Cost-Effective and Idle Reducing Technology. Engine-Off Heating, Air Conditioning and Comfort Solutions for the Off-Highway Operator

Transcription

1 Cost-Effective ad Idle Reducig Techology Egie-Off Heatig, Air Coditioig ad Comfort Solutios for the Off-Highway Operator

2 Optimum Temperature Equals Optimum Performace Beefits at a glace: 02 Get the job doe more efficietly Less overall egie hours Today s competitive market demads that projects get doe Reduced emissios o cold start-up quickly ad professioally. Webasto products are desiged Exted the life of DPF s Reduced cost of owership Icrease resale value Reduced egie idlig for lower fuel cosumptio to improve machie performace ad icrease operator comfort. Whe combied, machies ad operators are able to perform at their optimal level.

3 Dial i the cost savigs. Reduce Idlig. Reduce Costs. Fuel cost reductios Reduce machie idlig time ad keep more moey i operator s pockets. Shovel excavator (148 hp) 10 % $ % $ % $1,860 10% reductio of idle time o a 148 hp shovel excavator ca save a operator $465.00/year 20% reductio of idle time o a 148 hp shovel excavator ca save a operator $930.00/year 40% reductio of idle time o a 148 hp shovel excavator ca save a operator $1,860.00/year (1,800 hours of operatio ad 684 hours of idlig i oe year, 1.7 gallos of fuel per hour, $4 per gallo of fuel) Wheel loader (527 hp) 10 % $4, % $8, % $16,729 10% reductio of idle time o a 527 hp wheel loader ca save a operator $4,181.00/year 20% reductio of idle time o a 527 hp wheel loader ca save a operator $8,364.00/year 40% reductio of idle time o a 527 hp wheel loader ca save a operator $16,729/year (2,000 hours of operatio ad 760 hours idlig i oe year, 8.6 gallos of fuel per hour, $4 per gallo of fuel) Idlig has a price Webasto s Off-Highway comfort solutios eable operators to cut costs ad efficietly maitai comfort while their machie is. Machie operators o loger eed to idle equipmet to maitai egie heat, reduce fuel gellig ad keep cabs warm. Operatig egies at a low speed (idlig) causes twice the wear o iteral parts, which icreases maiteace costs ad ca eve shorte the life of the egie over time. Show above - idlig ca raise expeses by up to 17%. Idlig causes uecessary fuel cosumptio ad icreases machie workig hours, both impactig the machies maiteace cycle as well as machie warraties.

4 Egie- Cabi Coolig Techology All-New Polar Cab Series Off-Highway machiery ad operators are expected to work uder the harshest coditios. Webasto ow ers a iovative solutio for o-demad egie- cabi coolig. Operators ca ow tur egies to reduce emissios ad costs while remaiig cool ad comfortable durig wait/load times. The Polar Cab Series by Webasto is a customized approach to cabi coolig. Polar Cab TS Polar Cab TS Webasto s exclusive thermal storage techology provides egie- operator comfort by maitaiig cabi temperatures durig load & wait times. The system features a pateted graphite matrix cold storage techology. Iside the storage core is a series of alumium micro-chaels, which route liquid refigerat aroud a graphite hoeycmob substrate that is impregated with water. The substrate stores cold eergy at a extremely high efficiecy. Cold eergy is the trasferred to the cab for o-demad egie- coolig. 04

5 Polar Cab ES The Polar Cab ES is desiged to fit oto a variety of machie sizes. Webasto ers two cabi air-hadler optios: The Osaka is a floor mouted air hadler. The Oaklad is a vertical over-head mouted air hadler. Polar Cab ES The Polar Cab ES is a battery drive electric cabi coolig system. Whe the egie is, the Polar Cab ES ca the be tured o (durig wait/load time) to keep cabi temperatures cool ad comfortable. 05

6 Heatig Solutios with Webasto Automated egie- heatig solutios - the smart way to maitai comfort ad efficiecy throughout the etire day...while savig moey! Iterior Heatig Imagie startig the shift with the cabi iterior already ice ad warm, with o ice or sow o the widshield, ad perfect visibility. All this with hassle-free istallatio ad simple operatio. Air heaters make your equipmet more effective ad prepare them for harsh witers without huge expese. Webasto air heaters are availiable i a variety of outputs, ragig from 3,100 to 18,800 BTU/h (0.9 to 5.5 kw). Egie Pre-Heatig Cold egies are iefficiet ad emit more emissios. They wear more quickly ad do t last as log. For you, this meas higher costs, higher fuel cosumptio ad more time maagig the headache of repairs. The best way to achieve cotiuous productivity, eve whe it s freezig outside, is to istall a Webasto coolat heatig system. Webasto coolat heaters are avaialiable i a variety of outputs ragig from 8,600 to 104,000 BTU/h (2.5 to 30.0 kw). Itegrated ito the machie s coolat circuit, the system brigs the egie, fuels ad lubricats i the machie up to optimum operatig temperature before you eve start the egie. The cab is also warmed, without wastig fuel by idlig the egie while the vehicle is ot i use! How Egie-Off Heatig techology works o o 1. Egie ruig: 2. With Egie-Off Heatig 3. With Egie-Off Heatig 4. Without Egie-Off Heatig The egie geerates heat, techology Quick stop: techology Loger stop: techology Egie : which is circulated via the Residual heat i the egie is used If the egie cotiues to cool Whe the egie is switched, heater core. by the heater, as the Webasto dow, the coolat heater also heat is o loger distributed to the circulatio pump keeps residual switches o automatically. The cabi iterior through circulatig heat movig through the coolig temperature of the egie ad coolat. The thermal eergy stored system. The temperature i the cabi remai stable. i the egie is lost; the cabi cabi iterior remais stable. iterior ad egie cool dow. Egie Coolat heater Pump o Pump Cabi iterior heat exchage system 06

7 DPF Solutios for the Off-Highway Market Idepedet testig shows that usig a Webasto coolat heater to pre-heat a egie ca sigificatly improve DPF performace. Up to 66% reductio i PM durig startup Up to 40% reductio i NOX Up to 62% reductio i CO durig startup based o ambiet temperature Icreases exhaust temps rapidly, aidig i catalyst activity Emissio reductio at high ambiet temperature Emissio beefit to pre-heat year roud How to exted the life of DPFs Diesel particulate filters are ecessary to adhere to existig ad future emissio regulatios. But they re also a additioal expe se. Whe a egie is idlig, the combustio temperature is too low for the filter to ru efficietly. The system has to be cleaed more frequetly ad parts wear more quickly. Automated Egie-Off heatig therefore also helps exted the life of particulate filters. Reduce Face Pluggig Reduce Wet Stackig Reduce Filter Overloadig Reduce Costly DPF Maiteace Reduce Compoet Failures Reduce DEF Tak ad Ijector Issues Reduce Emissio Burdes Reduce Fuel Costs Elimiates Cold Starts 07

8 Webasto represetatios worldwide For over a cetury, Webasto has cotiued to set ew techological stadards i both the origial equipmet sector ad the aftermarket. As oe of the 100 biggest suppliers i the automotive idustry worldwide, we develop ad produce roof systems, icludig covertible solutios, as well as heatig, coolig ad vetilatio systems. Our products help provide a better operator ad drivig experiece o the road, more comfort ad security, as well as icreased efficiecy for cars, commercial ad special vehicles, -highway machiery, motor homes ad boats. A outstadig etwork of productio facilities ad dealers guaratees high-quality products, istallatio stadards ad services worldwide. Part Number /15 Errors ad omissios excepted Prited i USA Webasto Thermo & Comfort North America, Ic Webasto Thermo & Comfort North America, Ic North Road Feto, Michiga USA Toll Free: Phoe: webasto.com