NGI-1000 GENERATION FOUR Advanced Digital Ignition System for Small and Medium-Sized Industrial Engines
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1 NGI-1000 GENERATION FOUR Advaced Digital Igitio System for Small ad Medium-Sized Idustrial Egies Uiversal, moderately-priced igitio system desiged for 1-16 cylider egies Ideal for both atural gas (CH 4 - Methae) ad biogasfueled applicatios Icorporates state-of-the-art spark eergy cotrol for leabur ad other difficult to igite air/fuel mixtures Curret vs. time eergy cotrol Spark curret selectable from mA ad duratios up to 1000µS Stadard, CD-style spark profiles also available Comprehesive system diagostics for simple troubleshootig Easily cofigured for the applicatio utilizig a Widows - based Termial Program Supports Modbus RTU serial commuicatios Rugged alumium eclosure for high reliability Accepts magetic, Hall-Effect, ad powered-iductive-style pickups for ease of retrofit with existig Altroic or thirdparty igitio systems The Altroic NGI-1000 system is the first i a series of ew igitio products ad platforms from Altroic. This iovative, reliable, ad capable system is desiged for use o small ad medium-sized idustrial egies fueled by either atural gas (CH 4 Methae) or biogas. Elimiatig maiteace-itesive egie accessory drives ad covetioal igitio systems, these solid-state digital systems deliver high-ed cotrol capabilities ad features ad operatioal flexibility across the rage of suitable applicatios. All NGI-1000 systems process agular pickup iput sigals from a sigle pickup (magetic, Hall-Effect, or powered iductive) which seses drilled referece holes, magets ad/ or protrusios o a steel disc. This flexible approach allows for a simple istallatio icludig retrofit for existig Altroic or third-party applicatios ad for accurate/cosistet timig iputs refereced directly to the egie s crakshaft or camshaft. Uique to the NGI-1000 is a advaced spark eergy cotrol system desiged to provide maximized combustio assurace o both lea-bur ad biogas egie applicatios where the air/ fuel mixture is ofte difficult to igite ad maitai. Both spark curret ad duratio ca be automatically adjusted exterally via Modbus RTU to isure complete dyamic cotrol of the delivered spark eergy for all egie operatig coditios. These same values, as well as the egie setup, overspeed setpoit, all aalog/rpm timig adjustmet curves, ad system/ spark diagostics ca be moitored/adjusted coveietly usig the NGI-1000 Termial Program. Like its predecessors, the system also icorporates a popular ad uique LED Blik System to provide at-a-glace system diagostics o the uit. The NGI-1000 is housed i a rugged, die-cast alumium eclosure, ad all system circuit boards are custom maufactured ad coformally coated for a maximum level of evirometal protectio ad log-term reliability. Altroic, LLC A Member of the HOERBIGER Group
2 DIMENSIONS SPECIFICATIONS No. of cyliders Power required... 24VDC, 7.5 Amp System Pickup... Magetic, Hall-Effect, or... powered iductive Eclosure... Die-cast, gasketed, MS-coectors Max. voltage output... 40kV Spark duratio... Adjustable, microsec* Max. delivered curret... Adjustable, milliamps* Timig adjustmet: Maual (8 pos. switch)... User-selectable icremets RPM rage to 2,500 RPM Aalog iput rage mA or 0-5Vdc Overall max timig rage of retard Overspeed setpoit rage to 2,500 RPM Output switch ratig Amp, 32Vdc max. Commuicatios... Modbus RTU (RS-485) * See NGI-1000 IOM for details of spark characteristic operatig rage
3 TO ORDER C NGI-1000 UNIT E D SPARK PLUG (TYPICAL ALL CYLINDERS) A B A INDEX MAGNET DISC AT CAMSHAFT SPEED (4-CYCLE) OR CRANKSHAFT SPEED (2-CYCLE) VDC F UNSHIELDED A NGI-1000 (8 cylider) NGI-1000 (16 cylider) B Iput Haress, 72" ushielded (MPU 80") (HE 80") Iput Haress,72" ushielded (MPU 120") (HE 120") Iput Haress, 72" ushielded (MPU 180") (HE 180") C Output Haress, 180" ushielded (180 ) D Hall-effect Pickup (5/8"-18 x 1.75") (5/8"-18 x 2.50") (5/8"-18 x 4.50") Hall-effect Pickup Cables icluded i ushielded Iput Haress
4 Ushielded Magetic Pickup (3/4"-16 X 1.9") Ushielded Magetic Pickup (3/4-16 X 3.4 ) Ushielded Magetic Pickup (5/8-18 X 2.5 ) Magetic Pickup Cables icluded i ushielded Iput Haress E Igitio Coils, ushielded (RED) Igitio Coils, ushielded (BLUE) F Maget Disc (HE systems oly) - Two sizes available (see listig) magets, 7.45" diameter
5 magets, 5.00" diameter magets, 7.45" diameter magets, 5.00" diameter magets, 7.45" diameter magets, 5.00" diameter
6 magets, 7.45" diameter magets, 5.00" diameter magets, 7.45" diameter magets, 5.00" diameter
7 magets, 7.45" diameter magets, 5.00" diameter "NOTE: 1) Referece IOM for maufacturig discs" 2) Same hall effect sesors used i both shielded ad ushielded applicatios
8 H F C COIL #1 COIL #2 COIL #3 COIL #4 JUNCTION BOX SHIELDED COIL E I NGI-1000 UNIT A INDEX SPARK PLUG A B D MAGNET G VDC DISC WIRING PROVIDED BY CUSTOMER SHIELDED A NGI-1000 (8 cylider) NGI-1000 (16 cylider) B Iput Haress, shielded (MPU) Iput Haress, shielded (HE) C Output Haress, 180" shielded (180 ) Output Haress, 180 shielded (90 )
9 D Hall-effect Pickup (5/8"-18 x 1.75") (5/8"-18 x 2.50") (5/8"-18 x 4.50") Shielded Magetic Pickup (5/8"-18 x 1.75") (5/8"-18 x 2.50") (5/8"-18 x 3.00") (5/8"-18 x 4.50") E Shielded Cable, Hall Effect Pickup (180 ) 24" Shielded Cable, Hall Effect Pickup (180 ) 36" Magetic Pickup Cables, shielded (180 ) Series Magetic Pickup Cables, shielded (90 ) Series F Igitio Coils, flage (red) Shielded Coil Red S IGNITION COIL S
10 Igitio Coils, flage (BLUE) G Maget Disc (HE systems oly) - Two sizes available (see listig) magets, 7.45" diameter magets, 5.00" diameter magets, 7.45" diameter magets, 5.00" diameter
11 magets, 7.45" diameter magets, 5.00" diameter magets, 7.45" diameter magets, 5.00" diameter magets, 7.45" diameter
12 magets, 5.00" diameter magets, 7.45" diameter magets, 5.00" diameter
13 H Shielded Primary Cable Assemblies - Coil to Juctio Box XX (180 ) coector...6", 9", 12", 15", 18", 24", 30", 36", 42", 48", 54", 60", 72", 132", 138" Xx (90 ) coector...6", 9", 12", 15", 18", 24", 30", 36", 42", 48", 54", 60", 72", 132", 138" I Shielded Spark Plug Lead Assemblies ( S Coils) 1" spark plug coector " spark plug coector Trumbull Aveue, Girard, Ohio (330) / Fax: (330) sales.altroic.girard@hoerbiger.com Form NGI Altroic, LLC
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