Sealing Technology for Primary Metals

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1 Sealig Techology for Primary Metals

2 Timke Idustrial Seals for Primary Metals Smeltig ad steel makig is a tough job i a eve tougher eviromet. Extreme temperatures ad high levels of cotamiatio ca make or break your equipmet ad productivity. Choose from our selectio of sealig products ad Prophet software diagostic tool to help improve the performace of your bearigs ad equipmet while reducig dowtime ad maiteace costs. Oil Seals Timke s complete lie of high-performace oil seals for primary metals applicatios helps improve machie efficiecy, bearig life ad productivity while reducig your maiteace time ad costs. Software Package Prophet is a custom egieered software program that eables the customer to predict cost savigs. Prophet utilizes customer drive data, such as aual power cosumptio ad maiteace cost, to determie the total value of Timke Idustrial Seals. Timke Nitrile (N) Black Idustrial Seals Timke Fluoroelastomer (V) Gree Idustrial Seals Timke Hydrogeated Nitrile Butadiee Rubber (HNBR) Blue Idustrial Seals Three varieties to accommodate differet requiremets Color-coded materials for easy idetificatio Provides excellet wear resistace Features a wide temperature rage Promotes loger seal ad bearig life Productio losses Dowtime costs Equipmet repair expeditures Labor costs Power cosumptio Metallic Bearig Isolators Timke s metallic bearig isolators will help exted equipmet life by blockig cotamiats ad decreasig frictioal drag o the shaft. Small Cross Sectio Part #29607 Narrow Width Part #29609 Flageless Part #29619 Vertical Part #29620 Split Pillow Block Part #29616 Step Shaft Part #29697 To lear more about our full lie of Idustrial Seals, call your Timke sales represetative or visit us at 1

3 Oil Seals Oil Seals Features Materials Temp Model Shaft Dia. iches (mm) Surface Speed Sprig Material Misalig & Ruout fpm mps) Pressure 23 Geeral purpose, split seal Cover plate required Over 300,000+ sizes, readily available Timke N Black Timke ES Blue Timke V Gree Silicoe -75 F (-59.4 C) to 350 F (176.6 C) ad up (76.2 ad up) 2,000 fpm (10.2 m/s) Molded-i stailess steel figer 1, ) 2, ) Ambiet 26 53/63 Geeral purpose seal Solid or split desig Reverse bevel lip desig prevets lip rollover Reiforced rubber OD Sigle ad dual lip cofiguratios available Geeral purpose assembled seal Heavy-duty metal outer case Sigle ad dual lip cofiguratios available Timke N Black Timke ES Blue Timke V Gree Timke N Black Timke ES Blue Timke V Gree Silicoe -75 F (-59.4 C) to 350 F (176.6 C) to (19.0 to ) to (6.4 to ) 3,000 fpm (15.2 m/s) Molded-i stailess steel figer Stailess steel figer 1, ) 2, ) 5, ) 1, ) ) ) 58 High-temperature, assembled seal Heavy-duty metal outer case THERMO-CERAM TM sealig elemet Ideal for abrasive eviromets Grease lubricated applicatios oly Thermo- To 1600 F (871 C) to fpm N/A 500 Ceram (50.8 to 304.8) (2.5 m/s) TM 2.50) Ambiet 59 Severe service assembled seal Heavy-duty metal outer case Reverse bevel lip desig prevets lip rollover Aggressive shaft-to-bore misaligmet capability Timke N Black Timke ES Blue Timke V Gree to (152.4 to ) Moldedi stailess steel figer Max. (2.36) 64 Severe service assembled seal Heavy-duty metal outer case Uique carrier/garter sprig combiatio Idustry's highest shaft-to-bore misaligmet capability Timke N Black Timke ES Blue Timke V Gree Silicoe -75 F (-59.4 C) to 350 F (176.6 C) to (203.2 to ) 7,000 fpm (35.6 m/s) Combiatio stailess steel garter & stailess steel figer 5, ) 7, ) 87 Severe service seal Metal reiforced rubber OD Reverse bevel lip desig prevets lip roll-over Agressive shaft-to-bore misaligmet capability Timke Black Timke Blue Timke Gree to (152.4 to ) Molded-i garter 2, ) 5, ) 143 Face-type, excluder seal Split desig High-speed service Stailess steel clamp Nitrite Timke ES Blue Timke V Gree to (152.4 to ) Stailess steel clamp N/A N/A 145 Face-type, excluder seal* Solid desig High-speed service Several cofiguratios available Nitrite Timke ES Blue Timke V Gree to (177.8 to ) Stailess steel garter N/A N/A * Assembled Width 145 A1= 2.000" ±0.500" 145 A2 = 0.781"±0.156" 2

4 Alumium Process = Seal model o pages 2 & 5 Holdig Furace Hot Metal Filler 26, 58 Caster 26, 59, 87 Pich Roll 26, 59, 87 Pich Roll Shear Hot Mill (No. 1 Stad) Hot Mill (No. 2 Stad) Rewid Reel (No. 1) Rewid Reel (No. 2) Coil Storage, Coolig Loopig Table Flyig Shear 26, 59 26, 59 26, 59 Uwid Reel Cold Mill 26, 59 26, 59 Rewid Reel Belt Wrapper Coil Trasfer Car Aealig Furace Schematics courtesy of Davy Iteratioal GD, IG, EQ, P/S-II, PK, 26 Usage Rage of Temperature Mi. Operatig Temp Max Spike Temp Max Cot Operatig Temp Timke N Black Geeral purpose -40ºF (-40ºC) 250ºF (122ºC) 200ºF (95ºC) Timke ES Blue Excellet heat ad abrasio resistace -40ºF (-40ºC) 350ºF (175ºC) 300ºF (150ºC) Timke V Gree Excellet heat ad chemical resistace -22ºF (-30ºC) 450ºF (232ºC) 400ºF (205ºC) Silicoe Wide temperature rage -75ºF (-60ºC) 400ºF (205ºC) 350ºF (175ºC) PTFE Superior chemical resistace -120ºF (-85ºC) 450ºF (232ºC) 400ºF (205ºC) THERMO-CERAM TM Ultra high-temp to 1600 F (871 C) 1600ºF (871ºC) Other Equipmet Furace Table Rolls Model 58 Ru Out Table Rolls Model 26 & No-Metallic Bearig Isolator Gearboxes Model 26 Motors No-Metallic Bearig Isolator Pumps No-Metallic Bearig Isolator Drive Systems Model 26 Seal Materials TIMKEN SILICONE PTFE Filled THERMO- INDUSTRIAL SEALS PTFE CERAM Broze *: Not recommeded for service 3

5 Steel Process = Seal model or style o pages 2 & 5 PK PK 26, 57, 58, 145, 143, , GD, IG, 145 Model 58, , 53, 59 26, GD, IG 23,, 145, 145 GD, IG, EQ, P/S-II, PK, 26 4

6 No-Cotact Bearig Isolators Isolators Model Features Stadard Material Temp Shaft Dia iches (mm) Surface Speed Axial Motio Misalig & Ruout fpm mps) Pressure Timke Metallic Isolator GD Meets NEMA MG Surpasses IEEE test stadards Coforms to API 610 No arbor press required for istallatio No iteral metal-to-metal cotact Broze** costructio Filled PTFE uitizig rig Fluoroelastomer O-rigs stadard -30 F (-34 C) to to * (22.2 to 266.7) 12,000 fpm (60.9 m/s) ± 0.025" (0.64mm) ± 0.020" (0.51mm) Ambiet Timke Metallic Isolator MT II Uique microcellular filter techology Protects agaist severely dusty eviromets Meets NEMA MG Surpasses IEEE test stadards Coforms to API 610 No arbor press required for istallatio No iteral metal-to-metal cotact Broze or 316 stailess steel costructio Silicoe foam Filled PTFE Uitizig Rig Fluoroelastomer O-rigs stadard -30 F (-34 C) to 400 F (204 C) to (22.2 to 266.7) 4,500 f/m (22.9 m/s) ±0.025 (0.64) ±0.020 (0.51) Ambiet Timke No-Metallic Isolator IG Excellet chemical resistace Meets NEMA MG Meets IEEE test stadards No arbor press required for istallatio FDA-compliat, blue glass-filled PTFE** Fluoroelastomer O-rigs stadard to * (22.2 to 279.4) 4,500 fpm (22.9 m/s) ± 0.015" (0.38mm) ± 0.020" (0.51mm) Ambiet Timke No-Metallic Isolator EQ Excellet chemical resistace Multi-positio capability No arbor press required for istallatio Uique pumpig/faig actio Graphitefilled PTFE** Fluoroelastomer O-rigs stadard to 6.000* (22.2 to 152.4) 4,500 fpm (22.9 m/s) ± 0.015" (0.38mm) ± 0.015" (0.38mm) Ambiet *For large sizes, cotact your Timke sales represetative. **Other materials available. Cosult the Timke Techical Maual or cotact your Timke sales represetative. 5

7 Geeral Egieerig Data Tables Table 1 - Shaft Data Hardess Rockwell C 30 to 40 (Rockwell C 45 miimum will provide extra protectio agaist damage durig hadlig or assembly) Fiish µi. RA ( µm) with (Pluge grid is o machie lead, scratches, dets, recommeded as corrosio, pits or other surface defects most satisfactory) Surface speed Formula: Feet-Per-Mi. = Shaft Dia. (i) x RPM x Meters-Per-Sec. = Shaft Dia. (mm) x RPM x Safe speed 1. Shaft fiish depeds o* 2. Misaligmet ad ruout 3. Amout ad kid of lubricat 4. Seal desig 5. Pressure * As shaft speed icreases, the factors become more critical. Table 2 - Operatig Pressure Limits Shaft Speed Table 3 - Shaft Diameter Toleraces Maximum* Pressure f/m m/s psi kp (bar) (0.48) (0.35) 2001 & Up 10.3 & Up 3 21 (0.21) * Timke split oil seals are ot recommeded for applicatios ivolvig fluid pressure. Shaft Diameter Recommeded Tolerace ich mm ich mm Up to Up thru ± ± ± ± ± ± & Up & Up ± ± 0.15 Table 5 - Recommeded Shaft Lead Corer B MIN. CORNERS MUST BE BURR FREE A - Shaft Diameter 30.0 MAX. B - Miimum* ich mm ich mm Thru Thru & Up & Up *If a shaft lead-i radius is used, maitai the diametral differece to o less tha idicated value. Table 6 - Housig Bore Dimesios 15 MIN. 25 MAX. BORE DIA. CHAMFER LEGNTH BORE DEPTH CORNER RADIUS A SHAFT (MIN Table 4 - Bore Tolerace Bore Diameter Bore Toleraces iches (mm) iches (mm) Up to (50.8) ± (± ) to (50.8 to 76.2) ± (± ) to (76.2 to 127) ± (± ) to (127 to 177.8) ± (± ) to (177.8 to 304.8) ± (± ) to (304.8 to 508) ± (± ) to (508 to 1016) ± (± ) to (1016 to 1524) ± (± ) Nomial Chamfer Max. Housig Seal Width Legth Corer Radius ich mm ich mm ich mm Thru Thru Over Over Source: Rubber Maufacturers Associatio 6

8 Tur to Timke Like all of our products ad services, our seals are backed by our leadig techical support ad a vast distributio etwork. Tur to Timke today for a full lie of Timke idustrial seals that help improve bearig, equipmet ad bottom-lie performace. Visit to lear more. 25M :29 Order No Timke is a registered trademark of The Timke Compay The Timke Compay Prited i U.S.A. TM Model 64 ad Thermo-Ceram are a registered trademarks of Garlock Ic. Schematics courtesy of Davy Iteratioal Distributed by The Timke Compay. Timke Service Parts are carefully chose from select maufacturers. Keep clea ad dry. The Timke team applies their kow-how to improve the reliability ad performace of machiery i diverse markets worldwide. The compay desigs, makes ad markets high-performace mechaical compoets, icludig bearigs, gears, belts, chai ad related mechaical power trasmissio products ad services.

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