Taking Great Measures for More than 40 years. PCB Load & Torque Division
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1 PCB Load & Torque Divisio PCB Load ad Torque Sesors Need to meet a tight test deadlie without breakig the bak? PCB Load & Torque offers a broad selectio of competitively priced load ad torque products that will help you meet the most demadig test ad measuremet requiremets. Used i automotive, aerospace, R&D, ad process cotrol applicatios, our load ad torque products provide years of depedable, high-performace service. Takig Great Measures for More tha 40 years PCB Load & Torque is a wholly-owed subsidiary of PCB Piezotroics, Ic. the idustry leader i sesor techology for more tha 40 years. Beig i the busiess for more tha four decades has give us a thorough uderstadig of test ad measuremet requiremets, so our experieced applicatio egieers ca recommed the best solutio for your applicatio. I additio to load ad torque products, PCB compaies are global suppliers of a wide array of measuremet products icludig force, accelerometers, soud level meters, acoustic ad MEMs sesors, to ame a few. As with all PCB istrumetatio, our load ad torque products are complemeted with toll-free applicatios assistace, 24-hour customer service, ad are backed by our o-risk policy that guaratees your satisfactio or your moey back. PCB Load & Torque Divisio Toll-Free i USA
2 PCB Load & Torque Divisio Load Cells Our load cell offerig icludes competitively priced fatigue rated ad geeral purpose load cells, which come i a variety of mechaical cofiguratios such as low profile, caister, rod-ed, ad s-beam load cells all of which provide excellet accuracy at a affordable price. We also provide a complete lie of sigal coditioers ad accessories to complemet our load cells. Geeral Purpose Load Cells Geeral purpose load cells are suitable for a wide rage of geeral force measuremet applicatios such as weighig, dyamometer use, ad static material test machies. All offer excellet accuracy ad value, ad most operate i both tesio ad compressio. We offer several differet geeral purpose load cell models desiged to meet your complex ad ever-chagig testig eeds. Models ad capacity rages are show i the table o page 3 (right). Rod Ed Load Cells Rod ed load cells are used i both tesio ad compressio measuremet applicatios such as process automatio, quality assurace ad productio moitorig. Stadard 3/4-16 ad 1-14 Male/Female threads facilitate istallatio. S-Type Load Cells S-Type load cells are highly accurate strai gage based sesors used for weighig ad geeral force measuremet applicatios. All models come with a six-foot itegral cable with pigtail leads, which are stripped ad tied for electrical iterface. Fatigue Rated Load Cells Fatigue rated load cells are specifically desiged for compoet durability ad fatigue test machies where highly cyclical loadig is preset. These rugged load cells are extremely resistat to extraeous bedig ad side loadig forces. They are used for material testig, compoet life cycle testig ad structural testig. All fatigue rated load cells are guarateed agaist fatigue failure for 100 millio fully reversed cycles. Dual Bridge Load Cells Our dual bridge load cells iclude a dual output feature that offers sesor redudacy ad the ability to provide cotrol feedback from oe sesor while the other is used for data acquisitio. Additioal features iclude low deflectio, high accuracy ad repeatability, thermal compesatio ad momet compesatio. 2 PCB Load & Torque Divisio Toll-Free i USA
3 PCB Load & Torque Divisio Load Cells Geeral Purpose Low Profile Load Cells Geeral Purpose Caister Load Cells Rod Ed Load Cells Fatigue Rated Load Cells Dual Bridge Load Cells S-Type Load Cells Measuremet Rage from 500 lb to 200k lb From 25 lb to 300 lb from 500 lb to 20 klb from 250 lb to 200 klb from 5K lb to 100K lb from 50 lb to 5 klb Overload Limit 150% 150% 150% 200% FS 300% FS from 150% Sesitivity 2 mv/v to 3 mv/v 2 mv/v 2 mv/v 2 mv/v 2 mv/v 2 mv/v Liearity 0.05% FS 0.1% FS 0.05% FS 0.25% FS 0.05% to 0.06% FS 0.04% to 0.06% FS 0.15% FS Hysteresis 0.05% FS 0.1% FS 0.05% FS 0.25% FS 0.05% to 0.6% FS 0.04% to 0.06% FS 0.15% FS Repeatability 0.02% FS 0.05% 0.02% FS 0.15% FS 0.02% to 0.03% FS 0.02% FS 0.05% FS Geeral Dimesios (Diameter x Height) from 4.12 x 1.37 i to 12.0 x x 1.5 i Sizes rage from 1.50 x 4.25 i to 1.50 x 4.5 i Sizes rage from 4.12 x 1.37 i to 12.0 x 4.50 i. Sizes rage from 4.12 x 2.75 i to 11.0 x 7.00 i. Sizes rage from 2.5 x.75 x 2.0 to 3.5 x 1.5 x 2.5 i Sigal Coditioers ad Accessories To complemet our load cells, we offer a full lie of sigal coditioers to meet a wide rage of test eeds. They iclude: Series 8159 provides 5 or 10 VDC strai gage bridge excitatio which delivers ± 10 VDC ad 4 to 20 ma output sigals ad operates from 115 or 230 VAC power. Model 8162 icludes a i-lie, IP66 eclosure, operates from 12 to 18 VDC, provides 10 VDC sesor excitatio, ad delivers ± 10 V ad 4 to 20 ma outputs. Series 8161 provides 5 or 10 VDC bridge excitatio, delivers ± 5 or ± 10 volts ad 4-20 ma output sigals, ad operates from 12 to 28 VDC power. It also icludes adjustable zero ad spa with built-i shut calibratio. Series 8159 Series 8162 Series 920 provides a 5 VDC bridge excitatio i a portable had-held, battery operated,itegral 5 digit display, exteral shut calibratio resistor, ad RS232 computer iterface. Available accessories iclude: Cable assemblies Rod ed Load butto Moutig base Coectors Thread pre-tesioers Series 8161 Series 920 PCB Load & Torque Divisio Toll-Free i USA
4 PCB Load & Torque Divisio Torque Sesors PCB Load & Torque desigs ad maufactures a wide rage of competitively priced torque sesors for most test ad measuremet applicatios supportig PCB s 40 -year traditio of helpig customers take better measuremets with quality, iovative istrumets. The techology behid PCB torque sesors are resistive elemet strai gages cofigured ito a Wheatstoe bridge circuit that serve as a primary sesig elemet o a rigid sprig elemet. The strai gages covert the applied torque ito a electrical sigal that ca be filtered, displayed ad recorded for further processig. This highly accurate ratio-metric electrical sigal is proportioal to the applied mechaical over turig force. Two Categories of Measuremet We offer two categories of torque measuremet: reactio torque ad rotatioal torque. Reactio torque is a o-rotatioal torque measuremet, ad rotatig torque, as the ame implies, is a torque sesor where the sesor elemets rotates with betwee a prime mover ad load. Reactio torque sesors are machied from a sigle piece of rigid material. They have o movig parts ad are typically flage-mouted ito a fixed positio. Reactio Torque Sesors Reactio torque sesors are typically used i torsioal test machies, motor dyamometers, or i ay applicatio where rotatio is limited to less tha 360. These sesors do ot use bearigs, slip rigs or other rotatig compoets, so they are very cost-effective to use, ad easy to istall. We offer a comprehesive lie of reactio torque sesors to meet a wide variety testig eeds. Our capacity rages are show i the table (right). Series 2303 Reactio Torque Sesors Measuremet Rage Overload Limit Sesitivity Liearity Hysteresis Repeatability Geeral Dimesios (Diameter x Height) from 50 to 500K lbf-i 150% FS 2 mv/v 0.1% FS 0.1% FS 0.02% RO Sizes rage from 2 x 3 to 14 x 10.5 i Rotary Torque Sesors Rotary torque sesors use a rotatig shaft held i place with precisio bearigs withi a fixed housig. We offer three types of rotatioal torque sesors: Rotary Slip Rig, Rotary Trasformer Torque Trasducers, ad TORKDISC Series PCB Load & Torque Divisio Toll-Free i USA
5 PCB Load & Torque Divisio Rotary Slip Rig Slip-rig torque sesors are cost-effective sesors that provide the power to excite the strai gauge bridge ad trasfer the torque measuremet usig slip rigs. These sesors are used for egie dyamometers, electric motor testig, hydraulic pump testig, ad fa testig, to ame a few. The sesor is mouted i-lie betwee a drivig source ad a absorber. Our comprehesive lie of rotary slip rig torque trasducers meets a wide variety testig eeds. Our style ad capacity rages are show i the table (below). Series 3122 Series 3123, 3124 & 3125 Rotary Torque Trasducer Rotary Slip Rig Square Keyed Shaft Flat Keyed Shaft Hex Shaft Square Shaft Measuremet Rage from 100 to 10k lbf-i from 8.85 to 88,5 lbf-i from 32 ozf.-i. to 2,112 ozf.-i. from 50 to 216k lbf.-i. Overload Limit 150% FS rom 200 to 500% FS 150% 150% Sesitivity 2 mv/v 2 mv/v 2 mv/v 2 mv/v Liearity 0.1% FS 0.1% FS 0.25% FS 0.25% Hysteresis 0.1% FS 0.1% FS 0.25% FS 0.25% Repeatability 0.05% FS 0.05% FS - - Speed Ratig 7900 RPM 10,000 RPM up to 5000 RPM Up to 5000 RPM Geeral Dimesios (shaft legth x housig legth x housig diameter) Sizes rage from 9.0 x 4.5 x 4.13 i to 11 x 5.25 x 4.5 i 6.5 x 3.40 x 3.5 i x 2.30 x 2.00 i. Sizes rage from 3.23 x 2.3 x 2.0 i. to 9.48 x 4.62 x 7.25 i, Rotary Trasformer (o-cotact) Our rotary trasformer torque models are precisio desiged ad maufactured with a aerospace grade rotary trasformer, shaft ad housig, which makes them well suited for higher speed operatio i demadig test ad measuremet applicatios. They use a trasformer to power the strai gage bridge ad trasfer the torque measuremet over a air gap betwee the rotatig shaft ad the fixed housig. They come i a umber of sizes ad capacities ad are available i keyed-shaft ad flage-mout splie drive cofiguratios. Advatages of the rotary torque approach iclude less maiteace ad less sigal oise tha slip rig desigs. We offer a full lie of rotary trasformer torque sesors to meet a wide variety of testig eeds. Our capacity rages are show i the table (right). Rotary Trasformer Measuremet Rage from 100 to 100K lbf-i Overload Limit from 150 to 200% FS Sesitivity 1.5 mv/v to 2.5 mv/v Liearity.05 to 0.1% FS Hysteresis 0.05 to 0.1% FS Repeatability 0.02% to 0.02% FS Speed Ratig Up to 15,000 RPM Geeral Dimesios (Shaft legth x housig legth x housig diameter) Sizes rage from 10.0 x 6.0 x 4.0 i. to 19.0 x 8.75 x 6.5 i. Series 4115A & 4115K Series PCB Load & Torque Divisio Toll-Free i USA
6 PCB Load & Torque Divisio Telemetry (bearig less, o-cotact) Our TORKDISC I-lie Rotary Torque Sesor System is a ideal solutio for testig that requires a robust rotary torque trasducer, ad for applicatios i which axial space is at a premium. The robust costructio, high stiffess, ad low rotatig iertia of the TORKDISC make it well suited for applicatios such for automotive powertrai developmet ad i-plat quality cotrol. The system cosists of a short-coupled, flage-mouted rotatig sesor ad a stator assembly, ad uses a 16-bit digital telemetry trasmitter rather tha slip rigs or rotary trasformers. A circumferetial atea picks up digitized measuremet sigals ad relays them to a receiver uit where they are coditioed to dual voltage output sigals. Advatages iclude a smaller sesor size ad a oise-free, digital sigal trasmissio. We offer a full lie of TORKDISC models to meet a wide variety testig eeds. Our capacity rages show i the table (right). Whether a flage, disc or shaft, PCB torque sesors are robust, durable, depedable, ad have a high degree of accuracy. Sigal Coditioers ad Accessories To complemet our reactio ad rotary slip rig style torque sesors, we offer a full lie of sigal coditioers to meet a wide rage of test eeds. They iclude: Series 8159 provides 5 or 10 VDC strai gage bridge excitatio which delivers ± 10 VDC ad 4 to 20 ma output sigals, ad operates from 115 or 230 VAC power. Series 8161 provides 5 or 10 VDC bridge excitatio, delivers ± 5 or ± 10 volts ad 4-20 ma output sigals, ad operates from 12 to 28 VDC power. It also icludes adjustable zero ad spa with built-i shut calibratio. Series 8162 icludes a i-lie, IP66 eclosure, operates from 12 to 18 VDC, provides 10 VDC sesor excitatio, ad delivers ± 10 V ad 4 to 20 ma outputs. Telemetry Capacities forces from 250 to 225K lbfi FS Overload Limit 300% Combied Accuracy AC Coupled Output DC Coupled Output Badwidth Samples/sec Geeral Dimesios (diameter x legth) 0.1% FS 0 ± 10 V 0 to ± 10 V DC to 8500 Hz 26k Sizes rage from 7.00 x 1.10 i. to x 2.09 i Series 8159 Series 8161 Series 8162 To complemet our rotary trasformer style torque sesors ad optioal speed sesors, we offer the followig sigal coditioers: Series A provides AC bridge excitatio, ± 5 Volt aalog output, a selectable filter, shut calibratio ad low oise. Series A provides DC excitatio to Hall Effect devices, ± 5 Volt aalog output,ad calibratio with itegral crystal oscillator. Models /410A Other accessories iclude: Matig coectors Foot mouts Shut calibratio module (supplied for some models) Cable assemblies K-type thermocouples Active ad passive speed sesors for select uits 6 PCB Load & Torque Divisio Toll-Free i USA
7 PCB Load & Torque Divisio Load & Torque Measuremets? TM We Do! We do it all - sesors to measure vibratio, acoustics, force, pressure, load, strai, shock ad torque - Sure we do! World-Class Products ad Customer Support We pride ourselves o beig able to respod to customers' eeds, ad offers umatched customer service ad techical support. Our experieced applicatios egieers ca help you select the best product for your eeds. Strategic ivestmet i machiery, capabilities ad persoel also allow us to desig, test ad maufacture products for specialized applicatios. Please cotact us to discuss ay special requiremets. From ready-to-ship stock products to custom-made specials, we proudly stads behid all products with services you value most, icludig 24-hour techical support, a global distributio etwork, ad the idustry s oly commitmet to Total Customer Satisfactio. Cotact us with your ext project today! PCB Load & Torque Divisio Toll-Free i USA
8 PCB Load & Torque Divisio PCB Load & Torque Divisio, is a maufacturer of high quality, precisio load cells, torque trasducers, ad telemetry systems, located i Farmigto Hills, Michiga, USA. I additio to the quality products produced, the divisio offers may services icludig: A2LA Accredited Calibratio for torque, force, ad related istrumetatio; a A2LA Accredited Threaded Fasteer Testig Laboratory; ad complete ad reliable custom stai gagig. PCB Load & Torque products ad services fulfill the test ad measuremet eeds of umerous idustries icludig: Aerospace & Defese, Automotive, Medical Rehabilitatio, Material Testig, Textile, Process Cotrol, Robotics & Automatio, ad more. PCB s RS Techologies product lie icludes test systems ad threaded fasteer torque/agle/tesio systems ideal for use i the Automotive, Aerospace & Defese, Power Geeratio idustries, ad for product assembly by maufacturers or processors of threaded fasteers or other compaies that use threaded fasteers to assemble their products. The expert team of Desig, Egieerig, Sales, ad Customer Service idividuals draw upo vast i-house maufacturig resources to cotiually provide ew, more beeficial sesig solutios. From ready-to-ship stock products, to custom-made specials, PCB proudly stads behid all products with services customers value most, icludig 24-hour techical support, a global distributio etwork, ad the idustry's oly commitmet to Total Customer Satisfactio. For more iformatio please visit The Global Leader i Sesors ad Istrumetatio For All Your Applicatios Toll-Free i USA aerosales@pcb.com Toll-Free i USA automotivesales@pcb.com Toll-Free i USA imi@pcb.com Toll-Free i USA sales@larsodavis.com LOAD & TORQUE A PCB PIEZOTRONICS DIV Idoplex Circle, Farmigto Hills, MI USA Toll-Free i the USA hour SesorLie SM Fax ltifo@pcb.com website ISO 9001 CERTIFIED A2LA ACCREDITED to ISO Toll-Free i USA ifo@modalshop.com 2014 PCB Group, Ic. I the iterest of costat product improvemet, specificatios are subject to chage without otice. PCB, ICP, Modally Tued, Spidler, Swiveler ad TORKDISC are registered trademarks of PCB Group. SoudTrack LXT, Spark ad Blaze are registered trademarks of PCB Piezotroics. SesorLie is a service mark of PCB Group. All other trademarks are property of their respective owers. LT-LoadAdTorqueSesors-0914 Prited i U.S.A. Toll-Free i USA ifo@pcb.com Visit for a complete list of global sales offices
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