McCONNEL DISCAERATOR Primary Cultivator. Parts Manual. Publication 648 April 2010 Part No Revised:

Transcription

1 Publication 648 April 2010 Part No Revised: DISCAERATOR 3000 Primary Cultivator Parts Manual

2 For best performance USE ONLY GENUINE SERVICE PARTS To be assured of the latest design improvements purchase your Genuine Replacements from the Original Equipment Manufacturer LIMITED Through your local Dealer or Stockist Always quote: Machine Type Serial Number Part Number Design improvements may alter some of the parts listed in this manual the latest parts will always be supplied when it is interchangeable with an earlier one.

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4 CONTENTS Main Frame Assembly 1 Single Front Disc Assembly (Outer) Machines prior to 07/09 3 Single Front Disc Assembly (Outer) Machines 07/09 onwards 4 Single Front Disc Assembly (Inner) Machines prior to 07/09 5 Single Front Disc Assembly (Inner) Machines 07/09 onwards 6 Single Rear Disc Assembly Machines prior to 07/09 7 Single Rear Disc Assembly Machines 07/09 onwards 8 Double Rear Disc Assembly Machines prior to 07/09 9 Double Rear Disc Assembly Machines 07/09 onwards 10 Replaceable Hub Components Machines prior to 07/09 11 Replaceable Hub Components Machines 07/09 onwards 12 Breakback Leg Assemblies (Mechanical) Machines prior to 10/10 13 Breakback Leg Assemblies (Mechanical) Machines 10/10 onwards 15 Breakback Leg Assembly (Hydraulic) 17 Auto-Reset Leg Assembly 19 Shank Assembly 21 Hydraulic Ram Assembly 23 Hydraulic Installation (5 Leg models) 25 Hydraulic Installation (7 Leg models) 27 Standard Packer Roller Assembly (600mm) 29 Ridge Packer Roller Assembly (600mm) 31 Ridge Packer Roller Assembly (800mm) 33 Guttler Roller Assembly 35 Rear Lighting Kit 36 Decal Kit 37

5 MAIN FRAME ASSEMBLY Module(s):

6 MAIN FRAME ASSEMBLY Module(s): MAIN FRAME ASSEMBLY M DISCAERATOR FRAME ROLLER PIVOT PIN GREASE NIPPLE LINK PIN LINCH PIN MANUAL HOLDER ASSEMBLY SERIAL No. PLATE TOP LINK PIN BOTTOM LINK PIN SPRING COTTER LEG PIN LEG STAND WASHER COLLAR 15 8 T7942 NYLOC NUT BOLT SIDE SKIRT HINGE PLATE SIDE SKIRT POP RIVET FLAT WASHER BOLT NYLOC NUT COLLAR (LONG) FLAT WASHER 2

7 SINGLE FRONT DISC ASSEMBLY (OUTER) Module(s): (Rev. A) Machines manufactured prior to 07/09 - for hub components refer to page SINGLE OUTER FRONT DISC ASSEMBLY FRONT LEG & HUB (SINGLE OUTER) RUBBER SHOCK ABSORBER CONCAVE SERRATED DISC DISC CLAMP FLAT WASHER BOLT NYLOC NUT 3

8 SINGLE FRONT DISC ASSEMBLY (OUTER) Module(s): (Rev. D) Machines manufactured 07/09 onwards - for hub components refer to page SINGLE OUTER FRONT DISC ASSEMBLY FRONT SINGLE DISC (OUTER) RUBBER SHOCK ABSORBER DISC CLAMP FLAT WASHER BOLT NYLOC NUT HUB ASSEMBLY C/W BEARING & SEALS FLANGE NUT O RING GREASE CAP CONCAVE SERRATED DISC 4

9 SINGLE FRONT DISC ASSEMBLY (INNER) Module(s): (Rev. A) Machines manufactured prior to 07/09 - for hub components refer to page SINGLE INNER FRONT DISC ASSEMBLY FRONT LEG & HUB (SINGLE INNER) RUBBER SHOCK ABSORBER CONCAVE SERRATED DISC DISC CLAMP FLAT WASHER BOLT NYLOC NUT 5

10 SINGLE FRONT DISC ASSEMBLY (INNER) Module(s): (Rev. D) Machines manufactured 07/09 onwards - for hub components refer to page SINGLE INNER FRONT DISC ASSEMBLY FRONT SINGLE DISC (INNER) RUBBER SHOCK ABSORBER DISC CLAMP FLAT WASHER BOLT NYLOC NUT HUB ASSEMBLY C/W BEARING & SEALS FLANGE NUT O RING GREASE CAP CONCAVE SERRATED DISC 6

11 SINGLE REAR DISC ASSEMBLY Module(s): (Rev. A) Machines manufactured prior to 07/09 - for hub components refer to page SINGLE REAR DISC ASSEMBLY RUBBER SHOCK ABSORBER REAR LEG & HUB (SINGLE) CONCAVE SERRATED DISC DISC CLAMP FLAT WASHER BOLT NYLOC NUT 7

12 SINGLE REAR DISC ASSEMBLY Module(s): (Rev. D) Machines manufactured 07/09 onwards - for hub components refer to page SINGLE REAR DISC ASSEMBLY RUBBER SHOCK ABSORBER REAR SINGLE DISC DISC CLAMP FLAT WASHER BOLT NYLOC NUT HUB ASSEMBLY C/W BEARING & SEALS FLANGE NUT O RING GREASE CAP CONCAVE SERRATED DISC 8

13 DOUBLE REAR DISC ASSEMBLY Module(s): (Rev. A) Machines manufactured prior to 07/09 - for hub components refer to page DOUBLE REAR DISC ASSEMBLY RUBBER SHOCK ABSORBER REAR LEG & HUB (DOUBLE) CONCAVE SERRATED DISC DISC CLAMP FLAT WASHER BOLT NYLOC NUT 9

14 DOUBLE REAR DISC ASSEMBLY Module(s): (Rev. D) DOUBLE REAR DISC ASSEMBLY RUBBER SHOCK ABSORBER REAR DISC (DOUBLE) DISC CLAMP FLAT WASHER BOLT NYLOC NUT HUB ASSEMBLY C/W BEARING & SEALS FLANGE NUT O RING GREASE CAP CONCAVE SERRATED DISC 10

15 REPLACEABLE HUB COMPONENTS (Pre 07/09 builds) Module(s): Sub-components of: , , , Hub type fitted to machines manufactured prior to 07/09 identifiable by fixed stud and separate nut (item #1) REAR LEG & HUB (DOUBLE) FRONT LEG & HUB (SINGLE OUTER) FRONT LEG & HUB (SINGLE INNER) REAR LEG & HUB (SINGLE) WHEEL NUT TAPER BEARING TAPER BEARING CASTLE NUT SPLIT PIN HUB CAP ROTARY SHAFT SEAL AXLE HUB NOTE: Quantities stated are per individual hub. 11

16 REPLACEABLE HUB COMPONENTS (Builds 07/09 on) Module(s): Sub-components of: , , , Hub type fitted to machines manufactured 07/09 onwards identifiable by removable wheel studs (item #8) REAR LEG & HUB (DOUBLE) FRONT LEG & HUB (SINGLE OUTER) FRONT LEG & HUB (SINGLE INNER) REAR LEG & HUB (SINGLE) SEAL HUB DOUBLE SEALED BEARING INTERNAL CIRCLIP FLANGE NUT ANTI EXTRUSION RING GREASE CAP WHEEL STUD NOTE: Quantities stated are per individual hub. 12

17 BREAKBACK LEG ASSEMBLIES (MECHANICAL) Module(s): , Serial No. M

18 BREAKBACK LEG ASSEMBLIES (MECHANICAL) Module(s): , Serial No. M LH BREAKBACK LEG (MECHANICAL) RH BREAKBACK LEG (MECHANICAL) CLAMP HEAD BRACKET - L/H (Assembly ) CLAMP HEAD BRACKET - R/H (Assembly BOTTOM CLAMP BREAKBACK PLATES - L/H (Assembly ) BREAKBACK PLATES - R/H (Assembly ) " LEG c/w SLIPPER POINT & SHIN SHEARBOLT SHANK (LEG) SLIPPER POINT " EUROSHIN ASSEMBLY - c/w: SHIN CLAMP BOLT NUT SHEAR BAR SHEAR BAR SPACER BOLT CLAMP SPACER BOLT LEG PIN FLAT WASHER NYLOC NUT CHAIN & RING ASSEMBLY SPRING SHAFT CLIP BUSH HEADED BUSH SELF-LOCKING NUT GREASE NIPPLE SPECIAL BOLT LINCH PIN CLAMP SPACER (DOUBLE) NOTE: L/H & R/H assemblies comprise of identical components with the exception of items 1 & 3 which are handed components. 14

19 BREAKBACK LEG ASSEMBLIES (MECHANICAL) Module(s): , Serial No. M

20 BREAKBACK LEG ASSEMBLIES (MECHANICAL) Module(s): , Serial No. M LH BREAKBACK LEG (MECHANICAL) RH BREAKBACK LEG (MECHANICAL) HEAD PIVOT BRACKET - L/H (Assembly ) HEAD PIVOT BRACKET - R/H (Assembly ) BOTTOM CLAMP TOP PIVOT PLATE - L/H (Assembly ) TOP PIVOT PLATE - R/H (Assembly ) " LEG c/w SLIPPER POINT & SHIN - c/o: SHEARBOLT SHANK (LEG) SLIPPER POINT " EUROSHIN ASSEMBLY - c/w: SHIN CLAMP BOLT NUT SHEAR BAR SHEAR BAR SPACER BOLT CLAMP SPACER BOLT BOLT FLAT WASHER NYLOC NUT CHAIN/RING ASSEMBLY SPRING SHAFT CLIP BUSH HEADED BUSH SELF-LOCKING NUT GREASE NIPPLE SPECIAL BOLT NYLOC NUT CLAMP SPACER (DOUBLE) PATENT DECAL CABLE TIE WASHER (THIN) NOTE: L/H & R/H assemblies comprise of identical components with the exception of items 1 & 3 which are handed components. 16

21 HYDRAULIC BREAKBACK LEG ASSEMBLY Module(s):

22 HYDRAULIC BREAKBACK LEG ASSEMBLY Module(s): HYDRAULIC BREAKBACK LEG BREAKBACK PLATES CLAMP HEAD BRACKET BOTTOM CLAMP " LEG c/w SLIPPER POINT & SHIN SHEARBOLT SHANK (LEG) SLIPPER POINT " EUROSHIN ASSEMBLY - c/w: SHIN CLAMP BOLT NUT CLAMP SPACER BOLT BOLT SHEAR BOLT NYLOC NUT BUSH SPACER WASHER RAM PIN EXTERNAL CIRCLIP RAM PIN GREASE NIPPLE CLAMP PLATE SPACER (DOUBLE) DISPLACEMENT CYLINDER NYLOC NUT SELF-LOCKING NUT SPECIAL BOLT 18

23 AUTO-RESET BREAKBACK LEG ASSEMBLY Module(s):

24 AUTO-RESET BREAKBACK LEG ASSEMBLY Module(s): AUTO-RESET LEG ASSEMBLY BREAKBACK PLATES CLAMP HEAD BRACKET BOTTOM CLAMP " LEG c/w SLIPPER POINT & SHIN SHEARBOLT SHANK (LEG) SLIPPER POINT " EUROSHIN ASSEMBLY - c/w: SHIN CLAMP BOLT NUT CLAMP SPACER BOLT BOLT NYLOC NUT BUSH SPACER WASHER RAM PIN CIRCLIP (EXTERNAL) RAM PIN GREASE NIPPLE CLAMP PLATE SPACER (DOUBLE) NYLOC NUT SELF-LOCKING NUT SPECIAL BOLT GAS STRUT PATENT DECAL 20

25 30 SHANK ASSEMBLY Module(s):

26 30 SHANK ASSEMBLY Module(s): " LEG c/w SLIPPER POINT & SHIN SHEARBOLT SHANK (LEG) SLIPPER POINT " EUROSHIN ASSEMBLY c/w: SHIN CLAMP BOLT NUT 22

27 90MM DISPLACEMENT CYLINDER Module(s): Component part of Hydraulic Breakback Leg Assembly

28 90MM DISPLACEMENT CYLINDER Module(s): DISPLACEMENT CYLINDER CHROME ROD BLANK END OUTER TUBE WIPER SEAL ROD SEAL PISTON HOUSING O RING BEARING RING BEARING RING GREASE NIPPLE BONDED SEAL ADAPTOR SEAL KIT 24

29 HYDRAULIC INSTALLATION 5 Leg Models Module(s):

30 HYDRAULIC INSTALLATION 5 Leg Models Module(s): HYDRAULIC INSTALLATION - 5 Leg Models MANIFOLD ASSEMBLY HYDRACUSHION ACCUMULATOR BONDED SEAL BOLT NYLOC NUT HOSE - 1/2" BSP FS/F90 x 1100mm HOSE - 1/2" BSP FS/F90 x 800mm SWEPT ADAPTOR QUICK RELEASE BONDED SEAL HOSE - 1/2" BSP FS/F90 x 400mm ADAPTOR TEE ADAPTOR RELIEF VALVE HOUSING SPRING RELIEF VALVE (40BAR) BONDED SEAL ADAPTOR RELIEF BODY STEEL BALL ADAPTOR ELBOW HOSE - 1/4" BSP FS/FS x 500mm ADAPTOR CLAMP PLATE HOSE - 1/2" BSP FS/FS x 1500mm BONDED SEAL PRESURE GAUGE 27 1 T6943 SWIVEL ADAPTOR GAUGE FISED BLANKING CAP SWIVEL ADAPTOR ACCUMULATOR CLAMP NYLOC NUT CAPSCREW CAPSCREW EDGING STRIP 26

31 HYDRAULIC INSTALLATION 7 Leg Models Module(s):

32 HYDRAULIC INSTALLATION 7 Leg Models Module(s): HYDRAULIC INSTALLATION - 7 Leg Models MANIFOLD ASSEMBLY HYDRACUSHION ACCUMULATOR BONDED SEAL BOLT NYLOC NUT HOSE - 1/2" BSP FS/F90 x 900mm HOSE - 1/2" BSP FS/F90 x 1200mm SWEPT ADAPTOR QUICK RELEASE BONDED SEAL HOSE - 1/2" BSP FS/FS x 650mm ADAPTOR TEE ADAPTOR RELIEF VALVE HOUSING SPRING RELIEF VALVE (40BAR) BONDED SEAL ADAPTOR RELIEF BODY STEEL BALL ADAPTOR ELBOW HOSE - 1/4" BSP FS/FS x 500mm ADAPTOR CLAMP PLATE HOSE - 1/2" BSP FS/FS x 1500mm 25 1 EYT0051 ADAPTOR 26 1 EYS0035 ADAPTOR BULKHEAD ADAPTOR BONDED SEAL PRESURE GAUGE 30 2 T6943 SWIVEL ADAPTOR GAUGE FISED BLANKING CAP HOSE CLAMP (TWIN) HOSE COVER PLATE BOLT ACCUMULATOR CLAMP NYLOC NUT CAPSCREW CAPSCREW EDGING STRIP 28

33 STD. PACKER ROLLER ASSEMBLY (600mm) Module(s):

34 STD. PACKER ROLLER ASSEMBLY (600mm) Module(s): STD. PACKER ROLLER ASSEMBLY MM STD. PACKER ROLLER BEARING ATTACHMENT PLATE - L/H BEARING PACKER ATTACHMENT PLATE - R/H SCRAPER LH SCRAPER RH LIT SCRAPER BAR BLANKING PLUG BONDED SEAL CAPSCREW SETSCREW ROLLER ATTACHMENT PLATE LIGHT BRKT ASSEMBLY - L/H LIGHT BRKT ASSEMBLY - R/H U BOLT NYLOC NUT BOLT NYLOC NUT ROLLER SCRAPER LEG SCRAPER BLADE COACHBOLT FLAT WASHER NYLOC NUT 30

35 RIDGE PACKER ROLLER ASSEMBLY (600mm) Module(s):

36 RIDGE PACKER ROLLER ASSEMBLY (600mm) Module(s): RIDGE PACKER ROLLER ASSEMBLY MM ROLLER BEARING BEARING PACKER SCRAPER - L/H SCRAPER - R/H SCRAPER BAR BLANKING PLUG BONDED SEAL U BOLT CAPSCREW SETSCREW ROLLER ATTACHMENT PLATE ATTACHMENT PLATE - L/H ATTACHMENT PLATE - R/H LIGHT BRACKET ASSEMBLY - L/H LIGHT BRACKET ASSEMBLY - R/H ROLLER SCRAPER LEG SCRAPER COACHBOLT FLAT WASHER NYLOC NUT END SCRAPER ROLLER END SCRAPER LEG NYLOC NUT NYLOC NUT BOLT 32

37 RIDGE PACKER ROLLER ASSEMBLY (800mm) Module(s):

38 RIDGE PACKER ROLLER ASSEMBLY (800mm) Module(s): RIDGE PACKER ROLLER ASSEMBLY MM RIDGE PACKER BEARING BEARING PACKER ATTACHMENT PLATE - R/H SCRAPER - L/H SCRAPER - R/H SCRAPER BAR U BOLT CAPSCREW SETSCREW LIGHT BRACKET ASSEMBLY - L/H LIGHT BRACKET ASSEMBLY - R/H ROLLER ATTACHMENT PLATE ATTACHMENT PLATE - L/H NYLOC NUT NYLOC NUT FLAT WASHER COACHBOLT END SCRAPER ROLLER SCRAPER LEG NYLOC NUT ROLLER END SCRAPER LEG SCRAPER BLADE BOLT 34

39 GUTTLER ROLLER ASSEMBLY Module(s): GUTTLER ROLLER ASSEMBLY M GUTTLER ROLLER BEARING PACKER SCRAPER BAR U BOLT SETSCREW ROLLER ATTACHMENT PLATE ATTACHMENT PLATE - L/H FILLER PLATE SPACER PLATE GUTTLER SCRAPER ATTACHMENT PLATE - R/H WASHER NYLOC NUT NYLOC NUT 35

40 LIGHTING KIT Module(s): LIGHTING KIT WIRING LOOM (4.0M) JUNCTION BOX C/W PLUGS & CABLES COMBINATION LAMP ASSEMBLY D CLIP SPRING WASHER SETSCREW CABLE HOLDER NYLOC NUT BOLT 36

41 DECAL KIT Module(s): DECAL KIT - DISCAERATOR DECAL - DISCAERATOR 3000 (HORIZONTAL) DECAL - DISCAERATOR 3000 (VERTICAL) DECAL - 37

42 McConnel Limited, Temeside Works, Ludlow, Shropshire SY8 1JL. England. Telephone: Facsimile: