More pressure, less abrasive, faster to the finish!
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1 WATERJET CUTTING AT 6,000 BAR PRESSURE More pressure, less abrasive, faster to the fiish!
2 Higher pressure makes the water ad abrasive particles move faster, decreases the jet diameter, thereby icreasig the jet s power desity ad efficiecy, ad decreasig cost per ich... Dr. Mohamed Hashish, Ivetor of the abrasive waterjet Water is a powerful tool Waterjet cuttig is amog the most advaced ad versatile cold cuttig methods for processig a wide variety of materials. I additio to pure waterjet cuttig, abrasive jet cuttig has also established itself for a log time ow i idustrial applicatios. This method ivolves mixig abrasive garet to the highpressure waterjet. This eables precise cuttig through practically ay material without iducig heataffected zoes or mechaical stresses. Flow s waterjet cuttig systems ad high-pressure pumps have bee global leaders for may years. I 1979, Flow itroduced the world s first abrasive jet cuttig system to the market. Time ad time agai, Flow has cotributed iovative techologies to waterjet cuttig. Ad this success story cotiues! HyperPressure Techology A ew dimesio at 6,000 bar I itroducig the world s first 6,000 bar waterjet cuttig system, Flow is settig a ew stadard whe it comes to cuttig speed, abrasive cosumptio ad productivity. Cuttig at 6,000 bar meas: 45 % more pressure tha traditioal systems More tha 3,500 kilometer per hour waterjet velocity Up to 50 % higher cuttig speed Up to 50 % less abrasive cosumptio Up to 30 % lower cost per part Improved competitiveess for Flow users
3 HyperPressure techology the beefits Cut faster Cuttig at 6,000 bar water pressure opes up ew dimesios. Compared to traditioal systems (4,100 bar), this represets a icrease i pressure of 45 percet. This accelerates the waterjet up to 1,000 meters per secod. Regardless of material or thickess this waterjet ca hadle ay processig task at up to 50 percet higher cuttig speed. Icrease productio Cuttig at 6,000 bar leads to a measurable icrease i productivity i ay market segmet or idustry. Whether ihouse productio, supplier or job shop: At 6,000 bar, more parts are produced i a shorter time ad at the wellkow excellet Flow quality. Lower costs Icreased productio does t come at a higher cost 6,000 bar HyperPressure pumps cost less to operate. Because HyperPressure pumps move abrasive particles faster, you will use 30 to 50 percet less abrasive to complete a job. The eormous pressure icrease to 6,000 bar makes this possible. Total machiig costs ca be reduced by up to 30 percet per workpiece o a 6,000 bar system compared to traditioal 4,100 bar systems Pressure i bar Flow Raisig the bar X Year
4 The pump desiged for success Today, ultrahigh-pressure waterjet ad abrasive jet cuttig systems from Flow are beig used i a wide variety of idustries all over the world, at the facilities of global players as well as at small ad mid-size compaies. The heart of every Flow system is the pump. Our pumps are powerful, reliable ad efficiet drive uits that are cotiually beig further developed by our egieers. The 6,000 bar HyperJet pump The top model of Flow s pump series ad the result of our egieerig achievemet is the ew 6,000 bar HyperJet pump. It makes us the first compay to offer a waterjet cuttig system operatig at a pressure of 6,000 bar. The HyperJet pump is drive by two redudat motors that let the two pressure itesifiers build up a water pressure of 6,000 bar. The HyperJet pump is a extremely stable high-tech pump that is easy to cotrol via a exteral moitor. A user iterface right o the pump simplifies care ad maiteace whe used as a stad-aloe uit. The PAseR Mach 4 cuttig head The ewly developed PASER Mach 4 cuttig head with its uique diamod orifice esures that the water pressure of 6,000 bar is coverted ito cuttig power ad high cuttig speed. The Mach 4 o/off valve The ew Mach 4 valve respods quicker to cotrol commads, ad this reduces cycle times. The abrasive tubes ca be aliged i ay positio. Dyamic Waterjet with Active Tolerace Cotrol Above all, stream lag ad taper are atural but udesirable side effects of high cuttig speeds i waterjet cuttig. This leads to part geometry errors. Dyamic Waterjet (patet pedig) is a system cosistig of a ewly developed motio system ad mathematical cuttig models. Dyamic Waterjet automatically corrects stream lag ad taper. The combiatio of 6,000 bar HyperPressure techology ad Dyamic Waterjet turs every Flow system ito a high-ed solutio for the most striget requiremets. FLOW INNOVATIONS TIMELINE Fouded Commercializes itesifier pumps for 24/7 operatio Ivets abrasive waterjet cuttig Itroduces 55,000 psi (3,800 bar) itesifier pumps Ivets the first UHP direct drive pump, the 36,000 psi (2,400 bar) X-Pump Creates UltraPierce Vacuum Assist for reliable piercig Develops the first 5-axis abrasive capable of threedimesioal cuttig Itroduces the world s first 40,000 psi (2,700 bar) triplex pump Develops the first 87,000 psi (6,000 bar) itesifier pumps for laboratory applicatios Becomes the world s first sigle source waterjet system supplier Itroduces the world s first 50,000 psi (3,400 bar) triplex pump
5 Complete systems with HyperPressure techology IFB Itegrated Flyig Bridge The IFB is the most popular waterjet cuttig system i the world with over 1,000 istalled systems. Above all, customer value its small footprit, optimal access ad user friedliess. All machie compoets are itegrated i the system i a space-savig way. Available sizes (work evelope): Dyamic Waterjet techology: 7.2 x 2 m; 3.6 x 2 m; 2.4 x 1.2 m Covetioal techology: 7.2 x 2 m; 3.6 x 2 m; 2.5 x 1.25 m Z-axis travel: Up to 200 mm, motorized axis Machie dyamic motio rages: Rapid traverse speed maximum 12.5 m/mi; Cotour speed maximum 7.6 m/mi Machie positioal specificatios: (per liear axis, at 20 C +/- 2 C): Liear positioal accuracy: +/ mm Repeatability: +/ mm WMC Waterjet Machiig Ceter The fully modular desig of the WMC offers a wide variety of equipmet ad cofiguratio optios, customized to idividual requiremets. Available sizes (work evelope): X-axis (bridge): each of 2 m, 3 m or 4 m Y-axis (base): up to 6 m Other sizes o request Z-axis travel: Up to 200 mm, motorized axis Machie positioal specificatios: (per liear axis, at 20 C +/- 2 C): Liear accuracy: +/- 0.05/500 mm Liear positioig accuracy: +/ mm Repeatability: +/ mm Specified i accordace with ISO ad applicable NMTBA specificatios Machie dyamic motio rages: Rapid traverse speed, maximum 35 m/mi Cotour speed, maximum 25 m/mi Lauches FlowMaster Widows -based itelliget waterjet cotrol software Itroduces the Begal, the first fully itegrated Itroduces the PASER 3 abrasive Commercializes 87,000 psi (6,000 bar) pumps ad systems for food pasteurizatio Itroduces 60,000 psi (4,100 bar) itesifier pumps to the waterjet cuttig market Itroduces the IFB which quickly becomes the world s best sellig Itroduces ESL ceramic compoets to double pump seal life ad icrease reliability Lauches Dyamic Waterjet to elimiate taper, icrease cut accuracy ad speed Develops HyPlex pumps, the world s first 55,000 psi (3,800 bar) triplex pump family Itroduces stateof-the-art WMC, a complete abrasive Commercializes highly precise waterjet sigulatio systems for the electroics idustry First maufacturer to itroduce 87,000 psi (6,000 bar) pumps for waterjet cuttig applicatios
6 INNOVATION EXPERTISE COMMITMENT Europea Headquarters Flow Europe GmbH Gewerbestraße 95 D Brette Tel.: +49-(0) Fax: +49-(0) Flow Frace Sarl 38, Place des Pavillos F Lyo Tel.: +33-(0) Fax: +33-(0) Flow Ibérica, S.L. Pol. Európolis - c/dubli - Nave 5B E Las Rozas (Madrid) Tel.: Fax: flow.dmv@flowiberica.com Flow Italia S.r.l. Strada per Turbigo 64 I Arluo (MI) Tel.: Fax: ifo@flowitalia.com Flow UK Limited 19 Wheatfield Way UK-Hickley LE10 1YG Tel.: +44-(0) Fax: +44-(0) ifo@flowuk.com SF0127-E-01-09/07-2,0 Subject to chage.
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