TECHNICAL CATALOGUE. Softstarter range. CNABB /1SFC en, May-2000R

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1 TECHNICAL CATALOGUE Softstarter range CNABB /1SFC en, May-2000R /3/00, 1:11 AM

2 Contents Description 3 Ordering Data PS S 4 Accessories PS S 5 Ordering Data PS D 6 Ordering Data PS DH 7 General Technical Data 8 Technical Data 10 Dimensions 12 Circuit Diagrams 14 Minimum Distance To Wall/Front /3/00, 1:12 AM

3 Description Softstarters type PS S, PS D and PS DH ABB s solid state starter range is used when it is important to have a smooth start-up of various types of motor drives. Instead of switching directly to full voltage the softstarter ensures a gradual voltage increase. ABB s Softstarter is available in four versions, PS S 03 25, PS S 18/30 300/515, PS D and PS DH PS S 03 PS S 25 is a compact solution for small motors. Mounting is on 35 mm DIN-rail. This small softstarter has a built-in bypass contact. PS S 18/30 PS S 300/515 for normal duty applications and connection both In Line and Inside Delta (compare the connection with a standard Y/D starter). The result of Inside Delta connection is a 42 % reduction of the current exposed to the softstarter. It will then be possible, for example, to start and run a 100 A motor using a 58 A softstarter. An optional Current limit function is available. Two signal relays are built in as standard. This softstarter has a service factor of 1.15, which means that the maximum operational current is I e (rated current) x1.15. Example: the PS S 18/30 connected in-line has an I e of 18 A. The maximum operational current is then 1.15 x 18 A = 20.7 A. In-line inside-delta In-line and inside-delta connection of PS S 18/30 300/515 1SFT PS D 75 PS D 840 and PS DH 30 PS DH 720 softstarters have a robust design in metal housing for many types of applications, both normal duty and heavy duty. Flexible parameter settings with potentiometers and clear indication with LEDs of status and faults on front of the unit. The optional built in advanced electronic overload relay (always included as standard for PS DH versions) provides much better motor protection than a conventional bimetallic relay, for example in intermittent duty. PS S PS S 25 PS S 18/30 300/515 PS D and PS DH SFT ! SFT SFT F1 F2 START 40 0,5 60 s 20 On R 5 50 STOP 100 T P 0,5 240 s N Y UINI 50 PF Kick % 70 SC 50 TPF USD 90 norm slow % Ir ILIM % 2 5 x Ir OFF SFT The operator panels for PS S, PS D and PS DH have LED s, potentiometers and switches for indication and settings /3/00, 1:13 AM

4 PS S 03 25, PS S18/30 300/515 Ordering Data Softstarter PS S 03 25, PS S18/30 300/515 PS S For normal starts Motor power 230 V 400 V 480 V 600 V Rated current Control voltage Type Order code Weight P e P e P e P e I e U c kw kw kw kw A V kg ) PS S B 1SFA R ) PS S B 1SFA R ) PS S B 1SFA R ) PS S B 1SFA R ) PS S B 1SFA R ) PS S B 1SFA R ) PS S B 1SFA R ) PS S B 1SFA R ) PS S B 1SFA R ) PS S B 1SFA R ) PS S B 1SFA R ) 2) 3) Control Voltage VAC/DC, VAC Control Voltage VAC/DC, VAC Control Voltage VAC/DC, VAC PS S 18/30 300/515 For normal starts IN LINE INSIDE DELTA Motor power Motor power 230 V 400 V 500 V 690 V Rated motor current 230 V 400 V 500 V 690 V Rated motor current Type Order code Weight P e P e P e P e I e P e P e P e P e I e kw kw kw kw A kw kw kw kw A 1) 2) kg PS S 18/30-500* 1SFA R100x PS S 18/30-690* 1SFA R100x PS S 30/52-500* 1SFA R100x PS S 30/52-690* 1SFA R100x PS S 37/64-500* 1SFA R100x PS S 37/64-690* 1SFA R100x PS S 44/76-500* 1SFA R100x PS S 44/76-690* 1SFA R100x PS S 50/85-500* 1SFA R100x PS S 50/85-690* 1SFA R100x PS S 60/ * 1SFA R100x PS S 60/ * 1SFA R100x PS S 72/ * 1SFA R100x PS S 72/ * 1SFA R100x PS S 85/ * 1SFA R100x PS S 85/ * 1SFA R100x PS S 105/ * 1SFA R100x PS S 105/ * 1SFA R100x PS S 142/ * 1SFA R100x PS S 142/ * 1SFA R100x _ 300 PS S 175/ * 1SFA R100x PS S 175/ * 1SFA R100x PS S 250/ * 1SFA R100x PS S 250/ * 1SFA R100x PS S 300/ * 1SFA R100x PS S 300/ * 1SFA R100x ) * F V 50/60Hz L V 50/60 Hz Code letter for supply voltage * is F = V, 50/60Hz; L = V 50/60 Hz 2) x V 50/60Hz V 50/60 Hz Code number for supply voltage x is 1 = V, 50/60Hz; 2 = V 50/60 Hz 4 4 8/3/00, 1:14 AM

5 PS S 18/30 142/245 Ordering Data Accessories PS S 18/30 300/515 Current transformer for current limit function To be connected to terminals 11 and 12 on the softstarter. The setting range (1.5 4) corresponds to a multiple of the transformer ratio. Technical data below shows transformer ratio and number of turns for the primary winding. Type Order code Technical data For softstarter Weight (kg) PS CT-60 1SFA R /1 2 turns PS S 18/ PS CT-40 1SFA R /1 1 turn PS S 30/ PS CT-50 1SFA R /1 1 turn PS S 37/ PS CT-60 1SFA R /1 1 turn PS S 44/ PS CT-75 1SFA R /1 1 turn PS S 50/ PS CT-75 1SFA R /1 1 turn PS S 60/ PS CT-100 1SFA R /1 1 turn PS S 72/ PS CT-125 1SFA R /1 1 turn PS S 85/ PS CT-150 1SFA R /1 1 turn PS S 105/ PS CT-200 1SFA R /1 1 turn PS S 142/ PS CT-250 1SFA R /1 1 turn PS S 175/ PS CT-400 1SFA R /1 1 turn PS S 250/ PS CT-400 1SFA R /1 1 turn PS S 300/ Cable connectors for Cu cables (set of 3) Type Order code Wire range For softstarter Tightening torque Weight (kg) max. Nm 1SDA R mm 2 PS S 85/ / LZ 185-2C/120 1SFN R1000 2x(50-120) mm 2 PS S 85/ / SDA R mm 2 PS S 175/ / Cable connectors for Al and Cu cables (set of 3) Type Order code Wire range For softstarter Tightening torque Weight (kg) max. Nm 1SDA R mm 2 PS S 85/ / SDA R mm 2 PS S 85/ / SDA R mm 2 PS S 175/ / Terminal shrouds (set of 2) Type Order code For softstarter Weight (kg) LTA 185-AC 1SFN R1000 PS S 85/ / For cable connectors LTA 185-AL 1SFN R1000 PS S 85/ / For compression lugs LTA 300-AC 1SFN R1000 PS S 175/ / For cable connectors LTA 300-AL 1SFN R1000 PS S 175/ / For compression lugs Terminal nut washer (set of 2) Type Order code For softstarter Weight (kg) LE 185 1SFN R1000 PS S 85/ / LE 300 1SFN R1000 PS S 175/ / Terminal enlargements Type Order code For softstarter Weight (kg) LW 75 BK A PS S 50/85 72/ LW 185 1SFN R1000 PS S 85/ / LW 300 1SFN R1000 PS S 175/ / /3/00, 1:14 AM

6 PS D Ordering Data Softstarter PS D PS D For normal starts Motor power Order code V /415 V 500 V 690 V Rated motor current Type U s U s P e P e P e P e I e Supply voltage U s Supply voltage U s kw kw kw kw A PS D V,50/60 Hz V,50/60 Hz Weigh kg) SFA F 1SFA L SFA F 1SFA L SFA F 1SFA L SFA F 1SFA L SFA F 1SFA L SFA F 1SFA L SFA F 1SFA L SFA F 1SFA L SFA F 1SFA L SFA F 1SFA L SFA F 1SFA L SFA F 1SFA L SFA F 1SFA L SFA F 1SFA L SFA A F 1SFA A L SFA F 1SFA L SFA F 1SFA L SFA A F 1SFA A L SFA F 1SFA L SFA F 1SFA L SFA A F 1SFA A L SFA F 1SFA L SFA F 1SFA L SFA A F 1SFA A L SFA F 1SFA L SFA F 1SFA L SFA A F 1SFA A L 64 B A replaced by B if overload relay is included, otherwise by A replaced by code letter for current range according to table on page /3/00, 1:15 AM

7 PS DH Ordering Data Softstarter PS DH PS DH For heavy duty starts Motor power Order code V /415 V 500 V Rated motor current Type U s U s Weight P e P e P e I e Supply voltage U s Supply voltage U s kw kw kw A PS DH V,50/60 Hz V,50/60 Hz (kg) SFA B F 1SFA B L SFA B F 1SFA B L SFA B F 1SFA B L SFA B F 1SFA B L SFA B F 1SFA B L SFA B F 1SFA B L SFA B F 1SFA B L SFA B F 1SFA B L SFA B F 1SFA B L SFA B F 1SFA B L SFA B F 1SFA B L SFA B F 1SFA B L SFA B F 1SFA B L SFA B F 1SFA B L SFA B F 1SFA B L SFA B F 1SFA B L SFA B F 1SFA B L SFA B F 1SFA B L SFA B F 1SFA B L SFA B F 1SFA B L SFA B F 1SFA B L SFA B F 1SFA B L SFA B F 1SFA B L SFA B F 1SFA B L SFA B F 1SFA B L SFA B F 1SFA B L SFA B F 1SFA B L SFA B F 1SFA B L 65 replaced by code letter for current range according to table below Code letter for current range Current range PS D A PS DH PSD (690 V) V 690 V* E 17,5 25 F G H H J J J K K K 52,5 75 L L M 87,5 125 N N P P / R R R R S S S / T T / T / U / U U / V / V V / W / W W / X / X X / Y / Y * For 690V red code letters are used /3/00, 1:15 AM

8 General Technical Data PS S 03 PS S 25 PS S 18/30 PS S 300/515 PS S 03 PS S 12 PS S 25 PS S 18/30 PS S 300/515 Rated insulation voltage U i V Rated operational voltage U e V Starting capacity at max. I e rated current I e 5 x I e for 5 sec 5 x I e for 5 sec 4 x I e for 10 sec Number of starts per hour 2) Overload capability Overload class A Service factor % Ambient temperature During operation C ) During storage C Degree of protection Main circuit IP 20 IP 20 IP 20 (PS S 18/ /76-500) IP 10 (PS S 50/ / ) IP 10 (PS S 18/ / ) IP 00 (PS S 85/ /515) Supply and control circuit IP 20 IP 20 IP 20 Settings Ramp time during start s % % 1 30 Ramp time during stop s % % 0 30 Initial voltage during start % % % Current limit function xi e No No ) Switch for Inside delta connection ON/OFF No No Yes Signal relay By-pass signal No 4) No 4) Yes Fault signal No No Yes Rated operational voltage U e V 250 Rated thermal current I th A 5 Rated operational current I e AC-15 (U e =250V) at AC-15 (U e =250V) A 1.5 Signal indication LED Ready to start/stand by ON Green Green Green Ramping up/down Yellow ( )Yellow (flashing) No Completed start ramp T.O.R. Yellow Yellow Green General fault F1 Red Red External fault F2 Red 1) 40 C 60 C, 0.8 % Above 40 C, up to max 60 C, reduce the rated current with 0.8 % per C. 2) When more than 6 starts per hour are required, contact your sales office. 3) Only if current transformer is connected (accessory). 4) (AC-53b) The unit has built in by-pass contacts (AC-53b) 8 8 8/3/00, 1:17 AM

9 General Technical Data PS D PS DH General technical data PS D PS D PS DH PS DH Rated insulation voltage U i V Rated operational voltage U e V Starting capacity at max rated current I e 4,5 x I e for 14s 5 x I e for 7s 5 x I e for 25s 5 x I e for 25s Number of starts per hour Overload capacity Overload class A Service factor % Ambient temperature During operation 1) ϒC During storage ϒC Degree of protection IP 00 IP 00 IP 00 IP 00 Settings Ramp time during start sec Initial voltage during start % Ramp time during stop sec ) Step down voltage special ramp % Current limit function 2 5 x I e 2 5 x I e 2 5 x I e 2 5 x I e Adjustable rated motor current I e 2) % Switches for Energy saving function ON/OFF (PF) Yes Yes Yes Yes Kick start, YES/NO (KICK) Yes Yes Yes Yes High current switch off, YES/NO (SC) Yes Yes Yes Yes Reaction time for energy saving normal/slow (TPF) Yes Yes Yes Yes AC-15 (U e =250V) Signal relays Fault signal K6 Yes Yes Yes Yes By-pass signal, K5 Yes Yes Yes Yes start ramp completed Run signal K4 Yes Yes Yes Yes Overload signal Yes Yes Yes Yes Rated operational voltage U e V Rated thermal current I th A Rated operational current I e A at AC-15 (U e =250V) Signal indication (LED) Fault (F1 &/ F2) red Yes Yes Yes Yes Overload (OVL) yellow 3) Yes 3) Yes 3) Yes Yes Ready to start/stand by (ON) green Yes Yes Yes Yes Running (R) yellow Yes Yes Yes Yes Completed start ramp (T) yellow Yes Yes Yes Yes Energy saving function active (P) yellow Yes Yes Yes Yes 1) 40 C 50 C, 0.8 % Above 40 C, up to max 50 C, reduce the rated current with 0.8 % per C. 2) U e = 690 V; % For U e = 690 V; setting % 3) PSD Optional for PSD types 9 9 8/3/00, 1:17 AM

10 Technical Data Size related data ABB / e Recommended ABB Overload protection Max power Power requirements Current range loss at max / e Max fuse rating main circuit 4) of supply circuit Size Type A W Bussman fuses Ferraz fuses VA PS S 03 TA 25 DU A 170M TA 25 DU A 170M TA 25 DU A 170M PS S 18/30 TA 25 DU ) 50 A 170M ) 63 A 6.6 URB 000 D08 V /52 TA 25 DU ) 80 A 170M1366 5) 100 A 6.6 URB 000 D08 V /64 TA 42 DU ) 125 A 170M ) 160 A 6.6 URB 000 D08 V /76 TA 75 DU ) 160 A 170M ) 200 A 6.6 URD 30 D08 A /85 TA 75 DU ) 160 A 170M ) 200 A 6.6 URD 30 D08 A /105 TA 75 DU ) 200 A 170M ) 250 A 6.6 URD 30 D08 A /124 TA 75 DU ) 250 A 170M ) 315 A 6.6 URD 30 D08 A /147 TA 110 DU ) 315 A 170M ) 400 A 6.6 URD 30 D08 A /181 TA 110 DU ) 400 A 170M ) 400 A 6.6 URD 30 D08 A /245 T 200 DU ) 450 A 170M ) 500 A 6.6 URD 30 D08 A /300 TA 200 DU ) 500 A 170M ) 530 A 6.6 URD 30 D08 A /430 TA 450 DU ) 700 A 170M ) 630 A 6.6 URD 31 D08 A /515 TA 450 DU ) 900 A 170M ) 900 A 6.6 URD 32 D11 A PS D 75 TA 75 DU ) 250 A 170M ) 315 A 6.6 URD 30 D08 A TA 110 DU ) 315 A 170M ) 400 A 6.6 URD 30 D08 A TA 200 DU ) 400 A 170M ) 400 A 6.6 URD 30 D08 A TA 200 DU ) 450 A 170M ) 500 A 6.6 URD 30 D08 A TA 450 DU ) 630 A 170M ) 550 A 6.6 URD 31 D08 A TA 450 DU ) 700 A 170M ) 630 A 6.6 URD 31 D08 A TA 900 DU ) 900 A 170M ) 900 A 6.6 URD 32 D11 A TA 900 DU ) 1250 A 170M ) 1250 A 6.6 URD 33 D11 A TA 900 DU ) 1500 A 170M ) 1250 A 6.6 URD 33 D11 A TA 900 DU ) 1800 A 170M ) 2000 A 6.6 URD 233 PLAF TA 900 DU ) 1800 A 170M ) 2000 A 6.6 URD 233 PLAF PS D(690V) 370 TA 450 DU ) 900 A 170M ) 900 A 6.6 URD 32 D11 A TA 900 DU ) 1250 A 170M ) 1250 A 6.6 URD 33 D11 A TA 900 DU ) 1500 A 170M ) 1250 A 6.6 URD 33 D11 A TA 900 DU ) 1500 A 170M ) 2000 A 6.6 URD 233 PLAF T 900 DU ) 1500 A 170M ) 2000 A 6.6 URD 233 PLAF PS DH 30 1 ) 3 ) 125 A 170M ) 160 A 6.6 URD 30 D08 A ) 3 ) 200 A 170M ) 200 A 6.6 URD 30 D08 A ) 3 ) 250 A 170M ) 250 A 6.6 URD 30 D08 A ) 3 ) 315 A 170M ) 315 A 6.6 URD 30 D08 A ) 3 ) 400 A 170M ) 450 A 6.6 URD 30 D08 A ) 2 ) 450 A 170M ) 500 A 6.6 URD 30 D08 A ) 2 ) 500 A 170M ) 550 A 6.6 URD 30 D08 A ) 2 ) 630 A 170M ) 630 A 6.6 URD 31 D08 A ) 2 ) 700 A 170M ) 700 A 6.6 URD 32 D08 A ) 2 ) 900 A 170M ) 900 A 6.6 URD 32 D08 A ) 2 ) 1000 A 170M ) 1000 A 6.6 URD 33 D08 A ) 2 ) 1250 A 170M ) 1250 A 6.6 URD 33 D08 A ) 2 ) 1500 A 170M ) 1600 A 6.6 URD 33 TTF A ) 2 ) 1800 A 170M ) 2000 A 6.6 URD 233 PLAF Electronic overload relay built in, optional for PS D types, standard for PS DH types Total power loss: P Ltot = [3 x I e x 1.0] (W) Reduced to 100 W only when using by-pass Total power loss: P Ltot = [3 x I e x 1.0] + 50 (W) Reduced to 50 W only when using by-pass For the control circuit: 6 A delayed Fuse holder 170H 1007 Fuse holder 170H /3/00, 1:18 AM

11 Technical Data PS S PS S 18/30 300/515 Cross section of connection cables Type PS S / / / /300 44/ / / / / / /300 72/ / / Main circuit Connection clamp Rigid solid/rigid stranded 1x mm See accessories See accessories Rigid solid/rigid stranded 2x mm See accessories See accessories Tightening torque max.nm (for guidance only) See accessories See accessories Connection bar Width x thickness mm 17.5x5 20x5 Hole diameter mm Tightening torque max. Nm 9 16 (for guidance only) Supply and control circuit Connection clamp Rigid solid/rigid stranded 1x mm Rigid solid/rigid stranded 2x mm Tightening torque max. Nm (for guidance only) PS D PS DH Cross section of connection cables Type PS D Type PS DH Main circuit Connection clamp Cu-cable mm 2 35 Al-cable mm 2 35 Connection bar Width x thickness mm 15x4 25x6 40x6 50x6 Hole diameter mm Tightening torque min.nm (M6) 12.0(M10) 12.0(M10) 12.0(M10) (For guidance only) max.nm (M6) 16.0(M10) 16.0(M10) 16.0(M10) Supply and control circuit Connection clamp mm /3/00, 1:19 AM

12 Dimensions PS S 03, PS S12 PS S 25 PS S 18/ / SFT SFT SFT SFT SFT SFT SFT SFT SFT SFT PS S 50/ / PS S 18/ / PS S 85/ / PS S 85/ / PS S 175/ / PS S 175/ / SFT (4x) 10 1SFT /3/00, 1:19 AM

13 Dimensions PS D 75 PS DH PS D PS DH SFT PS D PS DH PS D PS DH SFT SFT SFT SFT SFT SFT SFT Dimension Type E F K PS D PS DH PS D720 PS DH PS D840 PS DH /3/00, 1:20 AM

14 Circuit Diagrams PS S L1 3L2 5L3 A3 Uc=24-110V AC DC Start A2 A1 Start V1 K5: 1 K5: 2 V2 K5 V1, V2 Integral By-pass Semiconductor 2T1 4T2 6T3 U V W A3 Uc= V AC Start A2 A1 1SFT PS S 18/30 142/245 T L1 3L2 5L3 Stop L Start N X21 Fan X27 X28 Uc= V Fan Fan Fan PS S175/ /515 Fan Stop Start X27 X28 Uc= V Fan Fan Fan PS S175/ /515 Uc= V X27X28 Common Start Stop X19 X18 X20 K5 Ue= 100% K6 T1 TH X22 X23 X24 X25 X26 Fan 10V PS S18/ / X17 X14 X15 X14 X13 X12 X11 X10 X9 X8 X7 X6 V1 V2 V3 V4 V5 V6 F6 K5 K6 T1 T2 V1-V6 Temperature monitor Relay, actuated at full voltage (U e = 100%) Relay, fault signal Control transformer Current transformer Thyristor X27 X28 Uc= V X27 X28 Uc= V Fan Fan Fan Fan PS S85/ /245 PS S85/ /245 T1 2T1 4T2 6T3 X19 X20 X18 X23 Fan X24 X25 X26 Fan PS S50/ / PS S18/ / Uc= V 1SFT /3/00, 1:20 AM

15 Circuit Diagrams PSD without electronic overload relay E1 E3 E5 F6 J1 J3 K4 K5 K6 T2 T5 V1 V6 X1 X3 Circuit board Fan Temperature monitor Contact blocks Relay, actuated in operational position Relay, actuated at full voltage (U e = 100 %) Relay, fault signal Current transformer Control transformer Thyristor Terminal block 1SFT PS D PS DH with electronic overload relay 1SFT E1 E2 E3 E5 F6 J1 J3 K3 K4 K5 K6 T2 T3 T5 V1 V6 X1 X3 Circuit board Circuit board OVL Fan Temperature monitor Contact blocks Relay, overload Relay, actuated in operational position Relay, actuated at full voltage (U e = 100 %) Relay, fault signal Current transformer Current transformer Control transformer Thyristor Terminal block /3/00, 1:20 AM

16 Minimum Distance To Wall/Front A H D E 1SFT SFT Dimensions Type No. E F G H PS S 18/ / PS S 50/ / PS S 18/ / PS S 85/ / PS S 85/ / PS S 175/ / PS S 175/ / PS D75 PS DH PS D PS DH PS D PS DH PS D PS DH F B B G 1SFT SFT Minimum distance to wall/front A = 20 mm B = 10 mm C = 100 mm Both top and bottom D = 150 mm Both top and bottom CNABB /1SFC en, May (852) (852) ABB Control AB, S Västerås, Sweden, Tel Fax (021) (021) (010) (010) (022) (022) (0411) /649/716 (0411) (029) /426-7 (029) (024) (024) (0451) / (0451) (021) / (021) / (027) / (027) A 2G (0532) /97/98 (0532) A (0571) (0571) (025) (025) (0531) (0531) (0591) (0591) C,D (028) / (028) / (023) (023) (0871) (0871) (020) (020) C 33 B (0755) /200/201 (0755) D (0771) (0771) CHM 16 8/3/00, 1:21 AM

Softstarters Type PSS Type PST/PSTB - New range. New. Catalogue 1SFC132001C0201, Revised in October SFC132016F0201

Softstarters Type PSS Type PST/PSTB - New range New Catalogue, Revised in October 2003 1SFC132016F0201 Control IT Softstarters Automation Technologies The Automation Technologies division serves customers