COMP C M O ACT COMPP C A T ACT Boxer Parts Manual
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1 Boxer Parts Manual Boxer Parts List.indd 1 6/9/06 11:04:01 AM
2 Boxer Parts List.indd 2 6/9/06 11:04:02 AM
3 Table of Contents Parts List and Illustrations Page Number Routine Maintenance Replacement Parts...iv Creep Valve HIC... 2 Universal Mounting Plate and Loader Arm... 4 Loader Arm... 6 Travel Valve Group... 8 Decals Hydraulic Cooler Group Travel Drive Group Idler Wheel and Spring Assembly Mid-Wheel Assembly Widening Tube Assembly Final Drive Group Boom, Bucket and Auxiliary Group Auxiliary Hydralics Activation Group Electrical Group Rear Frame Assembly Hydraulic Filter and Engine Shroud Group Muffl er and Exhaust Group Write your machines Serial Number in the space below for future reference. The serial number is located on the metal tag on the left side of the machine. NOTE: On some earlier models, the Serial Number tag was located inside the cowel assembly. MFG BY: MANUFACTURING, LLC SERIAL NO: 842 Record SERIAL Number here iii Boxer Parts List.indd Sec2:iii 6/9/06 11:04:02 AM
4 Routine Maintenance Replacement Parts The following parts should be considered as normal stock part items in your location. Keeping a supply of these will enable you to keep the Boxer in full service. Part Name Part Number Creep Valve HIC Outer Air Filter Fuel Filter (in-line) Hydraulic Oil Filter Engine Oil Filter S Spark Plug (Kohler engine)...q16pr-u Hydraulic Oil... Chevron Rykon Premium ISO 46 or equal Seal Kit for Tilt Cylinder Seal Kit for Wheel Motor...L Replacement cartridge for Counterbalance valve Replacement Ignition Key Special Tools Part Number Pressure/Flow Gauge Set Test Port Pressure Gauge iv Boxer Parts List.indd Sec2:iv 6/9/06 11:04:02 AM
5 This page intentionally left blank 1 Boxer Parts List.indd Sec1:1 6/9/06 11:04:02 AM
6 Creep Valve HIC Boxer Parts List.indd Sec1:2 6/9/06 11:04:02 AM
7 Creep Valve HIC Item No. Description Quantity Part Number 1 CREEP VALVE ASSEMBLY CREEP CONTROL VALVE ASSEMBLY CREEP VALVE CONTROL HANDLE ACORN NUT HANDLE END FITTING REDUCING FITTING (Dick s 27) WAY HYDRAULIC CONTROL VALVE TUBE DEGREE FITTING (8) O-RING, # DEGREE FITTING DEGREE FITTING PRESSURE COMPENSATING FLOW CONTROL VALVE CHECK VALVE FLOW DIVIDER VALVE TUBE - RIGHT TRACK TO TANK HOSE TO OIL COOLER SUPEREX CLAMP DEGREE FITTING (12) TUBE - PRESSURE TO RIGHT TRACK TUBE TUBE TUBE - PRESSURE TO AUXILIARY TUBE - AUXILIARY TO TANK TUBE - PRESSURE TO LEFT TRACK VALVE O-RING, # Boxer Parts List.indd Sec1:3 6/9/06 11:04:02 AM
8 Universal Mounting Plate and Loader Arm Boxer Parts List.indd Sec1:4 6/9/06 11:04:03 AM
9 Universal Mounting Plate and Loader Arm Item No. Description Quantity Part Number 1 MALE COUPLER ASSEMBLY ROLL PIN SPRING, 15/16OD X MALE COUPLER ROUND LATCH STOP MALE COUPLER ROUND LATCH PIN MALE COUPLER CASTING ROUND PIN 1 X 3 1/2 (3 1/8 ) GREASE ZERK - STRAIGHT CONNEX BUSHING PIN RETAINER LOCK WASHER 3/ BOLT, HH 3/8-16 X 3/ C 13 BOOM ARM WELDMENT (DIESEL) ROUND PIN 1 X 2 5/ GREASE ZERK - 90 DEGREE A 5 Boxer Parts List.indd Sec1:5 6/9/06 11:04:03 AM
10 Loader Arm Boxer Parts List.indd Sec1:6 6/9/06 11:04:03 AM
11 Loader Arm Item No. Description Quantity Part Number 1 BOOM ARM WELDMENT (DIESEL) BOOM CYLINDER SAFETY LOCK SAFETY LOCK RETAINER PIN AND RING CONNEX BUSHING ROUND PIN 1 X 2 5/ GREASE ZERK - STRAIGHT ROUND PIN 1 X 3 3/ PIN RETAINER LOCK WASHER 3/ BOLT, HH 3/8-16 X 3/ C 7 Boxer Parts List.indd Sec1:7 6/9/06 11:04:03 AM
12 Travel Valve Group Boxer Parts List.indd Sec1:8 6/9/06 11:04:03 AM
13 Travel Valve Group Item No. Description Quantity Part Number 1 TRAVEL DRIVE LEVER STEM TRAVEL DRIVE LEVER ADAPTER BOLT FITTING LEFT TRACK VALVE TO TANK TUBE ASSEMBLY PRESSURE 6-WAY TO LEFT TRACK VALVE TUBE ASSEMBLY RIGHT TRACK VALVE TO TANK TUBE ASSEMBLY FITTING PRESSURE VALVE TO RIGHT TRACK VALVE TUBE ASSEMBLY PRESSURE 6-WAY VALVE TO RIGHT VALVE TUBE ASSEMBLY DEGREE FITTING PRESS LEFT TRK VALVE TUBE ASSEMBLY HOSE ASSEMBLY FITTING TRAVEL DRIVE VALVE, SD TEE HANDLE Boxer Parts List.indd Sec1:9 6/9/06 11:04:03 AM
14 Decals Boxer Parts List.indd Sec1:10 6/9/06 11:04:03 AM
15 Decals Item No. Description Quantity Part Number 1 DANGER PINCH POINT DECAL BOXER -LARGE- W/RED DECAL WARNING STAND CLEAR OF TRACKS DECAL WARNING CA PROP 65 DECAL CRAWL SPEED CONTROL DECAL TRACK/BOOM/BUCKET CONTROL DECAL AUXILIARY POWER CAUTION DECAL TWO SPEED CONTROL DECAL THROTTLE SPEED CONTROL DECAL AUXILARY VALVE CONTROL DECAL READ OPERATORS MANUAL WARNING DECAL NO DEBRIS TRACK WIDENING WIRING CONTROL DECAL, CRAWL VALVE OFF/ON CONTROL DECAL SAFETY INSTRUCTIONS DECAL, CAUTION SECURE ATTACHMENT DECAL MADE IN USA SQUARE DECAL MERTZ INSIGNIA DECAL ISO 32 DECAL CYLINDER LOCKS WARNING DECAL Boxer Parts List.indd Sec1:11 6/9/06 11:04:04 AM
16 Hydraulic Cooler Group 1112 Item No. Description Quantity Part Number 1 BOLT LOCK WASHER O-RING SEAL, # DEGEE ELBOW, # CLAMP, SUPEREX RETURN HOSE RETURN HOSE MOUNTING BOLT, M FLAT WASHER, M HYDRAULIC COOLER KIT V COOLER FAN Boxer Parts List.indd Sec1:12 6/9/06 11:04:04 AM
17 This page intentionally left blank 13 Boxer Parts List.indd Sec1:13 6/9/06 11:04:04 AM
18 Travel Drive Group Boxer Parts List.indd Sec1:14 6/9/06 11:04:04 AM
19 Travel Drive Group Item No. Description Quantity Part Number 1* ASSY, WHEEL MOTOR ASSEMBLY -COMPLETE FITTING BOLT, HH 1/2-13 X C 4 BOLT, HH 3/8-16 X 3/4 NC ZC G C 5 LOCK WASHER 1/ TRACK * FRONT IDLER ASSEMBLY-COMPLETE * TENSIONING BOLT ASSEMBLY W/SPRING BELLY SHIELD HARDENED WASHER - 1/ BOLT C 12 PIN RETAINER CLIP HYDRAULIC TRACK WIDENING CYLINDER HYDRAULIC CYLINDER CONNECTION PIN BOLT C 16 LOCK WASHER 1/ BOLT C 18* MID-WHEELS ASSEMBLY - (W/O NUTS) FITTING SOCKET BOLT * TRACK WIDENING TUBE ASSEMBLY -COMPLETE FITTING TRACK MODULE WELDMENT, LEFT HAND SIDE POLYETHYLENE TOP IDLER GUIDE BLOCK TRACK MODULE WELDMENT, RIGHT HAND SIDE * See detailed parts pages for additional information 15 Boxer Parts List.indd Sec1:15 6/9/06 11:04:04 AM
20 Idler Wheel and Spring Assembly 1116 Item No. Description Quantity Part Number 1 TENSION LOCK PLATE JACKING BOLT WELDMENT SPRING TENSIONER WELDMENT SPRING TRACK FORK WELDMENT BEARING IDLER SPACER TUBE IDLER PIN SEAL SNAP RING FRONT IDLER WHEEL FLAT WASHER BOLT C 16 Boxer Parts List.indd Sec1:16 6/9/06 11:04:05 AM
21 Mid Wheel Assembly 1117 Item No. Description Quantity Part Number 1 NUT WASHER SEAL SNAP RING BEARING MIDWHEEL P 7 MIDWHEEL AXLE Boxer Parts List.indd Sec1:17 6/9/06 11:04:05 AM
22 Widening Tube Assembly 1099 Item No. Description Quantity Part Number 1 LEFT GUIDE ROD FLAT WASHER BOLT C FERRY HEAD BOLT (used for clearance) C 4 SEAL GUIDE ROD HOUSING GUIDE ROD PIN RIGHT GUIDE ROD Boxer Parts List.indd Sec1:18 6/9/06 11:04:05 AM
23 Final Drive Group 1108 Item No. Description Quantity Part Number 1 PLANETARY DRIVE - COMPLETE BOLT BOLT VALVE SEAL KIT MOTOR PLANETARY DRIVE ASSEMBLY 1 Call Factory 8 NEEDLE ROLLER 1 Call Factory 9 COVER WASHER DRAIN PLUG SNAP RING DRIVE SPROCKET SOCKET HEAD BOLT O-RING, # FITTING, # Boxer Parts List.indd Sec1:19 6/9/06 11:04:05 AM
24 Boom, Bucket and Auxiliary Group Boxer Parts List.indd Sec1:20 6/9/06 11:04:05 AM
25 Boom, Bucket and Auxiliary Group Item No. Description Quantity Part Number 1 LEVER/HANDLE BOLT C 3 HANDLE BOOM and BUCKET LEVER ADAPTER BOLT SPACER FITTING TUBE ASSEMBLY, BOOM and BUCKET To MANIFOLD FITTING TUBE ASSEMBLY PUMP PRESSURE HOSE HOSE, TILT CYLINDER, ROD END HOSE, TILT CYLINDER, BASE END HOSE, LIFT CYLINDER, BASE END HOSE, LIFT CYLINDER, ROD END HOSE, FEMALE AUXILIARY QUICK CONNECT HOSE, TRACK WIDEN BASE END HOSE, TRACK WIDEN ROD END FITTING HOSE, MALE AUXILIARY QUICK CONNECT AUXILIARY VALVE ASSEMBLY a VALVE ONLY b FITTING c FITTING d FITTING e AUXILIARY DETENT SWITCH TEE FITTING TUBE ASSEMBLY, BOOM and BUCKET VALVES TO TANK DEGREE FITTING MAIN VALVE ASSEMBLY a VALVE ONLY b FITTING c FITTING d FITTING AUXILIARY VAVLE LEVER BOX AUXILIARY VALVE LEVER BOX BOOT (ADD ONE TO ITEM 22) SEAL KIT (Not Shown) Boxer Parts List.indd Sec1:21 6/9/06 11:04:06 AM
26 Auxiliary Hydralics Activation Group 1099 Item No. Description Quantity Part Number 1 TUBE ASSEMBLY, SIX-WAY TO VALVE WAY CONTROL VALVE Repair Kit FITTING, # TUBE ASSEMBLY, PRESSURE 6-WAY TO LEFT TRACK VALVE HOSE ASSY HOSE ASSY TUBE ASSEMBLY, PRESSURE 6-WAY VALVE TO RIGHT TRACK VALVE CONTROL HANDLE UNIION FITTING PLUG, O-RING, # #8 O-RING #6 O-0RING Boxer Parts List.indd Sec1:22 6/9/06 11:04:06 AM
27 This page intentionally left blank 23 Boxer Parts List.indd Sec1:23 6/9/06 11:04:06 AM
28 Electrical Group Boxer Parts List.indd Sec1:24 6/9/06 11:04:06 AM
29 Electrical Group Item No. Description Quantity Part Number 1 HOUR METER SOLENOID VALVE HIGH RANGE HARNESS OPERATOR PRESENCE GROUND HARNESS OPERATOR PRESENCE SWITCH OPERATOR PRESENCE SWITCH MOUNT FUSE PANEL GROUND HARNESS WIRING HARNESS IN-LINE 30A FUSE BATTERY HOLDOWN ASSEMBLY POSITIVE BATTERY CABLE BATTERY NEGATIVE BATTERY CABLE TIME DELAY MODULE FUSE PANEL a FUSE, TYPE ATO b FUSE, TYPE ATO c FUSE, TYPE ATC AMP, 12V RELAY OIL PRESS GAUGE WATER TEMP GAUGE IGNITION SWITCH IGNITION SWITCH COVER IGNITION KEY IGNITION SWITCH PLATE TOGGLE SWITCH TOGGLE SWITCH PROTECTIVE RUBBER BOOT GROUND HARNESS HOUR METER TERMINAL STRIP HARNESS HOUR METER GROUND HARNESS Boxer Parts List.indd Sec1:25 6/9/06 11:04:06 AM
30 Rear Frame Assembly Boxer Parts List.indd Sec1:26 6/9/06 11:04:06 AM
31 Rear Frame Assembly Item No. Description Quantity Part Number 1 REAR COVER PANEL VINYL PAD FLAT WASHER BOLT C 5 HOSE CLAMP AIR INTAKE HOSE AIR FILTER MINDER AIR CLEANER BODY ASSEMBLY AIR FILTER ELEMENT AIR FILTER DIRT EXTRACTOR LOCK WASHER BOLT C 13 AIR CLEANER MOUNT WELDMENT BOLT NUT FLAT WASHER LOCK WASHER BOLT C 19 FUEL TANK CAP/FUEL GAUGE POLY FUEL TANK OPERATOR PLATFORM WELDMENT LEFT PLATFORM ARM CARRIAGE BOLT NYLOCK NUT RIGHT PLATFORM ARM PLATFORM SUPPORT COMPRESSION SPRING BOLT C 28 FUEL TANK MOUNTING BRACKET NUTSERT Boxer Parts List.indd Sec1:27 6/9/06 11:04:06 AM
32 Hydraulic Filter and Engine Shroud Group 1101b 28 Boxer Parts List.indd Sec1:28 6/9/06 11:04:07 AM
33 Hydraulic Filter and Engine Shroud Group Item No. Description Quantity Part Number 1 HYDRAULIC FILTER ASSEMBLY HEX HEAD BOLT HYDRAULIC FILTER TOP COVER PLATE O-RING SEAL KIT HYDRAULIC FILTER PRESSURE SPRING HYDRAULIC FILTER ELEMENT HYDRAULIC HOSE CLAMP DEGREE MALE FITTING GASKET FILTER HOLDER BASKET BOLT C 13 FLAT WASHER BOLT C 15 VENTED CAP WITH DIPSTICK MANUAL HOLDER O-RING O-RING PLUG, HYDARULIC TANK DRAIN NOSE HATCH WELDMENT - DIESEL BOOM REST BOLT C 22 SHROUD SUPPORT FLAT WASHER LOCK WASHER BOLT C 26 FLAT WASHER NYLOCK NUT BOLT C 29 RADIATOR SHROUD FLAT WASHER BOLT C 32 MOUNT, RUBBER Boxer Parts List.indd Sec1:29 6/9/06 11:04:07 AM
34 Muffler and Exhaust Group 1101b 30 Boxer Parts List.indd Sec1:30 6/9/06 11:04:07 AM
35 Muffler and Exhaust Group Item No. Description Quantity Part Number 1 GASKET FLAT WASHER LOCK WASHER BOLT EXHAUST PIPE ASSEMBLY MUFFLER CLAMP MUFFLER EXHAUST TIP MUFFLER GUARD FLAT WASHER LOCK WASHER BOLT C 13 FLAT WASHER BOLT C 31 Boxer Parts List.indd Sec1:31 6/9/06 11:04:07 AM
36 Compact Power Inc. P.O. Box 40 Fort Mill, SC Phone: Fax: Web Site: Part No. XXX-XXX Boxer Parts List.indd Sec1:32 6/9/06 11:04:07 AM
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