Quatro 4.0m & 5.0m Folding

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1 Quatro 4.0m & 5.0m Folding Parts list 2007 and Operators Manual The Airfield Full Sutton York YO41 1HS Tel Fax

2 1.0 Registration Please complete this page and send it back to us at, SW Agriservices Ltd The Airfield Full Sutton York YO41 1HS Tel Fax SUMO SERIAL No: For your own records. (Serial plate on chassis) NAME: ADDRESS: Quatro Registration Document Post Code SUMO SERIAL No.: (Serial plate on chassis) DEALERSHIP NAME AND BRANCH: COMMENTS: 2

3 2.0 Summary The SUMO Quatro, a unique one pass soil conditioning machine designed and manufactured in Britain, comprising as its name suggest of four parts, each of these tuned to comprehensively create the finish required Before using the SUMO Quatro it is absolutely necessary that you read this Operators manual and Safety Instructions attentively. Specifications, descriptions and illustrations in this brochure are accurate, as known, at the time of publication but may be subject to change. 3

4 Contents 1.0 Registration Summary Safety Qualification and Training General safety Special safety instructions Maintenance Spares Adjustments Auto-Reset Replacement Parts Parts and Assembly Overview Drawbar hitch Drawbar hinge Front Discs Front disc mounting Leg radius arm, leg and point Short disc arm Soil retainers Axle and Wheels and brakes Packer Depth Main frame and wings Packer, scrapers and bearings Stickers and Paint Hydraulics Drawbar Wings open/close circuit Axle lift/lower circuit Auto Reset legs circuit

5 3.0 Safety This manual contains basic advice, which should be observed during setting-up, operation and maintenance. Therefore, this operating manual must be read by the personnel concerned prior to starting up and using the machine and be available at all times. If safety instructions are not complied with, then this can lead to the risk of injury to yourself and others as well as damage to the environment or the machine. Non-compliance to the safety instructions can also lead to claims for damages becoming invalid. 3.1 Qualification and Training Reliable personnel may only perform any work on, or, with the machine. Statutory minimum age limits must be observed. Employ only trained or instructed staff; the individual responsibilities of the personnel concerning operation, setting up, maintenance and repair must be clearly established. Make sure that only authorized personnel work on or with the machine. Define the machine operators responsibilities also with regard to observing traffic regulations. The operator must have the authority to refuse any instructions issued by third parties, which contravene safety. Persons undergoing training or instruction or taking part in a general training course should not be allowed to work on or with the machine unless they are under the constant supervision of an experienced person. The use of spare parts, accessories and ancillary equipment not supplied and/or not approved by SUMO could have detrimental effects to the construction of the SUMO machine or on its functions and hence impair the active and/or passive driving and/or operational safety (accident prevention). SUMO shall not be responsible for any damage caused by the use of spare parts, accessories and ancillary equipment not supplied and/or approved by SUMO. Conversions of or modifications to the machine may only be carried out after consultation with SUMO. 5

6 3.2 General safety Warning signs and other notices on the machine provide important information for the safe operation. Observing them will serve your safety. Before starting work, make yourself familiar with all the equipment and controls as well as their functions. The user should wear close-fitting clothing. Keep the machine and in particular the bearings clean to avoid risk of fire. Check around the machine before moving off or starting up (watch out for children!). Make sure you have adequate all-round visibility. Always match your speed to the local conditions. Avoid sudden turning manoeuvres when driving uphill or downhill or when travelling across a slope. Observe the respective regulations when using public roads. Take into account the length, the wide overhang, the folded height and the sideways force acting on the machine when turning or negotiating curves. When making adjustments to the machines care should be taken not to trap any body parts in moving or pivoting parts. 3.3 Special safety instructions Take extreme care when hitching up or unhitching machine to/from the tractor. Never allow persons to stand between the tractor and the SUMO machine unless the tractor is secured against rolling away by means of parking brake and/or wheel chocks. It is forbidden to allow persons to ride on the machine at any time. A safe distance should be maintained from the machine by observers when in work. Never stand or work beneath suspended loads. Ensure rams are locked out before commencing maintenance work. Ensure all persons are stood clear of the machine when folding or unfolding. When making adjustments to the machine the tractor engine should be switched off to prevent the hydraulics from operating. 6

7 4. 0 Maintenance The packer bearings should be greased with one pump once a week and after washing off. The disc bearings should be greased until old grease is forced out once a week when in normal use and after washing off. Grease points requiring one pump every 50 hours are located on both ends of all rams, wing hinge bushes, axle hinge bushes, auto reset leg radius arm hinge bushes, drawbar hinge bushes front and back, both top and bottom elements. Wheel studs should be checked that they are tight after the first 10hrs operation and again regularly every week when in use. The condition of the subsoiler legs, the points and the discs should be regularly monitored in order to maintain the most efficient use of the machine. The condition and position of the packer scrapers should also be observed in order to prevent soil building up on the packer. Ensure the scrapers are not touching the packer though, as this will add rolling resistance as well as causing premature wear of the packer. 4.1 Spares When ordering parts please have your serial number and part numbers ready. 4.2 Adjustments Optimum soil conditioning will occur when the Quatro chassis is running horizontal (parallel with the ground). The recommended method to set up the machine to run level requires the desired working depth to be set via pin adjustment on the packer and then to bring the chassis level add or remove slices from the drawbar ram. The working depth of the front discs is altered via first removing the linch pin and then by repositioning the depth pin (items 5 and 6 on page 13). See page 13 for a detailed view. The work done by the front discs is also affected by the position of the drawbar ram as well as the packer. Taking all these factors into account, the working depth of the front discs ranges from 25mm -150mm. Adjustment in depth of the subsoiler legs is achieved by removing the linch pin and depth pin (items 7 and 13 on page 14), lifting or lowering the leg to the required position and replacing the pin in the appropriate hole. The leg depth ranges from 150mm to 350mm. The easiest and most accessible way to do this is to fold the wings up and slide the legs in or out. To adjust the working depth of the smaller discs, the weight must first be taken off the packer arms before the linch pins and depth pins (items 7 and 8 on page 19) are removed. A new depth position can then be selected by replacing the pins in higher or lower holes. These smaller discs slice, mix and cultivate the top mm. 4.3 Auto-Reset The pressure in the hydraulic circuit controlling the auto-reset subsoiler legs can be altered depending on circumstances and preference up to a maximum of 50 bar. (Exceeding this pressure may result in 7

8 damage to the machine). The higher the hydraulic pressure, the more resistance the legs have to tripping. This is achieved by; firstly folding the wings down into the work position. Secondly, to increase pressure, open the flow control valve tap (item 9 on page 28) and then continue to pressure down the wings until the desired system pressure is displayed on the pressure gauge. At this point close off the tap. To reduce pressure in the circuit, slowly open the tap whilst watching the pressure gauge, once the desired lower pressure is reached, shut off the tap immediately. 4.4 Replacement Parts Points are replaced quickly and simply by removing the single M16 bolt located at the heal of the leg before sliding the old point off. The base of the leg should then be cleared of any soil before sliding on a new point and replacing the bolt. The Subsoiler legs are removed by firstly removing the M10 bolt near the leg handle and then extracting the main linch and depth pins taking care not to trap any fingers. The leg may then be lowered out of the bottom of the socket. A new leg may be installed by reversing this procedure. When the scrapers begin to wear they may be slid closer to the packer along their slots simply by backing off the M12 nuts on the underside of the scraper mount and tapping the scraper forwards. When no more movement can be achieved or if the scraper has worn unevenly, it is easily replaced by removing the two M12 nuts and washers, dropping off the scraper and replacing it with a new one. 8

9 5.0 Parts and Assembly 5.1 Overview 800 mm Multipacka 20 discs Front 28 discs Packer Depth Control Active Soil Retainers Leg Depth Pin Ram Slices Subsoiler Legs Level Hitch Front Disc Depth Control 9

10 5.2 Drawbar hitch Item Part No. Description Quantity/machine 1 SW168 Drawbar box 1 2 SW169 Lower parallel link 1 3 SW134 Drawbar hitch unit 1 4 SW135 Towing eye 1 5 SWB105 Linch pin 1 6 SWB108 50x58x50 PB1 bush 4 7 SW136 Stand 1 8 SWM30180 M30 x 180 bolt 1 9 SWM30001 M30 flat washer 2 10 SWM30004 M30 nylock nut 1 11 SWM16160 M16 x 160 bolt 1 12 SWM16001 M16 flat washer 6 13 SWM16004 M16 nylock nut 3 14 SW137 20mm straight stand pin 1 15 SWM1660 M16 x 60 bolt 1 16 SWM1670 M16 x 70 bolt 1 17 SW x 180 tabbed pin 1 18 SW x 224 tabbed pin 1 10

11 5.3 Drawbar hinge Item Part No. Description Quantity/machine 1 SW169 Lower link 1 2 SW168 Drawbar box 1 3 SWM16004 M16 nylock nut 10 4 SWM16001 M16 flat washer 20 5 SWM1655 M16 x 55 bolt 9 6 SW x 148 tabbed pin 1 7 SWB x 58 x 50 oilite bush 6 8 SWH /5 ram 1 9 SW144 Ram slice SWM20004 M20 nylock nut 1 11 SW x 225 tabbed pin 2 12 SW x 402 tabbed pin 1 13 SW x 210 tabbed pin 1 14 SW Quatro pipe holder top section 1 15 SW Quatro pipe holder lower section 1 16 SWM6130 M6 x 130 mm bolt 4 17 SWM6004 M6 nylock nut 4 18 SWM6001 M6 flat washer 8 19 SWM12004 M12 nylock nut 2 20 SWM16130 M16x130 bolt 1 21 SWM1250 M12x50 bolt 2 22 SW533 Drawbar ram slice under ram 1 23 SW534 Drawbar ram seal guard 1 24 SW535 Drawbar slice spring 1 25 SW536 Drawbar ram stop frame 1 26 SWM10004 M10 nylock nut 1 27 SWM10140 M10 x

12 5.4 Front Discs Item Part No. Description Quantity/unit Quantity/4m Quantity/5m 1 SWM1650 M16x50 bolt SWM16001 M16 flat washer SW Quatro front clamp plate top c/w AR & AD SWB Quatro 70 mm rubber SWM16004 M16 nylock nut SW Quatro front disc arm c/w AR & AD SWB137 Quatro front disc bearing complete SWM20003 M20 plain nut (fine thread) SWM20001 M20 flat washer SWB scalloped disc SW scalloped disc (not shown) SW171 Quatro 40mm disc axle SW172 Convex disc flange SW173 Spacer SWM20150 M20x150 bolt SW174 Concave disc flange SW175 Big 12 x 30 washer SWM30004 M30 Nylock nut SW Quatro front bearing washer and nut retainer SW m Quatro front disc box left c/w AR & AD 1 1 N/A SW m Quatro front disc box right c/w AR & AD 1 1 N/A SW m Quatro front disc box left c/w AR & AD 1 N/A 1 SW m Quatro front disc box right c/w AR & AD 1 N/A 1 20 SW527 Anti Dive bar, 4m machine 2 2 N/A SW528 Anti Dive bar, 5m machine 2 N/A 2 12

13 5.5 Front disc mounting Item Part No. Description Quantity/4m Quantity/5m 1 SW Complete disc unit c/w AR & AD SW523 4m front disc box left c/w AR & AD 1 N/A SW524 4m front disc box right (not shown) c/w AR & AD 1 N/A SW525 5m front disc box left (not shown) c/w AR & AD N/A 1 SW526 5m front disc box right (not shown) c/w AR & AD N/A 1 3 SWB x 58 x 50 oilite bush SW x 110 tabbed pin SW x 148 disc depth pin SW105 Linch pin SWM1655 M16 x 55 bolt SWM16001 M16 flat washer SWM16004 M16 nylock nut SW disc SWB disc

14 5.6 Leg radius arm, leg and point Item Part No. Description Quantity/unit Quantity/4m Quantity/5m 1 SW Quatro leg SW184 Radius arm SWH /2 ram SW trio point c/w M16 bolt & nylock nut SW x 190 tabbed pin SW121 Leg depth pin SW x 94 tabbed pin SW159 Leg protector SW157 Optional 8 wing right SW158 Optional 8 wing left (not shown) SW165 Optional 4 wing left SW164 Optional 4 wing right (not shown) SW x 40 x 45 PB1 bush SW105 Linch pin SWM16003 M16 nylock nut SWM1255 M12 x 55 bolt SWM12001 M12 flat washer SWM1245 M12 x 45 bolt SWM12003 M12 plain nut SWM1235tn M12x35 twin nib bolt

15 19 SWM1650 M16 x 50 bolt SW trio repair leg Op. Ext 21 SW166 Weld on tip Op. Ext 15

16 5.7 Short disc arm Item Part No. Description Quantity/ 4m Quantity/ 5m 1 SW left disc arm complete 8 10 SW right disc arm complete (not shown) SWB101 Scalloped disc SW107 Box clamp plate SW101 Twin disc axle SW109 Single disc axle SWB103 Rubber cord SWM30004 M30 nylock nut SW104 Small washer SW108 Large concave washer SW103 Concave disc and dust cover SWM16110 M16 x 110 bolt SWM16001 M16 flat washer SWM16004 M16 nylock nut SWB102 Trio disc bearing complete SW102 Convex disc and dust cover SWM1235chsq M12 x 35 cuphead square bolt SWM12001 M12 flat washer SWM12004 M12 nylock nut

17 5.8 Soil retainers Item Part No. Description Quantity/machine 1 SWM2090 M20 x 90 bolt 4 2 SWM20001 M20 flat washer 16 3 SW123 12mm spacer lg 8 4 SW124 Crank arm 4 5 SW125 12mm spacer sm 8 6 SW126 10mm spacer sm 8 7 SWM20004 M20 nylock nut 8 8 SWM2080 M20 x 80 bolt 4 9 SW225 Quatro soil retainer left 1 SW224 Quatro soil retainer right (not shown) 1 10 SWM1235chsq M12 x 35 cup head square bolt 4 11 SWM12001 M12 flat washer 4 12 SWM12004 M12 nylock nut 4 13 SW163 Optional soil retainer extension 2 17

18 5.9 Axle and Wheels and brakes Item Part No. Description Quantity/machine 1 SW217 Axle 1 2 SWB139 Wheel nuts 20 3 SWB / tyres 2 4 SWB " x 600 centre nave rim 2 5 SW x 160 tabbed ram pin 2 6 SWM1245 M12 x 45 bolt 2 7 SWM12001 M12 flat washer 4 8 SWM12004 M12 nylock nut mm ext. circlip 2 10 SWB142 50x50x58 oilite bush 4 11 Brake arm 2 12 SWB134 Brake ram x 60 roll pin 4 14 Ram mount adjuster mm Clevis pin 2 16 Ram return spring and clip 2 17 Small R-Clip 2 18 SWB stud braked hub 2 19 SW x 160 tabbed pin 2 18

19 5.10 Packer Depth Item Part No. Description Quantity/ machine 1 SWM30004 M30 Nylock nut 4 2 SWM30001 M30 washer 8 3 SW227 15mm packer arm bush 4 4 SW125 12mm packer arm bush 4 5 SW129 15mm x 75 outer washer 4 6 SWM30110 M30 x 110 bolt 4 7 SW130 Packer depth pin 4 8 SW105 Linch pin 4 19

20 5.11 Main frame and wings

21 Item Part No. Description Quantity/4m Quantity/5m 1 SW381 Quatro chassis SW382 4m Quatro left wing 1 N/A 3 SW383 4m Quatro right wing 1 N/A SW384 5m Quatro left wing (not shown) N/A 1 SW385 5m Quatro right wing (not shown) N/A 1 4 SW231 Right hand side light mounting SW232 Left hand side light mounting 1 1 SWB Rubber LED side light (not shown) SW233 Right hand tail light mounting SW234 Left hand tail light mounting 1 1 SWB Rubber tail light unit (not shown) SWM1650 M16 x 50 bolt SWM16001 M16 flat washer SWM16004 M16 nylock nut SW x 190 tabbed pin SWB x 58 x 50 oilites bush SWM1025 M10 x 25 bolt SWM10001 M10 flat washer SW x 175 tabbed pin SW x 175 tabbed pin (axle and wing rams)

22 5.12 Packer, scrapers and bearings Item Part No. Description Quantity/4m Quantity/5m 1 SW219 2m Quatro packer 2 N/A SW m Quatro packer N/A 2 2 SW220 Left hand 4m packer frame 1 N/A SW221 Right hand 4m packer frame (not shown) 1 N/A SW240 Left hand 5m Quatro packer frame (not shown) N/A 1 SW241 Right hand 5m Quatro packer frame (not shown) N/A 1 3 SWB104 TMSF60 bearing SWM1670 M16 x 70 bolt SWM16001 M16 flat washer SWM16004 M16 nylock nut SW LH half scraper mount SW scraper mount SW RH half scraper mount, not shown 9 SW half scraper plate SW scraper plate SWM12100ub M12x100 U-bolt SWM12001 M12 flat washer SWM12002 M12 spring washer SWM12004 M12 nylock nut SWM1235chsq M12x35 cup head square bolt

23 5.13 Stickers and Paint Sticker Description Quantity Part No. Big Sumo horizontal sticker 9 SWB x 125mm Big Quatro sticker 7 SWB x 125mm Big Union Jack sticker 4 SWB x 100mm Small Sumo Horizontal sticker 4 SWB x 80mm Touch up paint Sumo Red 1/2 litre SWB131 Sumo Black 1/2 litre SWB132 23

24 6.0 Hydraulics 6.1 Drawbar Item Part No. Description Quantity 1 SWH /5 Ram 1 2 SWH139 1/2" Hyd hose bottom ram to bulk head 1 3 SWH140 1/2" Hyd hose top ram to bulk head 1 4 SWH141 1/2" Hyd hose bulk head to spools 2 5 SWH142 1/2" dowty washer 6 6 SWH143 1/2" banjo bolt 2 7 SWH144 15L bulk head fitting 4 8 SWH171 15L female to female fitting 1 9 SWH145 15L tap 1 10 SWH147 Male quick coupler 2 11 SWH225 1/2 Hyd Hose Bulk head to bulk head 2 12 SWH219 1/2" Hyd hose bulk head to spools (3400 mm) 1 24

25 6.2 Wings open/close circuit 25

26 Item Part No. Description Quantity 1 SWH /4 ram 6 2 SWH170 3/8" banjo bolt 12 3 SWH169 3/8" dowty washer 24 4 SWH229 15L 1/2 banjo pipe 12 5 SWH154 Pilot operated check valve 6 6 SWH157 12L - 3/8" M fitting 12 7 SWH152 3/8" Hyd hose supply to far port 6 8 SWH151 3/8" Hyd hose supply to near port 6 9 SWH156 12L Tee branch 3 10 SWH172 3/8" Hyd hose mid cross to rear tee 2 11 SWH155 12L cross 4 12 SWH173 3/8" Hyd hose front cross to mid cross 2 13 SWH144 15L bulk head fitting 4 14 SWH171 15L female to female fitting 3 15 SWH145 15L tap 1 16 SWH174 1/2" Hyd hose bulk head to spools 1 17 SWH147 Male quick coupler 2 18 SWH142 1/2 dowty washer 2 19 SWH175 3/8" Hyd hose bulk head to front cross 2 20 SWH158 12L bulk head fitting 1 21 SWH200 15L Female to 1/2" Male stand pipe 2 22 SWH201 Female quick coupler 2 23 SWH232 1/2" Hyd hose bulk head to spools 1 26

27 6.3 Axle lift/lower circuit Item Part No. Description Quantity 1 SWH /4 ram 2 2 SWH143 1/2" banjo bolt 4 3 SWH142 1/2" dowty washer 8 4 SWH165 1/2" Hyd hose tee to bottom ram port 2 5 SWH164 1/2" Hyd hose tee to top ram port 2 6 SWH166 1/2" Hyd hose bulk head to tee 2 7 SWH199 15L cross 2 8 SWH168 1/2" Hyd hose bulk head to quick coupler 2 9 SWH142 1/2 dowty washer 2 10 SWH147 Male quick coupler 2 11 SWH144 15L bulk head fitting 4 12 SWH200 15L Female to 1/2" Male stand pipe 2 13 SWH201 Female quick coupler 2 14 SWH145 15L tap 1 15 SWH171 15L female to female fitting 1 27

28 6.4 Auto Reset Legs Circuit 28

29 Item Part No. Description Quantity/4m machine 1 SWH /2 ram 10 2 SWH170 3/8" Banjo bolt 6 3 SWH169 3/8" dowty washer 12 4 SWH177 3/8" breather 10 5 SWH178 Accumulator 4 6 SWH179 3/8" - 12L stand pipe 9 7 SWH156 12L Tee branch 5 8 SWH155 12L cross 3 9 SWH180 Flow control valve 1 10 SWH157 3/8" - 12L M fitting 1 11 SWH psi pressure gauge 1 12 SWH182 3/8" Compact 90 fitting M-F 1 13 SWH183 12L swivel T branch 1 14 SWH184 Accumulator nut 4 15 SWH185 3/8" Hyd hose 400 banjo-12lsw SWH186 3/8" Hyd hose Lf-12Lf 1 18 SWH188 3/8" Hyd hose Lf-12Lsw SWH189 3/8" Hyd hose 300 banjo-12lf 2 20 SWH190 3/8" Hyd hose 550 banjo-12lf 1 21 SWH191 3/8" Hyd hose 400 banjo-12lf 1 22 SWH192 3/8" Hyd hose Lf-12Lsw SWH194 3/8" Hyd hose Lf-12Lsw SWH195 3/8" Hyd hose 600 banjo-12lf 1 26 SWH196 3/8" Hyd hose Lf-12Lsw SWH197 3/8" Hyd hose Lf-12Lf 1 28 SWH198 3/8" Hyd hose Lf-12Lsw

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