ARTICULATED BOOM LIFT MODEL TA40

Transcription

1 ARTICULATED BOOM LIFT MODEL TA40 PARTS MANUAL TEREX AERIALS W. Brown Deer Road Milwaukee, WI U.S.A. Telephone:(414) Facsimile:(414) TEREX AERIALS Courtstown Industrial Park Little Island, Co. Cork, Ireland. Telephone: (353) Facsimile: (353) TEREX AERIALS th Street S. E. Waverly, IA U.S.A. Telephone:(319) Facsimile:(319) Serial Break: P/No: Rev.0 04/99 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

2 NOTICE TO USERS DISCLAIMER Terex Aerials strives to include in the Parts Manual, information and illustrations that are accurate, complete, and current. Due to on-going changes and revisions by our many suppliers, it is often impossible to show all variations of a given assembly. Therefore, this information is subject to change without notice. NOTICE The Parts Manual, though sometimes helpful in the process of assembly/disassembly, is NOT intended to be assembly/disassembly instructions.

3 1 1-2 CONTENTS LIST OF CONTENTS SECTION NOTICE TO USERS 1-2 TABLE OF CONTENTS 1-4 HOW TO USE THE PARTS MANUAL 1-6 HOW TO ORDER PARTS SECTION PIVOT PINS 2-2 LABEL POSITIONS 2-5 HYDRAULIC HOSE ASSEMBLY SECTION LOWER CHASSIS 3-3 STEER CYLINDER 3-4 LOWER CHASSIS ELECTRICAL ASSEMBLY 3-5 DRIVE CONTROLLER 3-6 TRACTION MOTOR 3-7 BATTERY CHARGER - EU MACHINES 3-8 BATTERY CHARGER / MACHINE CUT OUT RELAY - US MACHINES 3-9 WHEEL DRIVE UNIT SECTION PLINTH ASSEMBLY 4-3 LOWER CONTROLS 4-5 LOWER CONTROLS INSIDE BOX 4-6 LOWER CONTROLS PCB 4-7 MANIFOLD BLOCK 4-8 GEAR BOX 4-10 SLEW MOTOR 4-11 HYDRAULIC POWER PACK 4-12 HIGH PRESSURE FILTER

4 CONTENTS SECTION FIRST LIFT STAGE 5-2 LIFT CYLINDER FIRST BOOM 5-3 TOP BOOM COMPONENTS 5-5 LIFT CYLINDER SECOND BOOM 5-6 MASTER LEVELLING CYLINDER 5-7 TELESCOPIC CYLINDER 5-8 CAGE / CRADLE ASSEMBLY 5-10 SLAVE LEVELLING CYLINDER 5-11 UPPER CAGE CONTROLS 5-12 UPPER CONTROLS INSIDE BOX 5-13 JOYSTICK CONTROLLER 5-14 USA PLATFORM WIRING 5-15 ROTARY ACTUATOR

5 1 1-4 HOW TO USE THE PARTS MANUAL

6 HOW TO USE THE PARTS MANUAL PARTS MANUAL FORMAT 1. SECTION refers to the major divisions of the Parts Manual. 2. PAGE indicates the page number of the illustration or parts list. 3. The ITEM number shown in the first column of the parts list, corresponds to the callout in the illustration on the same page or facing page. 4. The Terex Aerials PART NUMBER is shown in the second column for items that are serviceable 5. DESCRIPTION of the part or assembly is shown in the third column. 6. QUANTITY indicates the quantity of items used in the assembly or sub-assembly directly above. 7. REMARKS are shown in the fifth or far right column. The Remark column will include page number references for more detailed breakdowns, keyed items included in Kits indicated by symbols *, sizes & special information.

7 1 1-6 HOW TO ORDER PARTS 1A 1B 1D 1C

8 HOW TO ORDER PARTS HOW TO ORDER PARTS 1. Find the Terex Aerials Part Number. A. Using the Table of Contents, find the Section and Number. B. Match the required part to the illustration and note the callout number. C. Find the corresponding Reference number in the parts list below the illustration or on the facing page. D. Use the Terex Aerials Part Number listed next to the Ref. number when ordering. E. Always include the complete part number, as shown in the Parts Manual, along with the description of the part and specify the quantity of the part you wish to order. F. Anticipate your spare parts requirements. G. Place orders early in the day. H. Keep a supply of normal maintenance and recommended spare parts in stock. I. Obtain recommended parts stocking requirements from Terex Aerials or your Terex Aerials Distributor. 2. Customer Ordering: Genuine Terex Aerials parts are available worldwide and must be ordered through your local Terex Aerials Distributor. For your nearest Terex Aerials Distributor, contact the Parts Sales Centre at the numbers listed below. 3. Distributor Ordering: Listed below in the respective order of preference, are the methods of ordering parts. A. nscott@terex.ie B. FAX: C. PHONE: D. MAIL: Terex Aerials, Courtstown Industrial Park, Little Island, Co. Cork Ireland. NOTE: If your Parts Department is not ON-LINE, contact the PARTS SALES CENTRE for information on using this system. Any errors, comments, or suggestions should be forwarded to the Engineering Manager at the following address: Terex Aerials, Courtstown Industrial Park, Little Island, Co. Cork, Ireland.

9 MAIN ASSEMBLY PIVOT PINS ITEM PART NO. DESCRIPTION QTY. REMARKS 1 LS118 PIN 1 2 LS119 PIN 1 3 LS125 PIN 2 4 LS126 PIN 3 5 LS129 PIN 2 6 LS130 PIN 1 7 GS315 PIN PIN PIN PIN PIN PIN 4 Up to 1st April PIN 4 After 1st April PIN 1

10 2 2-2 MAIN ASSEMBLY LABEL POSITIONS

11 MAIN ASSEMBLY LABEL POSITIONS ITEM PART NO. DESCRIPTION QTY. REMARKS F BILL OF MATERIALS FOR TA TA40 DECAL SERIAL NUMBER PLATE KEEP HANDS FREE DECAL 12 4 A582 HOOK MOTIF DIRECTIONAL ARROWS CE MARK PROTECTIVE EARTH DECAL CROWN LOGO CROWN LOGO CHEVRON RIGHT HAND CHEVRON LEFT HAND 1 GENERAL DECAL KIT - COMMON TO ALL STRIPE RED WARNING STRIP UPPER CONTROL LOWER CONTROL 1 F BILL OF MATERIALS FOR USA ONLY 7 MK WARNING ATTACH BELT CAUTION NO STEP SAFETY BELT ONLY 2 18 MK WARNING MANUALS 1 19 MK18122 DANGER HIGH VOLTAGE 20 MK WARNING WORK LOAD EXTRA DECALS FOR USA MACHINES EMERGENCY LEFT DOWN VERBAGE 1 F BILL OF MATERIALS FOR IRELAND/UK POINT DECAL SWL DECAL EMERGENCY LEFT DOWN VERBAGE 1 F BILL OF MATERIALS FOR GERMANY / AUSTRIA POINT DECAL SWL DECAL EMERGENCY LEFT DOWN VERBAGE 1

12 2 2-4 MAIN ASSEMBLY LABEL POSITIONS ITEM PART NO. DESCRIPTION QTY. REMARKS F BILL OF MATERIALS FOR FRANCE POINT DECAL SWL DECAL EMERGENCY LEFT DOWN VERBAGE 1 F BILL OF MATERIALS FOR ITALY POINT DECAL SWL DECAL EMERGENCY LEFT DOWN VERBAGE 1 BILL OF MATERIALS FOR SWEDEN POINT DECAL SWL DECAL EMERGENCY LEFT DOWN VERBAGE 1 BILL OF MATERIALS FOR SPAIN POINT DECAL SWL DECAL EMERGENCY LEFT DOWN VERBAGE 1 BILL OF MATERIALS FOR HOLLAND POINT DECAL 1 20 A1552 SWL DECAL EMERGENCY LEFT DOWN VERBAGE 1 BILL OF MATERIALS FOR DENMARK POINT DECAL SWL DECAL EMERGENCY LEFT DOWN VERBAGE 1 BILL OF MATERIALS FOR FINLAND POINT DECAL SWL DECAL EMERGENCY LEFT DOWN VERBAGE 1

13 MAIN ASSEMBLY HYDRAULIC HOSE ASSEMBLY

14 2 2-6 MAIN ASSEMBLY HYDRAULIC HOSE ASSEMBLY ITEM PART No. DESCRIPTION QTY. REMARKS 1/ HOSE 3/ HOSE HOSE HOSE 7 / HOSE 9 / HOSE HOSE 12 / HOSE 14 / HOSE HOSE 17A HOSE 17B HOSE HOSE HOSE HOSE HOSE HOSE HOSE 24 / 24A HOSE F SIZE 4 O-LOK MX¼BSPM 13 F SIZE 4 O-LOK TEE M FM-SWIVEL RUN 3 F SIZE 4 O-LOK M X 3/8 BSP M 13 F SIZE 4 O-LOK X ½ MM BSP 2 F SIZE 6 O-LOK X ½ MM BSP 2 F SIZE 4 O-LOK ¼ BSP TEST POINT 1 EU only US TEST POINT 1 US Only F SIZE 6 O-LOK M X 3/8 BSP M 1 F SIZE 4 O-LOK M X 3/8 BSP M X 1.5 ORIFACE 2 F SIZE 4 O-LOK M X M10 X 1M X 50Lg 2 F SIZE 6 O-LOK MFM TEE BSP SWIVEL RUN 3 F SIZE 4 O-LOK M/F 2 F SIZE 4 O-LOK X 3/ ELB 4

15 BASE ASSEMBLY LOWER CHASSIS

16 3 3-2 BASE ASSEMBLY LOWER CHASSIS CHASSIS (MAIN WELDMENT) TRACTION MOTOR 2 See WHEEL DRIVE UNIT 2 See GS315 FRONT STEER PIVOT PIN 2 See SCREW M8 X 16 HEX HEAD WASHER M LOCK PIN 2 8 LS126 PIN STEER CYLINDER 2 See FRONT WHEEL PIVOT BLOCK FRONT WHEEL PIVOT BLOCK WHEEL / TYRE ASSY (DRIVE) WHEEL / TYRE ASSY (STEER) M16 WHEEL NUTS 28 (Not Illustrated) 13 MS368 TRACK ROD ROD ENDS 2 (Not Illustrated) SCREW M20 X 45 HEX HEAD 2 (Not Illustrated) STEER CYLINDER 1 See SOCKET CAP SCREW M12 X (Not Illustrated) SOCKET CAP SCREW M12 X (Not Illustrated) SOCKET CAP SCREW M10 X 50 4 (Not Illustrated)

17 BASE ASSEMBLY STEER CYLINDER - P/N: STEER CYLINDER SEAL KIT BEARING 20 X 25 3

18 3 3-4 BASE ASSEMBLY LOWER CHASSIS ELECTRICAL ASSEMBLY REAR COVER CATCH REAR COVER DRIVE CONTROL TRAY ASSEMBLY 1 See page BATTERY 48V 175 AMP / HRS BATTERY CLAMP TOP BATTERY CLAMP ROD M6 LOCK NUT 6 Not Illustrated M6 WASHER 6 Not Illustrated BATTERY CHARGER 48V 25 AMP 1 EU Machines - See BATTERY CHARGER 110V US Machines - See HAND WHEELS COVER SUPPORT LHS BATTERY SIDE COVER RHS BATTERY SIDE COVER 1

19 BASE ASSEMBLY DRIVE CONTROLLER - P/No: CONTACTOR TRAY MOTOR CONTROLLER 36-48V 500A CONTACTOR (PUMP/TRACTION-PUMP OVERRIDE) 48V CONTACTOR (LINE CONTACTOR) 48V 150A TILT SENSOR 8-28V 2A SIREN 24V 0.65W LINE FUSE 300 AMP LINE FUSE 100 AMP CONTACTOR TRY HARNESS 1 Not Illustrated

20 3 3-6 BASE ASSEMBLY TRACTION MOTOR - P/N: MOTOR UNIT 2 Complete MOTOR BRUSHES 4 Not Illustrated

21 BASE ASSEMBLY BATTERY CHARGER - EU MACHINES P/N: BATTERY CHARGER 1 2 FUWE GLASS CARTRIDGE FUSE 1A 1 3 FUWE GLASS CARTRIDGE FUSE 16A 1 4 FUS1TA035 TRACTION FUSE 35A 1 Under Cover 5 TATE AMMETER TRANSFORMER 1 Under Cover 6 TMCO1005H AUXILIARY TRANSFORMER 1 Under Cover 7 TMLU1ME255 AUXILIARY TRANSFORMER 1 Under Cover 8 COSM105CHO CONTACTOR 1 Under Cover 9 POSC1PM542 DIODES BRIDGE 1 Under Cover 10 SCM11AT03D ELECTRONIC CARDS 1 Under Cover 11 EVCR112C22 FAN 1 Under Cover

22 3 3-8 BASE ASSEMBLY BATTERY CHARGER / MACHINE CUT OUT RELAY US MACHINES - P/N: BATTERY CHARGER 1 No serviceable parts ENCLOSURE RELAY BASE 1 Inside Box RELAY 1 Inside Box

23 BASE ASSEMBLY WHEEL DRIVE UNIT - P/N: WHEEL DRIVE UNIT SEAL KIT COMPLETE 1 Not Illustrated WHEEL STUD 8 Not Illustrated BRAKE KIT 1 Not Illustrated

24 BASE ASSEMBLY WHEEL DRIVE UNIT

25 BASE ASSEMBLY WHEEL DRIVE UNIT COMPONENTS K SPINDLE K SPINDLE HUB RING-GEAR COVER COVER THRUST WASHER THRUST WASHER THRUST WASHER PLANET CARRIER PLANET CARRIER PLANET CARRIER SUN PINION SUN PINION SUN PINION SUN PINION PLANET GEAR PLANET GEAR PLANET GEAR PLANET SHAFT THRUST WASHER THRUST WASHER THRUST WASHER THRUST WASHER SUN PINION SUN PINION PLANET GEAR PLANET GEAR THRUST WASHER SPACER SPRING PLANET SHAFT PISTON RING SHIM SPRING NEEDLE ROLLER NEEDLE ROLLER FACE SEAL BEARING 2

26 BASE ASSEMBLY WHEEL DRIVE UNIT BEARING O-RING O-RING O-RING O-RING O-RING O-RING O-RING O-RING BACK-UP RING BACK-UP RING CIRCLIP CIRCLIP CIRCLIP CIRCLIP CIRCLIP RETAINING RING RETAINING RING CIRCLIP LOCK NUT WASHER SCREW SCREW EXPANSION PLUG PLUG PLUG SINTERED DISC DISC O-RING WASHER SPRING PIN FLANGE COUPLING COUPLING OIL SEAL EXPANSION PLUG O-RING SCREW INPUT FLANGE COUPLING 1

27 BASE ASSEMBLY WHEEL DRIVE UNIT SPACER OIL SEAL O-RING EXPANSION PLUG SCREW INPUT FLANGE COUPLING THRUST WASHER OIL SEAL O-RING O-RING CIRCLIP BEARING SCREW FLANGE COUPLING O-RING OIL SEAL EXPANSION PLUG SCREW PLUG WAHSER 1

28 TURRET ASSEMBLY PLINTH ASSEMBLY

29 4 4-2 TURRET ASSEMBLY PLINTH ASSEMBLY PLINTH (WELDMENT) BALLAST BLOCK LHS FIBREGLASS COVER RHS FIBREGLASS COVER HYDRAULIC POWER PACK 1 Up to Serial No: See HYDRAULIC POWER PACK 1 From Serial No: HI PRESSURE FILTER 1 See FILTER ELEMENT 1 (Not Illustrated) LOWER CONTROLS ASSY 1 Up to serial no: See LOWER CONTROLS ASSY 1 From serial no: See SLEW RING FIBREGLASS COVER SLEW RING M12 X 70 X HEX HEAD M12 X 60 HEX HEAD 30 (Not Illustrated) HARDENED WASHER 39 (Not Illustrated) DOWEL PIN 3 (Not Illustrated) SLEW GEARBOX 1 See MANIFOLD BLOCK 1 See HANDPUMP SEAL KIT FOR HAND PUMP HANDPUMP HANDLE XENON BEACON LIMIT SWITCH (STANDARD) LIMIT SWITCH (FRENCH LIFT TILT OPTION) 1 (Not Illustrated) 17 MS173 BOOM REST PAD TOGGLE CLAMP HAND WHEEL KNOB SLEW MOTOR 1 See SLEW PINION 1 (Not Illustrated)

30 TURRET ASSEMBLY LOWER CONTROLS UP TO S/No: P/No: ASSEMBLY NO. 1 Up to serial no: ENCLOSURE POSITION KEY SWITCH EMERGENCY STOP BUTTON POSITION MOMENTARY SWITCH DECAL 1

31 4 4-4 TURRET ASSEMBLY LOWER CONTROLS - FROM S/No: P/No: EMERGENCY STOP BUTTON POSITION KEY SWITCH POSITION MOMENTARY TOGGLE SWITCH TOGGLE SWITCH SEAL 5 Not Illustrated DECAL ENCLOSURE LOWER BOX HARNESS 1 Not Illustrated

32 TURRET ASSEMBLY LOWER CONTROLS INSIDE BOX SELECTOR SWITCH CONTACT (NO) 10A KEY SWITCH CONTACT BLOCK 10A COVER BOX PCB CABLE GLAND FUSE 2 AMP FUSE 5 AMP FUSE 10 AMP EMERGENCY STOP CONTACT (NC) 10A CHASSIS HARNESS 1 Not Illustrated LATCHING PCB 1

33 4 4-6 TURRET ASSEMBLY LOWER CONTROLS PCB A V RELAY 5A 5 A V RELAY 5A 1 RL V RELAY 10A 1 RL V RELAY 10A 1 RL V RELAY 10A 1 RL V RELAY 10A 1 RL V RELAY 10A 1 RL V RELAY 10A 1 RL V RELAY 10A 7 RL V RELAY 10A 5 RL V RELAY 10A 12 RL V RELAY 5A 4 RL V RELAY 5A 1 F AMP FUSE 1 F AMP FUSE 1 F AMP FUSE 1 R TRIMMER 100K CONNECTOR 30 WAY 3

34 TURRET ASSEMBLY MANIFOLD BLOCK - P/No: CETOP 3 VALVE (OPEN CENTRE) 7 All main functions COIL TO FIT CETOP 3 VALVE 48 Vdc 16 To fit item 1& WAY NO POP C/W OVERRIDE COIL 48 Vdc WAY NC POP. C/W MANUAL OVERRIDE CHECK VALVE MANIFOLD ALUM PRESSURE REDUCING VALVE 1 Brake line CARTRIDGE SCREEN FILTER CETOP 3/5 MANUAL OVERRIDE ASSEMBLY 7 As required CETOP 3 VALVE (CLOSED CENTRE) 1 Steer N.C. PRESSURE SWITCH 1 13 PRX PRESSURE RELIEF VALVE 1 Main circuit

35 4 4-8 TURRET ASSEMBLY GEARBOX - P/N:

36 TURRET ASSEMBLY GEARBOX COMPONENTS - P/N: GEARBOX COVER PINION SIDE GEARBOX COVER NON-PINION SIDE WORM WHEEL WORM PINION 56 MOD X 18T SMALL PINION THRUST BEARING LARGE PINION THRUST BEARING LARGE PINION BEARING BUSH MOUNT PLATE - IR / SPACER - R/ PINION WASHER SMALL PINION BEARING BUSH 1 13 BRG005 WORM NEEDLE THRUST BEARING 2 14 BRG0027 AXIAL BEARING WASHER 2 15 BRG0024 WORM NEEDLE ROLLER BEARING 2 16 SEAL69 SEALING RING - PINION 1 17 SEAL70 SEALING RING - WORM SHAFT 2 18 S0845H BOLT S1230H BOLT 1 20 KEY6SQX30 KEY 1

37 TURRET ASSEMBLY SLEW MOTOR SLEW MOTOR 1 Not Serviceable SEAL KIT 1

38 TURRET ASSEMBLY HYDRAULIC POWER PACK - P/N: Up To Serial No: V3kW MOTOR UNIT BRUSH SET 1 Not Illustrated PUMP UNIT (4.2 CC) SUCTION FILTER RELIEF VALVE 1 Not Illustrated OLDHAM COUPLING 1 Not Illustrated PUMP SEAL KIT 1 Not Illustrated FILLER CAP LITRE TANK 1

39 TURRET ASSEMBLY a HYDRAULIC POWER PACK - P/N: From Serial No: V / 3.7 kw MOTOR UNIT BRUSH SET 1 Not Illustrated PUMP UNIT (5.3 CC) SUCTION FILTER RELIEF VALVE 1 Not Illustrated PUMP SEAL KIT 1 Not Illustrated FILLER CAP LITRE TANK 1

40 TURRET ASSEMBLY HIGH PRESSURE FILTER - P/N: FILTER ELEMENT 1 Not Illustrated

41 BOOM ASSEMBLY FIRST LIFT STAGE LOWER BOOM TIE RAIL ASSEMBLY OFFSET POST LOWER LIFT CYLINDER 1 See PIN PLINTH END 4 See PIN POST END 2 See LS125 PIN CYLINDER UPPER 1 See LS129 PIN CYLINDER LOWER 1 See RETAINING PIN M8 X 16 HEX BOLT 8

42 5 5-2 BOOM ASSEMBLY LIFT CYLINDER FIRST BOOM - P/No: st LIFT CYLINDER CARTRIDGEOVER CENTRE BUSHING 25 X 25 L SEAL KIT (CYLINDER) 1

43 BOOM ASSEMBLY TOP BOOM COMPONENTS

44 5 5-4 BOOM ASSEMBLY TOP BOOM COMPONENTS INNER TELE BOOM 1 MS530 WEAR PAD READ TOP / BOTTOM 2 Not Illustrated MS531 WEAR PAD REAR SIDE 2 Not Illustrated WEAR PAD FRONT SIDE 2 Not Illustrated WEAR PAD FRONT BOTTOM 1 Not Illustrated WEAR PAD FRONT TOP 1 Not Illustrated OUTER TELE BOOM OUTER TELE CABLE COVER TELE CABLE TRAY TELE CABLE TRAY COVER 1 Not Illustrated FLEXI-TRACK (COMPLETE) TELE CYLINDER 1 See METRE CUT-OUT LIMIT SWITCH LEVELLING CYLINDER (MASTER) 1 See nd LIFT CYLINDER 1 See LS125 2nd LIFT CYLINDER ROD END PIN 1 See LS130 LEVELLING CYLINDER ROD END PIN 1 See LS126 LEVELLING CYLINDER, CYLINDER END PIN 1 See LS129 2nd LIFT CYLINDER, CYLINDER END PIN 1 See LS119 TELE CYLINDER, CYLINDER END PIN 1 See LS118 TELE CYLINDER, ROD END PIN 1 See PIN RETAINING CIRCLIPS 2 Not Illustrated OUTER TELE PIVOT PIN 1 See RETENTION PIN 6 Not Illustrated M8 X 16 HEX HEAD SCREW 6 Not Illustrated

45 BOOM ASSEMBLY LIFT CYLINDER SECOND BOOM - P/No: nd LIFT CYLINDER CARTRIDGE OVERCENTRE BUSHING 25 X 25 L SEAL KIT (CYLINDER) 1

46 5 5-6 BOOM ASSEMBLY MASTER LEVELLING CYLINDER - P/No: DOUBLE RELIEF VALVE BUSHING 20 X 15L SEAL KIT (CYLINDER) GREASE NIPPLE 2

47 BOOM ASSEMBLY TELESCOPIC CYLINDER - P/No: TELE CYLINDER SEAL KIT CHECK VALVE GREASE NIPPLE PO CHECK VALVE RELIEF VALVE 1

48 5 5-8 PLATFORM ASSEMBLY CAGE/CRADLE ASSEMBLY

49 PLATFORM ASSEMBLY CAGE/CRADLE ASSEMBLY CAGE CRADLE JIB BOOM LINK 3 Up to 1st April JIB BOOM LINK 3 After 1st April JIB BOOM LINK, HOSE BRACKETS 1 Up to 1st April JIB BOOM LINK, HOSE BRACKETS 1 After 1st April JIB BOOM END PLATE ROTARY ACTUATOR 1 No serviceable parts - See page UPPER CONTROLS 1 See page UPPER CONTROLS COVER DOCUMENT HOLDER FOOT SWITCH CONTACTS U-BOLT LEVELLING CYLINDER SLAVE 1 See page SLAVE CYLINDER END PIN 1 See page CRADLE PIVOT PIN 1 See page SLAVE ROD END PIN 1 See page JIB BOOM PIVOT PIN 1 Up to 1st April See page JIB BOOM PIVOT PIN 4 After 1st April See page JIB CYLINDER SEAL KIT 1 Part of Jib Cylinder RETAINING PIN M8 X 16 HEX HEAD SCREW PIVOT PIN RETENTION BOLT NYLOCK NUT M10 GRADE PLASTIC BLANK 8 After 1st April 1999

50 PLATFORM ASSEMBLY SLAVE LEVELLING CYLINDER - P/N: LEVELLING CYLINDER (SLAVE) SEAL KIT P.O. CHECK VALVE BUSHING 20 X 15L GREASE NIPPLE 2

51 PLATFORM ASSEMBLY UPPER CAGE CONTROLS - P/N: UPPER CONTROL BOX COMPLETE ENCLOSURE DECAL BOOM FUNCTION SELECTOR LIFT / DRIVE SELECTOR DRIVE JOYSTICK BATTERY CHARGE METER HORN BUTTON EMERGENCY STOP BUTTON CAGE TILT SELECTOR CAGE ROTATION SELECTOR 1

52 PLATFORM ASSEMBLY UPPER CONTROLS INSIDE BOX JOYSTICK 5A 1 See page POS SELECTOR 10A COVER BOX CABLE GLAND BATTERY INDICATOR 48V SWITCH (LIFT / DRIVE) CONTACT (NC) 10A INDICATOR BULB CAGE ROTATE CAGE LEVELLING EMERGENCY STOP CONTACT (N C) 10A HORN PUSH - GREEN CONTACT (N O) 10A 1

53 PLATFORM ASSEMBLY JOYSTICK CONTROLLER - P/N: ITEM PART NO. DESCRIPTION QTY. REMARKS HANDLE BOOT ROCKER MICROSWITCH MICROSWITCH LEVER SPRING, COMPRESSION O-RING ANTI-ROTATION PIN GAITOR OPERATING ROD 1

54 PLATFORM ASSEMBLY USA PLATFORM WIRING - P/N: ITEM PART NO. DESCRIPTION QTY. REMARKS 1 MK70391 RECEPTACLE GF1 1 2 MK70392 COVER RECEPTACLE 1 3 MK70262 BOX 1 4 MK70119 INLET WITH GASKET 1 5 MK2806 SRAIN RELIEF 2 6 MK61720 SCREW NO X 5/8 SEFT TAPPING 8 7 MK CIRCUIT BEAKER 20A 1 8 MK BOOT 1 9 MK OUTLET BOX CABLE 1 25 METRE 11 MK117-C TERMINAL 11

55 PLATFORM ASSEMBLY ROTARY ACTUATOR - P/N: ITEM PART NO. DESCRIPTION QTY. REMARKS ROTARY ACTUATOR COUNTER BALANCE CARTRIDGE 2