CD AUTOMATION SOFT STARTERS FAMILY

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CD AUTOMATION SOFT STARTERS FAMILY STB SOFT STARTERS STB BASIC MODEL OF CD AUTOMATION PRODUCT RANGE Soft Start ad Soft Stop are adjustable o frot uit Voltage Start value adjustable o frot uit Iteral

to work i cotiuos mode usig just thyristors STM SOFT STARTER STM MEDIUM PERFORMANCE MODEL OF PRODUCT RANGE Soft Start ad Soft Stop Ramp adjustable o frot uit Voltage Start value adjustable o frot uit

2 CD AUTOMATION SOFT STARTERS FAMILY STB SOFT STARTERS STB BASIC MODEL OF CD AUTOMATION PRODUCT RANGE Soft Start ad Soft Stop are adjustable o frot uit Voltage Start value adjustable o frot uit Iteral By Pass Relay mouted o cotrol board up to 44A over this value commadfor exteral Bypass Curret Limit adjustable o frot uit Isolated Stop Start commad It s also possible to do t use bypass cotactor ad to work i cotiuos mode usig just thyristors STM SOFT STARTER STM MEDIUM PERFORMANCE MODEL OF PRODUCT RANGE Soft Start ad Soft Stop Ramp adjustable o frot uit Voltage Start value adjustable o frot uit Curret Limit settig available o frot uit Software to elimiate the motor speed oscillatios Electroic Overload relay for Normal or Heavy Start Iteral By Pass Relay o cotrol board up to 100A. Over 100 A relay output to eergize Bypass cotactor It s also possible to do t use bypass cotactor ad to work i cotiuos mode usig just thyristors STE SOFT STARTER STE ENHANCED PERFORMANCE MODEL OF SOFT STARTER Iteral or Exteral By-Pass Cotactor No By-Pass usig Thyristors i cotiuos mode Adjustable Voltage Output i cotiuos mode Torque cotrol Costat curret start Curret Start Ramp Kick fuctio to start for 200 m Sec at 80% of full voltage Adjustable Soft Start Stop Ramp via Key Pad Voltage Start adjustable via frotal Key Pad Curret Limit settig available via Key Pad Electroic Overload relay for Normal or Heavy Start Aalog output proportioal to Curret or Power 3 or 6 wires coectio to reduce the curret Commuicatio RS485 Modbus Stadard Optios Dyamic Brakig ad the most importat field bus are available (Profibus DP, Etheret,Ca Ope) DYNAMIC BRAKING This feature is used o squirrel cage motor by ijectig dc curret ito the motor widigs. This happes automatically whe mai cotactor hase bee opeed. Whe the adjustable dc curret is circulatig a statioary magetic field is applied ad a brakig torque is geerated up to whe the motor is rotatig. The ijected dc curret is adjustable via frotal Key Pad Soft stop to avoid mechaical shock ad low maiteace compared with mechaical brakig.

GENERAL FEATURES CD Automatio Soft Starters has bee desiged to drive three phase three wire squirrel cage iductio motors It s also possible o STE family to drive motor with 6 wire coectio to reduce

3 GENERAL FEATURES CD Automatio Soft Starters has bee desiged to drive three phase three wire squirrel cage iductio motors It s also possible o STE family to drive motor with 6 wire coectio to reduce the circulatig curret iside STE. O left side is rapreseted a diagram for Torque / Speed ad Curret / Speed START CURRENT ( % of Nomial Curret ) 800% 700% 600% 500% 400% 300% 200% 100% TORQUE ( % of Nomial Torque ) CHARACTERISTICS TORQUE / SPEED AND CURRENT / SPEED 200% 150% 100% 50% Curret at V Curret at V Torque at V * 0.75 Nomi. Torque at V Torque at V * 0.75 Max. Torque at V V = Nomial Voltage 0% 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% SPEED ( % of Nomial Speed ) Nomial Slip CHARACTERISTICS TORQUE / SPEED AND CURRENT / SPEED CONTROL TYPES AVAILABLE VOLTAGE RAMP (TORQUE RAMP) Soft Starter starts from a setted iitial voltage ad ramp up to the omial oe i a setted time. I additio o STE family is possible to start high frictio load with kickstart that gives to the motor for 200 msec 80% of full voltage without to limit the curret. Whe is started the motor reach the full speed ad remai there up to whe is stopped ad it ca reach zero speed by ierthia or via a setted ramp dow. RAMP PLUS CURRENT LIMIT As a optio is also available the dyamic brakig (see the descriptio o left page). CURRENT RAMP Soft Starter start from a setted iitial curret ad ramp up to the omial value i a setted time. This type of cotrol is available o STE family. CURRENT LIMIT This parameter sets the curret at which to start. This value deped o the applicatio ad must ot excede the Soft Starter sizig (see o ext two pages). t(s) KICKSTART (BOOSTER) INITIAL CURRENT LIMIT This parameter sets the iitial Start Curret for the curret ramp mode MOTOR PROTECTION Iside STM ad STE soft starters families has bee implemeted electroic thermal protectio for motors. The curves are rapreseted o right side ad basically oe is for ormal service ad the other oe for severe service Class Class Class Class Ie/ I MOTOR THERMAL PROTECTION

MODEL STB (BASIC) STM - MEDIUM STE (ENHANCED) 3 WIRE STE (ENHANCED) 6 WIRE * * * * U1 V1 M W1 U1 V1 M W1 U1 V1 M W1 U1 V1 M W2 W1 U2 V2 NUMBER OF PHASES CONTROLLED 3 WIRE CONNECTION INTERNAL BY PASS

=< 100A EXTERNAL BY PASS RELAY > 44A > 100A CONTINUOS SERVICE VIA SCR ( NO BY PASS ) RAMP UP RAMP DOWN TORQUE CONTROL CONSTANT CURRENT CONTROL RAMP UP CURRENT CONTROL KICKSTART 80% VOLTAGE 200 msec

4 MODEL STB (BASIC) STM - MEDIUM STE (ENHANCED) 3 WIRE STE (ENHANCED) 6 WIRE * * * * U1 V1 M W1 U1 V1 M W1 U1 V1 M W1 U1 V1 M W2 W1 U2 V2 NUMBER OF PHASES CONTROLLED 3 WIRE CONNECTION INTERNAL BY PASS RELAY.=< 44A.=< 100A EXTERNAL BY PASS RELAY > 44A > 100A CONTINUOS SERVICE VIA SCR ( NO BY PASS ) RAMP UP RAMP DOWN TORQUE CONTROL CONSTANT CURRENT CONTROL RAMP UP CURRENT CONTROL KICKSTART 80% VOLTAGE 200 msec PHASE LOST / UMBALANCED LOAD SHORT CIRCUIT ON THYRISTOR OVERVOLTAGE UNDERVOLTAGE UNDERCURRENT PROTECTION (PUMP) OVERTEMPERATURE ON HEATHINK OVERLOAD WITH CURVE SELECTION PTC MOTOR THERMISTOR INPUT / CLIXON LONG START TIME (STALL PROTECTION) START / STOP DIGITAL INPUT 4:20mA/0:10V/POT SET FOR CONT. SERVICE FRONTAL DIGITAL CONTROL PANEL INTEGRATED MULTIMETER RELAY TO ENERGIZE LINE CONTACTOR RELAY FOR EXTERNAL BY PASS TWO CONFIGURABLE NPN OUTPUT ONE ANALOG OUTPUT ( POWER VALUE ) DYNAMIC BRAKING IP20 PROTECTION RS485 MODBUS COMMUNICATION PROFIBUS, CAN OPEN AND ETHERNET Nom. Amps Nom. Amps Nom. Amps Nom. Amps 3 I pick 3,5 I pick 4 I pick 4,5 I pick 2PH 2PH 3PH 3PH 3 wire coectio 3 wire coectio 3 wire coectio STB SIZE STM SIZE STE SIZE SIZE SIZE SIZE SIZE SIZE SIZE SIZE SIZE SIZE SIZE SIZE SIZE 14 Nom. Amps 3 I pick Nom. Amps 3,5 I pick Nom. Amps 4 I pick Nom. Amps 4,5 I pick Below tab is for 6 wire coectio oly 6 wire coectio STE SIZE This solutio uses a coectio i ope delta See the wirig o right side STE 6 wire I this case the sizig of the uit is doe usig Lie curret (motor curret) devided 1,73. For this SIZE reaso it s possible to select a smaller Soft Starter SIZE SIZE SIZE SIZE 14 CODING MODEL I A I START SUPPLY VOLT. AUX. VOLT. WIRING START SEC OFF SEC OPTION 1 STE 150A 3 I 400V 230V or 110 3W NO Stadard features Optioal features

APPLICATIONS SELECTION APPLICATION 3 I 3,5 I 4 I 4,5 I SIZE 7 SIZE 11 AGITATOR ATOMIZER BANDSAW BOTTLE WASHER CENTRIFUGAL PUMP CENTRIFUGE CHIPPER CIRCULAR SAW CONVEYOR BELT CONVEYOR SCREW CRANE

UNDAMPED FAN HIGH PRESSURE GRINDER HYDRAULIC POWER PACK LOADED PISTON COMPRESSOR MILL MILL BALL MILL HAMMER MILL ROLLER MIXER MONORAILS PALLETISER PLANER POSITIVE DISPLACEMENT PUMP PRESS PUMPS BORE

HEIGHT (mm) DEPTH (mm) WEIGHT (Kg) SIZE 7 117 120 159 1,65 117 316 187 5 SIZE 11 137 440 270 10,5 SIZE 13 262 440 270 18 SIZE 14 262 520 270 22,5 Nom.Amps 3 I pick Nom.Amps 3,5 I pick Nom.

5 APPLICATIONS SELECTION APPLICATION 3 I 3,5 I 4 I 4,5 I SIZE 7 SIZE 11 AGITATOR ATOMIZER BANDSAW BOTTLE WASHER CENTRIFUGAL PUMP CENTRIFUGE CHIPPER CIRCULAR SAW CONVEYOR BELT CONVEYOR SCREW CRANE TRANSLATION CRUSHER CONE CRUSHER JAW CRUSHER ROTARY CRUSHER VERTICAL IMPACT DEBARKER DRYER DUST COLLECTOR EDGER ELEVATOR FAN AXIAL CLAMPED FAN AXIAL UNCLAMPED FAN CENTRIFUGAL CLAMPED FAN CENTRIFUGAL UNDAMPED FAN HIGH PRESSURE GRINDER HYDRAULIC POWER PACK LOADED PISTON COMPRESSOR MILL MILL BALL MILL HAMMER MILL ROLLER MIXER MONORAILS PALLETISER PLANER POSITIVE DISPLACEMENT PUMP PRESS PUMPS BORE REPULPER ROLLER CONVEYOR ROTARY TABLE SANDER SCREW COMPRESSOR SCREW CONVEYOR SEPARATOR SHREDDER SLICER SLURRY PUMP TUMBLER UNLOADED PISTON COMPRESSOR HYDRAULIC PUMP SIZE DIMENSIONS WIDTH (mm) HEIGHT (mm) DEPTH (mm) WEIGHT (Kg) SIZE , SIZE ,5 SIZE SIZE ,5 Nom.Amps 3 I pick Nom.Amps 3,5 I pick Nom.Amps 4 I pick Nom.Amps 4,5 I pick 3 wire coectio 3 wire coectio 3 wire coectio Max Fuse I 2 t MODEL Max Fuse I 2 t MODEL Max Fuse I 2 t MODEL STB STB STB STM 3800 STE STB 3800 STM 3800 STE STB 7350 STE STB 9050 STM 9050 STE STB STM STE STE STM STE STM STE STE STE STE For ope delta 6 wire coectio, the widig curret is i above table,to have lie curret multiply by 1,73 all value

AUXILIARY UNITS CD-RS Compact ad smart fully isolated commuicatio coverter. Iput RS232. Output RS485 or 422 RS232 coectio via 9 pi coector o frot uit. RS485 or 422 via screw termials.

FIELD BUS MODULES TU-PB ca be used to covert RS485 i PROFIBUS DP TU-DN ca be used to covert RS485 i DEVICENET TU-ETH ca be used to covert RS485 i Etheret TU-CAN ca be used to covert RS485 i CAN OPEN

optio W 8010 - It s a 48x96 idicator 4 digits with RS485 as optio Microprocessor based idicators fully cofigurable These idicators ca be wired to Soft Starter aalog output o STE KEY-PAD This is the

6 AUXILIARY UNITS CD-RS Compact ad smart fully isolated commuicatio coverter. Iput RS232. Output RS485 or 422 RS232 coectio via 9 pi coector o frot uit. RS485 or 422 via screw termials.this coverter ca be used to iterface a computer with CD Automatio Soft Starters. FIELD BUS MODULES TU-PB ca be used to covert RS485 i PROFIBUS DP TU-DN ca be used to covert RS485 i DEVICENET TU-ETH ca be used to covert RS485 i Etheret TU-CAN ca be used to covert RS485 i CAN OPEN INDICATOR CD Automatio have a rage of idicators with or without commuicatio RS485 with Modbus protocol CD It s a 48x96 idicator 3 1/2 digit W It s a 48x48 idicator 4 digits with RS485 as optio W It s a 48x96 idicator 4 digits with RS485 as optio Microprocessor based idicators fully cofigurable These idicators ca be wired to Soft Starter aalog output o STE KEY-PAD This is the etry level Operator Iterface ad ca be coected to CD Automatio Soft Starters with commuicatio port. Push Butto: Start - Stop Up - Dow: To icrease or decrease the selected parameter Scroll: Pushig this commad is possible to read i sequece Voltage Curret ad Power Diagostic: All alarm are displayed o frot uit Socket: This port ca be used to program the Soft Starter via portable Computer or to plug i a CD-EASY. CD-EASY It s a memory support used by maiteace persoel i the shop floor The cloe facility makes it possible to copy the cofiguratio of oe Soft Starter ad paste it ito aother oe i a metter of secods. This cloe facility is doe by pressig Read Push Butto to copy ad Write Push Butto to paste. KEY-PAD-E This operator pael ca be used to coect oe or more STE Soft Starters. Display: moochrome/ color LCD 3.8 or 5.7 touch scree. For more details cotact CD Automatio. 3TA MODULE This module is used i STM ad STE with exteral Bypass cotactor to allow to the uits to have thermal overload motor protectio active also whe the soft starter s Thyristors has bee bypassed. This module is used i size 9 ad 10 while for size 11,13 ad 14 with or without exteral bypass the curret trasformer are iside the uits ad there are 9 termial blocks for the wirig keepig i this mode a active thermal protectio also whe the soft starter has bee bypassed.

STE SOFTWARE CONFIGURATOR Widows based Easy to be used with recipe facility.

Possibility to cofigure more soft starters at same time usig the broad cast mode.

Usefull software iteral utility to be able to show recet tred of curret, voltage ad Power.

ceter that ca help you i writig a correct cofiguratio for your applicatio.

7 STE SOFTWARE CONFIGURATOR Widows based Easy to be used with recipe facility. Each Soft Starter ca be cofigured i a metter of secods via frotal socket. Possibility to cofigure more soft starters at same time usig the broad cast mode. Three access level to the soft starter parameters are available. Usefull software iteral utility to be able to show recet tred of curret, voltage ad Power. REMOTE SERVICE If you have a doubt about the cofiguratio of your SOFT STARTER, cotact our Help ad Support ceter that ca help you i writig a correct cofiguratio for your applicatio. This recipe will be available o our web-site. CUSTOMER NEEDS Go i shop floor to dowload the recipe i your SOFT STARTER Sed a with your apllicatio problem Program CD-EASY i your office Our Help ad Support Ceter put the cofiguratio recipe o the web site Go to our WEB SITE Upload i your PC the cofiguratio recipe

8 CD Automatio UK Ltd Uit 10 Mays Estate Selmesto, East Sussex BN26 6TS, UK Tel:

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