Technical Information

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1 Techical Iformatio Istallatio Istructios Safety Precautios Adapter Flage s Selectio Flow Charts lie Sizig ad Selectio Tool

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3 Istallatio Istructios Moutig Procedure to Motor. Wipe off ati-rust aget ad oil o the motor shaft. 4. Carefully ad getly isert the motor shaft ito the iput shaft. Make sure the motor flage is perfectly fit to the reducer s flage. Tighte the motor by istallig ad tighteig bolts to the proper torque. (See table ) Reducer Istallatio After cofirmig the istallatio surface is flat ad clea, tighte the bolt usig a torque wrech to the proper torque. (See table 2) 2. Remove the plug. 5. Tighte the clampig bolt of the iput shaft with torque wrech to the proper torque. (See table ). Tur the iput shaft util the cap screw is see. Make sure the cap screw is looseed. Place reducer vertically o the flat surface so the motor moutig part faces up. NOTE: I case the bushig has bee attached, see reducer drawig example below to fix. 6. Reistall the plug. The procedure is complete. Table Table 2 Bolt Size Motor Istallig Bolts Clampig Bolts Bolt Size Tighteig Torque * Recommeded bolt: Stregth 2.9

4 Safety Precautio Cautios for Operatio Whe the reducer is delivered to you, cofirm that you received the exact model that you ordered. Please wipe out the iput ad output shaft of the reducer which is covered by ati-corrosive oil. * Remove rubber cap o the iput shaft before you wipe the shafts. * Lubricat (grease) is already filled i the reducer. The reducer is ready for operatio out of the box. Fixatio ad Istallatio Avoid use i places where rai or water drops directly, uless special wash dow desig. I case of use outdoors or i a places where dust ad water drops directly, cosult SHIMPO i advace. Istall at 0 ~40 C of surroudig temperature. I case of use at temperature out of the metioed (0 ~40 C) rage, cosult SHIMPO i advace. Firmly fix with a bolt oto a solid stad without vibratio. Istall i a coveiet locatio for future repair ad ispectio. Cautios Prior to Startig the Operatio Reducer ca be used o arrival, sice it has already bee filled with lubricatio. At iitial operatio, check the rotatig directio of the output shaft ad the gradually apply load. Cautios Durig Operatio Avoid overload. Esure that iput speed shall ot exceed the umber of maximum revolutios per miute specified. I the evet the followig occurs, stop the operatio ad check the followig poits: If temperature sharply icreases If a abormal oise appears sharply If the umber of revolutios becomes ustable sharply I the evet the followig occurs, respod immediately to the issue or cotact us as soo as possible. Is it uder overload coditio? Is lubricat isufficiet or deteriorated, or was aother lubricat applied? Is the axis, gear, ad/or motor iput damaged? Are ay coectios ustable? Disassembly ABLE REDUCER is desiged to ot be disassembled. Lubricat Use The ABLE REDUCER is of grease-seal type i all models. A specified amout of grease is filled at factory release so you ca use as soo as it is delivered to you. It is impossible to exchage grease. I case of use outside of the recommeded temperature rage, cosult SHIMPO i advace. Daily Check Poits Is the reducer case temperature excessively high durig operatio? (Up to + 50 C is ot sigificat.) Is there a abormal oise i the bearig, gear, etc? Is there a abormal vibratio i the reducer? * Upo a abormal pheomeo, immediately stop the operatio ad cotact us. Is there a lubricat leak? Periodic Check Poits Are there overload ad abormal rotatio? Are free, sprocket, ad reducer assemblig bolts loose? Is there a abormal coditio i the electric system? Checkup ad repair of major parts * Upo a abormal coditio, immediately stop the operatio ad cotact us. Oil leak * Upo a oil leak, cotact us. Scrappig Wheever scrappig the ABLE REDUCER, classify the parts by material ito idustrial wastes as specified i the laws ad regulatios of your local govermet. Materials of costructio ca be divided ito the followig four categories:. Rubber parts: Oil seal, seat packig, rubber cap, seal used for bearig o the motor flage, etc. 2. Alumium parts: Motor flage, output shaft holder. Grease: Wipe off the grease from the idividual parts with dry cloth ad scrap ito oils. 4. Iro parts: Parts other tha those metioed i the above 42

5 Adapter Flage s Adapter Flage s These tables provide a explaatio for the adapter codes. The tables start with measuremet ad the Part #, which are idicated at the ed of every model code. For each Part #, the,,, ad, are explaied. Please ote that eve though the may have the same letters (i.e. DC, FB, HA, etc), the ad dimesios may ot be the same if a differet iput bore diameter. Locate the table by iput bore diameter first, ad the fid the appropriate adapter to check the dimesios. If you have ay questios, cotact NIDEC-SHIMPO for support. 65 MA M MB M MC M MD M NA M NB M NC M ND M PA M PB M QA M QB M KA M KB HA HB 0 45 M8 8 8 HE 0 0 M8 8 8 JA 0 65 M0 8 8 KA M2 8 8 KB 0 25 M0 8 8 KC 0 25 M2 8 8 KD M0 8 8 KE M2 8 8 LA M2 8 8 LB M2 8 8 MA M2 8 8 MB M2 8 8 MC MD M8 8 8 NA M KC 0 25 M LA M2 8 ADAPTER FLANGE 48 MA M MB M NA M2 8 TAPPED HOLE INPUT SHAFT INPUT BORE PILOT DEPTH 48 PA M6 8 PILOT 422

6 Adapter Flage s 28 FA M FB 95 5 M FC 95 5 M FD 95 5 M FE 95 5 M GA M GB M GC 95 0 M GD 0 0 M GE 0 0 M GF GG 0 5 M GH 95 5 M HA 0 45 M HB 0 45 M HC HD HE M HF 0 45 M JA 0 65 M JB 0 65 M JC 0 65 M JD 0 74 M JE 0 65 M JF M0 8 9 DA M5 6 9 DB M5 6 9 DC M6 6 9 DD M6 6 9 DE M5 9 EA M5 9 EB M6 6 9 EC M6 6 9 ED M6 6 9 FA 95 5 M8 6 9 FB 95 5 M8 6 9 GA M6 9 GB 95 0 M8 6 9 GC 0 0 M8 9 GD GE 95 0 M8 6 9 GF M8 6 9 GH 95 5 M8 9 HA 0 45 M8 6 9 HB 0 45 M8 2 9 HC HD M8 9 HE JA 0 65 M0 6 9 JB 5 65 M KA M KB 0 25 M0 8 ADAPTER FLANGE 28 KD M KE M0 8 INPUT SHAFT INPUT BORE PILOT DEPTH 28 LA M2 8 TAPPED HOLE 28 LB M MA M MB M8 8 PILOT 42

7 Adapter Flage s Adapter Flage s These tables provide a explaatio for the adapter codes. The tables start with measuremet ad the Part #, which are idicated at the ed of every model code. For each Part #, the,,, ad, are explaied. Please ote that eve though the may have the same letters (i.e. DC, FB, HA, etc), the ad dimesios may ot be the same if a differet iput bore diameter. Locate the table by iput bore diameter first, ad the fid the appropriate adapter to check the dimesios. If you have ay questios, cotact NIDEC-SHIMPO for support. 4 BA M4 5 4 BB M5 5 4 BC M5 0 4 BD 40 6 M4 5 4 BE 40 6 M5 5 4 BF M5 5 4 BG M4 5 4 BH M4 0 4 BJ M4 5 4 BK M5 5 4 BL M5 5 4 BM M5 0 4 BN M4 0 4 BP M4 5 4 CA M5 5 4 CB M6 0 4 CC M4 5 4 DA M6 5 4 DB M5 5 4 DC M5 5 4 DD DE M5 0 4 DF M6 5 4 DG M6 5 4 DH M6 5 4 DJ M5 5 4 DK M6 5 4 DL M5 0 4 EA M6 5 4 EB M5 5 4 EC M6 5 4 ED M6 5 4 EE M6 5 4 EF M5 5 4 EG M5 5 4 EH M6 5 4 EJ M6 0 4 EK M6 5 4 EL 7 94 M6 5 4 EM 8 04 M8 0 4 FA 60 5 M6 5 4 FB 95 5 M8 5 4 GA M6 5 4 GB 80 0 M GC M8 0 4 JA 5 65 M8 0 ADAPTER FLANGE TAPPED HOLE INPUT SHAFT INPUT BORE PILOT DEPTH PILOT 424

8 Adapter Flage s 8 AA M 5 8 AB AC M 5 8 AD M 5 8 AE AF 0 45 M 5 8 AG 0 46 M4 5 8 AH 0 46 M4 0 8 AJ AK 4 48 M 0 8 AL 0 48 M 5 8 AM AN M4 5 8 AQ M 5 8 BA M4 5 8 BB M5 5 8 BC M4 0 8 BD M4 5 8 BE M5 5 8 BF M5 0 8 BG M4 5 8 BH M4 5 8 BJ M 5 S8 ZA M 5 S8 ZB S8 ZC M 5 S8 ZD M 5 S8 ZE S8 ZF 0 45 M 5 S8 ZG 0 46 M4 5 S8 ZH 0 46 M4 0 S8 ZJ S8 ZK 4 48 M 0 S8 ZL 0 48 M 5 S8 ZM S8 ZN M4 5 S8 ZQ M 5 S8 BA M4 5 S8 BB M5 5 S8 BC M4 0 S8 BD M4 5 S8 BE M5 5 S8 BF M5 0 S8 BG M4 5 S8 BH M4 5 S8 BJ M 5 8 CA M4 0 ADAPTER FLANGE TAPPED HOLE INPUT SHAFT INPUT BORE PILOT DEPTH PILOT 425

9 Selectio Flow Charts Procedure for Gear Reducer Selectio Determie Type of Move ad Profile Requiremets Triagular Move Trapezoidal Move V Vmax. V V max. t a t c t d t0 t Picture.2.2.: Trapezoidal Motio Profile ta t d t0 t Picture.2..: Triagular Motio Profile Symbol v v max t t c t a t d t 0 Symbol v v max t t a t d t 0 Descriptio Velocity Maximum Velocity Time Costat Time Acceleratio Time Deceleratio Time Dwell Time (Time at zero speed) Descriptio Velocity Maximum Velocity Time Acceleratio Time Deceleratio Time Dwell Time (Time at zero speed) Look up Data i Catalog: Blue text Calculate: Red text Select a Prelimiary Frame Size & Series Calculate / Compare Max Operated Radial Load / Permitted Radial Load & Max Operated Axial Load / Permitted Axial Load FALSE FALSE TRUE Calculate: Max Operated Output Torque & Max Operated Output Speed Select: Prelimiary Reductio Ratio (R) Calculate: Max Operated Iput Speed (imax-o) Compare Iput Speed FALSE TRUE Compare Output Torque FALSE 426

10 Calculate: Average Operated Radial Load & Average Operated Axial Load Average Operated Radial Load (N): Fr AVG O = o O t Fr O o + o O t + o t Fr L + o t + L + o t t Fr Average Operated Axial Load (N): X Fa AVG O = o t Ft O O + o O 2 o t + o t Ft 2 + L+ o t Ft t + L+ o t Calculate: Average Operated Output Torque & Average Operated Output Speed Average Operated Output Torque (Nm): To AVG O o To O to O + o to2 To + L + o to To = o to + o to Lo to O 2 Average Operated Output Speed (rpm): o AVG O o = O to + o to2 Lo to + to + L+ to 2 to Calculate: Life Bearig Life (Hours): To Lh = 20,000 To P AVG P AVG O i o AVG P AVG O There are Life calculatios that should be take ito accout:. Life of Needle Bearig 2. Life Due to Radial Load. Life Due to Thrust Load Cotact Shimpo for calculatio details Icrease e Frame Size Lh Required Life FALSE TRUE Esure Proper Fit betwee Gear Reducer ad Motor Gear Reducer Selectio Complete Cotact NIDEC-SHIMPO for questios at (800)

lie Sizig ad Selectio Tool SHIMPO s olie Selectio Tool offers additioal iformatio that

The olie Selectio Tool has a extesive list of Servo Motor Specificatios, Requiremets

See the Selectio Tool example screes below to guide, support ad help you with your

Selectio Tool Scree Example Selectio Tool Scree Example 2 Selectio based o the Servo

Selectio based o the Applicatio Specificatios icludes all the above Select a

11 lie Sizig ad Selectio Tool SHIMPO s olie Selectio Tool offers additioal iformatio that exceeds this catalog. The olie Selectio Tool has a extesive list of Servo Motor Specificatios, Requiremets ad Applicatio Specificatios. See the Selectio Tool example screes below to guide, support ad help you with your applicatio eeds. Selectio Tool Scree Example Selectio Tool Scree Example 2 Selectio based o the Servo Motor Specificatios Selectio based o the Servo Motor Movemet profile requiremets Selectio based o the Applicatio Specificatios icludes all the above Select a applicatio template based o your criteria Selectio Tool Scree Example 4 Selectio Tool Scree Example Fill i all the iformatio for your applicatio 0 Select a SHIMPO Reducer Series Select a Ratio that would put you ear the rpm rage for your applicatio Icludig the velocity, forces, mass, ad move profile 428

Selectio Tool Scree Example 5 Selectio Tool Scree Example 6 NOTE: The motor selectio

Maufacture is ot represeted i the list Select the Motor Maufacturer for your

box The proper SHIMPO reducer frame size has bee selected based o your applicatio s

program does ot select the servo motor drive Selectio Tool Scree Example 7 The

Coditio icludes: Output Torque (Nm) ad Output Velocity (rpm) of the Gearmotor These

12 Selectio Tool Scree Example 5 Selectio Tool Scree Example 6 NOTE: The motor selectio icludes almost all Rockwell Servo Motors Please cotact SHIMPO if your Servo Motor Maufacture is ot represeted i the list Select the Motor Maufacturer for your applicatio from the list Select the appropriate motor via the Motor Model drop dow box The proper SHIMPO reducer frame size has bee selected based o your applicatio s criteria The maufacture Motor Model list icludes ew ad former servo motors The sizig program does ot select the servo motor drive Selectio Tool Scree Example 7 The resultig Load Coditio ca be helpful for sizig other related machie compoets The Load Coditio icludes: Output Torque (Nm) ad Output Velocity (rpm) of the Gearmotor These drawig formats ca be dowloaded: PDF, DXF, IGS, STP Selectio tool 429

SITRANS F flowmeters. SITRANS F O delta p - Primary differential pressure devices. Orifice plate with annular chambers. 4/358 Siemens FI

SITRANS F flowmeters. SITRANS F O delta p - Primary differential pressure devices. Orifice plate with annular chambers. 4/358 Siemens FI Application Dimensional drawings Suitable for non-corrosive and corrosive gases, vapors and liquids; permissible operating temperature -60 to +550 C. Design Two support rings with replaceable orifice disk