Oil cooled motor starters MOTORSTARTERS. High torque low current

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1 Oil cooled motor starters MOTORSTARTERS High torque low curret <<

2 Geeral Oil-cooled resistor starter for three-phase motors with slip-rig rotor up to 1,800 kw Geeral, applicatio starters are stepped resistor starters with cotactors ad cast iro 3PR3 resistors i a housig filled with isulatig oil. Oil-cooled starters save the heat that forms durig the process ad slowly release it through their surface. Therefore, they are particularly suited for highperformace drives that are ot frequetly started. The desig combies the advatages of a resistor starter with those of a more ecoomical heat carrier (oil) ad a high protectio class for applicatios i difficult eviromets. Robust power cotactors guaratee high operatioal reliability ad log service lives combied with low maiteace. All parts i motio are mouted outside of the oil fillig ad therefore easy to maitai. Desigs Simple starter with stator cotactor for low voltage machies up to 640 kw Simple starter without stator cotactor for low ad medium-voltage machies up to 6400 kw Twi starter without stator cotactor for low ad medium voltage machies up to 1800 kw Starter with plai steel plate tak Starter with fied tak for higher frequecy Starter with additioal water coolig for high frequecy Basic accessories Stator cotactor ad thermal overcurret relay for drives up to 640 kw, size 1 to 3 Water coolig size 5 to 56 Auxiliary switches required for the customer s cotrol, wired to termials Temperature moitorig, warig at 100 C, trippig at 130 C Cotrol voltage 30 V 50/60 Hz Step cotactors, PLC alteratively timers for steps Short circuit cotactor(s) Cable ilets, coectio directly to the short circuit cotactor Oil level idicator Paitig RAL 7035 Extras Cotrol trasformer for differet cotrol voltage Electroic blockig cotrol durig Cable cover to icrease the protectio class to IP 55 Oil level cotrol No. of starts moitor Oil tak with coolig fis Local cotrol ad positio poiter Ati-codesatio heatig Rotor voltage > 000 V Cotroller for brush liftig device Termial box for rotor cable Torque-depedet start Commuicatio ad visualizatio via PROFIBUS ( Stadards ad regulatios starters comply with DIN VDE 0660 Regulatios for lowvoltage switchgear DIN 4606 Starters for direct curret ad alteratig curret slip-rig motors IEC Low voltage switchgear, cotactors ad motor starters They coform with the Low Voltage Directive 73/34 EWG of the EC. Accordig to DIN 50010, T1 the starters are suited for istallatio i closed locatios roofed locatios outdoor locatios Protectio IP54 as per DIN / IEC 144 Ambiet temperature C, higher temperatures o request Altitude Up to 1000 m above sea level, higher altitudes o request To be provided by the customer Plae foudatio Oil catch basi Stator cotactor or circuit breaker Lie-side short circuit protectio Thermal motor protectio above size 3 Supply ad fillig i of the oil fill Oil fill For the oil fill, use acid-free isulatig oil as specified by DIN 51370, DIN VDE ESSO Uivolt 56 Shell Diala D Eergol JS R BP JSH-A Starter trasport is oly admissible without oil fill. sigal lamps (optio) cotactors resistors

3 Selectio ad techical data Order umber 0--M.. accessories M10 to M or full text Selectio accordig to starter load factor f Sigle starter without stator cotactor, order supplemet = A Order o. Half load f=0.7 Motor ratig kw at load Fa f=1 Full load f=1.4 Heavy load f=.0 Rotor curret A Characteristic 1 1) 3 ) Rotor voltage up to V Maximum starter eergy W a_max kj Techical starter data time ta 3) umber z frequecy h a s 1/h Twi starter without stator cotactor, order supplemet = A 40 x x x x x x x x x x x x x x x x x x x x x Starter with water coolig, without stator cotactor, order supplemet = A ) Starter positios 4) Selectio accordig applicatio Sigle starter without stator cotactor, order supplemet = A Order o. Vertical mill w/o load f=0,7 pump f=0,9 Motor ratig kw at load Fa f=1,0 Ball mill f=1,3 Crusher f=1,8 P/kW t a /s P/kW t a /s P/kW t a /s P/kW t a /s P/kW t a /s Rotor curret A Characteristic 1 1)3) 3 )3) Rotor voltage up to V 7)8) Techical starter data Maximum starter eergy W a_max kj umber z frequecy h a 1/h Starter positios 4) , , , , , , , , , ,30 1 Double starter without stator cotactor, order supplemet = A x 1100 x , x 1100 x , x 1100 x , Starter with water coolig, without stator cotactor, order supplemet = A ) , , , Techical data, starter for water coolig with service wate r pump voltage 3/400 V 50 Hz (differet voltage upo request) Pump ratig kw Coolig capacity kw Coolig water ilet temperature C Coolig water requiremet m³/h Pipig coectio Pressure drop bar R1/" R1/" R1" 0.7 1) Stadard workshop settig if o other specificatio is made 5) Multi-step starter with biary cotrol o request ) For rotor curret of 630 A; rotor voltage max. 000 V 6) if rotor curret > 1600 A, choose twi starter 3) This versio is approx. 3% heavier 7) if motor ratig > 5000 kw; high voltage type 4) Other voltages o request 8) Water quality; service water

4 Order supplemets, items ad accessories Starter with stator cotactor, omial voltage up to 690V, order supplemet Cotactor Adjustig rage overcurret relay to Fusig up omial curret A A A Order supplemet w/o stator cotactor - A K B C D E F G H J Starter factor, order supplemet time, order supplemet from to (ta) = sec A B C D E F G H J K L M N P Q R S Accessoires, order supplemet M.. M10 Differet cotrol voltage with built-i cotrol trasformer, idicate desired cotrol voltage i full text M0 M30 M40 M45 Electroic blockig cotrol, protects the drive durig Cable cover as protectio agaist mechaical damage to starter feed cables ad to icrease protectio to class IP55 Level cotrol, trippig fuctio: chageover cotact wired to termials Moitorig the umber of starts M50 Oil tak with coolig fis, icreases frequecy by factor 3.8 M60 M65 M70 M80 M8 M85 M90 Local cotrol ad positio poiter Ati-codesate heatig for cotrol cabiet Rotor voltage 000 V Brush liftig device cotrol Termial box for rotor cables Torque-depedet start Commuicatio ad visualizatio via idustrial bus system eergy W a [kj] eergy Wa [kj] ,1 1,0 10,0 100,0 frequecy h a [1/h] 100 0,1 1,0 10,0 100,0 frequecy ha [1/h]

5 Small starter glossary Durig, eergy is take from the grid. Half of it is used for acceleratio, the other half is coverted ito heat i the starter. I terms of heat balace, the starter ca be compared to a tak with a hole at the bottom: If the tak is filled with water (eergy) from a vessel ad if this vessel ca be emptied three times ito the tak, for example, the you must wait util the water from oe vessel fill has draied through the hole. The amout of water added is equivalet to the eergy W a, the fillig volume of the tak to the maximum admissible eergy util reachig the fial temperature ad the draiig volume to the frequecy. The value for the frequecy idicates the eergy volume at operatig temperature that is trasferred at hourly rates through the starter surface like the flow through the drai hole measured at hourly itervals. The starter eergy listed i the tables relates to a limitig temperature rise of 75 K ad/or a limit temperature of 110 C at +45 C ambiet temperature. Defiitios Starter eergy Wa Eergy which is coverted ito heat i the starter durig the operatio. Number of starts z Permissible umber of starts i successio with time ta ad time iterval ta util reachig operatig temperature. time ta Duratio of the process i secods. load factor f ratio of the mea load to the starter duty ratig. Equatios Wa 0.5f P ta [kj] Wa z Wa max Drive with costat load torque i ta ML 9100(f ) P M [s] Drive with square law load torque ad f= 1 i ta [s] P Half load f = 0,7 M max /M ca.1.0 Fa f = 1,0 M max /M ca.1.4 Full load f = 1,4 M max /M ca.1.7 Heavy f =,0 M max /M ca..5 N Starter duty factor ka Factor for the starter calculated by dividig 1.4 times the starter duty ratig of the motor by the load factor. Rotor duty factor k Calculated usig the rotor data for stadstill voltage ad rated rotor curret of the motor. frequecy Number of starts per hour at operatig temperature steps Number of resistor steps of the starter. positios +1 Number of switchig positios durig. 1.4k ka f u k i Wa max = total eergy admissible for the starter [kj] Wa = eergy per start [kj] ta = time [s] i = momet of iertia of the rotatig masses related to the motor shaft [kgm²]. 3 Coversio from speed x to motor speed ix ( ) [kgm²] i x Coversio from straight accelerated masses to momet of iertia: i v 91. m( ) [kgm²] m = mass [kg] v = mass speed [m/s] M L = load momet M N = omial momet N = omial drive speed [mi -1 ] P = motor ratig [kw] i = rated rotor curret [A] u = rotor stadstill voltage [V]

6 Dimesios ad Weights Cover Idicator lights (optioal) Oil level idicator Pump A00004M0 Watercooler Coolig water retur feed feed by customer Oil tak oly i case of water coolig Dimesios ad weights B H T b h t1 t t3 Simple starter Weight w/o oil ca. kg Oil volume ca. l /15 1) 96 / ) Double starter 40 x 08, i parallel 040 x x 09, i parallel 860 x x 10, i parallel 3380 x 060 Starter with water coolig ) Size 03 with stator co tactor ÖKWA_egl_06/010 subject to techical chages 010 GINO AG Elektrotechische Fabrik Friedrich-Wöhler-Str. 65 D Bo Telefo: Telefax: ifo@gio.de Web: zertifiziert ach ISO 9001:008 <<

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