The modular drive: space-saving, safe and rugged usa.siemens.com/sinamics-g120

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1 SINAMICS G120 The modular drive: space-savig, safe ad rugged usa.siemes.com/siamics-g120

2 SINAMICS G120 a member of the SINAMICS family SINAMICS G120 Space-savig, safe ad rugged Mechaical system Modular desig Whether pumpig, vetilatig, compressig, movig or processig, the SINAMICS G120 is the uiversal drive to address the widest rage of applicatio requiremets. It leverages its stregths i geeral machiery costructio, as well as i the automotive, textile ad packagig idustries. Iovative coolig cocept for a higher degree of flexibility Its modular desig ad wide rage of power ratigs extedig from 0.55 kw up to 250 kw ( hp) always esures that you ca cofigure the perfect drive for your applicatio. With SINAMICS G120, you will beefit from the wide rage of possibilities that its modular desig offers icludig flexiblity ad cost-savigs, thaks to the eed for reduced spare parts. All of this is complemeted by its user-friedliess from istallatio through maiteace. The advatages of the SINAMICS drives family a overview: Wide rage of power ratigs from 0.05kW ( 1 /6 hp) to 85 MW Available i low-voltage, medium-voltage as well as DC versios High degree of flexibility ad combiability Simple couplig to SIMATIC cotrol systems ad seamless automatio itegratio through the Siemes Totally Itegrated Automatio Portal Higher-level, stadard Safety Itegrated cocept Stadard ad uified fuctioality resultig from commo hardware ad software Commo egieerig for all drives SIZER for egieerig ad STARTER / SINAMICS Startdrive for parameterizatio ad commissioig Fuctioality Applicatio-orieted cotrol modules with expaded I/O quatity scope ad wide rage of fucioality Positioig capability (EPos) Comprehesive rage of ecoder iterfaces Safety Itegrated: STO, SS1, SBC, SLS, SDI, SSM Power Modules with low lie harmoics Eergy recovery ito the lie supply without requirig additioal modules Itegrated SIL3 o PM240-2 frame sizes D, E ad F 2

3 High-power desity Extremely compact desig Sigificatly smaller tha previous geeratio Commuicatio Itegral part of Totally Itegrated Automatio Automatio with iterfaces for PROFINET ad PROFIBUS Supported profiles iclude PROFIdrive, PROFIsafe, PROFIeergy Couplig to third-party systems via USS / Modbus RTU, BacNet MS / TP, EtherNet / IP 3

4 SINAMICS G120 a member of the SINAMICS family SINAMICS drives Power ad performace for every applicatio The modular SINAMICS G120 is suitable for the applicatios highlighted below. Performace* Cotiuous motio Discotiuous motio Purpose Basic Medium High Basic Medium High Cetrifugal pumps Radial/axial fas Compressors Cetrifugal pumps Radial/axial fas Compressors Excetric screw pumps Hydraulic pumps Dosig pumps Descalig pumps Hydraulic pumps Pumpig / vetilatig / compressig Movig Coveyor belts Roll coveyors Chai coveyors Coveyor belts Roller coveyors Chai coveyors Vertical material hadlig Elevators/escalators Gatry craes Marie drives Cable railways Elevators Cotaier craes Mie hoists Ope-cast mie excavators Test stads Acceleratig coveyors Rack feeders Acceleratig coveyors Rack feeders Crosscutters Roll chagers Storage ad retrieval machies Robotics Pick-ad-place Rotary idexig machies Crosscutters Roll feeds Egagig/ disegagig fuctio Processig Mills Mixers Keaders Crushers Agitators Cetrifuges Mills Mixers Keaders Crushers Agitators Cetrifuges Extruders Rotary furaces Extruders Widers / uwiders Leadig / followig drives Caleders Mai press drives Pritig machies Tubular baggig machies Sigle-axis motio cotrol such as: Positioig profiles Path profiles Servo presses Rollig mill drives Multi-axis motio cotrol such as: Multi-axis positioig Cam discs Iterpolatios Mai drives for Mai drives for Mai drives for Axis drives for Axis drives for Axis drives for Turig Drillig Turig Turig Drillig Turig Millig Sawig Millig Millig Sawig Millig Drillig Drillig Drillig Drillig Gear cuttig Laser machiig Machiig Gridig Gear cuttig Gridig Nibblig ad puchig * ) Requiremets placed o the torque accuracy / speed accuracy / positioig accuracy / axis coordiatio / fuctioality 4

5 Low-voltage AC DC-voltage DC Medium-voltage AC Basic performace Geeral performace High-performace DC applicatios For applicatios with high power ratigs V-series G-series S-series DCM Medium-voltage series kw ,600 kw ,700 kw 6 kw 30 MW MW Whe it comes to the hardware as well as the fuctioality, SINAMICS V drives cocetrate o the essetials. This results i a high degree of ruggedess with low associated ivestmet costs. The fuctioality of SINAMICS G drives makes them the perfect choice whe addressig basic ad medium requiremets relatig to the cotrol dyamic performace. SINAMICS S drives are predestied for demadig sigle-axis ad multi-axis applicatios i plat ad machiery costructio as well as for the widest rage of motio cotrol tasks. I additio to the highest power ratigs, SINAMICS DC drives also offer the maximum degree of availability. Our seamless ad itegrated rage which is uique worldwide ecompasses every dyamic respose ad performace level i voltage classes 2.3 to 11 kv. 5

6 SINAMICS G120 advatages Space-savig The well-coceived desig ad iovative techology make SINAMICS G120 especially compact. Side-by-side moutig Cost reductio by savig space i the cotrol cabiet Same housig geometry for all voltages with ad without filter A Space-savig as a result of the same frame size with itegrated filter Higher power desity Space-savig as a result of a higher power ratig i a smaller space P Itegrated basic positioig fuctioality Modules ca be elimiated, such as additioal positioig modules, ecoder iterfaces, etc. Positioig fuctio Itegrated eergy recovery (Efficiet Ifeed Techology) With the PM250, excess eergy ca be directly regeerated ito the lie supply 6

7 SINAMICS G120 family frame sizes A, B, C, D, E ad F Moutig dimesios PM240/PM240-2 *) without/with itegrated Class A lie filter Frame size W (mm) H (mm) D (mm) FSA FSB FSC FSD FSE FSF FSGX 326 / 1,533 / 547 / *) Same frame size with ad without filter A Moutig dimesios PM250 without/with itegrated Class A lie filter Frame size W (mm) H (mm) D (mm) FSC / 189 / 334 / 185 FSD 419 / FSE 499 / FSF /

8 SINAMICS G120 advatages Safe Safety fuctios i SINAMICS G120 1) Safe Torque Off (STO) Protects agaist iadvertet drive startig The drive is safely switched ito a o-torque coditio v STO Coveyor belt e.g. baggage hadlig / packet trasport, feedig, removig t Safe Stop 1 (SS1) The drive is quickly stopped ad safely moitored, especially for high momets of iertia STO Saws e.g. saws, uwiders, extruders, cetrifuges, storage / retrieval machies Safe Brake Cotrol (SBC) with CU250S-2 Safe cotrol of holdig brakes that are active i the o-curret state Prevets saggig of suspeded / pullig loads v SBC STO Crae e.g. craes, widers t Safely Limited Speed (SLS) Reductio ad cotiuous moitorig of the drive speed to directly work at the machie while operatioal v SLS Press e.g. presses, puches, widers, coveyor belts, gridig machies t t Safe Directio (SDI) The fuctio esures that the drive ca oly rotate i the selected directio v SDI t Loadig gatry e.g. storage ad retrieval machies, presses, uwiders Safe Speed Moitorig (SSM) The fuctio provides a safe output sigal, if the drive has falle below the specified velocity limit v 1 Millig tool e.g. gridig machies, coveyor lies, drills, millig machies, packagig machies 0 t 8 1) SINAMICS G120 safety fuctios ca be implemeted without ecoder.

9 Flexible SINAMICS G120 is the reliable system for a variety of applicatios. Push-through versios Lower temperature rise i the cotrol cabiet Cotrol cabiet Flexible cotrol cabiet cofiguratios Heat sik Drive Compoets resistat to aggressive gases ad coated modules Compliace with evirometal class 3C2 (3C3 with SIPLUS) for frames A, B, C 3C3 is stadard for frames D, E, F Optimized power module desig Loger motor cables are possible: shielded: 300m (984 ft.) ushielded: 450 m (1485 ft.) max. 450 m Elimiates the eed for iput lie ad output reactor for frames D, E, F as a result of the itegrated DC lik choke Isesitive to lie fluctuatios Closed-loop cotrol Rugged ope-loop ad closed-loop cotrol respose for drives with low dyamic requiremets as well as for demadig drives with speed ad torque cotrol M Torque Time Speed Faster acceleratio Time 9

10 SINAMICS G120 i the automatio eviromet Itegrated, itelliget ad iovative With SINAMICS G120, we implemet a holistic approach for automatio ad drive techology that paves the way for improved productio. We ca offer you everythig to help you efficietly work with our iovative products ad solutios ad create the pre-coditios so that these devices ca be seamlessly itegrated ito the automatio eviromet. Networked with the automatio Totally Itegrated Automatio Totally Itegrated Automatio Efficiet iteroperatio of every automatio compoet Usig the Totally Itegrated Automatio Portal (TIA Portal), our iovative egieerig framework for all automatio tasks, SINAMICS drives ca be simply ad efficietly itegrated ito ay automatio eviromet usig the SINAMICS Startdrive commissioig software, a itegral compoet of the TIA Portal. This simplifies egieerig, commissioig ad diagostics. TIA Portal is the core of Totally Itegrated Automatio. The ope system architecture covers the complete productio process ad meas that every automatio compoet efficietly iteracts with each aother. This is achieved through cosistet data maagemet, global stadards ad uified hardware ad software iterfaces. 10

11 PROFINET the leadig Etheret stadard for idustry PROFINET plays a cetral role withi the scope of Totally Itegrated Automatio. SINAMICS G120 SIMATIC S The ope Etheret stadard stads for fast ad secure data exchage betwee all of the compay hierarchic levels. SIMATIC HMI TP1500 Its flexibility, efficiecy ad performace create the optimum pre-coditio for sustaiably icreasig productivity ad more competitiveess. PROFINET Motor TIA PORTAL A systematic approach to higher eergy efficiecy UP TO 65% ENERGY SAVING POTENTIAL Our drives save eergy through focused applicatio-specific speed cotrol as well as recoverig brakig eergy up to 65% eergy. Itegrated eergy-savig fuctios miimize your power costs eve more. With Efficiet Ifeed Techology, we offer a iovative feature, which also meas that compact drives are capable of eergy recovery. Eergy usage without PROFIeergy Eergy usage with PROFIeergy SINAMICS G120 with PROFINET iterface supports PROFIeergy. With the PROFINET-based profile, loads ca be shut-dow idepedet of the maufacturer ad device i o-operatioal periods i a coordiated fashio ad cetrally-cotrolled. Additioal eergy-savig fuctios ECO mode / flux reductio reduces motor currets i the partial load rage Hiberatio mode the drive is automatically switched o ad switched off depedig upo the process requiremets Display of the electrical eergy used Cascade drives are switched o ad switched off i stages depedig upo the process requiremet Ready for SIMATIC Eergy Suite SIMATIC Eergy Suite as itegrated optio for the TIA Portal efficietly liks eergy maagemet with the automatio, therefore makig eergy usage trasparet i your productio eviromet. Egieerig costs have bee sigificatly reduced as it is ow simpler to egieer compoets that measure eergy, e.g. the SINAMICS G-series. Thaks to the stadardized coectio to higher-level eergy maagemet systems or Cloud-based services, you ca seamlessly exted the eergy data acquired to create a eergy maagemet system across locatios ad facilities. You ca fid additioal iformatio about the SIMATIC Eergy Suite at 11

12 SINAMICS G120 i the automatio eviromet Powerful software tools support whe selectig, commissioig ad operatig The SINAMICS G120 is ot oly easy to cofigure, it already offers a high degree of operator-friedliess durig commissioig. Stadard software tools make this possible. DT Cofigurator Fast product selectio ad orderig SIZER Efficiet egieerig of a complete drive system STARTER / SINAMICS Startdrive Cofiguratio ad commissioig i the Totally Itegrated Automatio (TIA) Portal 12

13 Itelliget Operator Pael ad Basic Operator Pael ituitive operatio ad moitorig Two differet operator paels are available for simple ad efficiet operatio icludig moitorig of the SINAMICS G120 drive. SINAMICS IOP-2 14 iterface laguages available SINAMICS BOP IOP-2 (Itelliget Operator Pael) Simple commissioig SINAMICS G drives ad the associated stadard applicatios ca be simply commissioed usig wizards Cloig fuctio for fast series commissioig of the drives BOP-2 (Basic Operator Pael) Good overview as parameters ad parameter values are simultaeously displayed Operator cotrol ad visualizatio New desig membrae keypad with cetral sesor cotrol pael Graphic display of status values, e.g. pressure ad flow i bar-type diagrams Simple, idividualized local drive operatio (start / stop, setpoit iput, directio of rotatio chage) Applicatio-specific scearios ca be easily implemeted, e.g. operatig cocepts with additioal exteral operatig devices 2-lie display for up to two process values with text Status display of pre-defied uits Diagostics Fast diagostics usig local plai text display Itegrated plai text help fuctio for local display ad to remove fault messages Diagostics with meu promptig with 7-segmet display Ca be flexibly used ad ope for expasios Ca be mouted directly o the Cotrol Uit, istalled i the door or as hadheld termial (depeds o the drive-type) 14 iterface laguages are available IOP-2 device desig, ope for future expaded fuctioality (e.g. device fuctios, wizards, laguages) Ca be simply upgraded to a ew fuctio release via the USB port Ca be mouted directly o the Cotrol Uit or istalled i the door (depeds o the drive-type) 13

14 SINAMICS G120 step-by-step selectio SINAMICS G120 user-friedliess through modularity Flexible combiatios, high degree of operator-friedliess ad stadard software make the SINAMICS G120 a user-friedly solutio right from the start. Modularity offers you may advatages Parts ca be simply selected Lower costs ad parts ca be quickly replaced whe service is required Fewer parts have to be stocked Ca be simply expaded SINAMICS G120 simply select High reliability through itegrated commuicatio SINAMICS selector app Usig this app, you ca compile the order umbers for your SINAMICS G120 drive. It will guide you quickly ad easily through the correct order umbers (MLFBs). This is how it works Select SINAMICS frequecy drives Select the rated power ad device optios Select accessories You will be able to save ad sed your selectio via . The pre-selectio serves as the basis for a order specificatio with your distributor / Siemes. Sca this QR-code to dowload the app free-of-charge 14

15 1 The choice is yours You ca select betwee two power modules* depedig upo your particular requiremets. Stadard brakig respose with brakig chopper Iovative brakig respose with eergy recovery PM240 / PM240-2 power modules PM250 power modules The PM240/ PM240-2 power modules are ideal for stadard applicatios i geeral machiery costructio. The PM250 power module is ideal for applicatios requirig eergy recovery. 2 Select your cotrol uit CU230P-2 cotrol uit The CU230P-2 cotrol uit is specifically desiged for pump, fa ad compressor applicatios CU240E-2 cotrol uit The CU240E-2 is ideal for a multitude of applicatios i geeral machie buildig (e.g. mixers, agitators) CU250S-2 cotrol uit The CU250S-2 is ideal for high-quality applicatios (e.g. extruders, cetrifuges) 3 Select the optioal compoets Additioal compoets are available depedig upo your particular requiremets, for example, a operator pael (IOP-2 or BOP-2) or a blakig cover. Your SINAMICS G120 drive has ow bee cofigured * Detailed iformatio about the PM230 power module is provided i SINAMICS G120P documetatio. Detailed iformatio o products ad optios is provided i the curret Catalog D31 i Chapter SINAMICS G120 stadard iverters or i the Siemes Idustry Mall (imall). 15

16 1 SINAMICS G120 selectig the power module ad power-depedet optios PM240 / PM240-2 power modules What power is required? (LO = Low Overload; HO = High Overload) Defiitio HO/LO see p.22 PM240/PM240-2 Power Modules have a itegrated brakig chopper ad are suitable for may applicatios i geeral machie buildig. Is a filtered device of Class A required? The itegrated EMC filter (Class A filter) is required to maitai the cable-coducted iterferece voltages ad the radiated disturbaces for istallatios i compliace with EN Category C2. Are additioal exteral lie filters required (for example to maitai s The exteral EMC filter (Class B filter) is also used to maitai cable-coducted iterferece voltages for istallatios accordig to EN Category C1. A ufiltered PM240-2 must be selected whe usig a Class B filter. 1AC / 3AC PM240-2 / 200V 240V +/ 10 % Rated power LO (kw) Rated power (hp) Output curret LO (A) IN Output curret HO (A) ICH Frame size Ufiltered power modules Itegrated Class A filter power modules Class A filter Class B lie filter 1AC / 3 AC 200V 240V FSA 6SL3210-1PB13-0UL0 6SL3210-1PB13-0AL0 itegrated FSA 6SL321-1PB13-8UL0 6SL321-1PB13-8AL0 itegrated FSB 6SL3210-1PB15-5UL0 6SL3210-1PB15-5AL0 itegrated FSB 6SL3210-1PB17-4UL0 6SL3210-1PB17-4AL0 itegrated FSB 6SL321-1PB21-0UL0 6SL321-1PB21-0AL0 itegrated FSC 6SL3210-1PB21-4UL0 6SL3210-1PB21-4AL0 itegrated FSC 6SL321-1PB21-8UL0 6SL321-1PB21-8AL0 itegrated 3AC 200V 240V FSC 6SL3210-1PC22-2UL0 6SL3210-1PC22-2AL0 itegrated FSC 6SL3210-1PC22-8UL0 6SL3210-1PC22-8AL0 itegrated FSD 6SL3210-1PC24-2UL FSD 6SL3210-1PC25-4UL FSD 6SL3210-1PC26-8UL FSE 6SL3210-1PC28-0UL FSE 6SL3210-1PC31-1UL FSF 6SL3210-1PC31-3UL FSF 6SL3210-1PC31-6UL FSF 6SL3210-1PC31-8UL0 3AC PM240 / PM240-2 / 380V 480V +/ 10 % Rated power LO (kw) Rated power (hp) Output curret LO (A) Output curret HO (A) Frame size Ufiltered power modules Power modules with itegrated Class A filter The PM V has ow bee completely selected. The PM V has ow bee completely selected. Class A filter is already itegrated i the filter device up to 132 kw Class B lie filter (sub-assembly) 3) FSA 6SL3210-1PE11-8UL1 6SL3210-1PE11-8AL1 itegrated 6SL3203-0BE17-7BA FSA 6SL3210-1PE12-3UL1 6SL3210-1PE12-3AL1 itegrated 6SL3203-0BE17-7BA FSA 6SL3210-1PE13-2UL1 6SL3210-1PE13-2AL1 itegrated 6SL3203-0BE17-7BA FSA 6SL3210-1PE14-3UL1 6SL3210-1PE14-3AL1 itegrated 6SL3203-0BE17-7BA FSA 6SL3210-1PE16-1UL1 6SL3210-1PE16-1AL1 itegrated 6SL3203-0BE17-7BA FSA 6SL3210-1PE18-0UL1 6SL321-1PE18-0AL1 itegrated 6SL3203-0BE17-7BA FSB 6SL321-1PE21-1UL0 6SL3210-1PE21-1AL0 itegrated 6SL3203-0BE21-8BA FSB 6SL3210-1PE21-4UL0 6SL3210-1PE21-4AL0 itegrated 6SL3203-0BE21-8BA FSB 6SL321-1PE21-8UL0 6SL321-1PE21-8AL0 itegrated 6SL3203-0BE21-8BA FSC 6SL3210-1PE22-7UL0 6SL3210-1PE22-7AL0 itegrated 6SL3203-0BE23-8BA FSC 6SL321-1PE23-3UL0 6SL321-1PE23-3AL0 itegrated 6SL3203-0BE23-8BA FSD 6SL3210-1PE23-8UL0 6SL3210-1PE23-8AL0 itegrated FSD 6SL3210-1PE24-5UL0 6SL3210-1PE24-5AL0 itegrated FSD 6SL3210-1PE26-0UL0 6SL3210-1PE26-0AL0 itegrated FSD 6SL3210-1PE27-5UL0 6SL3210-1PE27-5AL0 itegrated FSE 6SL3210-1PE28-8UL0 6SL3210-1PE28-8AL0 itegrated FSE 6SL3210-1PE31-1UL0 6SL3210-1PE31-1AL0 itegrated FSF 6SL3210-1PE31-5UL0 6SL3210-1PE31-5AL0 itegrated FSF 6SL3210-1PE31-8UL0 6SL3210-1PE31-8AL0 itegrated FSF 6SL3210-1PE32-1UL0 6SL3210-1PE32-1AL0 itegrated FSF 6SL3210-1PE32-5UL0 6SL3210-1PE32-5AL0 itegrated FSGX 2) 6SL3224-0XE41-3UA0 6SL3000-0BE34-4AA FSGX 2) 6SL3224-0XE41-6UA0 6SL3000-0BE34-4AA FSGX 2) 6SL3224-0XE42-0UA0 6SL3000-0BE36-0AA0 The PM240 / PM V has ow bee completely selected. Heat sik versio Stadard 0 Push-through 1 1) Frame size FSD FSF supplemetary coditio: oly rated frequecy or less tha the permissible max. output frequecy 150 Hz 2) A brakig module is additioally required for frame size FSGX: 6SL3300-1AE32-5AA0 16

17 pecific EMC values)? Is a brakig resistor required as a result of the applicatio? Should a output filter be used, for istace to be able to use log motor cables? 5) Is a shield plate required for the power module? Lie reactors: to smooth voltage peaks, buffer commutatio dips ad reduce the effects of harmoics o the drive ad lie supply. Excess eergy i the DC lik is dissipated usig a brakig resistor. Frame sizes FSA to FSF already iclude a itegrated brakig chopper (electroic switch). Output reactors reduce the voltage stress o the motor widig. The cable legths betwee the drive ad motor ca be exteded. The shield coectio kit simplifies coectig the shields of supply ad cotrol cables, offers mechaical strai relief ad guaratees a optimum EMC behavior. 3AC lie reactor side-mouted 4) Brakig resistors side-mouted Output reactor side-mouted 1) Shield plate for the power modules 6SL3203-0CE13-2AA0 JJY: SL3202-0AE16-1CA0 icluded 6SL3203-0CE13-2AA0 JJY: SL3202-0AE16-1CA0 icluded 6SL3203-0CE21-0AA0 JJY: SL3202-0AE16-1CA0 icluded 6SL3203-0CE21-0AA0 JJY: SL3202-0AE18-8CA0 icluded 6SL3203-0CE21-0AA0 JJY: SL3202-0AE21-8CA0 icluded 6SL3203-0CE21-8AA0 JJY: SL3202-0AE21-8CA0 icluded 6SL3203-0CE21-8AA0 JJY: SL3202-0AE21-8CA0 icluded 6SL3203-0CE23-8AA0 JJY: SL3202-0AE23-8CA0 icluded 6SL3203-0CE23-8AA0 JJY: SL3202-0AE23-8CA0 icluded itegrated JJY: SE6400-3TC07-5ED0 icluded itegrated JJY: SE6400-3TC07-5ED0 icluded itegrated JJY: SE6400-3TC07-5ED0 icluded itegrated JJY: SE6400-3TC14-5FD0 icluded itegrated JJY: SE6400-3TC14-5FD0 icluded itegrated JJY: SE6400-3TC14-5FD0 icluded itegrated JJY: SE6400-3TC14-5FD0 icluded itegrated JJY: SE6400-3TC14-5FD0 icluded 3AC lie reactor side-mouted up to FSC 4) ; itegrated for FSD FSF Brakig resistors side-mouted Output reactor side-mouted 1) Shield plate for the power modules 6SL3203-0CE13-2AA0 6SL3201-0BE14-3AA0 6SL3202-0AE16-1CA0 icluded 6SL3203-0CE13-2AA0 6SL3201-0BE14-3AA0 6SL3202-0AE16-1CA0 icluded 6SL3203-0CE13-2AA0 6SL3201-0BE14-3AA0 6SL3202-0AE16-1CA0 icluded 6SL3203-0CE21-0AA0 6SL3201-0BE14-3AA0 6SL3202-0AE16-1CA0 icluded 6SL3203-0CE21-0AA0 6SL3201-0BE21-0AA0 6SL3202-0AE16-1CA0 icluded 6SL3203-0CE21-0AA0 6SL3201-0BE21-0AA0 6SL3202-0AE18-8CA0 icluded 6SL3203-0CE21-8AA0 6SL3201-0BE21-8AA0 6SL3202-0AE21-8CA0 icluded 6SL3203-0CE21-8AA0 6SL3201-0BE21-8AA0 6SL3202-0AE21-8CA0 icluded 6SL3203-0CE21-8AA0 6SL3201-0BE21-8AA0 6SL3202-0AE21-8CA0 icluded 6SL3203-0CE23-8AA0 6SL3201-0BE23-8AA0 6SL3202-0AE23-8CA0 icluded 6SL3203-0CE23-8AA0 6SL3201-0BE23-8AA0 6SL3202-0AE23-8CA0 icluded itegrated JJY: SE6400-3TC07-5ED0 icluded itegrated JJY: SE6400-3TC07-5ED0 icluded itegrated JJY: SE6400-3TC07-5ED0 icluded itegrated JJY: SE6400-3TC07-5ED0 icluded itegrated JJY: SE6400-3TC14-5FD0 icluded itegrated JJY: SE6400-3TC14-5FD0 icluded itegrated JJY: SE6400-3TC14-5FD0 icluded itegrated JJY: SE6400-3TC14-5FD0 icluded itegrated JJY: SL3000-2BE32-1AA0 icluded itegrated JJY: SL3000-2BE32-6AA0 icluded 6SL3000-0CE33-3AA0 6SL3000-1BE31-3AA0 2) 6SL3000-2BE33-2AA0 6SL3000-0CE35-1AA0 6SL3000-1BE32-5AA0 2) 6SL3000-2BE33-8AA0 6SL3000-0CE35-1AA0 6SL3000-1BE32-5AA0 2) 6SL3000-2BE35-0AA0 3) A ufiltered power module is required to use the exteral Class B filter 4) For frame sizes FSA FSC, the lie reactor to exted the service life ca be omitted if a power module oe power stage higher is selected. More detailed iformatio is provided i the catalog. 5) Supplemetary products, for istace filters ad brakig resistors, are available through our selected Product parters : Please fid more iformatio: 17

18 1 3AC PM240-2 / 500V 690V +/ 10 % What power is required? (LO = Low Overload; HO = High Overload) PM240-2 power modules have a itegrated brakig chopper ad are suitable for may applicatios i geeral machiery costructio. Is a filtered device of Class A required? The itegrated EMC filter (Class A filter) is required to maitai the cable-coducted iterferece voltages ad the radiated disturbaces for istallatios i compliace with EN Category C2. Are additioal exteral lie filters required (for example to maitai spec Rated power LO (kw) Rated power (hp) Output curret LO (A) Output curret HO (A) Frame size Ufiltered power modules Power modules with itegrated Class A filter Class A filter is already itegrated Class B lie filter FSD 6SL3210-1PH21-4UL0 6SL3210-1PH21-4AL0 itegrated FSD 6SL3210-1PH22-0UL0 6SL3210-1PH22-0AL0 itegrated FSD 6SL3210-1PH22-3UL0 6SL3210-1PH22-3AL0 itegrated FSD 6SL3210-1PH22-7UL0 6SL3210-1PH22-7AL0 itegrated FSD 6SL3210-1PH23-5UL0 6SL3210-1PH23-5AL0 itegrated FSD 6SL3210-1PH24-2UL0 6SL3210-1PH24-2AL0 itegrated FSE 6SL3210-1PH25-2UL0 6SL3210-1PH25-2AL0 itegrated FSE 6SL3210-1PH26-2UL0 6SL3210-1PH26-2AL0 itegrated FSF 6SL3210-1PH28-0UL0 6SL3210-1PH28-0AL0 itegrated FSF 6SL3210-1PH31-0UL0 6SL3210-1PH31-0AL0 itegrated FSF 6SL3210-1PH31-2UL0 6SL3210-1PH31-2AL0 itegrated FSF 6SL3210-1PH31-4UL0 6SL3210-1PH31-4AL0 itegrated The PM V has ow bee completely selected 3AC PM250 / 380V 480V +/ 10 % What power is required? (LO = Low Overload; HO = High Overload) PM250 power modules have itegrated eergy recovery. This meas that ay brakig eergy is directly fed back ito the lie supply. Four-quadrat applicatios a brakig chopper is ot required. Is a filtered device of Class A required? The itegrated EMC filter (Class A filter) is required to maitai the cable-coducted iterferece voltages ad the radiated disturbaces for istallatios i compliace with EN Category C2. Are additioal exteral lie filters required (for example to maitai spec The additioal EMC filter (Class B filter) is also used to maitai cable-coducted iterferece voltages for istallatios accordig to EN Category C1. Rated power LO (kw) Rated power (hp) Output curret LO (A) Output curret HO (A) Frame size Ufiltered power modules Power Modules with itegrated Class A filter Class A filter is itegrated i the filter device up to 90 kw Class B lie filter (sub-assembly) 3) FSC 6SL3225-0BE25-5AA1 itegrated 6SL3203-0BD23-8SA FSC 6SL3225-0BE27-5AA1 itegrated 6SL3203-0BD23-8SA FSC 6SL3225-0BE31-1AA1 itegrated 6SL3203-0BD23-8SA FSD 6SL3225-0BE31-5UA0 6SL3225-0BE31-5AA0 itegrated FSD 6SL3225-0BE31-8UA0 6SL3225-0BE31-8AA0 itegrated FSD 6SL3225-0BE32-2UA0 6SL3225-0BE32-2AA0 itegrated FSE 6SL3225-0BE33-0UA0 6SL3225-0BE33-0AA0 itegrated FSE 6SL3225-0BE33-7UA0 6SL3225-0BE33-7AA0 itegrated FSF 6SL3225-0BE34-5UA0 6SL3225-0BE34-5AA0 itegrated FSF 6SL3225-0BE35-5UA0 6SL3225-0BE35-5AA0 itegrated FSF 6SL3225-0BE37-5UA0 6SL3225-0BE37-5AA0 itegrated Missig optios such as sie-wave filter, sub-chassis brakig resistors, etc., ca be supplied from audited drive optio suppliers. More detailed iformatio is provided at The PM250 has ow bee completely selected 3) A ufiltered power module is required to use the exteral Class B filter 18

19 ific EMC values)? Is a brakig resistor required as a result of the applicatio? Should a output filter be used, for example, i order to be able to use loger motor cables? Is a shield plate required for the power module? Lie reactors: to smooth voltage peaks, buffer commutatio dips ad reduce the effects of harmoics o the drive ad lie supply. Excess eergy i the DC lik is dissipated usig a brakig resistor. Frame sizes FSA to FSF already iclude a itegrated brakig chopper (electroic switch). Output reactors reduce the voltage stress o the motor widig. The cable legths betwee the drive ad motor ca be exteded. The du/dt filter plus Voltage Peak Limiter limits the voltage rate of rise ad typical voltage peaks The shield coectio kit simplifies coectig the shields of supply ad cotrol cables, offers mechaical strai relief ad guaratees a optimum EMC behavior. Lie reactor Brakig resistors Output reactor du/dt filter plus VPL Shield plate for the power modules itegrated JJY: ot ecessary 6SL3000-2DH31-0AA0 icluded itegrated JJY: ot ecessary 6SL3000-2DH31-0AA0 icluded itegrated JJY: ot ecessary 6SL3000-2DH31-0AA0 icluded itegrated JJY: ot ecessary 6SL3000-2DH31-0AA0 icluded itegrated JJY: ot ecessary 6SL3000-2DH31-0AA0 icluded itegrated JJY: ot ecessary 6SL3000-2DH31-0AA0 icluded itegrated JJY: ot ecessary 6SL3000-2DH31-0AA0 icluded itegrated JJY: ot ecessary 6SL3000-2DH31-0AA0 icluded itegrated JJY: SL3000-2AH31-0AA0 6SL3000-2DH31-0AA0 icluded itegrated JJY: SL3000-2AH31-0AA0 6SL3000-2DH31-0AA0 icluded itegrated JJY: SL3000-2AH31-5AA0 6SL3000-2DH31-5AA0 icluded itegrated JJY: SL3000-2AH31-5AA0 6SL3000-2DH31-5AA0 icluded ific EMC values)? Is a brakig resistor required as a result of the applicatio? Should a output filter be used, for example, i order to be able to use loger motor cables? Is a shield plate required for the Power Module? I cojuctio with the PM250, a lie reactor is ot required, ad it is also ot permissible that oe is used. The PM250 is capable of eergy recovery. A brakig resistor is ot used, ad it is also ot permissible that oe is used. Output reactors reduce the voltage stress o the motor widig. The cable legths betwee the drive ad motor ca be exteded. Sie-wave filters limit the voltage rate of rise ad the capacitive rechargig currets. A output reactor is ot required. The shield coectio kit simplifies coectig the shields of supply ad cotrol cables, offers mechaical strai relief ad guaratees a optimum EMC behavior. PM250 with eergy recovery. As a result, it is ot permissible that a brakig resistor is used. Sub-chassis output reactor Sie-wave filter FSC subchassis, from FSD, side-mouted Shield plate for the power modules is ot required 6SL3202-0AJ23-2CA0 6SL3202-0AE22-0SA0 6SL3262-1AC00-0DA0 is ot required 6SL3202-0AJ23-2CA0 6SL3202-0AE23-3SA0 6SL3262-1AC00-0DA0 is ot required 6SL3202-0AJ23-2CA0 6SL3202-0AE23-3SA0 6SL3262-1AC00-0DA0 is ot required 6SE6400-3TC05-4DD0 6SL3202-0AE24-6SA0 6SL3262-1AD00-0DA0 is ot required 6SE6400-3TC03-8DD0 6SL3202-0AE24-6SA0 6SL3262-1AD00-0DA0 is ot required 6SE6400-3TC05-4DD0 6SL3202-0AE26-2SA0 6SL3262-1AD00-0DA0 is ot required 6SE6400-3TC08-0ED0 6SL3202-0AE28-8SA0 6SL3262-1AD00-0DA0 is ot required 6SE6400-3TC07-5ED0 6SL3202-0AE28-8SA0 6SL3262-1AD00-0DA0 is ot required 6SE6400-3TC14-5FD0 6SL3202-0AE31-5SA0 6SL3262-1AF00-0DA0 is ot required 6SE6400-3TC15-4FD0 6SL3202-0AE31-5SA0 6SL3262-1AF00-0DA0 is ot required 6SE6400-3TC14-5FD0 6SL3202-0AE31-8SA0 6SL3262-1AF00-0DA0 6) Selected supplemetary products, for example filters or brakig resistors are available through our selected "Product parters". Here, select "Solutio Parter Fider" as techology "Drive Object": siemes.com/parterfider 19

20 2 SINAMICS G120 selectig the optimum cotrol uit Is a ecoder used for sigal feedback? Is itegrated positioig capability required? o yes (EPos positioig fuctioality through Exteded Fuctio licese) CU230P-2 CU240E-2 CU240E-2 Failsafe CU250S-2 CU250S-2 cotrol uit Is itegrated safety techology required? yes o STO (Safe Torque Off) STO (Safe Torque Off) SS1 (Safe Stop 1) SLS (Safely Limited Speed) SSM (Safe Speed Moitor) SDI (Safe Directio) STO (Safe Torque Off) SS1 (Safe Stop 1) SBC (Safe Brake Cotrol) 1) SLS (Safely Limited Speed) 2) SSM (Safe Speed Moitor) 2) SDI (Safe Directio) 2) 1) A Safe Brake Relay is required for the SBC fuctio 2) With Safety licese CU230P-2 CU240E-2 CU240E-2 Failsafe CU250S-2 How may iputs ad outputs are required? Digital iputs (DI) Failsafe DI 1 (opt. for 2 DI) 3 (opt. for 2 DI) 3 (opt. for 2 DI) Digital outputs (DO) (opt. 1 F-DO) Fast DI / DO 4 Aalog iputs Aalog outputs CU230P-2 CU240E-2 CU240E-2 Failsafe CU250S-2 What type of commuicatio / bus system is required? USS, Modbus RTU CU230P-2 HVAC CU240E-2 CU240E-2 F CU250S-2 6SL3243-0BB30-1HA3 6SL3244-0BB12-1BA1 6SL3244-0BB13-1BA1 6SL3246-0BA22-1BA0 CU230P-2 HVAC BACet MS/TP 6SL3243-0BB30-1HA3 PROFIBUS DP CU230P-2 DP CU240E-2 DP CU240E-2 DP-F CU250S-2 DP 6SL3243-0BB30-1PA3 6SL3244-0BB12-1PA1 6SL3244-0BB13-1PA1 6SL3246-0BA22-1PA0 PROFINET / EtherNet/IP CU230P-2 PN CU240E-2 PN CU240E-2 PN-F CU250S-2 PN 6SL3243-0BB30-1FA0 6SL3244-0BB12-1FA0 6SL3244-0BB13-1FA0 6SL3246-0BA22-1FA0 Permissible combiatios with power modules PM240 * yes yes yes yes PM240-2 yes yes yes yes PM250 yes yes yes yes Which optioal shield coectio kit is required for the particular cotrol uit? Shield coectio kit 1 6SL3264-1EA00-0FA0 Shield coectio kit 2 6SL3264-1EA00-0HA0 Shield coectio kit 3 6SL3264-1EA00-0HB0 Shield coectio kit 4 6SL3264-1EA00-0LA0 HVAC, PROFIBUS USS, Modbus RTU, PROFIBUS USS, Modbus RTU, PROFIBUS PROFINET PROFINET PROFINET All versios *The PM240 power modules, frame size FSGX (i.e. from 160 kw ad higher) have oly bee released for the basic safety futios (STO, SS1 ad SBC) 20

21 3 SINAMICS G120 optioal system compoets ad liceses Optioal additioal compoets Descriptio IOP-2 Itelliget Operator Pael with 14 iterface laguages: Germa, Eglish, Frech, Italia, Spaish, Portuguese, Dutch, Swedish, Russia, Czech, Polish, Turkish, Fiish, Chiese) IOP-2 mobile had-held device coectio through a cable icludes: IOP-2 (6SL3255-0AA00-4JA2), had-held housig, rechargeable batteries (4 x AA), chargig uit (iteratioal), RS232 coectig cable (3 m), USB cable (1 m) Basic Operator Pael (BOP-2) Door moutig kit for BOP-2 / IOP for istallatio i cabiet doors with sheet steel thickesses of 1 3 mm. Icludes seal, istallatio materials ad coectig cable (5 m) SINAMICS memory card (SD card) SINAMICS G120 multi-card (SD card) plus licese V4.7 SP6 Part umber 6SL3255-0AA00-4JA2 6SL3255-0AA00-4HA1 6SL3255-0AA00-4CA1 6SL3256-0AP00-0JA0 6SL3054-4AG00-2AA0 6SL3054-7TD00-2BA0 Additioal liceses for CU250S-2 SD card + licese exteded fuctios safety (SLS, SSM, SDI) SD card + licese exteded fuctios basic positioig (EPos) SD card + licese exteded safety + basic positioig Licese exteded fuctios safety for CU250S-2 Licese exteded fuctios basic positioig (EPos) Additioal liceses for CU250S-2 plus firmware V4.7 SP6 SD card + licese exteded fuctios safety (SLS, SSM, SDI) + FW V4.7 SP6 SD card + licese exteded fuctios basic positioig (EPos) + FW V4.7 SP6 SD card + licese exteded fuctios safety + basic positioig + FW V4.7 SP6 PC coectio kit 2 (for CU230P-2, CU240B-2, CU240E-2, CU250S-2) Brake relay (for direct activatio of a motor brake by the CU) Safe brake relay (safety versio) SINAMICS G120 / G120C coector plug SINAMICS G120 / G120C fa uit 6SL3054-4AG00-2AA0-Z F01 6SL3054-4AG00-2AA0-Z E01 6SL3054-4AG00-2AA0-Z F01+E01 6SL3074-0AA10-0AA0 6SL3074-7AA04-0AA0 6SL3054-7EH00-2BA0-Z F01 6SL3054-7EH00-2BA0-Z E01 6SL3054-7EH00-2BA0-Z F01+E01 6SL3255-0AA00-2CA0 6SL3252-0BB00-0AA0 6SL3252-0BB01-0AA0 6SL3200-0ST05-0AA0 6SL3200-0SF12-0AA0 Push-through moutig frame for PM240-2 push-through power modules frame size FSA frame size FSB frame size FSC 6SL3260-6AA00-0DA0 6SL3260-6AB00-0DA0 6SL3260-6AC00-0DA0 Software for egieerig ad commissioig Descriptio STARTER commissioig tool o DVD SINAMICS Startdrive commissioig tool o DVD SIZER for Siemes drives egieerig tool CAD Creator Part umber 6SL3072-0AA00-0AG0 6SL3072-4DA02-0XG0 6SL3070-0AA00-0AG0 6SL3075-0AA00-0AG0 Detailed iformatio about the products ad optios ca be foud i the curret Catalog D31, chapter SINAMICS G120 stadard iverters or i the Idustry Mall: 21

22 SINAMICS G120 techical iformatio Power modules PM240 / PM240-2 IP20 PM250 IP20 Geeral machie buildig; Brakig with a brakig resistor Lie voltage 1AC / 3AC V +/ 10 % 3AC 380V 480V +/ 10 % 3AC 500V 690V +/ 10 % Geeral machie buildig; Brakig with eergy recovery 3AC 380V 480V +/ 10 % Power HO LO HO LO HO = High Overload LO = Low Overload V 1AC kw (.5 4 hp) 3AC kw (.5 5 hp) V 3AC kw ( hp) V 3AC kw ( hp) V 1AC kw (.75 5 hp) 3AC kw ( hp) V 3AC kw ( hp) V 3AC kw ( hp) Ufiltered kw ( hp) Filtered kw ( hp) Rated iput curret HO LO HO LO (depedet upo the motor load ad lie impedace) V 1AC A 3AC A V 3AC ) / 442 A V 3AC A V 1AC A 3AC A V 3AC ) / 442 A V 3AC A A A Rated output curret HO LO HO LO (deratig for ambiet temperatures) > 40 C (LO) or > 50 C (HO) V 1AC A 3AC A V 3AC A V 3AC A V 1AC A 3AC V 3AC A V 3AC A Coformace with stadards UL, cul, CE, C-Tick, SEMI F47 UL, cul, CE, C-Tick A A Ufiltered kw ( hp) Filtered kw ( hp) CE markig Accordig to the Low-Voltage Directive 2006/95/EC Electrical iformatio Lie frequecy Low Overload Overload capability (for Low Overload) High Overload Overload capability (for High Overload) Hz Geerally used for applicatios demadig a low level of dyamic performace (cotiuous operatio), square-law torque characteristic with low breakaway torque ad low-speed precisio. For example: cetrifugal pumps, radial/axial fas, reciprocatig blowers, radial compressors, vacuum pumps, agitators, 150% for 3 secods: 110% for 57 secods Geerally used for applicatios demadig a higher dyamic performace (cyclic duty), as well as costat torque characteristics with a high breakaway torque. For example: coveyor belts, geared pumps, excetric worm pumps, mills, mixers, crushers, vertical coveyig equipmet, cetrifuges, 200% for 3 secods: 150% for 57 secods Overload capability (LO/HO) Whe usig the overload capability, the cotiuous output curret is ot reduced Output frequecy Hz (cotrol modes V/f ad FCC), 200 Hz SLVC Pulse frequecy 4 khz (stadard) or khz (deratig) 4 khz (stadard) or 4 khz khz (deratig) FSF: 4 khz (stadard) or 4 khz... 8 khz (deratig) Fuctios Brake fuctios Dyamic brakig, DC brakig, motor holdig brake, compoud brake Eergy recovery i regeerative operatio Motors that ca be coected Three-phase iductio motors ad sychroous reluctace motors 2) Protectio fuctios Uder-voltage, over-voltage, over-modulatio/overload. Groud fault, short circuit, stall protectio, motor blocked protectio, motor over-temperature, drive over-temperature, parameter iter-lockig 1) with lie reactor 2) depedig upo the respective Cotrol Uit 22

23 Cotrol uits CU230P-2 CU240E-2 CU250S-2 Optimized for pumps, fas, compressors Optimized for geeral applicatios i machie buildig, such as coveyor belts ad mixers Architecture Applicatio-optimized umber of I/O Stadard umber of I/O, itegrated safety techology For demadig applicatios i the stadard drives domai, for example extruders, cetrifuges Higher umber of I/O, itegrated safety techology ad basic positioig fuctio Moutig dimesios [WxHxD] 73 x 199 x 65.5 mm (2.9 x 7.8 x 2.6 i.) 73 x 199 x 46 mm (2.9 x 7.8 x 1.8 i.) 73 x 199 x 46 mm (2.9 x 7.8 x 1.8 i.) Commuicatio fuctios PROFINET CU230P-2 PN CU240E-2 PN, CU240E-2 PN-F CU250S-2 PN PROFIBUS DP CU230P-2 DP CU240E-2 DP, CU240E-2 DP-F CU250S-2 DP EtherNet / IP CU230P-2 PN CU240E-2 PN, CU240E-2 PN-F CU250S-2 PN Modbus RTU ad USS CU230P-2 HVAC CU240E-2, CU240E-2 F CU250S-2 BACet MS / TP CU230P-2 HVAC USB iterface Safety fuctios accordig to Category 3 of EN or acc. to SIL2 of IEC Itegrated safety fuctio: STO CU240E-2, DP, PN STO, SS1, SLS, SDI, SSM CU240E-2 F, DP-F, PN-F STO, SBC, SS1 CU250S-2, DP, PN STO, SBC, SS1, SLS, SSM, SDI CU250S-2, DP, PN (SLS, SSM, SDI with safety licese) Electrical iformatio Supply voltage 24V DC (via power modules or exterally) Digital iputs Digital iputs failsafe CU240E-2, CU240E-2 DP: 1 CU240E-2 DP-F: 3 3 Aalog iputs, parameterizable 2 x ( 10 to +10V, 0/4 to 20 ma) 1 x (0/4 to 20 ma, Pt1000 / LG-Ni1000) 1 x (Pt1000/ LG-Ni1000) 2 x ( 10 to +10V, 0/4 to 20 ma) 2 x ( 10 to +10V, 0/4 to 20 ma) Digital outputs 2 x (relay NO/NC, 250V AC, 2 A, 30V DC, 5 A) 1) 1 x (relay NO, 30V DC, 0.5 A) 1 x (trasistor, 30V DC, 0.5 A) 2 x (relay NO/NC, 30V DC, 0.5 A) 4 x (trasistor, 30V DC, 0.5 A) ca be optioally used as digital iputs 1 x relay: NO: 30V DC, 0.5 A 2 x relay: NO/NC: 30V DC, 0.5 A Aalog outputs 2 x (0 to 10V, 0/4 to 20 ma) 1 x (0 to 10V, 0/4 to 20 ma) 1 x (0 to 10V, 0 to 20 ma) 2 x (0 to 10V, 0/4 to 20 ma) Fuctios Ope-loop/closed-loop cotrol techiques Setpoits Protectio V/f (liear, square law, free, FFC, ECO), field-orieted cotrol of speed ad torque without ecoder Field-orieted cotrol of speed ad torque with ecoder Setpoit selectio: aalog value, fixed setpoits (max. 16), motorized potetiometer, commuicatio iterface, PID cotroller for process quatities Setpoit chael: miimum speed, maximum speed, ramp-fuctio geerator with roudig, 4 skip frequecies Drives: over-voltage ad uder-voltage, as well as phase failure, over-curret protectio, overload l2t, over-temperature of the cotrol module ad power uit, wire breakage of aalog sigals, evaluatio of 3 exteral faults/alarms Motor: temperature moitorig with ad without temperature sesor, over-speed, locked rotor ad stall protectio Drive: torque moitorig for dry ruig protectio, belt moitorig Commuicatio: telegram failure, bus iterruptio Fault message memory: buffer for 8 fault cases, each with 8 faults ad fault value ad time, buffer for 56 alarms with alarm value ad istat i time Mechaical iformatio Degree of protectio IP20 Software STARTER, SIZER, DT Cofigurator, SINAMICS Startdrive x x x Accessories IOP-2, BOP-2, shield coectio kit, PC iverter coectio kit 2, SINAMICS memory card (SD card) 1) For plats ad systems correspodig to UL, the followig applies: via termials 18 / 20 (DO 0 NC) ad 23/25 (DO 2 NC) max. 3A, 30V DC or 2A, 250V AC 23

24 There s more to it. usa.siemes.com/siamics Everythig about our drive family ca be foud olie. SINAMICS oe family, oe source, all applicatios Published by Siemes Idustry, Ic Triagle Parkway, Suite 100 Norcross, GA Order No. DRBR-G120X-0617 Prited i USA 2017 Siemes Idustry, Ic. usa.siemes.com/motiocotrol This brochure cotais oly geeral descriptios or performace features, which do ot always apply i the maer described i cocrete applicatio situatios ormay chage as the products udergo further developmet. Performace features are valid oly if they are formally agreed upo whe the cotract is closed. Siemes is a registered trademark of Siemes AG.Product ames metioed may be trademarks or registered trademarks of their respective compaies. Specificatios are subject to chage without otice.