PA 52 HY REACH. Mk2 Models. Parts Manual. Publication 490 October 2005 Part No Revision:

Transcription

1 Publication 490 October 2005 Part No Revision: PA 52 HY REACH Mk2 Models Parts Manual

2 For best performance USE ONLY McCONNEL SERVICE PARTS To be assured of the latest design improvements purchase your Genuine Replacements from the Original Equipment Manufacturer: McCONNEL LIMITED through your local Dealer or Stockist. Always quote: Machine Type Serial Number Part Number Design Improvements may have altered some of the parts listed in this manual The latest part will always be supplied when it is interchangeable with an earlier one.

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4 CONTENTS Page No. Frame & Tank Assemblies Stabilizer 4 Main Frame 6 Pillar 8 Rocker 10 Main Arm 12 Dipper Arm 14 Dipper Arm Head Angling Mechanism 16 Hydraulic Tank 18 Pump & Gearbox Assembly Pump & Gearbox 20 Gearbox Assembly 22 Valves Electric Rotor Control Valve 24 Electric Armhead Control Valve 26 Control Valve Hose Connections 28 Hose Kit 29 Hydraulic Rams Angling Ram 30 Lift Ram 31 Reach Ram 32 Slew Ram 33 Controls Electric Switchbox Controls 34 Control Mountings 36 Rear Cover Assemblies Cooler Module 38 Rear Covers 40 Rear Lighting Kit 42 Decals Machine Decal Kits 44 3

5 STABILIZER ASSEMBLY Module:

6 STABILIZER ASSEMBLY REF. QTY. PART No. DESCRIPTION STABILIZER ASSEMBLY STABILIZER BOLT SELF-LOCKING NUT TOP LINK ASSEMBLY TOP LINK PIN LINCH PIN QUADRANT PIN SPRING COTTER BOLT SELF-LOCKING NUT PTO HOOK PLASTIC INSERT DECAL - STABILIZER INSTRUCTION TOP HITCH ROCKER RUBBER PAD WASHER SELF-LOCKING NUT BOLT SPLIT PIN PIN - TOP LINK ROCKER C STABILIZER TONGUE - CAT.3 (CAST) SLEEVE - CAT.2 TO CAT GREASE NIPPLE - STRAIGHT McCONNEL STABILISER TONGUES A Hole diameter B Hole center spacing C Stabiliser width (Dimensions in mm) Part No. Description A B C Tongue: Standard Cat Tongue: Special Cat. 2 narrow Tongue: Special Cat. 2 long Tongue: Special Cat. 3 long Tongue: Special Cat Tongue: Special Cat. 2 for Case TX tractors Tongue: Special Cat Tongue: Special Cat. 3 narrow Tongue: Special for some Ford tractors Tongue: Special Cat. 2 extra long for Aebi Tongue: Special Cat

7 MAIN FRAME ASSEMBLY Modules: L/H Build R/H Build Illustrated in Left Hand Build 6

8 MAIN FRAME ASSEMBLY REF. QTY. PART No. DESCRIPTION MAIN FRAME ASSEMBLY - L/H Build MAIN FRAME ASSEMBLY - R/H Build MAIN FRAME - L/H Build MAIN FRAME - R/H Build GLACIER BUSH STAND LEG - L/H STAND LEG - R/H LEG PIN LINKAGE PIN - CAT PLASTIC PLUG SETSCREW NUT PIN LAMP BRACKET - L/H Build LAMP BRACKET - R/H Build BOLT COMPRESSION SPRING SPRING LOCATOR SELF-LOCKING NUT CABLE COVER SELF-LOCKING NUT BOLT GREASE NIPPLE SPRING COTTER LINKAGE SPACER LINKAGE SPACER LINCH PIN PTO SHAFT SERIAL No. PLATE POP RIVET D CLIP FLAT WASHER SPRING WASHER SETSCREW SPLIT PIN PIN - TOP LINK ROCKER 7

9 PILLAR ASSEMBLY Modules: L/H Build R/H Build Illustrated in Left Hand Build 8

10 PILLAR ASSEMBLY REF. QTY. PART No. DESCRIPTION PILLAR ASSEMBLY - L/H Build PILLAR ASSEMBLY - R/H Build PILLAR - L/H Build 1 - PILLAR - R/H Build PIN - SLEW PIVOT PIN - SLEW ROD PIN - MAIN PIVOT BOLT SPRING WASHER THRUST WASHER SETSCREW SELF-LOCKING NUT SELF-LOCKING NUT SETSCREW SPECIAL SETCREW GREASE NIPPLE SPLIT PIN PIN - LIFT RAM BASE 9

11 ROCKER ASSEMBLY - Standard Module: Illustrated in Left Hand Build 10

12 ROCKER ASSEMBLY Standard REF. QTY. PART No. DESCRIPTION ROCKER ASSEMBLY - STANDARD ROCKER BUSH PIN CAP BOLT - BUTTON / SOCKET HEAD SLEW ROD PIN SETSCREW SELF-LOCKING NUT GREASE NIPPLE - Straight RETAINING BRACKET HOOK SETSCREW SPRING WASHER MAIN PIVOT PIN 'O' RING PLASTIC PLUG SOCKET BUTTON SCREW 11

13 MAIN ARM ASSEMBLY Modules: Refer to Parts List Illustrated in Left Hand Build 12

14 MAIN ARM ASSEMBLY REF. QTY. PART No. DESCRIPTION MAIN ARM ASSEMBLY - L/H Standard Models MAIN ARM ASSEMBLY - R/H Standard Models MAIN ARM ASSEMBLY - L/H Front Mount MAIN ARM ASSEMBLY - R/H Front Mount MAIN ARM ASSEMBLY - L/H Midcut Models MAIN ARM ASSEMBLY - R/H Midcut Models Std. M/cut F/M MAIN ARM - L/H Build (R/H on Front Mount Models) MAIN ARM - R/H Build (L/H on Front Mount Models) TENSION LINK BUSH BUSH PIN CAP O RING BOLT - BUTTON HEADED SOCKET PIN HOSE CLAMP CAPSCREW SHAKEPROOF WASHER HOSE COVER BOLT FLAT WASHER SELF-LOCKING NUT SETSCREW BOLT SPRING WASHER 19 1 n/a n/a TRANSPORT PROP 20 2 n/a n/a PAD - TRANSPORT PROP n/a PIN -TRANSPORT PROP n/a LOCK PIN -TRANSPORT PROP n/a SPRING COTTER n/a CAPSCREW - SOCKET HEADED n/a SELF-LOCKING NUT n/a SPLIT PIN GREASE NIPPLE 28 n/a 1 n/a TRANSPORT CRADLE - L/H Build n/a 1 n/a TRANSPORT CRADLE - R/H Build 29 n/a 1 n/a MAIN PAD 30 n/a 1 n/a SIDE PAD 13

15 DIPPER ARM ASSEMBLY Modules: L/H Build R/H Build Illustrated in Left Hand Build 14

16 DIPPER ARM ASSEMBLY REF. QTY. PART No. DESCRIPTION DIPPER ARM ASSEMBLY - L/H Build DIPPER ARM ASSEMBLY - R/H Build DIPPER ARM - L/H Build DIPPER ARM - R/H Build MAIN PIVOT PIN PLASTIC BUSH BUSH LIP SEAL PIN HOSE GUARD CLAMP HOSE PIN SHAKEPROOF WASHER CAPSCREW BOLT FLAT WASHER SELF-LOCKING NUT BOLT SPRING WASHER SETSCREW GREASE NIPPLE EDGING STRIP Refer to seperated Head Angling Mechanism page for details of that component 15

17 DIPPER ARM Angling Mechanism Modules: Common to all Dipper Arm Assemblies Illustrated in Left Hand Build 16

18 DIPPER ARM Angling Mechanism REF. QTY. PART No. DESCRIPTION HEAD ANGLING MECHANISM 1 1 all builds DIPPER ARM PLASTIC BUSH BUSH JAW PLATE RADIUS ARM - TYPE RADIUS ARM - TYPE SLAVE LINK LIP SEAL PIN - SLAVE LINK PIN SPRING DOWEL BOLT SELF-LOCKING NUT BOLT SELF LOCKING NUT BOLT SETSCREW SPLIT PIN SPLIT PIN GREASE NIPPLE FLAT WASHER JUNCTION BRACKET PIVOT TUBE HOSE TRAY SETSCREW FLAT WASHER 17

19 HYDRAULIC TANK ASSEMBLY Modules: L/H Build R/H Build Illustrated in Left Hand Build 18

20 HYDRAULIC TANK ASSEMBLY REF. QTY. PART No. DESCRIPTION HYDRAULIC TANK ASSEMBLY - L/H Build HYDRAULIC TANK ASSEMBLY - R/H Build HYDRAULIC TANK - L/H Build 1 - HYDRAULIC TANK - R/H Build FILTER ASSEMBLY (Including Element) SETSCREW SPRING WASHER BREATHER BUTTON HEAD SOCKET SCREW SPRING WASHER FLAT WASHER LEVEL GAUGE SHIELD PLATE - L/H Build SHIELD PLATE - R/H Build BOLT SELF-LOCKING NUT SETSCREW SETSCREW SELF-LOCKING NUT TAPER PLUG SUCTION STRAINER BREATHER 19

21 TI PUMP & GEARBOX ASSEMBLY Modules: L/H Build R/H Build Illustrated in Left Hand Build 20

22 TI PUMP & GEARBOX ASSEMBLY REF. QTY. PART No. DESCRIPTION TI PUMP & GEARBOX ASSEMBLY - L/H Build TI PUMP & GEARBOX ASSEMBLY - R/H Build CAST IRON GEARBOX 1: T SPLINE PUMP ELBOW c/w CAPSCREWS & O RING SPLIT FLANGE SPLIT FLANGE (PAIR) ADAPTOR ADAPTOR SPRING WASHER O RING BONDED SEAL O RING GEARBOX DECAL SPRING WASHER BOLT STUD SPRING WASHER CAPSCREW NUT HOSE - 3/4" BSP FS/F90 x 700mm ADAPTOR (LP) CAPSCREW Note: L/H and R/H builds differ only in the placement of the gearbox decal which should be on the uppermost surface of the gearbox in the specific build when viewed in its fitted position. 21

23 GEARBOX ASSEMBLY Modules: Gearbox (Ratio 1:4.25) 13T 22

24 GEARBOX ASSEMBLY REF. QTY. PART No. DESCRIPTION GEARBOX ASSEMBLY (Cast Iron) Specification: Ratio 1:4.25 with 13 tooth spline CAP CIRCLIP BEARING HOUSING OIL PLUG SHAFT KEY OIL SEAL CIRCLIP BEARING INPUT SHAFT GEAR OIL PLUG COVER SCREW OIL PLUG WASHER OIL PLUG CAP OIL PLUG 23

25 ELECTRIC R/CONTROL VALVE Modules: L/H Build R/H Build 24

26 ELECTRIC R/CONTROL VALVE REF. QTY. PART No. DESCRIPTION ELECTRIC ROTOR CONTROL VALVE - L/H Build ELECTRIC ROTOR CONTROL VALVE - R/H Build ELECTRIC REVERSING VALVE ADAPTOR BONDED SEAL ADAPTOR PLUG SPRING WASHER SETSCREW SETSCREW LOOM - ROTOR REVERSE RCV MOUNTING PLATE SPRING WASHER LOGIC ELEMENT * RELIEF VALVE ** RELIEF VALVE SPOOL - OPEN CENTRE SOLENOID ORIFICE PLUG PLUG ORIFICE PLUG * For early version Manifold Block (Part No ) ** For later version Manifold Block (Part No ) Note: Relief Valves and Manifold Blocks are not interchangeable. 25

27 ELECTRIC CONTROL VALVE Modules: L/H Build R/H Build Illustrated in Left Hand build 26

28 ELECTRIC CONTROL VALVE REF. QTY. PART No. DESCRIPTION ELECTRIC CONTROL VALVE - Std. L/H Models ELECTRIC CONTROL VALVE - Std. R/H Models MANIFOLD BLOCK AUTO RESET BLOCK CUT OFF SOLENOID VALVE VALVE DOUBLE SOLENOID FLOAT VALVE BLOCK BRIDGING PLATE SOLENOID VALVE - SINGLE CAPSCREW CAPSCREW CAPSCREW RELIEF VALVE CAP ACTUATOR ADAPTOR ADAPTOR ADAPTOR RESRICTOR 'H' ADAPTOR RELIEF VALVE - 190BAR BONDED SEAL BONDED SEAL ADAPTOR RESRICTOR 'G' ADAPTOR RESRICTOR 'L' ADAPTOR RESRICTOR 'T' ADAPTOR CHECK VALVE ASSEMBLY VALVE - SERVICE RELIEF BAR VALVE - SERVICE RELIEF 40BAR TAPER PLUG O RING SPRING RESTRICTOR DISC RED RESTRICTOR DISC YELLOW PLUG - SOFT SEAL ADAPTOR PLUG VALVE MOUNTING PLATE - L/H build VALVE MOUNTING PLATE - R/H build CAPSCREW CARTRIDGE SPOOL VALVE CHECK VALVE CAP - DRILLED VALVE SPACER PLATE SETSCREW BOLT FLAT WASHER SPRING WASHER SELF-LOCKING NUT O RING - METRIC O RING - METRIC LOOM - 19 CORE (not illustrated) BACK UP RING LOOM - ANGLE FLOAT (not illustrated) 27

29 ACV HOSES Elect/Prop/Midcut Modules: L/H Standard Electric Build R/H Standard Electric Build L/H Standard Proportional Build R/H Standard Proportional Build L/H Proportional Midcut Build R/H Proportional Midcut Build STANDARD ELECTRIC & PROPORTIONAL Reach Base Angle Base Reach Gland Angle Gland Lift Base Lift Gland Slew Gland Slew Base From Pump To Cooler PROPORTIONAL MIDCUT Reach Base Angle Base Midcut Base Lift Base Reach Gland Angle Gland Midcut Gland Lift Gland Slew Gland Slew Base From Pump To Cooler 28

30 HOSE KIT Electric Ti Models REF. QTY. PART No. DESCRIPTION PA 52 Mk2 ELECTRIC Ti Electric Reverse HOSE 1" BSP FS/F90 x 750mm Pump to Valve HOSE 1" BSP FS/F135 x 1800mm Valve to Pivot HOSE 1" BSP FS/F90 x 3400mm Pivot to Head HOSE 1" BSP FS/F90 x 1400mm Pump to Tank HOSE 1/2" BSP FS/F90 x 1000mm Return HOSE 3/8" BSP FS/F90 x 900mm Supply HOSE 1/4" BSP FS/F90 x 550mm Slew Base/Gland HOSE 1/4" BSP FS/F90 x 1200mm Lift Gland HOSE 1/4" BSP FS/FS x 1300mm Lift Base HOSE 1/4" BSP FS/FS x 2700mm Reach Base HOSE 1/4" BSP FS/F90 x 3200mm Reach Gland HOSE 1/4" BSP FS/FS x 4200mm Angle Base/Gland 29

31 ANGLING RAM ASSEMBLY Module: REF. QTY. PART No. DESCRIPTION ANGLING RAM ASSEMBLY BARREL PISTON GLAND HOUSING PISTON ROD O RING DOWEL PISTON SEAL PISTON GUIDE RING O RING ROD GLAND SEAL ROD SCRAPER RING BUSH SEAL GREASER ADAPTOR BONDED SEAL SEAL KIT 30

32 LIFT RAM ASSEMBLY Module: Standard Build EDS Build Illustrated in Standard Build REF. QTY. PART No. DESCRIPTION LIFT RAM ASSEMBLY - Std. Models LIFT RAM ASSEMBLY - EDS Models BASIC RAM ASSEMBLY - Std. Build BASIC RAM ASSEMBLY - EDS Build BARREL - Std. Build * BARREL - EDS Build PISTON ROD PISTON GLAND HOUSING DOWEL O RING PISTON SEAL GLAND SEAL SCRAPER RING * O RING - EDS Build only BUSH ADAPTOR ADAPTOR BONDED SEAL ADAPTOR ISOLATING VALVE * PLUG - EDS Build only * Not illustrated 31

33 REACH RAM ASSEMBLY Module: REF. QTY. PART No. DESCRIPTION REACH RAM ASSEMBLY REACH RAM BARREL PISTON ROD PISTON GLAND HOUSING BUSH ADAPTOR DOWEL O RING GLAND SEAL SCRAPER RING PISTON SEAL O RING BONDED SEAL 32

34 SLEW RAM ASSEMBLY Module: REF. QTY. PART No. DESCRIPTION SLEW RAM ASSEMBLY BARREL RAM ROD PISTON GLAND HOUSING DOWEL O RING PISTON SEAL GLAND SEAL WIPER SEAL O RING BUSH ADAPTOR BONDED SEAL ADAPTOR RESTRICTOR SEAL KIT 33

35 SWITCHBOX CONTROLS & LOOM Modules: Cable Rotor Control Electric Rotor Control 34

36 SWITCHBOX CONTROLS & LOOM REF. QTY. PART NO. DESCRIPTION MULTI 5 LEVER SWITCHBOX - Cable Rotor Control MULTI 5 LEVER SWITCHBOX - Electric Rotor Control BOX LID c/w SCREWS CIRCUIT BOARD LEVER SWITCH UNIT - comprising of: SWITCH BODY/LEVER/CIRCUIT BOARD c/w BAR SPRING SCREW - POSIDRIVE PANHEAD PLAIN WASHER NUT - PLATED BEZEL RING LEVER GAITER KNOB - BLACK SWITCH - POWER ON/OFF SWITCH - SLEW/AUTO RESET LOOM - SLEW/AUTO RESET SWITCH SWITCH - FLOAT LOOM - FLOAT SWITCH L.E.D. AND LOOM WEATHER GAITER POWER LOOM - including: FUSE CONTACTS HOUSING CONTACTS GLAND SOCKET SHELL PIN SOCKET SCREW WIRING LOOM - including: PLUG - INCLUDING SCREW & GASKET SCREW GASKET MOUNTING BRACKET SELF-TAPPING SCREW SPECIAL TOOL - not illustrated 35

37 CONTROL MOUNTINGS Modules: Cable Controls (Diagram A) Electric Switchbox (Diagram B) Proportional Armrest (Diagram C) A B C 36

38 CONTROL MOUNTINGS REF. QTY. PART NO. DESCRIPTION A CABLE CONTROL UNIT MOUNTING BRACKET SETSCREW RUBBER WASHER PLAIN WASHER SPRING WASHER WINGNUT REF. QTY. PART NO. DESCRIPTION B ELECTRIC SWITCHBOX CONTROL MOUNTING PILLAR SETSCREW NUT SPRING WASHER REF. QTY. PART NO. DESCRIPTION C PROPORTIONAL CONTROL MOUNTING CONTROL MOUNTING BRACKET SETSCREW WINGNUT PLAIN WASHER SPRING WASHER CLAMP COVER PLATE BOLT SELF LOCKING NUT MOUNTING BAR 37

39 COOLER MODULE Module:

40 COOLER MODULE REF. QTY. PART No. DESCRIPTION COOLER MODULE - L/H Build OIL COOLER BONDED SEAL SELF-LOCKING NUT FLAT WASHER ADAPTOR LOOM - COOLER KIT (not illustrated) ADAPTOR ADAPTOR - SWEPT 90 39

41 REAR COVERS (Cooler Models) Modules: L/H Build 40

42 Power Arm 53 REAR COVERS (Cooler Models) REF. QTY. PART No. DESCRIPTION REAR COVERS - L/H Build (Cooler Models) - REAR COVERS - R/H Build (Cooler Models) LIGHT BAR - L/H Build 1 - LIGHT BAR - R/H Build REAR COVER - L/H Build 1 - REAR COVER - R/H Build TANK COVER - L/H Build 1 - TANK COVER - R/H Build COOLER FILTER BASKET STAND OFF EDGING STRIP FLAT WASHER SELF-LOCKING NUT BUTTON HEAD SOCKET SCREW DOME NUT SPRING WASHER GAS STRUT SETSCREW SELF-LOCKING NUT LITERATURE HOLDER POP RIVET FLAT WASHER SPONGE PAD COVER MOUNT FLAT WASHER 41

43 REAR LIGHTING KIT Module:

44 REAR LIGHTING KIT REF. QTY. PART No. DESCRIPTION REAR LIGHTING KIT ASSEMBLY REAR LIGHTING KIT - comprising of: LIGHTING LOOM c/w PLUGS COMBINATION LAMP CABLE TIE - PUSH ON REFLECTOR - SELF ADHESIVE EXTENTION LOOM 43

45 MACHINE DECALS Modules: Basic Decal Kit PA52 Mk2 Decal Kit for Electric Models 44

46 MACHINE DECALS REF. PART No. DESCRIPTION BASIC DECAL KIT - PA52 Mk DECAL - READ INSTRUCTION BOOK DECAL - GENERAL WARNING DECAL - SAFETY WARNING DECAL - PTO SHAFT DECAL - PINCH POINT DECAL - QUEENS AWARD DECAL RPM DECAL - TIGHTEN CHECK CHAINS DECAL - BREAKAWAY WARNING DECAL - SLING HERE DECAL - TRANSPORT WARNING DECAL - SLEW WARNING DECAL - OIL FILTER LABEL DECAL - McCONNEL (BLACK) DECAL - McCONNEL (SILVER) DECAL - McCONNEL ROUNDEL (SILVER) DECAL - McCONNEL (BLACK) DECAL - LOGO ROUNDEL SERIAL No. PLATE POP RIVET DECAL KIT - PA52 Mk2 Electric Models DECAL - PA52E HY-REACH (SILVER) DECAL - PA52E (BLACK) 45

47 McConnel Limited, Temeside Works, Ludlow, Shropshire SY8 1JL. England. Telephone: Facsimile: