushings in. ax. P 5049/413 S30573 S (2.59).6 (17.) 1/2UNF2 5049/414 S30574, S, S3.3 (7.92) 5/UNF2 5049/416 S30576 S (4.95).43 (11.13).969 (.61) (26.97) 3/4UNF2 5049/41 S3057, S3.255 (6.) (29.) 7/UNF2 5049/4110 S S (7.).625 (15.) 1UNF2 5049/41 S3057, S (.9) (37.31) 13/UNF2 5049/41 S3057, S34,.46 (11.9) (26.19) (42.06) 1.6 (42.) 17/UNF2 5049/41 S3057 S34,.664 (.7) (51.59) (51.59) 13/4UNS2 5049/41 S3057 S34,.694 (17.63) (29.) (56.) 2.1 (57.94) 2UNS2 5049/41 S3057 S34,.911 (23.14) (41.) 1.6 (42.) (63.50) 2.6 (6.) 21/4UN2 5049/41 S3057 S34,, 1.75 (47.62) 2.71 (70.64) 2.93 (74.63) 21/2UN2 5049/41 S3057 S34,, (60.) 3.1 (3.34) (.90) 3UN2 *To order cable clamp with bushing, add "with bushing" after part number. Telescoping ushing S34/ S39056(F.) 2 Telescoping bushing with 5049/41 cable clamp Telescoping gland bushing (used with 5049/41 cable clamp) keep dirt, oil and moisture out of endbell. Taping or wrapping wires is eliminated since bushing protects wires going thru clamp. ombinations of bushings may be used to decrease cable entry diameter to improve sealing. S Part Number S343 S3 S346 S3 Superseded S Part Number S S S S ITT annon Part Number Shell, S,, +_0. (0.41).379 (9.63).505 (.3).619 (15.72).7 (.90) 2.75 (73.02) (69.5) (66.6) (63.50) +_0. (0.41) 1.30 (3.30).0 (5.59).3 (7.92).437 (11.10) S3410 S (.07) (60.) S34 S , (27.03) (57.15).625 (15.) S34 S , (33.3) 2.5 (53.9) S34 S (.54) (50.0).937 (23.0) S34 S (46.91) 1.75 (47.62) S34 S (52.96) S34 S (59.31) (41.) 1.6 (41.25) S34 S (72.01) (3.10) 1.74 (47.60) 5

5 I5015 onnectors ccessories Plastic Protective aps 025XXXX000 Protective dust caps are designed to cover the coupling and conduit ends of S connectors where there is a possiblity of foreign matter accumulating on the interior of the connector or of damage to the threaded parts. aterial is red polyethylene. Plastic dust caps can be reused, but are not intended to replace the standard aluminum dust caps shown on preceding pages. D Part Number* S3100F, oupling Solder nd Pot nd S3102F, oupling Solder nd Pot nd SF (only) Solder Pot nd S3106/S310 F, oupling nd Solder Pot nd ax. ax. Dimensions ax. D ax. ax. Wt. b ,,, ,, S,,, S,, S,, S, S, S, ,,, , S, , ,, ,, ,, , , , S, ,

6 I5015 onnectors ccessories F0 ssembly Instructions ITT annon provides a complete line of crimp insertion and extraction tooling to be used with F0 contacts as follows. ontact Hand rimp Tool* ocator Power rimp Tool** rimp Head ocator Gauge 5/101 5/101 TH701 TP567 T530 T600/600 H7 HP2 4 0 T600/600 T600/600 T600 H1 H41 H01 HP1 HP41 HP09 H1 H41 H0 *The 5/101 is the I standard crimp tool for # thru # contacts and when used with crimp #, and contacts for the F0. **The T600 is recommended for crimping of #4 thru # contacts. The T600 for #0 thru #. The appropriate locators and crimp heads are available as shown above T600 T5/530 rimp Tool 5/101 rimping ontacts 1. heck the crimp tool to be sure that the proper crimp head locator is used 2. ycle the tool to be sure the indentors are open. 3. Place the contact, mating end first, into the tool. 4. Insert the stripped wire into the hollow end of the contact. e sure the wire is inserted as far as it will go. 5. lose the tool completely to crimp. Unless the tool is closed completely, the tool will not release the contact. 6. emove the crimped contact from the tool. heck the inspeection hole to verify that the wire is fully inserted. Insetion/xtraction Tools ontact 4 0 Insertion Tools IT ( ) IT ( ) IT IT4 IT0 xtraction Tools T4 (030004) T2 ( ) T T4 T0 IT T Insetion and extraction tools used for these connectors are available for contact sizes thru 0 as shown. Handle olor lue Yellow ed lue Yellow Insertion of ontacts 1. efore inserting the contacts, remove the endbell, grommets, and ferrule from the receptacle. emove the endbell, grommet, ferrule, and coupling nut from the plug. Slide the hardware over the wire bundle in the proper order for reassembly after all the contacts are inserted. 2. To assist insertion of contacts, lubricate insert cavities with isopropyl alcohol. lcohol will evaporate and will not leave a conductive film. aution: Never use any lubricant other that isopropyl alchol. Hold the plug or receptacle body firmly and insert the wired contacts as far as possible by hand. Starting at one side of the insulator, work progressively from contact to contact across the layout. When inserting socket contacts, be sure to provide fixture space below the front face to permit length of guide pins for # and # contacts to clear insulator face. 3. Place the correct insertion tool on the contact so that the wire runs along the groove in the tool. (Tool tip will butt against the shoulder.) 4. eginning with a cavity on the outer edge of the plug. apply a slow, even pressure perpendicular to the insulator face until the contact snaps into position. If contacts are not inserted all the way prior to removing insertion tool, do not try to reinsert the insertion tool. Instead, using the extraction tool, push the contact back to position it was in when the insertion tool was originally placed over the contact for pushin; other wise the inside of contact cavity may be damaged by reinserting the insertion tool. 5. Inspect the front end of the insulator to assure that the contacts are inserted to the proper depth. ompletion fter all the cavities have been filled, slide the hardware back into position on the barrel. Tighten the endbell until the ferrule and endbell are flush. ompression of the grommet in this manner results in maximum sealing characteristics of the plug. xtraction of ontacts Select the appropriate tool. (Tool tips are reversible for either pin or socket.) Place the extraction tool over the pin or into the socket. pply a slow, even pressure to push the contact out of the rear of the insulator. ecommended Wire Stripping ontacts ontact 4 0 Guide Pins ontact Wire Hole Fillers SIZ SIZ # # SIZ 0 ontact Part Numbers F0 Pin ITT annon Part Numbe SIZ 4 SIZ 1/4" 1/4" 7/" /" Socket Guide Pin 5/" Guide pins are used to assist insertion of socket contact s # and #. arger sizes do not require guide pins S Number S25251 S25251 S