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- Jonathan Jonah Fields
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1 Description Wide rated operational voltage V AC Wide rated control supply voltage V, 50/60 Hz Rated operational current 30 to 1050 A (Up to 1810 A inside delta) Wide ambient temperature range, -25 to +50 ºC (-13 to 122 ºF) Both in line and inside delta connection Coated circuit boards available, for reliable operation even in harsh environments Full text display in 14 languages and 4 button keypad for easy set-up and operation Optional external keypad, IP66 Built-in by-pass contactor on PSTB (from 370 A) for energy saving and easy installation Prepared for external by-pass on PST ( A) Torque Control for excellent control of pumps Current limit, adjustable between x I e Fieldbus communication using Profibus, Modbus, Devicenet or CANopen Dual motor overload protection with classes 10A, 10, 20 and 30 Adaptable motor underload protection to detect pumps running dry Adaptable locked rotor protection to detect jammed pumps PTC protection to protect the motor from overheating Adjustable kick start to start jammed pumps Programmable output signal relays Programmable pre-warning functions Event log with time stamp Analog output showing current, voltage, power factor etc V, 0 20 ma, 4 20 ma
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3 The PST Softstarter can be selected according to the rated motor power in normal duty applications like pumps, compressors, elevators, escalators, short conveyor belts and bow thrusters. See page , heavy duty applications like centrifugal fans, crushers, mixers, mills, stirrers and long conveyor belts, select a softstarter from page The softstarter selection tool prosoft can also be used for a more optimized selection. In-Line Inside Delta 100 A 58 A 100 A 100 A In-Line and Inside Delta connection of PST30 PSTB1050 Screw mounting 2 programmable inputs 3 programmable output signal relays Built-in by-pass on PSTB Extra terminals on PST All data available on the front Analog output or PTC input Green on LED Yellow protection LED Red fault LED User friendly keypad Pre set application settings External keypad with same design as the fixed one
4 5 PST(B) The advanced range Overview PST30... PST72 PST85... PST142 Softstarter Normal start In-Line connected PST30 PST37 PST44 PST50 PST60 PST72 PST85 PST105 PST142 (480 V) (600 V) UL/CSA, Max FLA Using MCCB only, type 1 coordination will be achieved MCCB (10kA, V, 40 ºC) Ts3 T4 Using J fuses, type 1 coordination will be achieved 175 % rating Max rating J type fuse protection (85 ka) 45 A 50 A 70 A 90 A 100 A 110 A 125 A 175 A 225 A 90 A 110 A 150 A 175 A 225 A 250 A 350 A 400 A Minimum enclosure size 1) 500 x 500 x 300 mm / 20 x 20 x 12 in 600 x 500 x 300 mm / 24 x 20 x 12 in Fusible disconnect switch for the above J fuses Fusible disconnect switch OS60 OS100 OS200 OS400 The line contactor is not required for the softstarter itself but often used to open if OL trips Line contactor AF30 AF50 AF63 AF75 AF95 AF110 AF145 Overload protection is used to protect the motor from over heating Electronic overload relay Built-in The bypass contactor will reduce the power loss of the softstarter. All softstarters can be operated without by-pass By-pass contactor (AC-1) AF16 AF26 AF30 AF50 AF75 AF110 1) Enclosure that has two latching points minimum. use in pollution degree 2 environment.
5 PST(B) The advanced range Overview PST PST300 PSTB PSTB470 PSTB PSTB1050 Softstarter Normal start In-Line connected PST175 PST210 PST250 PST300 PSTB370 PSTB470 PSTB570 PSTB720 PSTB840 PSTB1050 (480 V) (600 V) UL/CSA, Max FLA Using MCCB only, type 1 coordination will be achieved MCCB (18 ka, V, 40 ºC) MCCB (30 ka, V, 40 ºC) MCCB (42 ka, V, 40 ºC) T4 T5 T6 T7 T8 J or L type fuse protection (85 ka) 175 % rating Max rating 250 A 300 A 400 A 500 A 600 A 800 A 1000 A 1200 A 1400 A 1800 A 400 A 450 A 600 A 700 A 1200 A - - Minimum enclosure size 1) 760 x 760 x 300 mm / 30 x 30 x 12 in 1220 x 915 x 407 mm /48 x 36 x 16 in Fusible disconnect switch for the above J fuses Fusible disconnect switch OS400 OS600 OS800 OS The line contactor is not required for the softstarter itself but often used to open if OL trips Line contactor AF185 AF210 AF260 AF300 AF400 AF580 AF750 AF1350 AF1650 Overload protection is used to protect the motor from over heating Electronic overload relay Built-in The bypass contactor will reduce the power loss of the softstarter. All softstarters can be operated without by-pass By-pass contactor (AC-1) AF145 AF185 AF210 Built-in Enclosure that has two latching points minimum. use in pollution degree 2 environment. Quick guide for selection Normal start Class 10 Heavy duty start class 30 Ordering - see page Ordering - see page Typical applications Bow thruster Centrifugal pump Centrifugal fan Conveyor belt (long) Compressor Conveyor belt (short) Crusher Mill Elevator Escalator Mixer Stirrer! If more than 10 starts/h Select one size larger than the standard selection
6 5 PST30... PSTB1050, V 400 V 500 V 690 V 208 V 230 V 480 V 600 V UL/CSA Max rated operational current I e A Catalog number * ) PST30... PST72 PST85... PST142 PST PST300 PSTB PSTB470 PSTB PSTB (10.58) PST (10.58) PST (10.58) PST (10.58) PST (11.02) PST (11.02) PST (24.69) PST (28.66) PST (28.66) PST (47.40) PST (47.40) PST (50.71) PST (50.71) PST (68.34) PSTB (68.34) PSTB (114.64) PSTB (121.25) PSTB (133.28) PSTB (133.28) PSTB PST30... PSTB1050, V (10.58) PST (10.58) PST (10.58) PST (10.58) PST (11.02) PST (11.02) PST (24.69) PST (28.66) PST (28.66) PST (47.40) PST (47.40) PST (50.71) PST (50.71) PST (68.34) PSTB (68.34) PSTB (114.64) PSTB (121.25) PSTB (133.28) PSTB (133.28) PSTB *) Add code letter in Type acc. to below: No code letter = Normal T = Coated PCBs p
7 PST30...PSTB1050, V PST30... PST72 PST85... PST142 PST PST300 PSTB PSTB V 500 V 690 V 208 V 230 V 480 V 600 V UL/CSA Max rated operational current I e A Catalog number * ) (10.58) PST (10.58) PST (10.58) PST (10.58) PST (11.02) PST (11.02) PST (24.69) PST (28.66) PST (28.66) PST (47.40) PST (47.40) PST (50.71) PST (50.71) PST (68.34) PSTB (68.34) PSTB (114.64) PSTB (121.25) PSTB (133.28) PSTB (133.28) PSTB PST30... PSTB1050, V (10.58) PST (10.58) PST (10.58) PST (10.58) PST (11.02) PST (11.02) PST (24.69) PST (28.66) PST (28.66) PST (47.40) PST (47.40) PST (50.71) PST (50.71) PST (68.34) PSTB (68.34) PSTB (114.64) PSTB (121.25) PSTB (133.28) PSTB (133.28) PSTB PSTB PSTB1050 *) Add code letter in Type acc. to below: No code letter = Normal T = Coated PCBs p
8 5 PST30...PSTB1050, V 400 V 500 V 690 V 208 V 230 V 480 V 600 V UL/CSA Max rated operational current I e A Catalog number * ) PST30... PST72 PST85... PST (10.58) PST (10.58) PST (10.58) PST (10.58) PST (11.02) PST (11.02) PST (24.69) PST (28.66) PST (28.66) PST (47.40) PST (47.40) PST (50.71) PST (50.71) PST (68.34) PSTB (68.34) PSTB (114.64) PSTB (121.25) PSTB (133.28) PSTB (133.28) PSTB PST30...PSTB1050 PST PST300 PSTB PSTB470, V (10.58) PST (10.58) PST (10.58) PST (10.58) PST (11.02) PST (11.02) PST (24.69) PST (28.66) PST (28.66) PST (47.40) PST (47.40) PST (50.71) PST (50.71) PST (68.34) PSTB (68.34) PSTB (114.64) PSTB (121.25) PSTB (133.28) PSTB (133.28) PSTB PSTB PSTB1050 *) Add code letter in Type acc. to below: No code letter = Normal T = Coated PCBs p
9 PST30...PSTB1050, V PST30... PST72 PST85... PST142 PST PST300 PSTB PSTB470 PSTB PSTB V 500 V 690 V 208 V 230 V 480 V 600 V UL/CSA Max rated operational current I e A Catalog number * ) (10.58) PST (10.58) PST (10.58) PST (10.58) PST (11.02) PST (11.02) PST (24.69) PST (28.66) PST (28.66) PST (47.40) PST (47.40) PST (50.71) PST (50.71) PST (68.34) PSTB (68.34) PSTB (114.64) PSTB (121.25) PSTB (133.28) PSTB (133.28) PSTB PST30...PSTB1050, V (10.58) PST (10.58) PST (10.58) PST (10.58) PST (11.02) PST (11.02) PST (24.69) PST (28.66) PST (28.66) PST (47.40) PST (47.40) PST (50.71) PST (50.71) PST (68.34) PSTB (68.34) PSTB (114.64) PSTB (121.25) PSTB (133.28) PSTB (133.28) PSTB *) Add code letter in Type acc. to below: No code letter = Normal T = Coated PCBs p
10 5 PST(B) The advanced range Accessories Terminal lug kits for Al and Cu cables PST(B) without external bypass (line/load lugs and terminal nut washer) softstarter type Wire range AWG Tightening torque max. Nm (lb-in) Packing piece Catalog number PST #6-250 MCM (1 per phase) 13.5 (275 lb-in) 6 PSLK-185 PST #4-400 MCM (1 per phase) 43 (375 lb-in) 6 PSLK-300 PST #4-500 MCM (2 per phase) 43 (375 lb-in) 6 PSLK-300/2 PSTB /0-500 MCM (2 per phase) 43 (375 lb-in) 6 PSLK-580/2 PSTB /0-500 MCM (3 per phase) 43 (375 lb-in) 6 PSLK-750/3 LX... LW... LE185 LE460 LT... -AL PSTEK PSTM-2 PST with external bypass (line/load lugs and terminal nut washer) PST #6-250 MCM (1 per phase) 13.5 (275 lb-in) 9 PSLK-185-B PST #4-400 MCM (1 per phase) 43 (375 lb-in) 9 PSLK-300-B PST #4-500 MCM (2 per phase) 43 (375 lb-in) 9 PSLK-300/2-B Terminal extensions softstarter type Dimensions hole ø mm 2 (in 2 ) Bar mm (in) 1) Only fits on the motor side. 2) Use two sets of the accessories on the line side and one set on the motor side. 3) The LT300-AL is not compatible with PSLK-300/2 cable connector. Packing piece 1 piece Catalog number PST (0.0132) 17.5 x 5 (0.689 x 0.197) (0.551) LX185 1) PST (0.0163) 20 x 5 (0.787 x 0.197) (0.772) LX300 2) PSTB (0.0163) 25 x 5 (0.984 x 0.197) (1.102) LX460 PSTB (0.0202) 40 x 6 (1.575 x 0.236) (1.874) LX750 Terminal enlargements softstarter type Dimensions hole ø mm 2 (in 2 ) Bar mm (in) Packing piece 1 piece Catalog number PST (0.0101) 15 x 3 (0.591 x 0.118) (0.220) LW110 1) PST (0.0163) 17.5 x 5 (0.689 x 0.197) (0.551) LW185 1) PST (0.0163) 20 x 5 (0.787 x 0.197) (0.992) LW300 1) PSTB (0.0163) 25 x 5 (0.984 x 0.197) (1.609) LW460 PSTB (0.0202) 40 x 6 (1.575 x 0.236) (2.712) LW750 Terminal nut washer softstarter type Terminal shrouds softstarter type PST PST PSTB PSTB Req. qty Packing piece 1 piece Catalog number PST (0.441) LE185 1) PST (0.661) LE300 2) PSTB (1.323) LE460 PSTB (1.653) LE750 Suitable for Compression lugs and cable connectors Compression lugs and cable connectors Compression lugs and cable connectors Compression lugs and cable connectors External keypad including a 3m cable Marine Kit softstarter type PST PSTB softstarter type Req. qty Packing piece 1 piece Catalog number 1 pc (0.485) LT185-AL 1 pc (1.764) LT460-AL 3 pcs (0.617) LT300-AL 2) 3) 2 pcs (1.764) LT460-AL 2 pcs (1.819) LT750-AL Packing piece 1 piece (0.882) PSTEK Packing piece 1 piece Catalog number Catalog number PST (0.529) PSTM-2 Fieldbus plug - ABB Fieldbus Plug suitable for all sizes. See page
11 Rated insulation voltage U i 690 V Control circuit V, V + 10 % / -15 % 50/60 Hz ±5% Number of inputs 2 (start, stop) Rated control supply voltage U s V +10% / -15% 50/60 Hz ±5% Number of additional 2 (Each input can be programmed to programmable inputs be either; Non, Reset, Enable, Jog, Rated control circuit voltage U c Internal or external 24 V DC DOL- On, Start motor 2, Start motor 3 Starting capacity at I r 3 x I e for 15 sec. or FB-Dis) Number of starts per hour PST PSTB Signalling indication LED Overload capability 30 1) 10 1) Overload class 10 Power on Green Service factor PST(B) PSTB1050 Fault Red Protection Yellow 115 % 100 % Ambient temperature during operation ± C (32 to 122 ºF) 2) Protections during storage C (-13 to 158 ºF) Electronic overload Yes (Class 10A, 10, 20, 30) Maximum altitude 4000 m 3) Dual overload Yes (separate overload function for start and run) Degree of protection PST PST85...PSTB1050 PTC connection Yes main circuit IP10 IP00 Locked rotor protection Yes (Level and delay adjustable) Supply and control circuit IP20 Underload protection Yes (Level and delay adjustable) Main circuit PST PSTB Phase imbalance Yes (Level and delay adjustable) Built-in By-pass contactor No Yes High current (8 x I e ) Yes Cooling system - Fan cooled Yes (thermostat controlled) Phase reversal protection Yes HMI for settings (Human Machine Interface) Warnings (pre-warning) Display Full text High current Yes (Level and delay adjustable) Languages English, German, Italian, Dutch, Chinese, Finnish, Low current (underload) Yes (Level and delay adjustable) Swedish, French, Spanish, Russian, Portugese, Overload trip Yes (Level and delay adjustable) Turkish, Polish and Czech Overtemp, thyristor (SCR) Yes Keypad 2 selection keys and 2 navigating keys Start of several motors Signal relays Possible to set-up and start three Yes (Different parameter sets) Number of programmable 3 (each relay can be programmed to be different motors signal relays Run, By-pass or Event signal) Field bus connection K4 Default as Run signal Connection for ABB FieldBusPlug Yes K5 Default as TOR (By-pass) signal PTC input K6 Default as Event signal Switch off resistance 2825 ohm ± 20% Rated operational voltage, U e 250 V AC / 24 V DC Switch on resistance 1200 ohm ± 20% Rated thermal current I th 5 A External keypad Rated operational current I e at 1.5 A Display LCD type AC-15 (U e =250 V) Ambient temperature Analog output During operation ± C (32 to 122 ºF) Output signal reference V, ma, ma During storage C (-13 to 158 ºF) Type of output signal I Amp, U Volt, P, P, Q kvar, S kva, TmpMot, TmpSCR, cosphi Degree of protection IP66 PSTB Integrated by-pass ratings Softstarter PSTB370 PSTB470 PSTB570 PSTB720 PSTB840 PSTB1050 Integrated contactor AF300 AF460 AF580 AF750 AC-3 rating (A) ) Valid for 50 % on time and 50 % off time. 3.5 x I e for 7 sec., if other data is required, contact your sales office. 2) Above 40 ºC (104 ºF) up to max. 50 ºC (122 ºF) reduce the rated current with 0.8 % per ºC (0.44 % per ºF). 3) When used at high altitudes above 1000 meters (3281 ft) up to 4000 meters (13123 ft) you need to derate the rated current using the following formula. [ % of I e = x ] x = actual altitude for the softstarter in meter 150 [ % of I e = x ] x = actual altitude for the softstarter in feet 497
12 5 Major possible settings and the displayed text and the set default values Description Text on display Values on display Default value Setting current for overload, locked rotor etc. Setting I e A divided into 19 overlapping ranges. See page 5.37 Time for start ramp Start Ramp s, s (Range depends on Start Range) 10 s Time for stop ramp Stop Ramp s, s (Range depends on Stop Range) 0 s Initial voltage for start ramp Init Volt % 30 % End voltage for stop ramp End Volt % 30 % Step down voltage Step Down % 100 % Level of the current limit. Current Lim x I e 4.0 x I e Selection of Kick start Kick Start Yes, No No Level of Kick start if selected Kick Level % 50 % Time for Kick start if selected Kick Time s 0.2 Selectable range for start ramp Start Range s, s s Selectable range for stop ramp Stop Range s, s s Overload protection Overload No, Normal, Dual Normal Overload Class OL Class 10 A, 10, 20, Overload Class, Dual type, Start Class OL Class S 10A, 10, 20, Overload Class, Dual type, Run Class OL Class R 10A, 10, 20, Type of operation for overload protection OL Op Stop-M, Stop-A, Ind Stop-M Locked rotor protection Locked Rotor Yes, No No Trip level for locked rotor protection Lock R Lev x I e 4.0 x I e Trip time for locked rotor protection Lock R Time s 1.0 s Type of operation for locked rotor protection Lock R Op Stop-M, Stop-A, Ind Stop-M Underload protection Underload Yes, No No Trip level for Underload protection Underl Lev x I e 0.5 x I e Trip time for Underload protection Underl Time s 10 s Type of operation for Underload protection Underl Op Stop-M, Stop-A, Ind Stop-M Phase imbalance protection Phase Imb Yes, No No Trip level for phase imbalance protection Ph Imb Lev % 80 % Type of operation for phase imbalance protection Ph Imb Op Stop-M, Stop-A, Ind Stop-M High current protection High I Yes, No No Type of operation for high current protection High I Op Stop-M, Stop-A, Ind Stop-M Phase reversal protection Phase Rev Yes, No No Type of operation for phase reversal protection Ph Rev Op Stop-M, Stop-A, Ind Stop-M PTC protection PTC Yes, No No Type of operation for PTC protection PTC Op Stop-M, Stop-A Stop-M An external Bypass contactor is used Ext ByPass Yes, No No High current warning Warn I=High Yes, No No Trip level for high current warning Wa I=H Lev x I e 1.2 x I e Low current warning Warn I=Low Yes, No No Trip level for low current warning Wa I=L Lev x I e 0.8 x I e Overload warning Warn OL Yes, No No Trip level for overload warning Wa OL Lev % 90 % Thyristor overload warning Warn SCR OL Yes, No No Type of operation for phase loss fault Ph Loss Op Stop-M, Stop-A Stop-M Type of operation for by-pass doesn t close BP open Op Stop-M, Stop-A Stop-M Type of operation for by-pass doesn t open BP closed Op Stop-M, Stop-A Stop-M Type of operation for fieldbus fault FB Fault Op Stop-M, Stop-A Stop-M Type of operation for frequency fault Freq F Op Stop-M, Stop-A Stop-M Type of operation for heat sink over temperature fault HS Temp Op Stop-M, Stop-A Stop-M Type of operation for thyristor short circuit fault SCR SC Op Stop-M, Stop-A Stop-M Function of programmable input In_0 In0 None, Reset, Enable, Jog, DOL, Start 2, FB-Dis Reset Function of programmable input In_1 In1 None, Reset, Enable, Jog, DOL, Start 3, FB-Dis Reset Function of programmable relay output K4 Relay K4 Run, TOR, Event Run Function of programmable relay output K5 Relay K5 Run, TOR, Event TOR Function of programmable relay output K6 Relay K6 Run, TOR, Event Event Control of the softstarter with fieldbus Fieldb Ctrl Yes, No No Number of sequences for sequence start. No of Seq No, 2, 3 No Language to use on display Language US/UK, FI, SE, PT, NL, IT, FR, ES, DE, CN, RU, TR, PL, CZ US/UK
13 PST(B) The advanced range Technical data Description Text on display Values on display Default value Password for display Password No, Start mode Start Mode Volt, Torque Volt Stop mode Stop Mode Volt, Torque Volt Torque limit Torque limit % 150 % Analog output Analogue Out Yes, No No Analog output, reference Anl Ref V, ma, ma ma Analog output, type of value Anl Type I Amp, U Volt, P, P, Q kvar, S kva, TmpMot, TmpSCR, cosphi I Amp Tripping curves for the integrated electronic overload protection All units have an integrated electronic overload protection possible to set on four different tripping classes. Below you find a curve for each tripping class in cold state. These tripping curves are valid for PSE, PST and PSTB Time (s) Class 30 Class 20 Class 10 Class 10A Tripping curves for electronic overload protection (Cold) for PSE, PST and PSTB Current (x Ie)
14 5 PST(B) The advanced range Technical data Cross section of connection cables Softstarter PST PST PST PSTB PSTB Main circuit Available teminals: L1, L2, L3 Yes Yes Yes Yes Yes T1, T2, T3 Yes Yes Yes Yes Yes ( external by-pass) B1, B2, B3 Yes Yes Yes No No Connection clamp Solid/stranded 1 x mm 2 (AWG) (8-3/0) See accessories Solid/stranded 2 x mm 2 (AWG) (10-2) See accessories Tightening torque (recommended) Nm (lb-in) 6.0 (53.10) See accessories Connection bar ø 8.5 E1858D ø 10.2 E1859D ø 6.5 ø 10.5 E1860D ø 6.5 ø 12.5 E1861D Width and thickness mm (in) 17.5 x 5 (0.689 x 0.197) 20 x 5 (0.787 x 0.197) 25 x 6 (0.984 x 0.236) 40 x 6 (1.575 x 0.236) Hole diameter mm (in) 8.5 (0.335) 10.2 (0.402) 10.5 (0.413) 6.5, 12.5 (0.256, 0.492) Tightening torque (recommended) Nm (lb-in) 18 (159.3) 28 (247.8) 35 (309.8) 45 (398.3) Supply and control circuit Connection clamp Yes Solid/stranded 1 x mm 2 (AWG) 2.5 (14) Solid/stranded 2 x mm 2 (AWG) 1.5 (16) Tightening torque (recommended) Nm (lb-in) 0.5 (4.43)
15 Fuse ratings and power losses Softstarter Recommended ABB Overload protection Current range without by-pass 2) Max power loss at rated I e with by-pass Max semi-conductor fuse rating - main circuit Coordination type 2 (65 ka) 3) Bussman Fuses, DIN Type Type A W W A Type Size Supply circuit power requirements 1) VA/VA pull in PST PST30 Integrated M PST37 Integrated M PST44 Integrated M PST50 Integrated M PST60 Integrated M PST72 Integrated M PST85 Integrated M PST105 Integrated M PST142 Integrated M PST175 Integrated M PST210 Integrated M PST250 Integrated M PST300 Integrated M PSTB 600 V PSTB370 Integrated N/A M /480 PSTB470 Integrated N/A M /480 PSTB570 Integrated N/A M /900 PSTB720 Integrated N/A M /860 PSTB840 Integrated N/A M /860 PSTB1050 Integrated N/A M /860 PSTB 690 V PSTB370 Integrated N/A M /480 PSTB470 Integrated N/A M /480 PSTB570 Integrated N/A M /900 PSTB720 Integrated N/A M /860 PSTB840 Integrated N/A M /860 PSTB1050 Integrated N/A M /860 1) the supply circuit use a maximum 6 A time-delay fuse or an MCB with type C characteristics. 2) Calculated power loss at operational current (Iop) without by-pass. Ptot = 3 x Iop + VA value Example: PST 60 running at 52 A Ptot = 3 x = 161 W 3) Max fuse rating independent of In-Line or Inside Delta connection. In Inside Delta connections of PST, the fuses can be placed outside of the delta. PSTB the fuses shall be placed inside the delta. Contact ABB for more information.
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