Model A421 / A471 Parts Manual

Transcription

1 Model A / A Parts Manual

2 Model A/A Applicable to Rollers with S/N 0 & up Parts Manual SuperPac Compaction Limited Laurel Street, Cambridge, Ontario, Canada NH Z Tel: -- Fax: SuperPac Compaction Part No. 00 Printed in Canada

3 Overview Table of Contents i ii Using this Manual Explains the organization of the Parts Manual and describes in detail the elements of a parts plate. iv Product Identification Number (Serial Number) Identifies the manufacturing code that is unique to your vibratory compactor. vii Ordering O-rings Identifies J.I.C. flare and standard SAE O-rings. viii Product Support Services Explains product support information for correct ordering of parts. ix Abbreviations ix Quick Reference Chart for Filters and Belts Lists all filters and belts, together with cross references to serial number ranges and model designations. x Parts Plates - Index I-

4 Contents ii FRAME ASSEMBLY Front Frame... - Rear Frame... - Articulation... - Drum Scraper Assembly... - DRUM ASSEMBLY Drum Assembly Front & Rear... - BODY COMPONENTS Control Console Group... - Seat Group... - ROPS... - Manual Box Group... - Cable Assembly... - ENGINE Engine Hood Group... - Engine Group... - HYDRAULIC SYSTEM Propel Hydraulic Circuit... - Brake Hydraulic Circuit... - Vibration System... - Steering System Plumbing... - Pump Suction Plumbing... - HYDRAULIC COMPONENTS Hydraulic Component Group... - Steering Cylinder... - Steering Control Unit... - Motor Drum Drive... - Pump - Propel... - ELECTRICAL SYSTEM Instrument Panel... - Wiring Group... - Battery Group... - Dill Block Assembly... - Backup Alarm... -

5 Contents iii WATER SYSTEM Water System Assembly... - Water Tank... - OPTIONS Water Timer... - Spring Loaded Scrapers... - Strobe Light... - Low Water Shut-Off Switch... - Signal Lights DECALS Decals INDEX Subject Index

6 Using this Manual iv This manual applies to all SuperPac model A/A vibratory compactors starting with serial number 0 and up. To order genuine SUPERPAC PARTS follow the procedures described below. Using the Contents pages Turn to the Contents pages at the front of this manual. These pages show sections numbered thru 0, each covering a separate area of the vibratory compactor. Find the Section Title that describes the general area you are interested in. For example: FRAME ASSEMBLY. Section Number Section Title Component Group Title Section Number Page Number Page Location Number Listed under the Section Title are Component Group Titles and their Page Location Numbers in the manual. For example: SCRAPER SMOOTH DRUM The Page Location Numbers consist of two parts:. Numbers preceding the first hyphen are the Section Numbers.. Numbers following the first hyphen are the Page Numbers. Select the Component Group Title most likely to contain the part you need and note its Page Location Number. The Page Location Number is found in the lower right-hand corner of the Parts Plate.

7 Using this Manual v What is a Parts Plate? The parts plate consists of the Parts Illustration and the Parts List. The parts illustration depicts either assembled or exploded illustrations of components identified by Item Numbers. The compactor is divided into logical arrangements, circuits, systems or assemblies. Each is identified by its Component Group Title. The Parts Plate Issue. Product changes and improvements cause a revision to the current issue. Revisions to issues are identified by the addition of a letter suffix after the page location number: e.g. -A. Revisions generally are corrections or additional information to an existing issue, and can impact directly on the applicable serial number range. The Applicable Serial Number Range. To find the part you need, turn to the parts plate issue that includes your compactor serial number within the Applicable Serial Number Range. Locate the part on the Parts Illustration and note its Item Number. Item Numbers Component Group Title Applicable Serial Number Range Page Location Number

8 Using this Manual vi Using the Parts List Go to the Parts List and locate the Item Number in the Item column. For example:. In the same row, the Part No. column shows the SuperPac part number, which for item is 0. In the Description column is a brief description of the part, which for item is REAR FRAME. The Qty. column shows the quantity of the part, which for item is. Specific information concerning the part, for example actual model designation(s) and serial number applications, are found in the REMARKS column. In this case there are no remarks for item. Gives a Description of the Part or Assembly Identifies the SuperPac Part Number Corresponds to Item Numbers on Parts Illustration Indicates Quantities Indicates any Specific Information about a Part or Assembly An asterisk (*) beside a part number indicates a new, different or corrected part number from the previous issue of the parts plate. If you know the description of the part you need, you can also refer to the Index pages at the back of the manual to find the page location numbers.

9 Product Identification Number (Serial Number) vii Product Identification Number (Serial Number) Location A specific Product Identification Number is assigned to the compactor when it is manufactured. This Product Identification Number must be used in conjunction with the parts manual to order correct replacement parts, attachments, accessories or optional equipment. The Product Identification Number plate is located on the left-hand side of the machine on the hydraulic oil tank. Record Roller Product Identification Number opim SuperPac Model Number and Product Identification Number (Serial Number) Explanation Designates the model number. A Indicates drum width in inches A for asphalt compactor Use this number when ordering parts. (Example only) 0

10 Ordering O-rings viii Flange O-rings Fitting Part No. O-ring Part No. E- A- F- A- Standard SAE O-rings Order standard SAE O-rings using part number A- followed by the last two digits of the fitting part number. Fitting Part No. O-ring Part No. D-00 A-0 H-0 A-0 0 A-0 B-00 A-0 B-00 A-0 E-00 A-0 B- A- C- A- B- A- E-0 A-0 A-00 A-0 E-0 A- 00 A- Seal Face O-rings Fitting Part No. O-ring Part No. T- A-0 U- A-0 V- A-0 V- A-0 T- A-0

11 Product Support Services ix If you have any difficulty obtaining parts or service for your vibratory compactor, please contact SuperPac Compaction, Cambridge, Ontario, Canada. Telephone: -- Fax: -- Parts Telephone: -- Fax: --0 Always give your SuperPac Dealer the complete Serial Number of your compactor with the part number, description and quantity of the part you need. Refer to Using this Manual on page iv. The information in this manual is current at the time of publication. Ongoing product improvements may cause some part numbers to change. Always verify part numbers with your SuperPac Dealer before ordering parts. SuperPac Compaction reserves the right to amend any specification without notice. Use only genuine SUPERPAC PARTS in your SuperPac vibratory compactor. Abbreviations Abbreviations used throughout the manual are as follows: A.R. - As required AMP - Amperes Aux. - Auxiliary DIA. - Diameter hp - Horsepower ID - Inside Diameter L.H. - Left-hand mm - Millimeters N/A - Not Applicable OD - Outside Diameter P/N - Part Number R.H. - Right-hand Ref. - Reference Req d - Required ROPS - Rollover Protective Structure S/N - Serial Number thru - Through V - Volt Zi - Zinc

12 Quick Reference Chart for Filters and Belts x ITEM SUPERPAC MODEL NUMBER A/ A A/ DEUTZ ENGINE MODEL FL F ENGINE OIL FILTER 0 ENGINE FUEL FILTER 0 FUEL INLINE FILTER HYDRAULIC SUCTION FILTER 00 HYDRAULIC RETURN FILTER 00 AIR FILTER ELEMENT 0 FILTER KIT (Includes all of the above) 00 BELT 0 P/N - Part Number S/N - Serial Number N/A - Not Applicable Qty - Quantity

13 0 A A SECTION A-A B B SECTION B-B 0.EPS 0 FRONT FRAME 0 COVER - HYDRAULIC TANK 0 GASKET - HYDRAULIC TANK 0A-00ZI BOLT C-0ZI HARDENED FLAT WASHER RONT RAME ( of ) A/A 0 & UP -

14 0 0 0.EPS 0 FRONT FRAME 0A-00ZI BOLT Y-0ZI HARDENED FLAT WASHER U-0 NUT-UNI-TORQUE 0 CLAMP - TANK FRONT 0 CLAMP - TANK REAR Not shown 00 COVER - ENGINE (RIGHT) 0A-00ZI BOLT 00 COVER - ENGINE (LEFT) 0 GAUGE - OIL LEVEL 0 00 COVER - SIDE RONT RAME ( of ) A/A 0 & UP -

15 0 0 0.EPS 0 REAR FRAME 00 COVER - FUEL TANK (LEFT) 0 COVER - FUEL TANK (RIGHT) 0 GASKET - TANK COVER 0 PANEL - FLOOR 0A-00ZI BOLT C-0ZI HARDENED FLAT WASHER 0E-00ZI BOLT 0 CAP - FUEL 0 0 FUEL - SENDING UNIT 0 ANTI-SLIP STRIP (LEFT) 0 ANTI-SLIP STRIP (RIGHT) 0 ANTI-SLIP STRIP (CENTER) REAR RAME A/A 0 & UP -

16 EPS 0 BAR - ARTICULATION LOCK 0 THRUST BEARING 0 O-RING 00 HITCH PIN - VERTICAL 00 HITCH PIN - HORIZONTAL 0 SPACER - HORIZONTAL 0 SPACER - VERTICAL 0 HITCH - SWIVEL 0 PIVOT ASSEMBLY 0 00 LOCKNUT - PIVOT PIN 00 LOCKWASHER - PIVOT PIN 00 PIN - ARTICULATION LOCK B-0 GREASE FITTING F-0 GREASE FITTING U-ZI NUT-UNI-TORQUE 0A-0ZI BOLT 0A-ZI BOLT A-00ZI BOLT Y-0ZI HARDENED FLAT WASHER 0 Y-0ZI HARDENED FLAT WASHER Y-ZI HARDENED FLAT WASHER ARTICULATION A/A 0 & UP -

17 00 Front view 00.EPS Side view 00 OUTER SCRAPER ASSY. A 0 OUTER SCRAPER ASSY. A 00 INNER SCRAPER ASSY. A 0 INNER SCRAPER ASSY. A 0 OUTER SCRAPER BRACKET 0 BRACKET, SPRINKLER BAR 0A-00ZI BOLT U-0 NUT-UNI-TORQUE 0A-0ZI BOLT Y-0ZI HARDENED FLAT WASHER DRUM SCRAPER ASSEMBLY A/A 0 & UP -

18 0 A 0 SECTION A-A 0 A EPS 00 DRUM SHELL A 00 DRUM SHELL A 00 FORK - DRIVE SIDE 0A-0ZI BOLT Y-0ZI HARDENED FLAT WASHER U-0 NUT-UNI-TORQUE 0A-00ZI BOLT Y-0ZI HARDENED FLAT WASHER 00 SHAFT - ECCENTRIC A 00 SHAFT - ECCENTRIC A 0 ISOLATOR SHIM DRUM - ISOLATOR.0 A/R 00- SHIM DRUM - ISOLATOR.0 A/R 00 PLATE - DRIVE 0A-0ZI BOLT 0 Y-0ZI HARDENED FLAT WASHER 0 U-0 NUT-UNI-TORQUE 0 0 BEARING 00 CAP - BEARING 0A-00ZI BOLT Y-0ZI HARDENED FLAT WASHER 0 A- O-RING Y-0ZI HARDENED FLAT WASHER 0 0AA-0ZIBOLT 0 A-0ZI BOLT A A-0ZI BOLT A Y-0ZI HARDENED FLAT WASHER 0 SPACER - FRAME A 00- SHIM - FRAME.0 A/R 00- SHIM - FRAME.0 A/R 0 PLUG - MAGNETIC 0 ISOLATOR 0 0Q-00PH BOLT V-0 WASHER BELLVILLE C-I PLUG Y-0ZI HARDENED FLAT WASHER 0A-0ZI BOLT Y-0ZI HARDENED FLAT WASHER 0A-00ZI BOLT 00 HOUSING - DRIVE BEARING 0A-0ZI BOLT Y-0ZI HARDENED FLAT WASHER 0 A- O-RING 0 SEAL - OIL 00 HOUSING - VIB BEARING 0 KEY - VIB COUPLING C- RETAINING RING B- RETAINING RING 0 BEARING 0 COUPLING - VIB 0 FORK - VIB SIDE 0 BEARING - CARRIER 0 A- O-RING 0 MOTOR PLATE C- RETAINING RING Y-0ZI HARDENED FLAT WASHER 0A-0ZI BOLT A- 0-RING 0 VENT - BREATHER 0 GEAR OIL 00 MOTOR - VIB 0 SEAL KIT FOR VIB. MOTOR DRUM ASSY. RONT & REAR A/A 0 & UP -

19 EPS 00 NUT - STEERING WHEEL 0 STEERING WHEEL 0 STEERING COLUMN 0 IGNITION SWITCH 0 WASHER Y-0ZI HARDENED FLAT WASHER 0A-0ZI BOLT 000 PEDESTAL WELDMENT 0A-00ZI BOLT 0 Y-0ZI HARDENED FLAT WASHER 0 PLUG 00 PLATE - COVER 0A-00ZI BOLT Y-0ZI HARDENED FLAT WASHER U-0ZI NUT-UNI-TORQUE 0G-00PH SHOULDER - BOLT 00 NYLON WASHER 0 VANDAL COVER 00 KEY LOCK 0 0D-0ZI NUT-UNI-TORQUE 0 LOCKING STUD 00 TRIM LOK " STEERING CONTROL UNIT see Sec. - CONTROL CONSOLE GROUP A/A 0 & UP -

20 EPS 0 SEAT BASE ASSEMBLY 00 CONTROL TOWER 0 CONTROL COVER 0 SEAT - STANDARD INCLUDES ITEMS TO 0 METAL SHELL 0 SEAT CUSHION PAD 0 BACK REST PAD 0 R.H. ARM REST BRACKET 0 L.H. ARM REST BRACKET 0 0 R.H. ARM PAD 0 L.H. ARM PAD 0 CONTROL TRACK INCLUDES HANDLE 00 SLIDE KIT - L/R Y-0ZI HARDENED FLAT WASHER 0A-00ZI BOLT Y-0ZI HARDENED FLAT WASHER 0A-00ZI BOLT 0A-00ZI BOLT Y-0ZI HARDENED FLAT WASHER 0 0A-00ZI BOLT Y-0ZI HARDENED FLAT WASHER 0G-00ZI BOLT - CARRIDGE 00 PLUG - NYLON 00 PLUG - NYLON 0 SEAT MOUNT Y-0ZI HARDENED FLAT WASHER 0A-00ZI BOLT U-0ZI NUT-UNI-TORQUE 0 00 LATCH - PANEL 0 WEATHERSTRIP " U-0ZI NUT-UNI-TORQUE SEAT GROUP A/A 0 & UP -

21 -.EPS 0 ROPS ASSEMBLY 0A-ZI BOLT U- NUT-UNI-TORQUE 0 HARDENED FLAT WASHER ROPS A/A 0 & UP -

22 0 0.EPS 0 POST - BINDERY 0 LANYARD 0 MANUAL BOX 0A-00ZI BOLT U-0 NUT-UNI-TORQUE Y-0ZI HARDENED FLAT WASHER MANUAL BOX GROUP A/A 0 & UP -

23 EPS 0 CABLE FWD./REV. 0 CABLE THROTTLE 0 ROD END 0 THROTTLE BRACKET 0 BRACKET - FORWARD / REVERSE CABLE 0B-0 NUT 000 NUT 0A-0ZI NUT 0A-00ZI BOLT 0 Y-0ZI HARDENED FLAT WASHER 0AA-000ZIBOLT A-0 WASHER 0 BALL JOINT ASSEMBLY 0 TRANSMISSION CONTROL ASSY. 0 BRACKET- THROTTLE CABLE 0 BOOT - SWITCH 0 SWITCH - CUT OFF CABLE ASSEMBLY A/A 0 & UP -

24 EPS 0 HOOD 0 SUPPORT BAND 0 AIR INLET HOUSING 0 OIL COOLER DOOR 0 OIL COOLER 0 OIL TEMPERATURE SWITCH 0 HINGE FILLER 0A-00ZI BOLT Y-0ZI HARDENED FLAT WASHER 00 BRACKET - GAS SPRING 0 0 BOLT - COUNTERSUNK U-0 NUT-UNI-TORQUE 0 GAS SPRING U-0 NUT-UNI-TORQUE 0 ROD END, BALL JOINT 0A-0ZI BOLT Y-0ZI HARDENED FLAT WASHER A/R U-0ZI NUT-UNI-TORQUE Y-0ZI HARDENED FLAT WASHER K-0 JAM NUT 0 0A-00ZI BOLT Y-0ZI HARDENED FLAT WASHER U-0ZI NUT-UNI-TORQUE 0 POCKET PULL 0 LATCH ASSEMBLY 0A-00 BOLT U-0ZI NUT-UNI-TORQUE 0 MOULDING - HOOD 0A-00ZI BOLT ENGINE HOOD GROUP A/A 0 & UP -

25 EPS 0.EPS 000 ENGINE ASSEMBLY 00 COUPLING 0 PUMP MOUNTING PLATE 0 PUMP - PROPEL 0 BOLT V-0 BELLEVILLE WASHER 00 PUMP - VIB/STEERING 0AA-00 BOLT Y-0ZI HARDENED FLAT WASHER 0 00 AIR FILTER ASSEMBLY 0 ELEMENT ONLY 0 FILTER CAP ONLY 0 OPTIONAL SAFETY ELEMENT 00 CLAMP 00 RESTRICTION INDICATOR KIT 00 ELBOW 0 REDUCER ELBOW 0 AIR INTAKE TUBE 0 AIR INTAKE HOSE B- CLAMP B-0 CLAMP 0 BRACKET - AIR CLEANER 0 0 FLANGE 00 GASKET U-0ZI NUT-UNI-TORQUE 0A-00ZI BOLT 0 MUFFLER 000 MUFFLER GASKET not shown 00 EXHAUST PIPE 0 MUFFLER CLAMP 0 CLAMP 0A-00ZI BOLT Y-0ZI HARDENED FLAT WASHER 0 0 STARTER 0 ENGINE MOUNTING BRKT. 0D-0 BOLT Y-0ZI HARDENED FLAT WASHER 0 ENGINE MOUNTING BRKT. 0A-00ZI BOLT U-0ZI NUT-UNI-TORQUE 00 MOUNT - ENGINE 0 FORWARD/REVERSE LEVER 00 PUMP LEVER 0A-00ZI BOLT 0 U-0ZI NUT-UNI-TORQUE Y-0ZI HARDENED FLAT WASHER 0A-00ZI BOLT U-0ZI NUT-UNI-TORQUE 0A-00ZI BOLT A-ZI HARDENED FLAT WASHER 00 BRACKET - CABLE 0A-0ZI BOLT 0AA-00 SOCKET HEAD BOLT Y-ZI HARDENED FLAT WASHER ENGINE GROUP A/A 0 & UP -

26 0 -.EPS ENGINE ASSEMBLY 0 DIP STICK 0 OIL FILLER CAP 0 OIL FILTER 0 FUEL FILTER FUEL FILTER - INLINE 0 BELT 0 FOAM MOULDING BRACKET - THROTTLE 0 0AA-000ZIBOLT Y-0ZI HARDENED FLAT WASHER 0 BRACKET - ENGINE MOUNT 0D-0 BOLT Y-0ZI HARDENED FLAT WASHER 0 BRACKET - ENGINE MOUNT 0D-00 BOLT Y-0ZI HARDENED FLAT WASHER 0 BLOWER JACKET 0 OIL DRAIN KIT see next ENGINE GROUP ( of ) A/A 0 & UP -

27 0 A A 0 VIEW "A-A" 0.EPS OIL DRAIN KIT Not shown INCLUDES ITEMS 0-0 A0 FITTING - OIL PAN 0X HOSE 0A-00ZI BOLT U-0ZI NUT-UNI-TORQUE A-0 P-CLAMP 0A-00ZI BOLT Y-0ZI HARDENED FLAT WASHER U-0ZI NUT-UNI-TORQUE 0H-0 PLUG 0 BRACKET - OIL DRAIN HOSE ENGINE GROUP ( of ) A/A 0 & UP -

28 0 0 TOP 0.EPS C- CONNECTOR STRAIGHT C-00 CONNECTOR STRAIGHT E-0 CONNECTOR STRAIGHT 0P-00 ELBOW - 0% B-0 ELBOW - 0% D-0 BRANCH TEE E-00 CONNECTOR STRAIGHT 0E - 0 CAP X. HOSE ASSEMBLY 0 X HOSE ASSEMBLY 00X HOSE ASSEMBLY 00X HOSE ASSEMBLY 00X HOSE ASSEMBLY 00X HOSE ASSEMBLY 00X HOSE SLEEVE 0 HOSE CLAMP BRACKET 0 HOSE CLAMP PLATE 0 HOSE CLAMP RUBBER PROPEL HYDRAULIC CIRCUIT A/A 0 & UP -

29 EPS C-00 CONNECTOR B-00 ELBOW - % 0AC-0 RUN TEE - BULKHEAD 0 ADAPTER 0X HOSE ASSEMBLY A-0 ELBOW - % 0X HOSE ASSEMBLY 0X HOSE ASSEMBLY 00X HOSE ASSEMBLY 0 0X HOSE ASSEMBLY 0X HOSE ASSEMBLY 0G-00 CONNECTOR C-00 BRANCH TEE D-00 RUN TEE 0E - 0 CAP E - 0 ADAPTER 0X HOSE GUARD " BRAKE HYDRAULIC CIRCUIT A/A 0 & UP -

30 EPS B-00 ELBOW B-00 ELBOW 0U- ELBOW 0P-00 ELBOW 0AG-00 ADAPTER E- CONNECTOR 0N-00 UNION - BULKHEAD 0X HOSE GUARD " B-00 ELBOW 0 D-00 RUN TEE C-00 BRANCH TEE 0E - 0 CAP 0U-00 ELBOW 00X HOSE ASSEMBLY 000X HOSE ASSEMBLY 00X HOSE ASSEMBLY 00X HOSE ASSEMBLY 00X HOSE ASSEMBLY 00X HOSE ASSEMBLY 0 00X HOSE ASSEMBLY 00X. HOSE ASSEMBLY 000X HOSE ASSEMBLY 00X. HOSE ASSEMBLY 00X HOSE ASSEMBLY 00X HOSE ASSEMBLY 00X0 HOSE ASSEMBLY 00X HOSE ASSEMBLY M- TEE 0F-0 BUSHING 0 E-0 CONNECTOR 0R-0 ELBOW U- ELBOW A- ELBOW E-00 ADAPTER VIBRATION SYSTEM A/A 0 & UP -

31 0 0 0.EPS E-00 CONNECTOR STRAIGHT D-00 RUN TEE 0R-0 ELBOW A-00 ELBOW B-00 ELBOW 0U-00 ELBOW B-00 ELBOW Q-00 ELBOW X HOSE ASSEMBLY 0 00X HOSE ASSEMBLY 0X0 HOSE ASSEMBLY 00X HOSE ASSEMBLY 00X HOSE ASSEMBLY X HOSE ASSEMBLY 0X HOSE ASSEMBLY 00X HOSE SLEEVE " 0X HOSE SLEEVE " STEERING SYSTEM PLUMBING A/A 0 & UP -

32 0 0.EPS 0R-0 ELBOW 0J- CONNECTOR B- ELBOW 00X HOSE ASSEMBLY 0X. HOSE ASSEMBLY PUMP SUCTION PLUMBING A/A 0 & UP -

33 0 HOSE CLAMPING DETAIL AT DRIVE PUMP 0,.,,,, 0 0A.EPS 0 VALVE - PUMP DESTROKE INCLUDES P/N 0, 0, & 0 HYDRAULIC COMPONENT GROUP 0 SOLENOID CARTRIDGE 0 COIL 0 VALVE BODY 0 MANIFOLD - VIBE TUBE 0 TUBE - PROPEL 0 TUBE - PROPEL 0 BRACKET - CLAMP 0 PLATE - CLAMP 00 BRACKET - FILTER 0 CLAMP - HOSE 00 MOTOR - VIBRATION 0 00 PUMP - VIB / STEERING 0 COOLER -OIL COUPLING See Sec. - 0 MOTOR - DRUM DRIVE 00 VALVE - VIBE CONTROL CYLINDER - STEERING See Sec. - 0 VALVE - REAR VIBRATION DISCONNECT INCLUDES P/N 0, 000, & COIL 000 CARTRIDGE 000 VALVE BODY A/A 0 STEERING CONTROL UNIT 0 VALVE - STEERING RELIEF INCLUDES P/N 00, 0, & CARTRIDGE 0 VALVE BODY 000 COIL 0 VALVE - BRAKE CONTROL 0 0 PIN - CLEVIS 0 PIN - CLEVIS 0 COTTER PIN 00 FILTER - RETURN 0 FILTER - SUCTION 00 CLAMP - HOSE 0 PUMP - DRIVE 0 SWITCH - BRAKE PRESURE 0A-00ZI BOLT 0A-0ZI BOLT 0 0A-00ZI BOLT 0A-00ZI BOLT 0A-00ZI BOLT 0A-0 BOLT A-0ZI THREADED ROD Y-0ZI HARDENED FLAT WASHER Y-0ZI HARDENED FLAT WASHER Y-0ZI HARDENED FLAT WASHER 0 U-0ZI NUT-UNI-TORQUE U-0ZI NUT-UNI-TORQUE 0 0 FILLER / BREATHER 0 & UP -

34 B.EPS 0 VALVE - PUMP DESTROKE INCLUDES P/N 0, 0, & 0 HYDRAULIC COMPONENT GROUP ( of ) 0 SOLENOID CARTRIDGE 0 COIL 0 VALVE BODY 0 MANIFOLD - VIBE TUBE 0 TUBE - PROPEL 0 TUBE - PROPEL 0 BRACKET - CLAMP 0 PLATE - CLAMP 00 BRACKET - FILTER 0 CLAMP - HOSE 00 MOTOR - VIBRATION 0 00 PUMP - VIB / STEERING 0 COOLER -OIL COUPLING See Sec. - 0 MOTOR - DRUM DRIVE 00 VALVE - VIBE CONTROL CYLINDER - STEERING See Sec. - 0 VALVE - REAR VIBRATION DISCONNECT INCLUDES P/N 0, 000, & COIL 000 CARTRIDGE 000 VALVE BODY A/A 0 STEERING CONTROL UNIT 0 VALVE - STEERING RELIEF INCLUDES P/N 00, 0, & CARTRIDGE 0 VALVE BODY 000 COIL 0 VALVE - BRAKE CONTROL 0 0 PIN - CLEVIS 0 PIN - CLEVIS 0 COTTER PIN 00 FILTER - RETURN 0 FILTER - SUCTION 00 CLAMP - HOSE 0 PUMP - DRIVE 0 SWITCH - BRAKE PRESURE 0A-00ZI BOLT 0A-0ZI BOLT 0 0A-00ZI BOLT 0A-00ZI BOLT 0A-00ZI BOLT 0A-0 BOLT A-0ZI THREADED ROD Y-0ZI HARDENED FLAT WASHER Y-0ZI HARDENED FLAT WASHER Y-0ZI HARDENED FLAT WASHER 0 U-0ZI NUT-UNI-TORQUE U-0ZI NUT-UNI-TORQUE 0 0 FILLER / BREATHER 0 & UP -

35 0 -.EPS 0 CYLINDER - STEERING INCLUDES ITEMS TO 0 SEAL KIT INCLUDES ITEMS,,,, 0,,. 0A-0ZI BOLT 0 WASHER 0 SEAL 0 PISTON 0 OUTER TUBE 0 GLAND 0 WEAR RING 0 SEAL 0 O-RING 0 0 O-RING 0 WEAR RING 00 WIPER 0 GLAND NUT B-0 GREASE FITTING 0 PISTON ROD 0 SPHERICAL BEARING STEERING CYLINDER A/A 0 & UP -

36 EPS 0 STEERING CONTROL UNIT INCLUDES ITEMS TO 00 SEAL KIT INCLUDES ITEMS,,, 0,, SEAL RETAINING RING SEAL GLAND BUSHING O-RING SEAL 0 BEARING KIT INCLUDES ITEMS & BEARING RACE BEARING SETSCREW 0 SEAL SEAT, CHECK BALL SEAT CHECK BALL RETAINER CONTROL PARTS ASSY. HOUSING SLEEVE SPOOL 00 SPRING 0 PIN SEAL PLATE DRIVE GEROTOR SPACER END CAP CAPSCREW STEERING CONTROL UNIT A/A 0 & UP -

37 EPS 0 MOTOR - DRUM DRIVE 0 SEAL KIT INCLUDES ITEMS,, 0,,,,, SUPPORT ASSY. SUPPORT HOUSING SHAFT SEAL 0 BEARING BEARING SHIM KIT SPACER SNAP RING 0 SEAL KIT 0 DEFLECTOR SEAL SPACER SHAFT SEAL CAM 0 O-RING CYLINDER BLOCK ASSY. PISTON PISTON A.R. REPAIR KIT VALVE ASSY. 0 VALVE HOUSING SCREW SEAL WASHER 0 SCREW 0 O-RING VALVING SEAL KIT SPRING BRAKE ASSEMBLY BRAKE HOUSING 0 MOUNTING BOLT 0 BRAKE KIT INCLUDES ITEMS,,. DISC EXTERNAL TEETH DISC INTERNAL TEETH SHIM KIT 0 O-RING PISTON BELLEVILLE WASHER 0 SNAP RING SHAFT 00 WASHER 0 BLEED SCREW SEAL 0 BRAKE COVER KIT Not shown INCLUDES COVER, O-RING, & PLUG 00 BRAKE RELEASE TOOL KIT Not shown 00 BRAKE RELEASE BAR INCLUDED IN TOOL KIT 0AA-00 BOLT INCLUDED IN TOOL KIT 0A- NUT INCLUDED IN TOOL KIT MOTOR DRUM DRIVE A/A 0 & UP -

38 PUMP - PROPEL HOUSING PLUG PLUG 0 SERVO COVER GASKET SERVO COVER PLUG NUT FILTER ADAPTER SEAL SUCTION FILTER ADAPTER 0 SCREW PLUG WOODRUFF KEY GEROTOR ASSEMBLY PIN GEROTOR COVER O-RING 0 TEMPER LOAD RING CHARGE PUMP COVER SCREW 0 NUT NUT RETAINING RING SPRING GUIDE SERVO STOP SERVO SPRING SPRING GUIDE SCREW PISTON RING KIT 0 SPOOL & ORIFICE KIT Not shown 0 BEARING SERVO PISTON 00 SERVO COVER SCREW 0 CONTROL VALVE SLEEVE 00 O-RING 00 BACK UP RING 00 SPOOL 00 O-RING 00 BACK UP RING 0 0 NEUTRAL RETURN SPRING 0 NEUTRAL RETURN BRACKET 0 SCREW 00 PUMP LEVER 0 TOOTHLOCK WASHER 0 SPECIAL NUT 0 WASHER 0 SEAL KIT INCLUDES ITEMS,,, & 0 SEAL KIT - OVERHAUL INCLUDES PARTS INCLUDES ITEMS,,,, IN PART OF, 0,,,, & PUMP PROPEL PUMP - PROPEL A/A 0 & UP -

39 PLUG O-RING SHIM KIT SPRING CHARGE RELIEF VALVE 0 BYPASS VALVE 00 BACK UP RING 00 O-RING CHECK VALVE POPPET 0 O-RING CHECK VALVE POPPET PLUG ORIFICE PLUG ASSEMBLY PIPE PLUG SPRING PIN 0 FRONT COVER GASKET NEEDLE BEARING PIN VALVE PLATE - LEFT HAND 0 RETAINING RING WASHER CYLINDER BLOCK SPRING WASHER CYLINDER BLOCK SLIPPER HOLD DOWN PIN RETAINER RETAINER GUIDE SLIPPER RETAINER PISTON RETAINER 0 PUMP SHAFT PIN BEARING SLEEVE PIN VARIABLE SWASHPLATE SPRING PIN JOURNAL BEARING FRONT COVER SCREW SCREW 0 RING ROLLER BEARING RETAINING RING 0 LIP SEAL 0 SEAL KIT - OVERHAUL INCLUDES ITEMS,, 0, INCLUDES PARTS,. IN PART OF PUMP PROPEL PUMP - PROPEL ( of ) A/A 0 & UP -

40 0 0 P E / / / FUEL F Hobbs QUARTZ HOURS 0 MURPHY 00 0.EPS 00 DECAL DASH 00 FUEL GAUGE 0 INDICATOR - ENG. TEMP 0 INDICATOR - ENG. OIL 0 INDICATOR - ALTERNATOR 0 SWITCH - POSITION 0 INSERT - BLUE 0 SWITCH - POSITION 00 INSERT - PARKING BRAKE 0 0 FRAME - ROCKER SWITCH (END) 0 COVER PLATE 00 FRAME - ROCKER SWITCH (CTR.) 0 SWITCH - POSITION 00 INSERT - BLANK 0 BUTTON - MUSHROOM HEAD 00 CONTACT BLOCK 0F-00PH BOLT 00 HOUR METER 00 PANEL - DASH 0 0 SWITCH - HORN INSTRUMENT PANEL A/A 0 & UP -

41 0 0.EPS 0 CABLE FRAME TO FRAME 0 CABLE FRAME TO ENGINE 0 CONTROL PANEL HARNESS 0 DILL BLOCK ASSEMBLY 0 ENGINE HARNESS 0 WORKING LIGHTS not shown 0 WORKING LIGHT BRACKET not shown WIRING GROUP A/A 0 & UP -

42 0 FRONT STARTER 0 TO STARTER 0.EPS 0 CABLE - GROUND 0 CABLE - NEGATIVE 0 CABLE - POSITIVE 0 CABLE - POSITIVE 0 DISCONNECT SWITCH 0 CABLE - POSITIVE 0 BATTERY HOLD DOWN 0A-0ZI NUT-UNI-TORQUE F-0ZI HARDENED FLAT WASHER 0 A-00ZI THREADED ROD 0 BATTERY 0 ISOLATION STUD DILL BLOCK ASSEMBLY See Sec.- BATTERY GROUP A/A 0 & UP -

43 0 0 0 VIB DIODE MODULE 0 RELAY - 0A 0 FLASHER 0 RELAY - 0A 0 RELAY - 0A 0 RELAY - 0A 0 RELAY - 0A 0 FUSE - 0A 0 FUSE - A 0 0 FUSE - A 0 FUSE - A 0 FUSE - 0A FUSE - 0A 0 FUSE - 0A 0 DILL POWER STUD BLOCK 00 DILL POSITION FUSE BLOCK 0 DILL MOUNTING BLOCK 0 DILL DRAWER BLOCK 0 DILL DRAWER 0 0 WEDGE 0 0 DILL RELAY BLOCK 0 DILL DIODE BLOCK DILL BLOCK ASSEMBLY A/A 0 & UP -

44 ENGINE ENGINE TOP VIEW 0.EPS SWITCH - BACKUP ALARM 0 BRACKET - BACKUP SWITCH BACKUP ALARM 0A-0ZI BOLT U-0ZI NUT-UNI-TORQUE Y-0ZI HARDENED FLAT WASHER BACKUP ALARM A/A 0 & UP -

45 A B C D 0 (ROTATED) EPS 00 SPRINKLER TUBE ASSEMBLY A ONLY 00 SPRINKLER TUBE ASSEMBLY A ONLY 000 HOSE " 0 WATER PUMP 0 CHECK VALVE KIT Not shown 0 STRAINER INCLUDES ITEMS A TO D A 0 STRAINER HEAD B 0 SCREEN ONLY C 0 GASKET D 0 BOWL 0 CLAMP 0 HOSE CLAMP 0 HOSE 0" 000 HOSE " 0 TEE FITTING 0 00 ELBOW FITTING 0 ELBOW FITTING 0 HOSE " 0 ELBOW FITTING 0 BALL VALVE 0 HEX NIPPLE 0 BRACKET - WATER STRAINER 0A-00ZI BOLT Y-0ZI HARDENED FLAT WASHER 0 BRACKET - WATER PUMP 0 BOLT U-0ZI NUT Y-0ZI HARDENED FLAT WASHER 00 GROMMET /" 00 GROMMET X " 00 GROMMET " 0 CAP 0A-0ZI BOLT 0 NOZZLE ASSY. A 0 NOZZLE ASSY. A INCLUDES ITEMS 0 TO 0 00 NOZZLE HOLDER 0 SCREEN 0 NOZZLE CAP 00 PSI NOZZLE INSERT A/R Not shown WATER TANK See sec.- WATER SYSTEM ASSEMBLY A/A 0 & UP -

46 EPS 0 WATER TANK 0 STRAINER 0 O-RING 00 ELBOW 00 CLEAR TUBING 0 FLOAT 00 SPONGE STRIP 0 FILL CAP 0 LOCK TAB 0 0 LOCK BAR ON CAP 0- EXPANSION PLUG RIVET FLAT WASHER WATER TANK A/A 0 & UP -

47 0 0.EPS 0 DECAL WATER TIMER C-00ZI BOLT B-0ZI NUT NYLOCK 00 SOCKET, RECYCLING TIMMER 00 RECYCLING TIMER 0 BRACKET, RELAY 0A-00ZI BOLT Y-0ZI HARDENED FLAT WASHER U-0 NUT - UNI -TORQUE WATER TIMER A/A 0 & UP -

48 00 A VIEW A 0 00.EPS Y-0ZI HARDENED FLAT WASHER 0A-0ZI BOLT U-0ZI NUT-UNI-TORQUE 00 SPRING 00 SCRAPER - CUSTOM INNER 00 HINGE DOOR 00 SCRAPER - CUSTOM OUTER 0A-0ZI BOLT U-0ZI NUT-UNI-TORQUE 0 0 SCRAPER BACKUP PLATE 0 SCRAPER - RUBBER SPRING LOADED SCRAPERS A/A 0 & UP -

49 0 0.EPS 00 STROBE LIGHT - AMBER 0 WIRE CONDUIT " 0A-00ZI BOLT U-0ZI NUT- UNI-TORQUE Y-0ZI HARDENED FLAT WASHER 0 GROMMET 00 GROMMET STROBE LIGHT A/A 0 & UP -

50 0 0 FLOAT SWITCH 0K-00 BULKHEAD CONNECTOR 0A-0ZI HEX NUT WATER TANK See Sec. - LOW WATER SHUT-O SWITCH A/A 0 & UP -

51 0 A A A - A 0 0.EPS 0 WARNING LIGHT 0A-00ZI BOLT Y-0ZI HARDENED FLAT WASHER 0U-0ZI NUT-UNI-TORQUE 0 MOUNT - TURN SIGNAL 00 SWITCH -TURN SIGNAL 0 RECEPTICAL - FLASHER 0 FLASHER C-00ZI MACHINE SCREW 0 B-0ZI NUT NYLOC SIGNAL LIGHT A/A 0 & UP -

52 0 0 0.EPS 0 DECAL - SUPERPAC 00 DECAL - SAFETY 00 DECAL - DIESEL 00 DECAL - TRENCH 0 DECAL - REVERSE 00 DECAL - TIE DOWN WARNING 0 DECAL - THROTTLE 0 DECAL - HYDRAULIC OIL 0 DECAL - TIE DOWN 0 0 DECAL - HEARING PROTECTION 0 DECAL - HANDHOLD 0 DECAL - A 0 DECAL - A 0 DECAL - ROPS COMPLIANCE DECAL - CRUSH WARING DECALS A/A 0 & UP 0-

53 Index I- A Abbreviations... ix Air Filter Number... x Air Restriction Gauge... - Alarm - Backup... - Articulation... - Assembly - Drum... - B Backup Alarm... - Battery Group... - Belt Specifications... x Brake Hydraulic Circuit... - C Cable Assembly... - Cap - Fuel... - Circuit - Hydraulic... - Components - Hydraulic... - Console Group... - Control Cable Assembly... - Control Console Group... - Cover - Engine... - Cover - Hydraulic Tank Cover... - Cylinder - Steering... - D Decals Dill Block Assembly... - Drive Motor - Drum... - Drum Assembly - Front & Rear... - Drum - Drive Motor... - Drum Scraper Assembley... - E Engine... - Engine Cover... - Engine Model Number... x F Filters... x Frame - Front... - Frame - Rear... - Front Frame... - Fuel Cap... - G Gauges - Instrument Panel... - Gauge - Oil Level... - H Hood Assembly... - Hydraulic Circuit... - Hydraulic Circuit - Brake... - Hydraulic Component Group... - Hydraulic Tank Cover... - I Instrument Panel... - K L Level Gauge - Oil... - Lock - Articulation... - Low Water Shut Off Switch... - M Manual Box Group... - Motor Drum Drive... - Muffler... - O Oil Drain Kit... - Oil Level Gauge... - O rings... viii P Panel - Instrument... - Parts Information... ix Pivot... - Product Indentification Number... vii Pump Propel... - Pump Suction Plumbing... - R Rear Frame... - Reference Numbers... x Restriction Gauge - Air... - ROPS... - S Scraper Assembley - Drum... - Scrapers - Spring Loaded... - Seat Group... - Spring Loaded Scrapers... - Starter... - Steering Control Unit... - Steering Cylinder... - Steering System Plumbing... - Steering Wheel... - Strobe Light... - Suction Plumbing... - Switch - Low Water Shutoff Switch... - (/)

54 Index I- T Tank - Water... - Telephone Numbers... ix Throttle Assembly... - Throttle Cable Assembly... - Timer - Water... - Transmission Cable Assembly... - V Vibration System... - W Water Tank... - Water Timer... - Wiring Group... - Working Lights... - X Y Z (/)

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