MZT PUMPI. Horizontal three screw pumps series KHVP-A. Technical catalog. Document No. 4HK.KHVPA.R001.EN
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- Elwin Britton Golden
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1 MZT PUMPI Horizotal three screw pumps series HVP-A Techical catalog
2 Page : 1 of 19 CONTENTS: 1. GENERAL INFORMATION Itroductio Applicatio type desig type key TECHNICAL ETAILS Materials Flage coectios Permissible flage forces ad momets Bearigs Shaft sealig Heatig chamber Safety valve IMENSIONS - PUMP BARE SHAFT-OUTLINE RAWING IMENSIONS - PUMP UNIT - OUTLINE RAWING HVP-A HVP-A HVP-A HVP-A HVP-A HVP-A HVP-A HVP-A ASSEMBLY RAWING WITH PART LIST PUMP EXPLOE VIEW PERFORMANCES... 16
3 Page : 2 of GENERAL INFORMATION 1.1. Itroductio Three screw pumps belog ito the group of volumetric types of pumps. Mai workig elemets of the pump are three screw (helical) spidles (with special profile) ad a sleeve (casig). The screw spidle ca be compared with gear that have big screw legth of his teeth or with pisto pump who have idefiite umber of pistos. As the screw rotate, the fluid cotiuously moves i a axial directio from the suctio to the discharge side. Fluid is movig axially without turbulece ad mixig which eables pumpig of a lot of viscous fluids without makig foam. Workig volume remais costat ad moves from suctio to the discharge chamber, with what cotiuous flow ca be accomplished. This results i smooth, pulsatio free flow with extremely low oise ad vibratio levels which is impossible to be achieved by ay other desig of positive displacemet pumps Applicatio Three screw pumps are used for trasport of viscous fluids with lubricatig properties, without abrasive substaces ad chemically ot aggressive for pump materials, such as: lube oils, fuel oils, sythetic, mieral ad vegetable oils, etc. The viscosity rage of fluids that ca be trasported with three screw pumps varies from 2 to E ( cst). These types of pumps are suitable for applicatio i the field of petrochemical idustry, food idustry, marie ad offshore applicatios such as fuel-ijectio, oil burers, boostig, hydraulics, lubricatio, circulatig, trasfer etc. Typical applicatios are: lubricatio of machies, motors, turbies; supply ad circulatio of fuel oil for diesel egies, burers, trasfer, loadig ad uloadig of lubricatio oil, fuel oil etc. Capacity: up to 100 [m 3 /h] ifferetial pressure: up to 60 [bar] Ilet pressure up to 10 [bar] Viscosity rage: [cst] Temperature rage: up to 150 [ o C] 1.3. type desig HVP-A type of pump is three screw type of pump where followig desig solutios are applied: Horizotal desig Steel welded pump casig Exteral life-time grease filled bearig Equipped with heatig chamber Sigle mechaical seal Equipped with safety valve A balace pisto itegrally machied o drivig screw reduces the axial thrust type key (esigatio) Example: HVP - A - 3-2M Type series esig cod Screw pitch
4 Page : 3 of TECHNICAL ETAILS 2.1. Materials 2.2. Flage coectios Part Material esigatio 1 casig Steel isert Cast Iro / Broze EN-GJL-250 / G-SBz12 3 Casig cover Steel Screw set Steel Seal cover Steel Cosole Steel Heatig chamber Steel Suctio flages are i accordace with EN PN16 Suctio Flage N Outside iameter Bolt circle Bolt Number Bolt Holes d ischarge flages are i accordace with EN PN40 Suctio Flage N Outside iameter Bolt circle Bolt Number Bolt Holes d Note: ifferet flage coectios ca be provided o request Permissible flage forces ad momets 2.4. Bearigs N Force-F XYZ [N] Torque-M XYZ [Nm] Exteral, sealed with life-time grease fillig, agular cotact double row bearig is applied for HVP-A series. Bearig type Shaft diameter [mm] Bearig outside diameter [mm] Bearig width [mm] A-2RS A-2RS E-2RS E-2RS E-2RS E-2RS E-2RS A-2RS
5 Page : 4 of Shaft sealig Shaft sealig for pumps series HVP-A is with sigle mechaical seal, ubalaced type. As a stadard versio, Burgma M32N is applied. Mechaical seal Shaft diameter irectio of rotatio* Material code IN Statioary rig 3 M32N 28 R BSVGG G9 5 M32N 28 R BSVGG G9 10 M32N 38 R BSVGG G9 15 M32N 45 R BSVGG G9 20 M32N 45 R BSVGG G9 45 M32N 50 R BSVGG G9 50 M32N 50 R BSVGG G9 100 M32N 65 R BSVGG G9 irectio of rotatio is viewed from motor side Note: ifferet shaft sealig ca be provided o request Heatig chamber Heatig chamber is uder pump casig. Ilet ad outlet coectios for the heatig liquid are threated R ¼ Safety valve s are equipped with a over pressure relief valve. This safety valve has fuctio to protect the pump ad pipelie with all istrumets ad devices, from over pressure. Activatio pressure for this safety valve ca be regulated deped form customer requiremets. I case whe the pump is ordered without this safety valve, tha overload protectio should be provided at the istallatio.
6 Page : 5 of IMENSIONS - PUMP BARE SHAFT-OUTLINE RAWING L3 M N2 N1 E H U H1 F L2 A1 A A2 B1 B L4 d k6 T H2 L1 Suctio flage ischarge flage IN EN 1092 IN EN 1092 imesios (mm) Weight PUMP SIZE N1 PN Face N2 PN Face L1 L2 L3 L4 A A1 A2 B B1 H H1 H2 E F M U T d kg HVP-A RF RF , HVP-A RF RF , HVP-A RF RF ,5 344, , HVP-A RF RF , , HVP-A RF RF , , , HVP-A RF RF , HVP-A RF RF , HVP-A RF RF ,
7 Page : 6 of IMENSIONS - PUMP UNIT - OUTLINE RAWING 4.1. HVP-A-3 L N1 M L3 N2 L5 N C View "A" "A" H1 H H3 H2 d U L4 L2 L0 L1 B0 B N1 Outside iameter Suctio flage accordig EN PN N2 Outside iameter ischarge flage accordig EN PN Electric motor 380V / 3 Phase / 50Hz Istalled motor power [kw] Frame [rpm] [rpm] [rpm] imesios (mm) L L0 L1 L2 L3 L4 L5 H H1 H2 H3 B B0 C M N U d kg 71B 0,25 0, A B , S L L Ld M Sk , S Mk M -- 7, Mk M Weight
8 Page : 7 of HVP-A-5 L N1 M L3 N2 L5 N C View "A" "A" H1 H H2 H3 d U L4 L2 L0 L1 B0 B N1 Outside iameter Suctio flage accordig EN PN N2 Outside iameter ischarge flage accordig EN PN Electric motor 380V / 3 Phase / 50Hz Istalled motor power [kw] Frame [rpm] [rpm] [rpm] imesios (mm) L L0 L1 L2 L3 L4 L5 H H1 H2 H3 B B0 C M N U d kg 80A B S L L Ld M Sk , S Mk M 5,5 7, Mk M Weight
9 Page : 8 of HVP-A-10 M N1 L3 N2 L5 L N C View "A" "A" H1 H3 H2 H d U L4 L2 L0 B0 L1 B N1 Outside iameter Suctio flage accordig EN PN N2 Outside iameter ischarge flage accordig EN PN Electric motor 380V / 3 Phase / 50Hz Istalled motor power [kw] Frame [rpm] [rpm] [rpm] imesios (mm) L L0 L1 L2 L3 L4 L5 H H1 H2 H3 B B0 C M N U d kg 90S 0, , , L 1,1 1, , , L 1,5 2, , , Ld , , M 2, , , Sk , , , S 3 5,5 7, , , Mk , , M 5,5 7, , , Mk , , M 7, , , L , , , M , Lk , , Weight
10 Page : 9 of HVP-A-15 L M N1 L3 N2 L5 N C View "A" "A" H3 H1 H2 H d U L4 L2 L0 B0 L1 B N1 Outside iameter Suctio flage accordig EN PN N2 Outside iameter ischarge flage accordig EN PN Electric motor 380V / 3 Phase / 50Hz Istalled motor power [kw] Frame [rpm] [rpm] [rpm] imesios (mm) L L0 L1 L2 L3 L4 L5 H H1 H2 H3 B B0 C M N U d kg 132S 3 5, Mk M 5,5 7, Mk M 7, L , M -- 18, L Lk 18, L S M M M S Weight
11 Page : 10 of HVP-A-20 L L3 N M N1 L5 N2 C View "A" "A" H3 H1 H2 H d U L4 L2 L0 B0 L B N1 Outside iameter Suctio flage accordig EN PN N2 Outside iameter ischarge flage accordig EN PN Electric motor 380V / 3 Phase / 50Hz Istalled motor power [kw] Frame 1450 [rpm] [rpm] imesios (mm) L L0 L1 L2 L3 L4 L5 H H1 H2 H3 B B0 C M N U d kg 112M S 3 5, Mk M 5,5 7, M 7, L M -- 18, L Lk 18, L S M M S Weight
12 Page : 11 of HVP-A-45 M N1 L3 N2 L5 L N C View "A" "A" H3 H1 H2 H d U L4 L2 L0 B0 L1 B N1 Outside iameter Suctio flage accordig EN PN N2 Outside iameter ischarge flage accordig EN PN Electric motor 380V / 3 Phase / 50Hz Istalled motor power [kw] Frame 1450 [rpm] [rpm] imesios (mm) L L0 L1 L2 L3 L4 L5 H H1 H2 H3 B B0 C M N U d kg 132M 5,5 7, M 7, L M -- 18, L Lk 18, L S M M Weight
13 Page : 12 of HVP-A-50 M N1 L3 N2 L5 L N C View "A" "A" H3 H1 H2 H d U L4 L2 L0 B0 L1 B N1 Outside iameter Suctio flage accordig EN PN N2 Outside iameter ischarge flage accordig EN PN Electric motor 380V / 3 Phase / 50Hz Istalled motor power [kw] Frame 1450 [rpm] [rpm] imesios (mm) L L0 L1 L2 L3 L4 L5 H H1 H2 H3 B B0 C M N U d kg 132M 5,5 7, M 7, L M -- 18, L Lk 18, L S M M Weight
14 Page : 13 of HVP-A-100 N1 M L3 N2 L5 L N C View "A" "A" H3 H1 H2 H d U L4 L2 L0 B0 L1 B N1 Outside iameter Suctio flage accordig EN PN N2 ischarge flage accordig EN PN40 Outside iameter Electric motor 380V / 3 Phase / 50Hz Istalled motor power [kw] Frame 1450 [rpm] [rpm] imesios (mm) L L0 L1 L2 L3 L4 L5 H H1 H2 H3 B B0 C M N U d kg 160M 7, L M -- 18, L Lk 18, L S M M S Weight
15 Page : 14 of ASSEMBLY RAWING WITH PART LIST 1 Cover 14 Gasket 27 Washer 40 Sleeve 2 Sleeve 15 rivig screw 28 Screw 41 Sprig plate 3 Screw 16 Idler screw 29 Screw 42 Sprig 4 Mech. Seal cover 17 Sleeve 30 Washer 43 Valve coe 5 Screw 18 Cosole 31 ey 44 Valve cover 6 Pi 19 O-rig 32 Washer 45 Adjustig Screw 7 Gasket 20 Screw casig 33 Screw 46 Screw 8 Washer 21 body 34 Screw 47 Gasket 9 Screw 22 Lock ut 35 Screw 48 Nut 10 Screw 23 Washer 36 Washer 49 Valve Cover 11 Screw 24 Bearig cover 37 Valve casig 12 Gasket 25 Screw 38 Screw 13 Mechaical seal 26 Bearig 39 Washer
16 Page : 15 of PUMP EXPLOE VIEW 1 Cover 14 Gasket 27 Washer 40 Sleeve 2 Sleeve 15 rivig screw 28 Screw 41 Sprig plate 3 Screw 16 Idler screw 29 Screw 42 Sprig 4 Mech. Seal cover 17 Sleeve 30 Washer 43 Valve coe 5 Screw 18 Cosole 31 ey 44 Valve cover 6 Pi 19 O-rig 32 Washer 45 Adjustig Screw 7 Gasket 20 Screw casig 33 Screw 46 Screw 8 Washer 21 body 34 Screw 47 Gasket 9 Screw 22 Lock ut 35 Screw 48 Nut 10 Screw 23 Washer 36 Washer 49 Valve Cover 11 Screw 24 Bearig cover 37 Valve casig 50 Seal washer 12 Gasket 25 Screw 38 Screw 13 Mechaical seal 26 Bearig 39 Washer
17 Page : 16 of PERFORMANCES SIZE - 3 / 2M [rpm] [bar] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] 2, , SIZE - 3 / 3M [rpm] [bar] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] SIZE - 3 / 5M [rpm] [bar] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw]
18 Page : 17 of 19 SIZE - 5 / 2M speed P 1,5ºE (6 cst) 5ºE (37.4 cst) 10ºE (76 cst) 20ºE (152 cst) 50ºE (380 cst) 100ºE (760 cst) [rpm] [bar] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] SIZE - 5 / 3M [rpm] [bar] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] SIZE - 5 / 5M [rpm] [bar] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw]
19 Page : 18 of 19 SIZE - 10 / 2M [rpm] [bar] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] SIZE - 10 / 3M [rpm] [bar] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] SIZE - 10 / 5M [rpm] [bar] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw]
20 Page : 19 of 19 SIZE - 15 / 3M [rpm] [bar] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] SIZE - 20 / 2M [rpm] [bar] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] SIZE - 45 / 2M [ 50 z ] [rpm] [bar] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] SIZE - 50 / 2M [rpm] [bar] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] SIZE / 2M [rpm] [bar] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] [l/mi] [m³/h] [kw] 2.5 1, , , , ,
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