ARTICULATED BOOM LIFT MODEL TA50E

Transcription

1 ARTICULATED BOOM LIFT MODEL TA0E PARTS MANUAL TEREX AERIALS 0600 W. Brown Deer Road Milwaukee, WI 3 U.S.A. Telephone:() Facsimile:() 3-03 TEREX AERIALS Courtstown Industrial Park Little Island, Co. Cork, Ireland. Telephone: (33) -330 Facsimile: (33) TEREX AERIALS 06 th Street S. E. Waverly, IA 0677 U.S.A. Telephone:(39) Facsimile:(39) 3-77 P/No: WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

2 NOTICE TO USERS - DISCLAIMER Terex Aerials strives to include in the Parts Manual, information and illustrations that are accurate, complete, and current. Due to on-going changes and revisions by our many suppliers, it is often impossible to show all variations of a given assembly. Therefore, this information is subject to change without notice. NOTICE The Parts Manual, though sometimes helpful in the process of assembly/disassembly, is NOT intended to be assembly/disassembly instructions.

3 - CONTENTS LIST OF CONTENTS SECTION - NOTICE TO USERS - TABLE OF CONTENTS - HOW TO USE THE PARTS MANUAL -6 HOW TO ORDER PARTS SECTION - PIVOT PINS - LABEL POSITIONS SECTION 3 3- UPPER CHASSIS 3- LOWER CHASSIS 3-3 DRIVE ASSEMBLY 3- STEERING ASSEMBLY 3- REAR AXLE ASSEMBLY

4 CONTENTS -3 SECTION - PLINTH ASSEMBLY -3 HYDRAULIC MODULE - HYDRAULIC TANK -6 HYDRAULIC VALVE BLOCK - HYDRAULIC FITTINGS -0 LOWER CONTROL BOX - ELECTRIC MODULE SECTION - FIRST LIFT STAGE - LIFT CYLINDER -3 SECOND LIFT STAGE - ZOOM BOOM ASSEMBLY -6 THIRD LIFT CYLINDER -7 MASTER CYLINDER - TELESCOPIC CYLINDER -9 SLAVE CYLINDER -0 STEER CYLINDER - CAGE/CRADLE ASSEMBLY - UPPER CONTROL BOX -3 CAGE ROTATION CYLINDER - JOYSTICK CONTROLLER

5 - HOW TO USE THE PARTS MANUAL

6 HOW TO USE THE PARTS MANUAL - PARTS MANUAL FORMAT. SECTION refers to the major divisions of the Parts Manual.. PAGE indicates the page number of the illustration or parts list. 3. The ITEM number shown in the first column of the parts list, corresponds to the callout in the illustration on the same page or facing page.. The Terex Aerials PART NUMBER is shown in the second column for items that are serviceable.. DESCRIPTION of the part or assembly is shown in the third column. 6. QUANTITY indicates the quantity of items used in the assembly or sub-assembly directly above. 7. REMARKS are shown in the fifth or far right column. The remark column will include page number references for more detailed breakdowns, keyed items included in Kits indicated by symbols *, sizes & special information.

7 -6 HOW TO ORDER PARTS

8 HOW TO ORDER PARTS -7 HOW TO ORDER PARTS. Find the Terex Aerials Part Number. A. Using the Table of Contents, find the Section and Number. B. Match the required part to the illustration and note the callout number. C. Find the corresponding Reference number in the parts list below the illustration or on the facing page. D. Use the Terex Aerials Part Number listed next to the Ref. number when ordering. E. Always include the complete part number, as shown in the Parts Manual, along with the description of the part and specify the quantity of the part you wish to order. F. Anticipate your spare parts requirements. G. Place orders early in the day. H. Keep a supply of normal maintenance and recommended spare parts in stock. I. Obtain recommended parts stocking requirements from Terex Aerials or your Terex Aerials Distributor.. Customer Ordering: Genuine Terex Aerials parts are available worldwide and must be ordered through your local Terex Aerials Distributor. For your nearest Terex Aerials Distributor, contact the Parts Sales Centre at the numbers listed below. 3. Distributor Ordering: Listed below in the respective order of preference, are the methods of ordering parts. A. ns@terex@ie B. FAX: C. PHONE: D. MAIL: Terex Aerials, Courtstown Industrial Park, Little Island, Co Cork, Ireland. NOTE: If your Parts Department is not ON-LINE, contact the PARTS SALES CENTRE for information on using this system. Any errors, comments, or suggestions should be forwarded to the Engineering Manager at the following address: Terex Aerials, Courtstown Industrial Park, Little Island, Co.Cork, Ireland.

9 MAIN ASSEMBLY - PIVOT PINS ITEM PART NO. DESCRIPTION QTY. REMARKS GS3 PIN 0 x 70 GS0 PIN 30 x 06 3 GS73 PIN x PIN x90 3 GS7 PIN x 6 GS7 PIN 0 x 7 7 GS76 PIN 0 x 9 LS PIN 0x9 9 GS00 PIN 0 x PIN x CAGE PIVOT PIN See page -

10 - MAIN ASSEMBLY LABEL POSITIONS

11 MAIN ASSEMBLY -3 ITEM PART NO. DESCRIPTION QTY. REMARKS UPPER CONTROL LEGEND PLATE LOWER CONTROL PLATE LEGEND WARNING STRIP STRIPE RED DECAL F0093 TA0E GENERIC DECAL KIT 000 TA0E DECAL SERIAL NUMBER PLATE KEEP HANDS FREE DECAL 0 A HOOK MOTIF DECAL DIRECTIONAL ARROWS DECAL CE MARK Not USA machines 9 00 CROWN RED 3. DECAL CROWN RED LG CHEVRON R.H. DECAL CHEVRON L.H. DECAL F009 DECAL KIT FOR USA ONLY 6 MK3 WARNING WORK LOAD MK DANGER HIGH VOLTAGE CAUTION NO STEP SAFETY BELT ONLY 6 MK3 WARNING MANUALS 7 MK7307 WARNING ATTACH BELT EMERGENCY LOWERING / TOWING Extra decal for USA Machines DECAL KIT FOR SWEDEN ONLY S.W.L. DECAL EMERGENCY LOWERING / TOWING POINT DECAL DECAL KIT FOR SPAIN ONLY S.W.L. DECAL EMERGENCY LOWERING / TOWING POINT DECAL

12 - MAIN ASSEMBLY ITEM PART NO. DESCRIPTION QTY. REMARKS F00996 DECAL KIT GERMANY/AUSTRIA ONLY S.W.L. DECAL EMERGENCY LOWERING / TOWING POINT DECAL F0099 DECAL KIT IRELAND / UK ONLY S.W.L. DECAL EMERGENCY LOWERING / TOWING POINT DECAL F0099 DECAL KIT FRANCE ONLY S.W.L. DECAL EMERGENCY LOWERING / TOWING POINT DECAL DECAL KIT HOLLAND ONLY 6 A S.W.L. DECAL EMERGENCY LOWERING / TOWING POINT DECAL F00997 DECAL KIT ITALY ONLY S.W.L. DECAL EMERGENCY LOWERING / TOWING POINT DECAL DECAL KIT DENMARK ONLY S.W.L. DECAL EMERGENCY LOWERING / TOWING POINT DECAL DECAL KIT FINLAND ONLY S.W.L. DECAL EMERGENCY LOWERING / TOWING POINT DECAL

13 BASE ASSEMBLY 3 3- UPPER CHASSIS ITEM PART NO. DESCRIPTION QTY. REMARKS GS BATTERY COVER BATTERY BRACKET BATTERY BRACKET CHASSIS ASSEMBLY EU Machines CHASSIS ASSEMBLY US Machines

14 3 3- BASE ASSEMBLY LOWER CHASSIS ITEM PART NO. DESCRIPTION QTY. REMARKS M X.p HEX NUT - REAR ASSEMBLY WHEEL ASSEMBLY (REAR) COMPLETE WITH TYRE, RIM AND NAVE STUD AXLE DS906 AXLE MOUNTING ASSEMBLY COMPLETE MS79 AXLE MOUNTING PLATE M0 X 00LG HEX HEAD BOLT M0 HEAVY-DUTY FLAT WASHER M0 NYLOC NUT GS0 PIN 7 GS3 PIN (STEERING BLOCK) STEERING ARM (LEFT HAND) STEERING ARM (RIGHT HAND) 9 3 WHEEL ASSEMBLY (FRONT) COMPLETE WITH TYRE, RIM AND NAVE 0 0 PM 0 X 0 DX GLACIER BEARING 63 WC 0 DX GLACIER THRUST WASHER GS97 STEER PIVOT BLOCK & STUB AXLE ASSEMBLY

15 BASE ASSEMBLY DRIVE ASSEMBLY ITEM PART NO. DESCRIPTION QTY. REMARKS SEPERATELY EXCITED MOTOR 00-0 M0 x 0 x.9 SOCKET HEAD CAP BOLT SPRING WASHER M NYLOC NUT M PLAIN WASHER M x 0 x 0.9 SOCKET HEAD CAP BOLT 6 06 GEARBOX 7 M706 SPLINE 07 OIL SEAL OD, 60 ID, 0 WIDE 9 MS3 ADAPTOR PLATE M x 30 SCREW CAP 0.9 6

16 3 3- BASE ASSEMBLY STEERING ASSEMBLY ITEM PART NO. DESCRIPTION QTY. REMARKS M WHEELNUT x 0 BUSHINGS Part of Steer Cyclinder STEERING ARM (LEFT HAND) M x 0 LG HEX HEAD SCREW M SPRING WASHER 7 GS3 STEERING BLOCK PIVOT PIN STEERING CYLINDER STEERING ARM (RIGHT HAND) 0 MS TRACK ROD M0 x 0 LG x.p HEX HEAD BOLT 63 M0 SPRING WASHER M0 x.p HALF NUT 370 SPHERICAL (ROSE) JOINT (MMC 0)

17 BASE ASSEMBLY 3 3- REAR AXLE ASSEMBLY

18 3 3-6 BASE ASSEMBLY REAR AXLE ASSEMBLY ITEM PART NO. DESCRIPTION QTY. REMARKS 793 BELL SPRINGS, FAIL SAFE SPRINGS BRAKE SEAL SPRING FOR BRAKE 76 SNAP RING FOR SEAL SPRING 79 BACK SPRING BRAKE PISTON 760 BALL 766 CLAMP FOR BRAKE RUBBER PIECE 767 BRAKE COVER 77 SNAP RING FOR BELL SPRINGS ACTUATOR 76 BRAKE DISK 0 76 COUNTER BRAKE OIL SEAL PINION CAP SCREW, PLANETARY BOX 0 79 OIL SEAL HUB BEARING WHEEL HUB WHEEL HUB COMPLETE

19 TURRET ASSEMBLY - PLINTH ASSEMBLY

20 - TURRET ASSEMBLY PLINTH ASSEMBLY ITEM PART NO. DESCRIPTION QTY. REMARKS 3 SLEW GEAR BOX 03-0 M X 30 X.9 GRADE SOCKET HEAD BOLT M NYLOC NUT SEAL KIT 0 ROTATION MOTOR SEAL KIT Not Illustrated MX70LG 0.9 GRADE CAP HEAD BOLT 7 Slew Ring/Chassis/Plinth FIRST POST LIMIT SWITCH BODY 030 LIMIT SWITCH HEAD DS009 LIMIT SWITCH LEVER BALLAST (LEFT HAND) BALLAST (RIGHT HAND) 0 M X 60 HEX HEAD SCREW 6 6 M HEX HEAD LOCK NUT PLINTH ASSEMBLY 7 SLEW RING M X 60 X 0.9 GRADE HEX HEAD BOLT M X 70 HEX HEAD BOLTS.9 GS9 BALLAST RETAINING ASSEMBLY 093 M X 60 LG. HEX HEAD SCREW SLEW GUARD 67 DIVERTER VALVE 30 LEVER BEACON MOUNT ASSEMBLY Not Illustrated

21 TURRET ASSEMBLY -3 HYDRAULIC MODULE ITEM PART NO. DESCRIPTION QTY. REMARKS MS MODULE BASE COVER CATCH HYD. TANK COMPLETE WITH FILTER AND HANDPUMP MOTOR/PUMP CLAMP HYDRAULIC VALVE BLOCK COMPLETE See - See GEAR PUMP 0-09 V/3.7 KW MOTOR BRUSH SET Kit 0-0 SEAL KIT

22 - TURRET ASSEMBLY HYDRAULIC TANK - P/No:

23 TURRET ASSEMBLY - HYDRAULIC TANK - P/No: ITEM PART NO. DESCRIPTION QTY. REMARKS TANK FABRICATION TANK TOP COVER RETURN FILTER / FILLER SUCTION FILTER HAND PUMP BUBBLE LEVEL GUAGE GASKET 3/ QUICK RELEASE COUPLING ½ FEMALE BLANK M x S.CAP SCREW M x 0 S.CAP SCREW M SPRING WASHER M6 x 0 S.CAP SCREW M6 SPRING WASHER M6 STEEL WASHER 90 M/M O-LOC/BSP ADAPTOR -6C0MLO-S FILTER ELEMENT AIR FILTER ELEMENT HAND PUMP SEAL KIT

24 -6 TURRET ASSEMBLY HYDRAULIC VALVE BLOCK - P/N

25 TURRET ASSEMBLY -7 HYDRAULIC VALVE BLOCK ITEM PART No. DESCRIPTION QTY. REMARKS CETOP 3 VALVE R.V. DIFF. AREA CETOP 3, DOUBLE P.O. CHECK VALVE 0-0 COIL TO FIT CETOP 3 VALVE Vdc CETOP 3/ MANUAL OVERRIDE ASSEMBLY MANIFOLD ALUM CHECK VALVE NEEDLE F.C. FINE RED./REL. PIL.OP WAY NC POP. C/W MANUAL OVERRIDE WAY NC POP WAY NO POP COIL Vdc PRESSURE SWITCH PRESSURE TEST POINT

26 - TURRET ASSEMBLY HYDRAULIC FITTINGS

27 TURRET ASSEMBLY -9 ITEM PART No. DESCRIPTION QTY. REMARKS PUMP SUCTION HOSE MANIFOD TO HAND PUMP HOSE PUMP DEL TO MANIFOLD HOSE MANIFOLD TANK RETURN HOSE STEER LEFT CYL ROD END HOSE STEER RIGHT CYL FULL BORE HOSE MANIFOLD TO DIFF LOCK HOSE LBV TO SLEW BOTTOM PORT HOSE LBV TO SLEW TOP PORT HOSE LBV TB TO DIVERTOR VALVE HOSE BRAKE ADJUST TO BRAKE HOSE BRAKE CONNECTOR L TO R HOSE SLEW MOTOR TOP PORT TO DIVERTOR VALVE HOSE SLEW MOTOR BOTTOM PORT TO DIVERTOR VALVE HOSE LVB TO CAGE ROTATE HOSE LVB TO CAGE ROTATE HOSE LVB TO MASTER LEVEL HOSE LVB TO MASTER LEVEL HOSE DRAIN LINE HOSE ZOOM TO LVB ANNULAR HOSE ZOOM TO LVB F.B. HOSE LIFT 3 TO LVB HOSE LIFT 3 TO LVB HOSE LIFT TO LVB HOSE LIFT TO LVB HOSE LIFT TO LVB HOSE LIFT TO LVB HOSE MASTER TO SLAVE HOSE MASTER TO SLAVE HOSE F SIZE O-LOK Mx¼BSPM F SIZE O-LOK TEE M FM-SWIVEL RUN 6 F SIZE O-LOK M x 3/ BSP M 3 F SIZE O-LOK Mx½BSPM F SIZE O-LOK MxMx.M F SIZE 6 O-LOK x¼bspm F SIZE O-LOK Mx½BSPM F SIZE 6 O-LOK Mx½BSPM F SIZE O-LOK x BSP M 3 F SIZE O-LOK Mx¾BSPM F SIZE O-LOK M X MY0 X. M F SIZE O-LOK M x 3/ BSP M x.0 nmm ORIFACE F SIZE O-LOK M x 3/ BSP M x. MM ORIFACE F SIZE O-LOK Mx¼BSPM90 ELB

28 -0 TURRET ASSEMBLY LOWER CONTROL BOX ITEM PART NO DESCRIPTION QTY. REMARKS EMERGENCY STOP BUTTON CONTACT (NORMALLY CLOSED) SELECTOR SWITCH. CONTACT (NORMALLY OPEN) KEY SWITCH CONTACT BLOCK KEY SWITCH COVER ENCLOSURE PCB CABLE GLAND FUSE AMP FUSE AMP FUSE AMP DECAL RELAY BASE 0-00 V RELAY V RELAY LOWER CONTROL HARNESS Up to S/N: 63 - Internal To Box 0-03 LOWER CONTROL HARNESS From Serial No: BOOM HARNESS To Upper Box - Not Illustrated CHASSIS HARNESS Not Illustrated LATCHING PCB Up to Serial No: LATCHING PCB From Serial No: AMP DIODE (INHARNESSED) Not Illusrtrated

29 BOOM ASSEMBLY - FIRST LIFT STAGE ITEM PART NO. DESCRIPTION QTY. REMARKS GLACIER PM x DX BUSH Part Of Lift Cylinder SS0 CABLE COVER MS CABLE COVER STUD 3 GS OFFSET POST GS7 ZOOM BOOM REST MS3 NYLON PAD 0 M x GRADE. HEX HEAD SCREW 6 M LOCK WASHER 7 0 PERMAGLIDE PAP 0 X 0 BUSHING GS79 FIRST TIE RAIL LIFT CYLINDER FIRST BOOM See -

30 - BOOM ASSEMBLY LIFT CYLINDER - P/No: 00-0 ITEM PART NO. DESCRIPTION QTY REMARKS 00-0 LIFT CYLINDER SEAL KIT GREASE NIPPLE OVERCENTRE CARTRIDGE

31 BOOM ASSEMBLY -3 SECOND LIFT STAGE ITEM PART NO. DESCRIPTION QTY. REMARKS 0 PERMAGILDE PAP 0X0 BUSHING SECOND BOOM 3 SS0 CABLE COVER MS CABLE COVER STUD GS60 SECOND OFFSET POST GS30 SECOND TIE RAIL LIFT CYLINDER See GLACIER PM X DX BUSH Part Of Lift Cylinder M X GRADE. HEX HEAD SCREW 9 M LOCK WASHER

32 - BOOM ASSEMBLY ZOOM BOOM ASSEMBLY

33 BOOM ASSEMBLY - ZOOM BOOM ASSEMBLY ITEM PART NO. DESCRIPTION QTY. REMARKS MS MS SS39 SS7 GS MS ZOOM CYLINDER WEAR PAD (SIDE) ZOOM BOOM (OUTER) CABLE COVER STUD CABLE COVER END COVER PIN PERMAGLIDE PAP 0 x 0 BUSHING LEVEL CYLINDER (MASTER) WEAR PAD (TOP/BOTTOM) ZOOM BOOM (INNER) LIFT CYLINDER PIN GLACIER PM x DX BEARING CAT TRACK 60. PZ END LINKS 7.0 CLIPS CABLE TRAY COVER CABLE TRAY GLACIER PM 0 x 0 DX BUSH 6 See - See - See -7 See - See - Part of Lift Cylinder Part of Slave Master Level Cylinder LEVEL CYLINDER (SLAVE) See CIRCLIP GS7 PIN See - GS0 PIN See - 3 GS00 PIN See -

34 -6 BOOM ASSEMBLY THIRD LIFT CYLINDER - P/No: ITEM PART NO. DESCRIPTION QTY. REMARKS LIFT CYLINDER 03-0 SEAL KIT GREASE NIPPLE OVERCENTRE CARTRIDGE

35 BOOM ASSEMBLY -7 MASTER CYLINDER - P/No: ITEM PART NO. DESCRIPTION QTY REMARKS MASTER CYLINDER SEAL KIT GREASE NIPPLE

36 - BOOM ASSEMBLY TELESCOPIC CYLINDER - P/No: ITEM PART NO. DESCRIPTION QTY. REMARKS TELESCOPIC CYLINDER 03-0 SEAL KIT GREASE NIPPLE RELIEF VALVE PO CHECK VALVE SHUTTLE

37 BOOM ASSEMBLY -9 SLAVE CYLINDER - P/No: ITEM PART NO. DESCRIPTION QTY REMARKS SLAVE CYLINDER SEAL KIT GREASE NIPPLE DOUBLE OVERCENTRE WITH DUAL RELIEFS Complete block COUNTER BALANCE CARTRIDGE RELIEF VALVES

38 -0 PLATFORM ASSEMBLY STEER CYLINDER - P/NO: ITEM PART NO. DESCRIPTION QTY REMARKS STEER CYLINDER SEAL KIT

39 PLATFORM ASSEMBLY - CAGE/CRADLE ASSEMBLY ITEM PART NO DESCRIPTION QTY. REMARKS GS CAGE FT CRADLE (EP CONTROLS) UPPER CONTROLS DECAL FOOTSWITCH FOOTSWITCH CONTACT CYL. PIVOT BOLT (M0 x 7mm Grade.9) CYL. PIVOT BOLT (M0 x 00mm Grade.9) CAGE ROTATION CYLINDER CAGE ROTATION CYLINDER 0 I/D X 30 BUSH STUB POST I/D X 30 BUSH MAIN PIVOT PIN DROP BAR GS0 CAGE ROTATION PIN BUSHINGS Not Illustrated Up to November 99 From November 99 See -3

40 - PLATFORM ASSEMBLY UPPER CONTROL BOX 7 9 ITEM PART NO. DESCRIPTION QTY. REMARKS JOYSTICK CONTROLLER See page POS SELECTOR COVER ENCLOSURE CABLE GLAND BATTERY INDICATOR SELECTOR SWITCH (LIFT/DRIVE) CONTACT (NORMALLY CLOSED) OVERLOAD INDICATOR OVERLOAD BULB SELECTOR SWITCH (DIFF LOCK) CAGE ROTATE CAGE LEVELLING EMERGENCY STOP BUTTON CONTACT (NORMALLY CLOSED) HORN PUSH BUTTON, GREEN CONTACT (NORMALLY OPEN) DECAL UPPER CONTROL BOX HARNESS Internal to Box BOOM HARNESS To Lower Control Box

41 PLATFORM ASSEMBLY -3 CAGE ROTATION CYLINDER - P/NO: ITEM PART NO. DESCRIPTION QTY. REMARKS CAGE ROTATION CYLINDER SEAL KIT GREASE NIPPLE DOUBLE OVERCENTRE VALVE

42 - PLATFORM ASSEMBLY JOYSTICK CONTROLLER - P/N: ITEM PART NO. DESCRIPTION QTY. REMARKS HANDLE BOOT ROCKER MICROSWITCH MICROSWITCH LEVER SPRING, COMPRESSION O-RING ANTI-ROTATION PIN GAITOR OPERATING ROD