* * MEASURE TORQUE HUB
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- Everett Peters
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1 * TORQUE HUB 99%+ Accurate Torque Measuremet Superior desig & egieered for tough coditios Wireless i-cab display Replace Kelly Bar adaptor / Mout oto the drive shaft MORE THAN JUST TORQUE OR MEASURE atorque ainclination arpm acrowd FORCE * THE ULTIMATE HELICAL PILE MEASURING SOLUTION Wireless / Wired i-cab display Accurate to over 99% Calibrated pi replaces OEM hood pi Rugged desig Optioal laser rage fider INLINE PRESSURE RELIEF VALVE PRESSURE DIFFERENTIAL DIGITAL GAUGE * * Provides drive uit hydraulic relief protectio Adjust pressure Easy plug & play desig * I-cab LED digital display Measure usable hydraulic pressure Optio for PT100 sesor iput / frequecy iput
2 TORQUE HUB NEW MEASURE atorque ainclination arpm acrowd FORCE ACCURATE & EASY TO USE EXPORT DATA LOGGING RECORDS SIMPLE INSTALLATION 99%+ Accurate Torque Measuremet I-cab touch 7i scree display Torque, pile depth, agle, date, time & more Additioal user-defied export fields Replaces Kelly Bar adaptor or mouts directly oto the drive shaft (up to 3i Hex) Wireless i-cab display Superior desig & egieered for tough coditios Digga North America - ifo@diggausa.com P: C:
3 TORQUE HUB NEW All Torque Hubs are offered double-drilled to accommodate either the 5-1/4 or 7-5/8 bolt circle o the same hub. Torque ratigs remai limited by bolt capacity (10,000 or 15,000 ft/lbs). TORQUE HUB SPECIFICATIONS Rated Output (R.O.) 2 mv/v omial Noliearity Hysteresis Norepeatability 0.05% of R.O. Zero Balace Compesated Temp. Rage 60 to 160 F Safe Temp. Rage -65 to 200 F Temp. Effect o Output 0.005% of Load/ F Temp. Effect o Zero 0.005% of R.O./ F Termial Resistace 350 ohms omial Excitatio Voltage 5 VDC Safe Overload 150% of R.O. SHAFT TYPE / TORQUE SPECIFICATIONS 7 Widow OS Tablet embedded i a rugged ABS casig. Desiged to IP67 igress protectio. Circuit boards, firmware ad software are all desiged specific for the applicatio. Fully potted, sealed, gasketed, ad cushioed to esure maximum protectio ad log life. Available with 2, 2-1/2, 2-5/8, ad 3 Hex iput shafts. Available with 5-1/4 ad 7-5/8 bolt circle flage types. SHAFT TYPE 2i Hex 2-1/2i Hex 2-5/8i Hex 3i Hex TORQUE RATING 10,000 ft lb (5-1/4 BC) 20,000 ft lb (7-5/8 BC) 10,000 ft lb (5-1/4 BC) 20,000 ft lb (7-5/8 BC) 10,000 ft lb (5-1/4 BC) 20,000 ft lb (7-5/8 BC) 10,000 ft lb (5-1/4 BC) 20,000 ft lb (7-5/8 BC) The heart of the Digga Torque Hub is i the PCB which cotais a microprocessor which coverts the aalog strai gauge iput ito a digital sigal which is trasmitted over a robust 2.4 GHz RF sigal. Digga North America - ifo@diggausa.com P: C:
4 UPDATED MORE THAN JUST TORQUE THE ULTIMATE HELICAL PILE MEASURING SOLUTION MORE THAN JUST TORQUE! a 99%+ Accurate Torque Measuremet a Aligmet Idicator a Data Loggig a Wireless / wired display optio SIMPLE INSTALLATION Calibrated pi replaces OEM hood pi I-cab touch 7i scree display Superior desig & egieered for tough coditios OR EXPORT DATA LOGGING RECORDS Torque, pile depth, agle, date, time Additioal user-defied export fields Optioal laser rage fider for automated depth measuremet & recordig Digga North America - ifo@diggausa.com P: C:
5 UPDATED MORE THAN JUST TORQUE Electroics fully potted, gasketed, ad sealed to protect from eviromet. Calibratio data is stored o iteral, o-volatile memory. OR TORQUE LOGIC SYSTEM SPECIFICATIONS Torque Logic pis are available from stock for all major OEM drive head models. Other sizes available o request. Data is set over a wired or wireless coectio (a robust 2.4 GHz RF FHSS sigal to the hadheld display/datalogger). Digga s Torque Logic measures ad records torque, icliatio ad offers the user the opportuity to maually eter pile depth as well as other job specific iformatio. Rated Output (R.O.) 2 mv/v omial Noliearity Hysteresis Norepeatability 0.05% of R.O. Zero Balace Compesated Temp. Rage 60 to 160 F Safe Temp. Rage -65 to 200 F Temp. Effect o Output 0.005% of Load/ F Temp. Effect o Zero 0.005% of R.O./ F Termial Resistace 350 ohms omial Excitatio Voltage 5 VDC Safe Overload 150% of R.O. 7 Widow OS Tablet embedded i a rugged ABS casig. Desiged to IP67 igress protectio. Circuit boards, firmware ad software are all desiged specific for the applicatio. Fully potted, sealed, gasketed, ad cushioed to esure maximum protectio ad log life. TORQUE LOGIC PIN SPECIFICATIONS MODEL DIAMETER (A) OAL (B) SPACING (C) ANTI-ROTATION (D) DIGGA DRILLING / ANCHOR DRIVES (9-30T) [45mm] 9.63 [244mm] 4.25 [108mm] [24.6mm] DIGGA SD ANCHOR DRIVES [75mm] [348mm] 5.35 [136mm] [39.5mm] DIGGA MD/UD ANCHOR DRIVES [97mm] 17.0 [432mm] 8.07 [205mm] [52.9mm] DIGGA XD ANCHOR DRIVES [120mm] [584mm] 12.0 [305mm] [63.2mm] Digga North America - ifo@diggausa.com P: C:
6 INLINE PRESSURE RELIEF VALVE RELIEF PROTECTION Offers secodary relief protectio to the hydraulic drive uit. ADJUST PRESSURE Adjust pressure to your drive uit idepedetly from the paret machie. This allows for maximum torque adjustmet of the drive uit ad esures that screw achors are ot subjected to excessive torque resultig i damage or destructio of the screw achor. PLUG & PLAY SYSTEM Pressure gauges are mouted to the valve to moitor pressure. Use o its ow, or with your existig drive uit ECV. The Ilie Relief Valve should also be mouted as close as is possible to the drive uit. PRESSURE RELIEF VALVE Digga North America - ifo@diggausa.com P: C:
7 INLINE PRESSURE RELIEF VALVE EASY TO INSTALL 1. Coect the pressure hose from the machie that will rotate the shaft of the drive uit clockwise to the port marked [ P ] I. 2. Coect the machie retur lie hose to the port marked [ T ] Out. 3. Coect the port marked [ P ] Out to the pressure side of the motor. 4. Coect the port marked [ T ] I to the retur side of the motor. Attach the Gauges directly to the ¼ NPT Ports o the face of the valve. MACHINE HYDRAULIC LINES PRESSURE LINE (SUPPLY) TANK LINE (RETURN) [ PRESSURE ] [ TANK ] [ GAUGE PSI ] [ GAUGE PSI / 4000 PSI] DRIVE UNIT TORQUE MONITORING OPTIONS The Ilie Pressure Relief Valve ca be used i cojuctio with either Digga Torque Logic or Differetial Pressure Gauge to obtai accurate torque measuremets while cotrollig the torque the drive uit is capable of trasmittig through the pile. The Differetial Pressure Gauge displays the hydraulic pressure beig applied through the drive uit, which ca the be referece back to a torque chart to give a theroretical torque measuremet. The Digga Torque Logic moitorig system will provide accurate torque readigs of over 99% accuracy. This system also has the ability to be able to data log the results of each pile istallatio. + OR INLINE PRESSURE RELIEF VALVE PRESSURE DIFFERENTIAL GAUGE TORQUE LOGIC MONITORING SYSTEM Digga North America - ifo@diggausa.com P: C:
8 PRESSURE DIFFERENTIAL GAUGE TORQUE MEASURING SYSTEM DETERMINE USABLE TORQUE The Digga Electroic Display Gauge Kit displays the differetial pressure or usable hydraulic pressure. This pressure displayed o the digital scree allows the user to cross referece the displayed pressure with the torque chart supplied, to determie the theoretical torque geerated by the plaetary drive uit. The digital display uits i the series HDA 5500 are micro processor cotrolled display ad moitorig uits desiged for cotrol pael moutig. This kit operates o a supply voltage of 12-32V DC. LED displays of active relays Relais digit digital display Sesor LED display LED displays of active sesor sesors FEATURES a Digital display of aalogue sigals. a Clear 4-digit 7-segmet LED display. a Up to 3 aalogue iputs ( mA or V). a Accuracy ± 0.5%. a Differetial measuremet possible. a Aalogue output (4.. 20mA or V). a Up to 4 relay switchig outputs. a RS232 iterface. a Voltage supply V DC. a Optio for PT100 sesor iput or frequecy iput. IDEAL USE Accurately measures the true hydraulic pressure that is beig applied through the hydraulic motor ad gearbox of your drive uit. MACHINE SUITABILITY Excavators, skid steer loaders ad telehadlers. MODE HDA5500 Keys for adjustig the switchig poits, switch-back poits ad the meu fuctios Display of of uit of uit measuret of measuremet for sesor for 1,2 2 or 33 Keys for adjustig the switchig poits, switch-back poits ad the meu fuctios DIMENSIONS Cotrol Pael Housig 3.7 x 1.8 x 4.2 Cotrol Pael Cut-out 3.7 x 1.7 Frot Pael Thickess.04 Maximum Istallatio Depth 4.72 Digga North America - ifo@diggausa.com P: C:
9 PRESSURE DIFFERENTIAL GAUGE TORQUE MEASURING SYSTEM WHY USE A TORQUE MEASURING SYSTEM? Whe Screw Piles/Piers are istalled, a torque readig is required to esure that these have bee istalled to the correct specificatio. Project egieers will geerally demad that a specific torque requiremet be reached, depedig o what the piles/piers are beig istalled for. Traditioally, torque is calculated by a sigle sesor gauge located at the hydraulic pump (A) i the excavator. This is ot a true accurate measuremet, as pressure is lost as the oil travels up the boom to the Drive Uit. Added to this is also aother loss factor of back pressure created as the oil is trasferred back to the paret machie. Pressure readigs ca be out by as much as 15-20% by the use of this sigle gauge system. Digga s Torque Measurig System comprises of two sesors, the first sesor is located o the supply lie at the etry to the drive uit (B). The secod sesor is located o the retur lie where oil leaves the drive uit (C). A microprocessor calculates the actual usable pressure usig these two sesors, givig a true readig which is up to 12-15% more accurate tha traditioal methods. The readig is displayed i BAR or PSI depedig o the optio chose at the time of purchase. This figure is correlated to a supplied torque chart to give the pressure readig i Nm or Ft/Lb. C B A Digga North America - ifo@diggausa.com P: C:
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