PART'S MANUAL SECTION 91

Transcription

1 Published 10/12 RMB1445 RMB BOOM MOWER HYDRAULIC BOOM CUTTER 'S MANUAL SECTION 91 An Operator s Manual was shipped with the equipment. The Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. If the Operator s Manual is not with the equipment, contact your dealer or Bush Hog to obtain a copy before operating the equipment. Important Operating and Safety Instructions are found in the Mower Safety Video that can be instantly accessed on the internet at:

2 S ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this section. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locate the parts and quantities required. 2. The Purchase Order must include the name and address of the person or organization ordering the parts, who should be charged, and if possible, the serial number of the machine for which the parts are ordered. 3. The Purchase Order must clearly list the quantity of each part, the complete and correct part number (be sure to include all periods), and the basic name of the part. 4. The Manufacturer reserves the right to substitute parts where applicable. 5. Some parts are unlisted items which are special production items not normally stocked and are subject to special handling. Request a quotation for such parts before sending a Purchase Order. 6. The Manufacturer reserves the right to change prices without prior notice. For maximum safety and to guarantee optimum product reliability, always use genuine BUSH HOG Parts. The use of inferior replacement parts may causepremature or catastrophic failure which could result in serious injury or death.direct any questions regarding parts to: BUSH HOG 2501 Griffin Ave. Selma, AL Contact Us Alamo Group Inc.

3 To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents. BEFORE YOU START! Read the safety messages on the implement and shown in your manual. Observe the rules of safety and common sense! WARRANTY INFORMATION: Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty RegistrationForm in full and return it to within 30 Days. Make certain the Serial Number of the Machine is recorded on thewarranty Card and on the Warranty Form that you retain.

4 LIMITED WARRANTY Bush Hog warrants to the original purchaser of any new Bush Hog equipment, purchased from an authorized Bush Hog dealer, that the equipment be free from defects in material and workmanship for a period of one (1) year for non-commercial, state and municipalities use and ninety (90) days for commercial use from date of retail sale. The obligation of Bush Hog to the purchaser under this warranty is limited to the repair or replacement of defective parts. Replacement or repair parts installed in the equipment covered by this limited warranty are warranted for ninety (90) days from the date of purchase of such part or to the expiration of the applicable new equipment warranty period, whichever occurs later. Warranted parts shall be provided at no cost to the user at an authorized Bush Hog dealer during regular working hours. Bush Hog reserves the right to inspect any equipment or parts which are claimed to have been defective in material or workmanship. DISCLAIMER OF IMPLIED WARRANTIES & CONSEQUENTIAL DAMAGES Bush Hog s obligation under this limited warranty, to the extent allowed by law, is in lieu of all warranties, implied or expressed, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A ICULAR PURPOSE and any liability for incidental and consequential damages with respect to the sale or use of the items warranted. Such incidental and consequential damages shall include but not be limited to: transportation charges other than normal freight charges; cost of installation other than cost approved by Bush Hog; duty; taxes; charges for normal service or adjustment; loss of crops or any other loss of income; rental of substitute equipment, expenses due to loss, damage, detention or delay in the delivery of equipment or parts resulting from acts beyond the control of Bush Hog. THIS LIMITED WARRANTY SHALL NOT APPLY: 1. To vendor items which carry their own warranties, such as engines, tires, and tubes. 2. If the unit has been subjected to misapplication, abuse, misuse, negligence, fire or other accident. 3. If parts not made or supplied by Bush Hog have been used in connection with the unit, if, in the sole judgement of Bush Hog such use affects its performance, stability or reliability. 4. If the unit has been altered or repaired outside of an authorized Bush Hog dealership in a manner which, in the sole judgement of Bush Hog, affects its performance, stability or reliability. 5. To normal maintenance service and normal replacement items such as gearbox lubricant, hydraulic fluid, worn blades, or to normal deterioration of such things as belts and exterior finish due to use or exposure. 6. To expendable or wear items such as teeth, chains, sprockets, belts, springs and any other items that in the company s sole judgement is a wear item. NO EMPLOYEE OR REPRESENTATIVE OF BUSH HOG IS AUTHORIZED TO CHANGE THIS LIMITED WARRANTY IN ANY WAY OR GRANT ANY OTHER WARRANTY UNLESS SUCH CHANGE IS MADE IN WRITING AND SIGNED BY BUSH HOG S SERVICE MANAGER, 2501 GRIFFIN AVE., SELMA, ALABAMA Record the model number, serial number and date purchased. This information will be helpful to your dealer if parts or service are required. MODEL NUMBER SERIAL NUMBER DATE OF RETAIL SALE MAKE CERTAIN THE WARRANTY HAS BEEN FILED WITH BUSH HOG SELMA, ALABAMA

5 ALPHABETICAL INDEX RMB1445 BOOM MOWER ITEM PAGE NUMBER Adaptor Kit for Control Valve w/ Quick Release Cab Control Mount Control Valve Assy for RMB , Control Valve Assy for RMB and Cutterbar - Sheartrim Decals - Bush Hog Marking Dipper - Lower , Dipper - Upper Flail Head Flail Head Motor Module Flail Head Front Flap Kit Flail Head Rotor Module Flail Head Roller Module Kit Flail Head Casing Flial Head Drive Flail Head Decal Kit Flail Head Front Hood Kit Gearbox and Pump Assembly , Guard Kit Hydraulic Fittings Hydraulic Hoses Lift Float Kit Mainframe Mainframe , Parking Stand Rear Cover Rocker Assembly Stabilizer Tank Assembly

6 NOTES:

7 CAB CONTROL MOUNT Mount Plate Flatwasher 8mm Lockwasher 8mm Wing Nut Capscrew M8 x

8 CONTROL VALVE ASSEMBLY W/ NON QUICK RELEASE CABLE Used on Models RMB

9 CONTROL VALVE ASSEMBLY W/ NON QUICK RELEASE CABLE Used on Models RMB VALVE 3 SPOOL BONDED SEAL 3/8" BSP ADAPTER 3/8" BSP X 9/16" JIC ADAPTER 3/8" BSP X 7/8" JIC ADAPTER 3/8" BSP X 3/4" JIC VALVE SD11 ROTOR CONTROL BONDED SEAL 1/2" BSP VALVE MTG BRKT SWIVEL ELBOW 1/4" BSP F X 9/16" JIC M ADAPTER 3/8" X 1/4" BSP MM ADAPTER TEE 1/4" BSP F-M-M ADAPTER 1/4 BSP F X 9/16" JIC M SEAL 1/4" BSP SEAL 3/4" BSP CONTROL HEAD & CABLE 2.0M CONTROL HEAD & CABLE 2.5M ADAPTER 1/2" BSPX 7/8"JIC MM ADAPTER 3/4" BSP X 7/8" JIC MM CAPSCREW M5 X BRACKET - 4 LEVER MTG RH - 3MM PLT STUD M6 X SELF-LOCKING NUT M CAPSCREW M8 X WING NUT M DECAL - CABLE, REACH - ANGLE-LIFT DECAL - ROTOR CONTROL VALVE CAPSCREW M8 X CAPSCREW M8 X SELF-LOCKING NUT M

10 CONTROL VALVE ASSEMBLY W/ QUICK RELEASE CABLE Used on Models RMB ANGLE REACH LIFT REACH ANGLE LIFT POSITION FOR RCV CABLE Ref. Part Description Qty. No. No. Req d CABLE ACV ASSY C/W A.F JIC QR VALVE 3 SPOOL 160 BAR NYLOC NUT M DECAL - CABLE, REACH-ANGLE-LIFT CAPSCREW M5x BRKT -4LVR MTG RH - 3MM PLT DECAL - ROTOR CONTROL VALVE STUD M6X BOLT M8x NYLOC NUT M ADAPTOR KIT PA3430 / PA4330 CABLE JIC CABLE VALVE MTG PLATE RH SETSCREW M8x FLAT WASHER M QUICK RELEASE HEAD - ARMHEAD 0.4m QUICK RELEASE CABLE ACV 3.1m 3 5

11 ADAPTOR KIT FOR CONTROL VALVE ASSEMBLY W/ QUICK RELEASE CABLE Used on Models RMB RETURN TO RCV 2 3 ANGLE GLAND 2 3 ANGLE BASE B.AWAY 6 REACH GLAND REACH BASE LIFT BASE LIFT GLAND 2 PRESSURE Ref. Part Description Qty. No. No. Req d ADAPTOR KIT BONDED SEAL 1/4"BSP BONDED SEAL 1/4"BSP ADAPTOR 3/8"BSPx9/16JIC ADAPTER 3/8"BSPX7/8"JIC RESTRICTOR UNION 3/8" BSP x 7/8 JIC /4"BSP F X 9/16"JIC M SWIVEL ELBOW ADAPTOR 1/4" BSP F X 9/16"JIC M /8"BSP x 3/4"JIC ADAPTOR ADAPTOR TEE 1/4" BSP MFM

12 CONTROL VALVE ASSEMBLY W/ QUICK RELEASE CABLE Used on Models RMB Ref. Part Description Qty. No. No. Req d CABLE RCV ASSY JIC QR 3.5M CABLE VALVE MTG PLATE RH ROTOR CONTROL VALVE SD BONDED SEAL 1/2"BSP" BONDED SEAL 3/4"BSP ADAPTOR 1/2"BSP x 7/8"JIC MM /4"BSP-7/8"JIC MM ADAPTOR FLAT WASHER M NYLOC NUT M BOLT M8x SETSCREW M8x CAPSCREW M5x PACKER QUICK RELEASE HEAD - ROTOR QUICK RELEASE CABLE RCV 3.1m

13 HYDRAULIC HOSES /8" JIC HOSE FS/F LG /8" JIC HOSE FS/FS 4500LG /8" JIC HOSE 700 LG FS/FS /8" HOSE FS/F90 600LG 1/2 BORE /4" JIC FS/F LG HOSE /4 x 59 HOSE,(1/4FJX x 1/4FJX90) /16" JIC HOSE FS/FS /16" HOSE FS/F LG /16" JIC HOSE FS/F

14 GEARBOX AND PUMP ASSEMBLY

15 GEARBOX AND PUMP ASSEMBLY GEARBOX 1:2.6 RATIO PUMP,TANDEM CONNECTION,SUCTION GASKET,INLET CAPSCREW M8 X CAPSCREW 10-P1.5-45MM PL LOCKWASHER 8MM LOCKWASHER 10MM DIA. BZP RETURN CONNECTION SEAL 1/2" BONDED PP45D SEAL,3/4" BSP BONDED O-RING 1" ID X1-1/4" OD CAPSCREW SOCKET M8 X DECAL, (BERVIN) HOSE, 5/8" BORE 13" LONG ELBOW CONNECTION, 5/8 BSP 1 17 G /8" BSP - 1/2" BSP M-M HOSE CLIP, 5/8 DIA. BORE SPACER DIA 30 x SPLINED ADAPTOR COUPLING ADP HYD ST 3/4 JIC-MX1/2BSP-M FLANGE, 3/4 BSP UNION, 1-1/16-3/4 BSP

16 HYDRAULIC FITTINGS LIFT RAM ASSY JIC PA REACH RAM ASSYJIC PA ANGLING RAM ASSY JIC BREAK AWAY RAM ASSY JIC CLAMP PLATE CLAMP PLATE CAPSCREW M8 X 55 (COARSE) C LOCKNUT M8 X 1.25 TOP LOCK /4" BORE SAE RUB HOSE HOSE CLIPS MM *BI* ADAPTOR,SWIV 90-1/4 X 9/16 JIC SEAL,1/4 BSP BONDED /2" BSP BLANKING CAP SLEEVING 2.54 ID BLACK HYD ADP ST 1/2 BSP-MX7/8 JIC-M

17 TANK ASSEMBLY TANK W/ASSY-RH PA90 & PA TANK STRAP - PA FILTER ADP HYD ST 1/2" BSP-MX7/8JIC-M SEAL, 3/8" BSP BONDED SEAL, 1/2" BSP BONDED CAPSCREW M10X1.5-30MM PL LOCKNUT, TOP LOCK M10 X 1.5P C LOCKNUT, TOPLOCK M8 X UNION, 1/2'' BSP 1 UNF M/M /8" BSP PLUG PLUG 1 TAPER ASSY, FILLER BREATHER /4" GAS PIPE PLUG TAPER CAPSCREW M8 X 70 (COARSE)

18 DIPPER - LOWER, RH

19 DIPPER - LOWER, RH RH OUTER DIPPER ARM PIN, ANGLE RAM BASE RADIUS ARM W/ ASSY SLAVE LINK RH W/ASSY PIN PIVOT, BUSH BUSHING 1-1/4 OD X 1 IDX 1/16LG BEARING,HINGE HEXB METRIC 10-P1.5-30MM PL HEXB METRIC 10-P MM LOCKNUT M10-1.5P TOP LOCK ROLL PIN M5 X GREASE NIPPLE,1/8 BSP-STRAIGHT BRACKET KIT RH BLANKING PLATE CAPSCREW M12-P MM NUT METRIC 12MM-P1.75 PL

20 DIPPER - UPPER, RH DIPPER UPPER W/A RH-HBM PIVOT, BUSHING GREASE NIPPLE,1/8" BSP-STRAIGHT PIN - 1" DIA X 102MM LONG CAPSCREW M10-P MM LOCKNUT, M10 P1.5 TOP LOCK PIN-BREAK AWAY CAPSCREW M10-P MM PIN,BREAKAWAY RAM BASE PIN, COTTER HOSE SUPPORT HOOP SETSCREW M8-P MM GR SPRING WASHER 8MM

21 MAINARM MAINARM W/ASSY RH PIVOT, BUSHING GREASE NIPPLE, 1/8" BSP-STRAIGHT TENSION LINK BUSHING, ROD END 1-1/4 OD X 1 ID MAIN PIVOT PIN CAPSCREW M10-P1.5-20MM LOCKNUT, M10-P1.5 TOP LOCK PIN W / ASSY. - LIFT / REACH-MAG CAPSCREW 10-P1.5-30MM PL TRANSPORT PROP W/ASSY PROP PIN W / ASSY-PA LOCK PIN-PROP SPLIT PIN M5 DIA NOM X 32 LG PIN, COTTER LOCKWASHER- 10MM DIA. BZP

22 ROCKER ASSEMBLY ROCKER W/ASSY-PA MAIN PIVOT PIN W/A PIN - ANGLE BASE CAPSCREW M10-P MM CAPSCREW M10-P1.5-30MM PL LOCKNUT M10-P1.5 TOPLOCK

23 PARKING STAND LIFT FRAME DIPPER LOCKING STRAP-PA2050M CAPSCREW M12 X 80 (COARSE) CAPSCREW M12 X 40 (COARSE) CAPSCREW M10-P MM LOCKNUT M10 - P1.5 TOPLOCK NUT 12MM-P1.75 PL

24 MAINFRAME

25 MAINFRAME MAINFRAME PIVOT, BUSHING 1-1/2 X 1-1/4 X1-11/ GREASE NIPPLE, 1/8" STRAIGHT LINCH PIN, MED. 7/ DRIVELINE S /8"-6 X 1-3/8" STAND LEG LEG PIN PIN, COTTER PIN SPLIT PIN M5 DIA X 32 LG CAPSCREW M12 X 20 (COARSE) H.T LOCKWASHER 12MM PIN LOCKNUT M10 -P1.5 TOPLOCK CAPSCREW M10-P1.5-30MM PL PTO GUARD CAPSCREW M12-P MM PL

26 STABILIZER STABILIZER CAPSCREW M20 X 55 (COARSE) H.T NUT METRIC 20MM-P LOCKWASHER 20MM PIN, TOP LINK PIN, COTTER SLEEVE C STABILIZER TONGUE CAT.3-CAST BOLT PTO HOOK SUPPORT-PLATED SLEEVE HFS TUBE 38.6 X 6.3 WAL HOSE TIE LG

27 REAR COVER REAR COVER MOLDING RH TANK COVER W/A-RH SUPPORT BRACKET-RH TANK FAIRING OVERCENTRE FASTENER POP RIVER-4.5 DIA X 10 LG CAPSCREW M10-P1.5-25MM CAPSCREW M10-P1.5-20MM M10 COARSE DOMED NUT PLATED FLATWASHER,10.5 X 23.5 X LOCKWASHER- 10MM DIA LOCKNUT M10 -P HOOK-SMALL

28 FLAIL HEAD October, See Motor Module Kit See Front Flap Kit See Rotor Module Kit See Roller Module Kit See Flail Head Casing See Flail Head Module See Decal Kit See Front Hood Kit

29 MOTOR MODULE MOTOR MODULE KIT ORDER MOTOR MODULE KIT RUBBER BUSHING WASHER M50 X 13 X ADAPTOR 3/4 BSPM X 7/8 JICM BONDED SEAL 3/4 BSP NUT, SELF LOCKING (NOT shown) HOSE 78 JICFS/FS 2000MM LONG BOLT M12 X HEX NUT M12-NYLOCK SLEEVING, HOSE

30 FRONT FLAP KIT FRONT FLAP KIT FRONT FLAP CLAM[P, FRONT FLAP SCREW SQ CUP M8 X NUT, NYLOC M

31 ROTOR MODULE KIT OOo ROTOR MODULE KIT M ROTOR ASSY NUT M14 SELF LOCKING FINE THREAD SPECIAL BOLT M14 X LOCKWASHER M SHACKLE, FORGED FLAIL-40MM (140MM DIA. ROTOR) SPACER 1 OD X 16MM ID X 27MM LONG WASHER 16MM BOLT KIT (PACKAGE FOR 10 FLAILS)

32 ROLLER MODULE ROLLER MODULE ROLLER assy ROLLER BRACKET LH ROLLER BRACHET RH LOCKWASER M BOLT M12 X NUT M NUT M

33 FLAIL HEAD CASING FLAIL HEAD CASING ASSEMBLY CASING RH INBOARD / LH OUTBOARD MOTOR COVER REAR FLAP REAR FLAP CLAMP STRIP BOLT M12 X BOLT M8 X BOLT M12 X NUT M12 NYLOC NUT M8 NYLOC

34 FLAIL HEAD DRIVE MODULE FLAIL HEAD DRIVE MODULE BEARING COVER BEARING ASSY. FLANGE 40MM BORE BOLT M12 X NUT M12 NYLOC BOLT M12 X WASHER, SPECIAL BOLT M12 X

35 DECAL KIT DECAL KIT SERIAL NO PLATE POP RIVET DECAL - GREASE (8 HOURS) DECAL, COMBINED EURO DECAL- FLAIL HEAD SAFE OPERATION DECAL - WARNING RUBBER DEFLECTOR DECAL - WARNING THROWN DEBRIS RED REFLECTOR DECAL YELLOW REFLECTOR DECAL BUSH HOG LOGO DECAL

36 FRONT HOOD KIT FRONT HOOD KIT FRONT HOOD HOOD PIVOT BAR SPLIT PIN M4 X

37 CUTTERBAR - SHEARTRIM CUTTER BAR RH CUTTER BAR BRACKET RH LOCKNUT M10-P1.5 TOPLOCK CAPSCREW M10 X ADAPTOR HYD ST 1/2" SP-MX7/8" JIC-M SEAL,1/2" BSP BONDED /8" JIC HOSE FS/F LG COMBINED EURO DECAL DECAL,DANGER SEVERED FINGERS DECAL,RED REFLECTOR DECAL,YELLOW REFLECTOR

38 GUARD KIT GUARD PANEL, LARGE SELF COLOR GUARD PANEL, SMALL- SELF COLOR GUARD SPRING GUARD HOOK GUARD HOOK HOOK,PLASTIC

39 DECALS -BUSH HOG MARKING MODEL DECAL, RMB DECAL, BH 8" BUSH HOG DECAL SMV DECAL

40 LIFT FLOAT KIT Ref. Part No. No. Description Qty Accumulator 1.0l 1 2 G Adaptor 3/8" Bsp X M22 M-M Poppet Valve NC Valve Block-Lift Float Piston, Response Spring.275x23 Swg X 5/8 " Lg Adaptor Seal, 3/8" Bsp Bonded Seal M22 Bonded Accumulator Bracket Capscrew M8-P mm Washer, Plain 8mm Dia. BZP 2 Ref. Part No. No. Description Qty C Locknut M8 X 1.25p Top Lock Hose 1/4" Bore X 9/16" JIC Operation Decal Switch Kit-Lift Float Kit Switch - Slew Auto Reset Toggle Cover Harness, Power Supply Cable Connector Fuse Holder Fuse Switch Bracket

41

42 2501 Griffin Ave. Selma, AL (334) (334) Parts Ordering Fax