L2 (Parts Manual) MM097 Home Find... Go To..

Transcription

1 L MM097

2 This manual is furnished with each new TENNANTr Model L. It provides necessary operating and preventive maintenance instructions. Read this manual completely and understand the machine before operating or servicing it. This manual covers all machine variations and standard accessories. The instruction portion of the manual consists of the Specification, Operation, Maintenance, and Appendix sections. The parts portion consists of the Standard Model Parts; Accessories; Hydraulic Components; Engine Parts; and Customer Documents sections. All right side and left side references to the machine are determined by facing the direction of forward travel. All hardware considered to be of a common nature or locally available has been omitted from the parts sections. Be aware that this machine may contain metric hardware. Make sure you use equivalent hardware when replacement becomes necessary. This machine will provide excellent service. However, the best results will be obtained at minimum costs if: D The machine is operated with reasonable care. D The machine is maintained regularly -- per the maintenance instructions provided. D The machine is maintained with Tennant Company supplied or equivalent parts. Parts and supplies may be ordered by phone or mail from any Tennant Company parts and service center, distributor, or from any of the Tennant Company subsidiaries. Before ordering parts or supplies, be sure to have your machine model number and serial number handy. Fill out the data block below for future reference. The telephone numbers, telex numbers, mailing addresses, and locations of those outlets are listed in the Customer Documents section of the manual. MACHINE DATA Please fill out at time of installation. Machine Serial Number -- Engine Serial Number -- Sales Representative -- Customer Number -- Date of Installation -- Manual Number -- MM097 Revision: 04 Published: Trademark Registered in: Austria, Benelux, Denmark, England, France, Germany, Italy, Spain, Switzerland, United States, Argentina, Australia, Canada, Japan, Mexico, Sweden, by TENNANT COMPANY, Minneapolis, Minnesota, U.S.A. Acknowledgements: Technical information and/or illustrations supplied by Wisconsin Motor Company; John S. Barnes Corporation; Sperry Vickers; Eaton Corporation, Hydraulics Division. Copyright 988 Tennant Company, Printed in U.S.A.

3 CONTENTS STANDARD PARTS SECTION 5 Page ORDERING REPAIR PARTS Fig. -- Recommended General Maintenance Items Fig. -- Tools and Brushes Fig Main Frame Group Fig Engine Group Fig Fuel Tank Group, LPG Fig Drive Wheel Assembly Fig Hydraulic System with Vickers TA5 Pump Fig Hydraulic System with Vickers TA6 Pump Fig Hydraulic System with Vickers TA5 Pump Fig Tool Drive Group Fig. -- Electrical Diagram Fig. -- Steering Assembly Fig Chain Drive Assembly Fig Filter Bag Group Fig Filter Box Group Fig Labels Group L MM097 (3-90) 5-

4 5- L MM097 (9-88)

5 The components used in this machine have been carefully selected for performance and safety. Use only Tennant Company specified or equivalent parts. To receive prompt service in filling of your parts orders, please direct all orders for parts with Tennant Company part numbers to the Tennant Company, and all orders for parts with vendor part numbers to the local supplier of the respective vendor. When ordering parts, please furnish all of the following information:. Machine model number - shown on the machine data plate. SER.NO. ORDERING REPAIR PARTS STANDARD PARTS If the old part cannot be identified, send it to us with the quantity needed specified on the order. Any claim for loss or damage to a shipment in transit should be filed promptly against the transportation company making the delivery. Shipments will be complete unless the packing list or order acknowledgement indicate items back ordered. If parts received are suspected to be incorrect or defective, please write, wire, or phone the Tennant Company representative from whom you ordered the part. They will give authorization for return and/or handle replacement shipments when required. SERIAL NUMBER INFORMATION EXPLANATION Serial number listings are shown to indicate on which machines each part can be used. These listings are explained by the following examples: GVW. LBS. KG. TENNANT COMPANY MINNEAPOLIS, MINNESOTA USA. Machine serial number - shown on the machine data plate. 3. Power source - gasoline, LPG, diesel, electric. 4. Company name. 5. Shipping address. 6. Billing address. 7. Name, first and last - of person ordering parts. 8. Telephone number. 9. Purchase order number. 0. Part number, description, and quantity - of each item on the order.. Customer ID Number. Do not order parts by key number or the figure number of the illustrated parts. Indented items indicate parts of assemblies. Standard hardware is furnished only when part of a purchased assembly. Please get hardware from a local hardware supplier. ( ) The part can be used on all machines. ( ) The part can be used on all machines beginning with the serial number listed. ( ) The part can be used on all machines up to and including serial number listed. ( ) The part can be used on all machines between and including the serial numbers listed. Where xxxxxx s are listed in place of a serial number, it indicates a change was made but the exact serial number had not been established when the catalog went to press. SI UNITS OF MEASURE (INTERNATIONAL SYSTEM) Metric equivalents have been included, where applicable, throughout this parts catalog. FASTENER STRENGTH IDENTIFICATION Fasteners required to have high--strength qualities equivalent to SAE Grade 8 are identified throughout this catalog by the description GR 8. Unless identified by this description, all standard fasteners are SAE Grade 5. (Specifications and design subject to change without notice.) L MM097 (9-88) 5-3

6 Fig. - Recommended General Maintenance Items 0500 TENNANT Machine Key Part No. Serial Number Description Qty 5945 ( ) Replacement Parts Package 755 ( ) Skirt, Rear 734 ( ) Skirt, Door 745 ( ) Skirt, Front ( ) V--Belt ( ) V--Belt 4646 ( ) V--Belt 70 ( ) Lock 753 ( ) Shield, Left 754 ( ) Shield, Right 558 ( ) Filter Element, Oil 379 ( ) Filter Element, Air 784 ( ) Skirt, Deflector ( ) Spark Plug ( ) Filter 4568 ( ) Point Set 5-4 L MM097 (9-88)

7 Fig. - Tools and Brushes 050 TENNANT Machine Key Part No. Serial Number Description Qty 757 ( ) Revo--tool Assembly 7570 ( ) Revo--tool, Cage 877 ( ) Cutter, Star ( ) Plate, Locking ( ) Screw, Hex ( ) Tab, Locking ( ) Rod, Revo--tool B ( ) Revo--tool Assembly 703 ( ) Revo--tool, Cage ( ) Cutter, Star ( ) Plate, Locking ( ) Screw, Hex ( ) Tab, Locking 8 70 ( ) Rod,Revo--tool ( ) Revo--tool Assembly 703 ( ) Revo--tool, Cage ( ) Cutter, Corrugated ( ) Cutter, Corrugated ( ) Plate, Locking ( ) Screw, Hex ( ) Tab, Locking 8 70 ( ) Rod, Revo--tool ( ) Brush Assembly 7555 ( ) Brush Assembly 7556 ( ) Brush Assembly L MM097 (9-88) 5-5

8 Fig. 3 - Main Frame Group 5-6 L MM097 (9-88)

9 Fig. 3 - Main Frame Group 0839 TENNANT Machine Key PartNo. Serial Number Description Qty 0409 ( ) Catch, Friction ( ) Chain, Link ( ) Angle ( ) Angle ( ) Axle 6 70 ( ) Lock ( ) Retainer ( ) Skirt, Rear 9 78 ( ) Ring, Retaining ( ) Skirt, Deflector 7 ( ) Retainer 7 ( ) Retainer, Right 3 78 ( ) Shield, Dust, L.H ( ) Shield, Left ( ) Shield, Right ( ) Latch, Door, Rear ( ) Latch, Door, Front ( ) Door, L.H ( ) Door, R.H ( ) Skirt, Door 0456 ( ) Retainer 7406 ( ) Buckle ( ) Retainer ( ) Skirt, Front ( ) Pin, Clevis ( ) Spring ( ) Seal, Brush Wrap 7496 ( ) Wheel Assembly ( ) Tire ( ) Bearing ( ) Wheel--Half ( ) Hub, Wheel, Front ( ) Frame ( ) Retainer Bar ( ) Skirt,Top ( ) Hopper ( ) Support, Hood, Rear ( ) Grille, R.H ( ) Grille, L.H A ( ) Instrument Panel ( ) Shield, Side ( ) Plate, Side ( ) Panel, Filler ( ) Grille, Oil Tank ( ) Mat, Stand ( ) Shroud, Tank ( ) Seal ( ) Seal ( ) Brace, Filler Plate ( ) Deflector, Heat ( ) Door 5 88 ( ) Roller L MM097 (3-90) 5-7

10 Fig. 4 - Engine Group 0834 TENNANT Machine Key PartNo. Serial Number Description Qty 0866 ( ) Pin, Roll 08 ( ) Fitting, Nipple ( ) Fitting, Elbow ( ) Fitting, Pipe ( ) Muffler ( ) Strainer, Fuel ( ) Clamp ( ) Hose, Radiator 9 5 ( ) Gauge, Vacuum ( ) Support, Idler 89 ( ) Bar 84 ( ) Spring ( ) Eye Bolt 4 77 ( ) Gas Tank ( ) Bushing ( ) Spring, Tension--Idler ( ) Bolt, Tank Support 5-8 L MM097 (3-90)

11 ( ) Eye Bolt TENNANT Machine Key PartNo. Serial Number Description Qty ( ) Oil Drain Plug Assembly ( ) Throttle Cable Assembly 7409 ( ) Choke Cable Assembly ( ) Fitting, Pipe ( ) Hose, Hydraulic ( ) Idler Assembly ( ) Bearing--Ball ( ) Ring, Retaining 6 88 ( ) Roller ( ) Arm, Idler ( ) Engine ( ) Sheave ( ) Sheave and Bushing Assembly ( ) Fitting, Nipple ( ) Fitting, Elbow ( ) V--Belt ( ) Sheave 858 ( ) Key ( ) Bushing ( ) Sheave ( ) V--Belt ( ) Sheave ( ) Hose, Hydraulic ( ) Tail Pipe ( ) Bracket, Clamp, Tail Pipe 4 53 ( ) Clamp, Wormdrive ( ) Fuel Line ( ) Air Cleaner Base Assembly ( ) Gasket, Air Cleaner Base ( ) Air Filter Assembly ( ) Element ( ) Clamp, Muffler ( ) Stud ( ) Nut, Wing 5 89 ( ) Fitting, Elbow ( ) V--Belt ( ) Flange, Air Cleaner ( ) Filter, Oil ( ) Filter ( ) Key ( ) Sheave ( ) V--Belt ( ) Fitting, Plug ( ) Fitting, Elbow ( ) Fitting, Nipple ( ) Fitting, Elbow, 45_ ( ) Fitting, Nipple ( ) Sheave ( ) Sheave ( ) Clamp, Conduit ( ) Strip ( ) V--Belt ( ) Bushing L MM097 (3-90) 5-9

12 Fig. 5 - Fuel Tank Group, LPG 5-0 L MM097 (3-90)

13 Fig. 5 - Fuel Tank Group, LPG 0840 TENNANT Machine Key PartNo. Serial Number Description Qty ( ) Hose, Radiator 330 ( ) Fitting, Elbow 45_ 3 5 ( ) Gauge, Vacuum ( ) Bracket, Fuellock Filter ( ) Hose, Hydraulic ( ) Grill, L.H ( ) Support, LP Tank ( ) Grommet ( ) Panel, Filler ( ) Strap ( ) Strip ( ) Handle, Hook ( ) Screw, Hex Cap ( ) Stud, Special ( ) Hose, LPG ( ) Fitting, Pipe, Tee 7 34 ( ) Hose, LPG ( ) Fitting, Straight ( ) Valve, Relief ( ) Fitting, Tee 4930 ( ) Clamp 6496 ( ) Coupling, Quick ( ) Fitting, Pipe 4 89 ( ) Fitting, Elbow ( ) Bracket 553 ( ) Diode Assembly ( ) Clamp ( ) Switch, Vacuum ( ) Hose, Hydraulic ( ) Hose, LPG ( ) Tank, LP 0 lb ( ) Fuel Filter Lock SK444 ( ) Repair Kit, Fuel Filter Lock 7507 ( ) Protector, Hose 7947 ( ) Engine 5969 ( ) Engine ( ) Door, Access L MM097 (3-90) 5-

14 Fig. 6 - Drive Wheel Assembly 5- L MM097 (9-88)

15 Fig. 6 - Drive Wheel Assembly 0835 TENNANT Machine Key PartNo. Serial Number Description Qty 44 ( ) Nut, Hex Sloted 44-- ( ) Fitting, Straight ( ) Wheel ( ) Support, Rear ( ) Wheel Hub Assembly ( ) Washer ( ) Washer ( ) Washer ( ) Bearing ( ) Ring, Retaining ( ) Fitting, Elbow 0 SK35 ( ) Motor, Hydraulic 36 ( ) Studs ( ) Nut ( ) Ring, Retaining ( ) Sleeve ( ) Bearing Cup ( ) Bearing Cone ( ) Bearing Cone ( ) Bearing Cup L MM097 (9-88) 5-3

16 Fig. 7 - Hydraulic System with Vickers TA5 Pump 5-4 L MM097 (9-88)

17 Fig. 7 - Hydraulic System with Vickers TA5 Pump L MM097 (9-88) 5-5

18 Fig. 7 - Hydraulic System with Vickers TA5 Pump 084 TENNANT Machine Key PartNo. Serial Number Description Qty 7964 ( ) Bracket, Control ( ) Hose, Hydraulic ( ) Fitting, Elbow 45_ 4 SK670 ( ) Pump, Barnes ( ) Fitting, Elbow ( ) Hose, Hydraulic ( ) Bracket, Pump ( ) Pump, Hydraulic ( ) Fitting, Elbow (with tapped hole) ( ) Hose, Hydraulic ( ) Lever, Pump Control 378 ( ) Fitting, Elbow ( ) Fitting, Straight ( ) Hose, Hydraulic ( ) Fitting, Elbow 45_ ( ) Hose, Hydraulic ( ) Fitting, Tee ( ) Cylinder, Lift Brush ( ) Hose, Hydraulic A ( ) Fitting, Tee 0770 ( ) Fitting, Pipe, Nipple SK89 ( ) Elbow ( ) Fitting, Plug ( ) Fitting, Tee ( ) Hose, Hydraulic ( ) Fitting, Elbow ( ) Fitting, Elbow ( ) Valve, Hydraulic ( ) Fitting, Straight ( ) Hose, Hydraulic ( ) Rod, Control ( ) Yoke, End ( ) Pin, Clevis ( ) Pin, Clevis ( ) Spring ( ) Platform and Mat Assembly ( ) Hose, Hydraulic ( ) Fitting, Straight ( ) Valve, Hydraulic SK703 ( ) Seal Kit ( ) Fitting, Straight ( ) Fitting, Elbow ( ) Tube ( ) Gauge, Sight ( ) Fitting, Cap ( ) Hose, Hydraulic ( ) Fitting, Elbow ( ) Bar, Flat ( ) Fitting, Elbow ( ) Fitting, Pipe, Nipple ( ) Fitting, Elbow ( ) Strainer ( ) Fitting, Straight 5-6 L MM097 (9-88)

19 TENNANT Machine Key PartNo. Serial Number Description Qty ( ) Fitting, Cap ( ) Fitting, Elbow ( ) Valve SK705 ( ) Seal Kit ( ) Fitting, Elbow ( ) Fitting, Tee ( ) Fitting, Elbow ( ) Filter, Oil 558 ( ) Element ( ) Fitting, Straight ( ) Shaft ( ) Hose, Hydraulic ( ) Ball Joint ( ) Stud A ( ) Control Arm ( ) Pin, Clevis ( ) Spring ( ) Arm ( ) Bracket ( ) Knob, Adjusting, Speed ( ) Rod, Speed ( ) Block ( ) Ring, Retaining ( ) Handle, Hydraulic Valve ( ) Filter Cover ( ) Filter, Element, Air ( ) Filter Base ( ) Gasket ( ) Nut, Allen ( ) Knob ( ) Valve, Needle ( ) Fitting, Elbow ( ) Cover ( ) Gasket, Tank Cover ( ) Tank ( ) Hose, Hydraulic ( ) Hose, Hydraulic ( ) Fitting L MM097 (9-88) 5-7

20 Fig. 8 - Hydraulic System with Vickers TA6 Pump 5-8 L MM097 (9-88)

21 Fig. 8 - Hydraulic System with Vickers TA6 Pump L MM097 (9-88) 5-9

22 Fig. 8 - Hydraulic System with Vickers TA6 Pump 0479 TENNANT Machine Key Part No. Serial Number Description Qty ( ) Lever, Pump Control 035 ( ) Fitting, Plug ( ) Fitting, Cap ( ) Spring ( ) Fitting, Elbow ( ) Gauge, Sight ( ) Hose, Hydraulic ( ) Fitting, Elbow ( ) Fitting, Elbow ( ) Fitting, Straight ( ) Fitting, Elbow ( ) Fitting, Straight ( ) Hose, Hydraulic ( ) Hose, Hydraulic ( ) Hose, Hydraulic A ( ) Fitting, Tee ( ) Shaft ( ) Fitting, Elbow 9 SK89 ( ) Adaptor ( ) Yoke, End, Adjustable 433 ( ) Pin, Clevis 4506 ( ) Ball Joint ( ) Valve, Needle ( ) Fitting, Straight ( ) Handle, Valve ( ) Fitting, Straight ( ) Hose, Hydraulic ( ) Fitting, Tee ( ) Fitting, Tee ( ) Fitting, Straight ( ) Hose, Hydraulic ( ) Pin, Roll ( ) Pin, Clevis ( ) Strainer ( ) Spring ( ) Fitting, Elbow ( ) Cylinder, Lift Brush ( ) Filter Cover ( ) Cover ( ) Hose, Hydraulic ( ) Tank, Hydraulic ( ) Gasket,Tank Cover ( ) Block ( ) Arm ( ) Knob, Adjusting, Speed ( ) Stud ( ) Hose, Hydraulic ( ) Hose, Hydraulic ( ) Fitting, Elbow ( ) Tube ( ) Filter Element,Air ( ) Fitting, Tee 5-0 L MM097 (9-88)

23 TENNANT Machine Key Part No. Serial Number Description Qty ( ) Fitting, Pipe, Nipple ( ) Fitting, Straight ( ) Filter, Oil ( ) Filter Element, Oil ( ) Stud ( ) Bracket ( ) Rod, Speed ( ) Valve SK705 ( ) Seal Kit ( ) Pump SK ( ) Seal Kit ( ) Valve ( ) Valve SK703 ( ) Seal Kit ( ) Rod, Control ( ) Bar, Flat ( ) Platform Mat Assembly ( ) Bracket, Control A ( ) Arm, Control ( ) Fitting, Elbow ( ) Fitting, Elbow ( ) Fitting, Elbow ( ) Pump Mount ( ) Spring ( ) Arm, Centering ( ) Ring, Retaining ( ) Fitting, Elbow ( ) Gasket ( ) Fitting, Elbow ( ) Pin, Clevis ( ) Filter Base L MM097 (9-88) 5-

24 Fig. 9 - Hydraulic System with Vickers TA5 Pump 5- L MM097 (3-90)

25 Fig. 9 - Hydraulic System with Vickers TA5 Pump L MM097 (3-90) 5-3

26 Fig. 9 - Hydraulic System with Vickers TA5 Pump 050 TENNANT Machine Key PartNo. Serial Number Description Qty 7964 ( ) Bracket, Control ( ) Hose, Hydraulic ( ) Fitting, Elbow 45_ 4 SK670 ( ) Pump, Barnes ( ) Fitting, Elbow ( ) Hose, Hydraulic ( ) Bracket, Pump ( ) Pump, Hydraulic ( ) Fitting, Elbow (with tapped hole) ( ) Hose, Hydraulic ( ) Lever, Pump Control 378 ( ) Fitting, Elbow ( ) Fitting, Straight ( ) Hose, Hydraulic ( ) Fitting, Elbow 45_ ( ) Hose, Hydraulic ( ) Fitting, Tee ( ) Replacement Kit, Cylinder ( ) Boot, Rubber ( ) Fitting, Grease 56 ( ) Pin, Roll 3957 ( ) Cylinder, Lift Brush (see Hydraulic components) ( ) Fitting, Plug ( ) Fitting, Tee ( ) Hose, Hydraulic ( ) Fitting, Elbow ( ) Fitting, Elbow ( ) Valve, Hydraulic ( ) Fitting, Straight ( ) Hose, Hydraulic ( ) Rod, Control ( ) Yoke, End ( ) Pin, Clevis ( ) Pin, Clevis ( ) Spring ( ) Platform and Mat Assembly ( ) Hose, Hydraulic ( ) Fitting, Straight ( ) Valve, Hydraulic SK703 ( ) Seal Kit ( ) Fitting, Straight ( ) Fitting, Elbow ( ) Tube ( ) Gauge, Sight ( ) Fitting, Cap ( ) Hose, Hydraulic ( ) Fitting, Elbow ( ) Bar, Flat ( ) Fitting, Elbow ( ) Fitting, Pipe, Nipple ( ) Fitting, Elbow ( ) Strainer ( ) Fitting, Straight 5-4 L MM097 (3-90)

27 TENNANT Machine Key PartNo. Serial Number Description Qty ( ) Fitting, Cap ( ) Fitting, Elbow ( ) Valve SK705 ( ) Seal Kit ( ) Fitting, Elbow ( ) Fitting, Tee ( ) Fitting, Elbow ( ) Filter, Oil 558 ( ) Element ( ) Fitting, Straight ( ) Shaft ( ) Hose, Hydraulic ( ) Ball Joint ( ) Stud A ( ) Control Arm ( ) Pin, Clevis ( ) Spring ( ) Arm ( ) Bracket ( ) Knob, Adjusting, Speed ( ) Rod, Speed ( ) Block ( ) Ring, Retaining ( ) Handle, Hydraulic Valve ( ) Filter Cover ( ) Filter, Element, Air ( ) Filter Base ( ) Gasket ( ) Fitting, Pipe, Nipple 80 SK89 ( ) Elbow ( ) Valve, Needle ( ) Fitting, Hydraulic ( ) Cover ( ) Gasket, Tank Cover ( ) Tank ( ) Hose, Hydraulic ( ) Hose, Hydraulic ( ) Fitting ( ) Fitting, Elbow ( ) Spacer ( ) Plate, Pump ( ) Fitting, Elbow 45_ ( ) Pump, Hydraulic ( ) Fitting, Elbow ( ) Hose, Hydraulic ( ) Bracket, Pump ( ) Fitting, Elbow ( ) Hose, Hydraulic A ( ) Fitting, Tee L MM097 (3-90) 5-5

28 Fig. 0 - Tool Drive Group 5-6 L MM097 (3-90)

29 Fig. 0 - Tool Drive Group 084 TENNANT Machine Key Part No. Serial Number Description Qty 0095 ( ) Key, Square 536 ( ) Tube ( ) Clamp ( ) Washer ( ) Fitting, Grease 6 83 ( ) Seal, Felt 6 83A ( ) Seal, Felt ( ) Fitting, Pipe, Nipple 8 SK86 ( ) Bearing, Flange 8 830A ( ) Bearing, Flange ( ) Shaft, Counter, Tool Drive 0 76 ( ) Shaft, Stabelizer 7485 ( ) Seal 750 ( ) Arm and Bushing Assembly, Hanger 4780 ( ) Fittting, Grease ( ) Arm, Hanger, Upper ( ) Bearing, Flange ( ) Chain Drive Assembly ( ) Hanger ( ) Stub Shaft and Flange ( ) Fittting, Grease 7805 ( ) Hanger Arm and Plug Assembly ( ) Sleeve 0 70 ( ) Washer 703 ( ) Sleeve 708 ( ) Plug, Idler ( ) Bearing 4 78 ( ) Ring, Retaining ( ) Arm, Idler ( ) Pin, Roll A ( ) Cable, Lockup ( ) Fitting, Pipe ( ) Washer ( ) Sheave 3 88 ( ) Spring ( ) Spring B ( ) Shim,.00 3 L MM097 (3-90) 5-7

30 Fig. - Electrical Diagram 5-8 L MM097 (3-90)

31 Fig. - Electrical Diagram 0836 TENNANT Machine Key Part No. Serial Number Description Qty 074 ( ) Holder, Fuse 0743 ( ) Fuse,5A 47 ( ) Ammeter 438A ( ) Horn, V ( ) Replacement Kit, Horn Relay, V 3 97 ( ) Horn Relay, V 043 ( ) Battery, V 893 ( ) Eye Bolt 305 ( ) Bolt, Hold Down, Battery 306 ( ) Bracket, Hold Down, Battery ( ) Switch, Micro ( ) Relay,V 7644 ( ) Wire Harness Includes wires:,, 3, 4, 5, 6, 7, 8, 9, 0,, 3, 5, 8, 0,,, 3, 4, 30, 3, ( ) Wire Harness Includes wires:,, 3, 4, 5, 6, 7, 8, 9, 0,, 3, 5, 8, 0,,, 3, 4, 30, 3, ( ) Switch, Micro ( ) Lead, Shaker Motor ( ) Hourmeter 8838 ( ) Meter, Hour ( ) Switch, Ignition ( ) Key Set, Ignition ( ) Solenoid 34 ( ) Cable, Battery, Positive ( ) Cable, Battery, Negative ( ) Cable, Ground ( ) Switch 333 ( ) Motor Shaker ( ) Switch, Vacuum LPG ( ) Hose and Valve Assembly, LPG ( ) Diode Assembly, LPG L MM097 (3-90) 5-9

32 Fig. - Steering Assembly TENNANT Machine Key PartNo. Serial Number Description Qty 780 ( ) Steerng Gear and Column Assembly ( ) Wheel, Steering ( ) Pitman Arm ( ) Link, Steering ( ) Brace, Steering Column ( ) Horn Brush Unit Assembly ( ) Horn Brush ( ) Tube ( ) Spring ( ) Cap, Contact ( ) Cup, Contact ( ) Spring, Horn Button ( ) Screw ( ) Base Plate Assembly ( ) Button, Horn ( ) Cover 5-30 L MM097 (3-90)

33 Fig. 3 - Chain Drive Assembly 0843 TENNANT Machine Key Part No. Serial Number Description Qty 7609 ( ) Chain Drive Assembly 7687 ( ) Cover 7688 ( ) Gasket, Chain Case Cover ( ) Drive Casting, Tool ( ) Plug, Brush Drive L.H ( ) Bearing 6 74 ( ) Bearing ( ) Ring, Retaining ( ) Sleeve ( ) Sleeve ( ) Sprocket 7750 ( ) Sprocket 775 ( ) Bushing ( ) Chain Assembly ( ) Bushing L MM097 (3-90) 5-3

34 Fig. 4 - Filter Bag Group 5-3 L MM097 (3-90)

35 Fig. 4 - Filter Bag Group 0838 TENNANT Machine Key Part No. Serial Number Description Qty 7648 ( ) Fan Assembly 0090 ( ) Key, Square 766 ( ) Shaft, Fan ( ) Housing, Fan 4 76 ( ) Duct, Fan ( ) Lever,Damper ( ) Damper Plate Assembly ( ) Bearing 8 35 ( ) Ring, Retaining ( ) Impeller ( ) Key ( ) Seal 434 ( ) Swivel 7565 ( ) Seal, Foam ( ) Seal, Foam ( ) Filter Box Assembly ( ) Bag, Vacuum ( ) Plate, Cover ( ) Seal Kit ( ) Seal, Foam ( ) Filter ( ) Plate, Vacuum ( ) Bar, Flat 795 ( ) Filter Cover 355 ( ) Strip ( ) Catch, Draw ( ) Seal 4665 ( ) Nut 5 SK0 ( ) Cable, Vacuum Control ( ) Clamp L MM097 (3-90) 5-33

36 Fig. 5 - Filter Box Group 5-34 L MM097 (3-90)

37 Fig. 5 - Filter Box Group 0844 TENNANT Machine Key Part No. Serial Number Description Qty 7648 ( ) Fan Assembly ( ) Key 0090 ( ) Key ( ) Shaft, Fan ( ) Fan Housing 5 76 ( ) Fan Duct ( ) Lever, Damper ( ) Damper Plate Assembly ( ) Bearing 9 35 ( ) Ring, Retaining ( ) Impeller 8938 ( ) Seal 434 ( ) Swivel 7646 ( ) Filter Box Assembly ( ) Seal Kit ( ) Seal, Foam ( ) Filter Box ( ) Filter Bag ( ) Mount, Shaker Motor ( ) Rod, Shaker 7668 ( ) Bag Rack Assembly ( ) Rack ( ) Tube ( ) Ring, Retaining ( ) Separotor, Filter Bag ( ) Rod ( ) Chain 5 SK0 ( ) Cable, Vacuum Control ( ) Filter Cover ( ) Pin, Roll ( ) Strip ( ) Flange ( ) Bearing ( ) Motor ( ) Sprocket ( ) Sprocket ( ) Catch, Draw ( ) Seal ( ) Seal, Foam ( ) Seal, Foam ( ) Clamp L MM097 (3-90) 5-35

38 Fig. 6 - Labels Group TENNANT Machine Key Part No. Serial Number Description Qty ( ) Label Kit, Complete 7898 ( ) Label, Tool Lock--Up/Unlock 776 ( ) Label, Numerals ( ) Label, Alternator 4 46 ( ) Label, Filter Shake Instructions ( ) Label, Forward--Reverse ( ) Label, Hydraulic Fluid ( ) Label, Operating ( ) Label, TENNANTrBlack Letters ( ) Label, Tool Pressure ( ) Label, Warning--Emission 4669 ( ) Label, Caution--Clean Filter ( ) Label, TENNANTrWhite Oval ( ) Label, Tool Pressure ( ) Label, Tool Up--Hold--Down ( ) Label, Gasoline Only ( ) Label, Warning--Noise 5-36 L MM097 (3-90)

39 CONTENTS ACCESSORIES SECTION 6 Page ORDERING REPAIR PARTS Fig. -- Overhead Guard Kit L MM097 (9-88) 6-

40 ACCESSORIES 6- L MM097 (9-88)

41 The components used in this machine have been carefully selected for performance and safety. Use only Tennant Company specified or equivalent parts. To receive prompt service in filling of your parts orders, please direct all orders for parts with Tennant Company part numbers to the Tennant Company, and all orders for parts with vendor part numbers to the local supplier of the respective vendor. When ordering parts, please furnish all of the following information:. Machine model number - shown on the machine data plate. SER.NO. ORDERING REPAIR PARTS ACCESSORIES If the old part cannot be identified, send it to us with the quantity needed specified on the order. Any claim for loss or damage to a shipment in transit should be filed promptly against the transportation company making the delivery. Shipments will be complete unless the packing list or order acknowledgement indicate items back ordered. If parts received are suspected to be incorrect or defective, please write, wire, or phone the Tennant Company representative from whom you ordered the part. They will give authorization for return and/or handle replacement shipments when required. SERIAL NUMBER INFORMATION EXPLANATION Serial number listings are shown to indicate on which machines each part can be used. These listings are explained by the following examples: GVW. LBS. KG. TENNANT COMPANY MINNEAPOLIS, MINNESOTA USA. Machine serial number - shown on the machine data plate. 3. Power source - gasoline, LPG, diesel, electric. 4. Company name. 5. Shipping address. 6. Billing address. 7. Name, first and last - of person ordering parts. 8. Telephone number. 9. Purchase order number. 0. Part number, description, and quantity - of each item on the order.. Customer ID Number. Do not order parts by key number or the figure number of the illustrated parts. Indented items indicate parts of assemblies. Standard hardware is furnished only when part of a purchased assembly. Please get hardware from a local hardware supplier. ( ) The part can be used on all machines. ( ) The part can be used on all machines beginning with the serial number listed. ( ) The part can be used on all machines up to and including serial number listed. ( ) The part can be used on all machines between and including the serial numbers listed. Where xxxxxx s are listed in place of a serial number, it indicates a change was made but the exact serial number had not been established when the catalog went to press. SI UNITS OF MEASURE (INTERNATIONAL SYSTEM) Metric equivalents have been included, where applicable, throughout this parts catalog. FASTENER STRENGTH IDENTIFICATION Fasteners required to have high--strength qualities equivalent to SAE Grade 8 are identified throughout this catalog by the description GR 8. Unless identified by this description, all standard fasteners are SAE Grade 5. (Specifications and design subject to change without notice.) L MM097 (9-88) 6-3

42 ACCESSORIES Fig. - Overhead Guard Kit 6-4 L MM097 (9-88)

43 ACCESSORIES Fig. - Overhead Guard Kit TENNANTr Machine Key Part No. Serial Number Description Qty 4850 ( ) Guard Kit, Overhead ( ) Guard, Overhead ( ) Leg, Front Support, R.H ( ) Leg, Front Support, L.H ( ) Leg, Rear Support, R.H ( ) Operator Guard ( ) Leg, Rear Support, L.H ( ) Counter Weight, Outside ( ) Counter Weight, Inside ( ) Counter Weight, Inside ( ) Counter Weight, Inside 4857 ( ) Counter Weight, Inside L MM097 (9-88) 6-5

44 ACCESSORIES 6-6 L MM097 (9-88)

45 CONTENTS HYDRAULIC COMPONENTS SECTION 7 Page ORDERING REPAIR PARTS Fig. -- Hydraulic Pump Breakdown Fig. -- Hydraulic Pump Breakdown Fig Hydraulic Pump Breakdown Fig Accessory Pump Breakdown Fig Hydraulic Motor Breakdown 78A Fig Hydraulic Motor Breakdown Fig Hydraulic Motor Breakdown Fig Hydraulic Motor Breakdown Fig Accessory Pump Breakdown Fig Hydraulic Cylinder Breakdown Fig. -- Hydraulic Cylinder Breakdown L MM097(3-90) 7-

46 HYDRAULIC COMPONENTS 7- L MM097 (3-90)

47 The components used in this machine have been carefully selected for performance and safety. Use only Tennant Company specified or equivalent parts. To receive prompt service in filling of your parts orders, please direct all orders for parts with Tennant Company part numbers to the Tennant Company, and all orders for parts with vendor part numbers to the local supplier of the respective vendor. When ordering parts, please furnish all of the following information:. Machine model number - shown on the machine data plate. SER.NO. ORDERING REPAIR PARTS HYDRAULIC COMPONENTS If the old part cannot be identified, send it to us with the quantity needed specified on the order. Any claim for loss or damage to a shipment in transit should be filed promptly against the transportation company making the delivery. Shipments will be complete unless the packing list or order acknowledgement indicate items back ordered. If parts received are suspected to be incorrect or defective, please write, wire, or phone the Tennant Company representative from whom you ordered the part. They will give authorization for return and/or handle replacement shipments when required. SERIAL NUMBER INFORMATION EXPLANATION Serial number listings are shown to indicate on which machines each part can be used. These listings are explained by the following examples: GVW. LBS. KG. TENNANT COMPANY MINNEAPOLIS, MINNESOTA USA. Machine serial number - shown on the machine data plate. 3. Power source - gasoline, LPG, diesel, electric. 4. Company name. 5. Shipping address. 6. Billing address. 7. Name, first and last - of person ordering parts. 8. Telephone number. 9. Purchase order number. 0. Part number, description, and quantity - of each item on the order.. Customer ID Number. Do not order parts by key number or the figure number of the illustrated parts. Indented items indicate parts of assemblies. Standard hardware is furnished only when part of a purchased assembly. Please get hardware from a local hardware supplier. ( ) The part can be used on all machines. ( ) The part can be used on all machines beginning with the serial number listed. ( ) The part can be used on all machines up to and including serial number listed. ( ) The part can be used on all machines between and including the serial numbers listed. Where xxxxxx s are listed in place of a serial number, it indicates a change was made but the exact serial number had not been established when the catalog went to press. SI UNITS OF MEASURE (INTERNATIONAL SYSTEM) Metric equivalents have been included, where applicable, throughout this parts catalog. FASTENER STRENGTH IDENTIFICATION Fasteners required to have high--strength qualities equivalent to SAE Grade 8 are identified throughout this catalog by the description GR 8. Unless identified by this description, all standard fasteners are SAE Grade 5. (Specifications and design subject to change without notice.) L MM097(3-90) 7-3

48 HYDRAULIC COMPONENTS Fig. - Hydraulic Pump Breakdown L MM097 (3-90)

49 HYDRAULIC COMPONENTS Fig. - Hydraulic Pump Breakdown Vickers Machine Key Part No. Serial Number Description Qty. *485-- ( ) Hydraulic Pump 3897 ( ) Spring 549 ( ) Ring ( ) Valve ( ) Ring ( ) Retainer ( ) Ring ( ) Plate ( ) Ring ( ) Ring ( ) Sleeve ( ) Valve 3035 ( ) Spring ( ) Gasket ( ) Retaining Ring 5 48 ( ) Bearing ( ) Bushing ( ) Ring ( ) Ring ( ) Spring ( ) Washer ( ) Block 488 ( ) Pin ( ) Washer ( ) Plate ( ) Piston Kit ( ) Plate ( ) Yoke ( ) Pintle Kit ( ) Ring ( ) Seal Kit, Shaft ( ) Retainer ( ) Shaft ( ) Ring ( ) Shaft ( ) Bearing ( ) Ring ( ) Ring ( ) Key * TENNANT Part No. L MM097(3-90) 7-5

50 HYDRAULIC COMPONENTS Fig. - Hydraulic Pump Breakdown L MM097 (3-90)

51 HYDRAULIC COMPONENTS Fig. - Hydraulic Pump Breakdown Vickers Machine Key Part No. Serial Number Description Qty. *784 ( ) Hydraulic Pump 465 ( ) Screw 9836 ( ) Screw ( ) Guide ( ) Valve ( ) Spring ( ) Pin ( ) O--Ring ( ) Plunger ( ) Plug ( ) Ring ( ) Poppet ( ) Spring ( ) Ring ( ) Shim ( ) Cap ( ) Cap ( ) Ring 8 36 ( ) Spring ( ) Spring ( ) Poppet ( ) Pin 549 ( ) Ring ( ) Connector Plug ( ) Key ( ) Spring ( ) Spring ( ) Screw ( ) Ring ( ) Connector ( ) Spring ( ) Ring ( ) Plug ( ) Poppet ( ) Pin 35 4 ( ) Bearing ( ) Pin ( ) Gasket ( ) Repair Kit ( ) Rotating Group ( ) Pin ( ) Yoke A ( ) Pump Housing ( ) Plug ( ) Seal ( ) Pintel Shaft ( ) Ring ( ) Shaft ( ) Key ( ) Bearing ( ) Ring ( ) Ring * TENNANT Part No. L MM097(3-90) 7-7

52 HYDRAULIC COMPONENTS Fig. 3 - Hydraulic Pump Breakdown L MM097 (3-90)

53 HYDRAULIC COMPONENTS Fig. 3 - Hydraulic Pump Breakdown Vickers Machine Key Part No. Serial Number Description Qty. * ( ) Hydraulic Pump 3897 ( ) Spring 549 ( ) Ring ( ) Valve ( ) Ring ( ) Retainer ( ) Ring ( ) Plate ( ) Ring ( ) Ring ( ) Sleeve ( ) Valve 3035 ( ) Spring 3 *399 ( ) Gasket ( ) Retaining Ring 5 48 ( ) Bearing ( ) Bushing ( ) Ring 8 *39 ( ) Ring 9 *393 ( ) Spring 0 *39 ( ) Washer *396 ( ) Block *394 ( ) Pin 3 3 *340 ( ) Washer 4 *398 ( ) Plate ( ) Piston Kit 6 *390 ( ) Plate 7 *37 ( ) Yoke 8 *384 ( ) Pintle Kit ( ) Ring ( ) Seal Kit, Shaft 3 *397 ( ) Retainer ( ) Shaft ( ) Ring ( ) Shaft 35 *36 ( ) Bearing 36 *388 ( ) Ring 37 *387 ( ) Ring ( ) Key * TENNANT Part No. L MM097(3-90) 7-9

54 HYDRAULIC COMPONENTS Fig. 4 - Accessory Pump Breakdown Barnes Machine Key Part No. Serial Number Description Qty. *7758 ( ) Accessory Pump GC B ( ) Stator GC C ( ) Gear Housing 3 PA B ( ) Adapter 4 GC C ( ) Drive Shaft 5 GC C ( ) Square Key 6 GC C ( ) Idler Shaft 7 GC C ( ) Gear 8 GC--356 ( ) Drive Pin 9 GC--448 ( ) Snap Ring 0 GC--9 ( ) Snap Ring PA ( ) Dowel Pin PA--776 ( ) Oil Seal 3 PA--756 ( ) Gasket 4 PA--985 ( ) Dowel Pin 5 PA--847 ( ) Name Plate 6 PA ( ) Fastener 7 GC--55 ( ) Welch Plug 8 PA--854 ( ) Needle Bearing 4 9 PA--803 ( ) Needle Bearing 0 GC ( ) Bolt GC ( ) Bolt 4 GC--350 ( ) Grease Fitting * TENNANT Part No. 7-0 L MM097 (3-90)

55 HYDRAULIC COMPONENTS Fig. 5 - Hydraulic Motor Breakdown 78A Char Lynn Machine Key Part No. Serial Number Description Qty. *78A ( xxxxxx ) Hydraulic Motor 5777 ( xxxxxx ) Screw ( xxxxxx ) Washer, Lock ( xxxxxx ) Pin 4 4 *SK006B ( xxxxxx ) Seal Kit ( xxxxxx ) Flange, Mounting (special) ( xxxxxx ) Bearing, Thrust ( xxxxxx ) Bushing ( xxxxxx ) Shaft (special) Note: order shaft, sleeve and pin together ( xxxxxx ) Sleeve 6370 ( xxxxxx ) Pin ( xxxxxx ) Housing 6567 ( xxxxxx ) Ball Check Assembly 566 ( xxxxxx ) Spacer 3 66 ( xxxxxx ) Drive ( xxxxxx ) Spacer ( xxxxxx ) Plate, Spacer ( xxxxxx ) Seal, O--Ring ( xxxxxx ) Geroler Assembly ( xxxxxx ) Cap, End ( xxxxxx ) Screw, Cap 7 * TENNANT Part No. L MM097(3-90)

56 HYDRAULIC COMPONENTS Fig. 6 - Hydraulic Motor Breakdown Char Lynn Machine Key Part No. Serial Number Description Qty. * (xxxxxx--xxxxxx) Hydraulic Motor, 007 Series 5777 (xxxxxx--xxxxxx) Screw, Cap *SK60 (xxxxxx--xxxxxx) Seal Kit (xxxxxx--xxxxxx) Flange, Mounting (xxxxxx--xxxxxx) Race, Thrust Bearing (xxxxxx--xxxxxx) Bearing, Thrust (xxxxxx--xxxxxx) Shaft, Output (xxxxxx--xxxxxx) Housing 8 66 (xxxxxx--xxxxxx) O--Ring (xxxxxx--xxxxxx) Plate, Spacer (xxxxxx--xxxxxx) Washer, Lock (xxxxxx--xxxxxx) Geroler Assembly (xxxxxx--xxxxxx) Spacer (xxxxxx--xxxxxx) Cap, End (xxxxxx--xxxxxx) Plug Assembly * TENNANT Part No. 7- L MM097 (3-90)

57 HYDRAULIC COMPONENTS Fig. 7 - Hydraulic Motor Breakdown Char Lynn Machine Key Part No. Serial Number Description Qty. * (xxxxxx--xxxxxx) Hydraulic Motor, 008 Series (xxxxxx--xxxxxx) Screw, cap 4 *SK305 (xxxxxx--xxxxxx) Seal Kit (xxxxxx--xxxxxx) Flange, Mounting (xxxxxx--xxxxxx) Race, Thrust Bearing (xxxxxx--xxxxxx) Bearing, Thrust, Needle (xxxxxx--xxxxxx) Check Assembly, Ball (xxxxxx--xxxxxx) Shaft, Splined (xxxxxx--xxxxxx) Housing (xxxxxx--xxxxxx) Drive (xxxxxx--xxxxxx) Plate, Spacer (xxxxxx--xxxxxx) Geroler (xxxxxx--xxxxxx) Spacer (xxxxxx--xxxxxx) Cap, End (xxxxxx--xxxxxx) Screw, Cap 7 * TENNANT Part No. L MM097(3-90) 7-3

58 HYDRAULIC COMPONENTS Fig. 8 - Hydraulic Motor Breakdown TENNANT Machine Key Part No. Serial Number Description Qty. 780 ( ) Hydraulic Motor, 00 Series 8843 ( ) Seal Kit 3355 ( ) Flange, Mounting ( ) Output Shaft Assembly ( ) Drive ( ) Gerotor Set 7-4 L MM097 (3-90)

59 HYDRAULIC COMPONENTS Fig. 9 - Accessory Pump Breakdown TENNANT Machine Key Part No. Serial Number Description Qty. 643 ( ) Accessory Pump SK56 ( ) Seal Kit L MM097(3-90) 7-5

60 HYDRAULIC COMPONENTS Fig. 0 - Hydraulic Cylinder Breakdown TENNANT Machine Key PartNo. Serial Number Description Qty ( ) Brush Cylinder Assembly 0873 ( ) Washer 40 ( ) Cylinder, End 3 45 ( ) Cup, Oil Packing 4 46 ( ) End, Pivot, Hydraulic Cylinder ( ) Screw, Hex ( ) Cylinder Body 7 49 ( ) Cylinder Piston ( ) Washer 9 43 ( ) Follower ( ) Cylinder Piston 45 ( ) O--Ring, Backup 453 ( ) O--Ring ( ) Seal, Oil ( ) Washer 5 03 ( ) Rod End 048 ( ) Fitting, Grease ( ) Boot, Rubber 56 ( ) Pin, Roll 7-6 L MM097 (3-90)

61 HYDRAULIC COMPONENTS Fig. - Hydraulic Cylinder Breakdown TENNANT Manufacturers Key PartNo. Serial Number Description Qty 3957 ( ) Brush Cylinder Assembly 3958 ( ) Seal Kit L MM097(3-90) 7-7