Field Variable Area Flowmeters BFP Global Purgemaster

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1 Data Sheet IT Field Variable Area Flowmeters BFP Global Purgemaster 10A6100 n High Strength Stainless Steel Body - Rigid construction to maintain tube alignment and resistance to pipe strain. n "Snap-in" Tube Construction - Minimizes the downtime needed to clean the meter tube or to change the meter range. n Optimum Variety - Available in 1-1/2, 3, 5, and 10 inch scale lengths and end fitting materials of stainless steel and KYNAR n Internal Back check - Restricts back flow and draining of process fluid when metering tube is removed. (Not available with outlet control valve.) n Control Valve - The optional control valve provides a smooth fine degree of adjustment. n n Versatile Flow Controller - The optional Differential Pressure Regulator is designed to give reliable flow control regardless of changes in upstream pressure. Adjustable Alarms - Single (min. or max.) or Dual (min. & max) alarm sensors are adjustable over the entire meter range. PurgemasterTM Series 10A6100

2 PURGEMASTER The Purgemaster Purge Meters are low capacity variable area flowmeters for both liquid and gas with an excellent selection of material and scale lengths in a single product family design. They provide optimum flexibility with minimum component proliferation. The meter features a corrosion resistant, high strength stainless steel body, quick, easy snap-in tube construction and a safety tested operator protection shield. The Purgemaster is ideal for such applications as the purging of control lines and instrument enclosures. Their use is easily extended into fluid sampling, liquid specific gravity, and level measurement and similar services. Engineering Specifications Performance: Repeatability: 0.5% of full scale reading. Accuracy: Scale Length 1-1/2 (38 ) 3 (75 m) 5 (127 ) Rangeability: 10 to 1 or greater Operational Limits: ACCURACY STATEMENT ±Percent of Full Scale Standard Accuracy 10% 10% 2%* 10 (250 ) 2% *Except tube number FP-1/8-038-G-6 and FP-1/8-041-G-6 which have ±5% standard accuracy and ±2% optional accuracy. Ambient Temperature Limits: 32 F to 140 F (0ºC to 60 C) Minimum Temperature: 32 F (0 C) Optional Accuracy Minimum Pressure: Full vacuum. If vacuum conditions require a control valve, it should be in the outlet fitting. Maximum Process Temperature and Pressure: Temperature and pressure are interdependent but the listed combination limits must not be exceeded. 4% 4% 1%* 1% End Fitting Mat l KYNAR Materials of Construction: Meter Type Adaptor Mat l Tube*: Borosilicate glass Floats*: Refer to Capacity Tables (Table I, II, III, & IV) End Fittings*: 316 stainless steel and KYNAR Tube Adaptor*: 316 stainless steel or KYNAR with stainless end fittings, KYNAR with Kynar end fittings Tube Adaptor Spring*: 316 stainless steel with stainless steel end fittings, Hastelloy "C" with KYNAR end fittings. Float Stop*: 1-1/2 and 3 inch meters 316 stainless steel with stainless steel end fittings, Hastelloy "C" with KYNAR end fittings; 5 and 10 inch meter - Teflon. Tube Rest Gasket: Teflon O-Ring*: Viton when stainless or KYNAR end fittings are specified. Optional: Butyl Rubber, Ethylene Propylene Rubber and Kalrez. Valve Stem*: Stainless steel with stainless fittings; KYNAR tip over stainless steel (non-process wetted) with KYNAR fittings. Internal Back check*: Teflon Body: 304 stainless steel Shield: Acrylic 316 KYNAR KYNAR *Process wetted parts Max. Maximum Fluid Pressure PSIG (kpa) Fluid Operating Temperature ºF(ºC) Temp. ºF(ºC) 250 (120) 200 (93) 150 (65) <100ºF (38ºC) 250 (1724) 250 (1724) 200 (1380) 150ºF 200ºF 250ºF (65ºC) (93ºC) (120ºC) 250 (1724) 225 (1550) 150 (1034) 250 (1724) 200 (1380) 250 (1724) 2

3 1 Differential Pressure Regulator Body: 316 stainless steel Diaphragm: Viton (with stainless body); Buna-N (optional). Ball Valve: 316 stainless steel Springs: Type 316 stainless steel Max Pressure: 200 psig (1380kPa) at 100 F (38 C) Maximum Differential Pressure: 100 psi (690 kpa) Pipe Connection: 1/4" NPT internal threads Weight (Approximation) Purge Meter Only Scale Length 1-1/2 (38 ) 3 (75 ) 5 (127 ) 10 (250 ) Caution It is important that the process wetted parts materials are compatible with the process fluid. Meter damage, with potential resulting unsafe conditions, can occur if the wrong material is used. For example, VITON O-rings MUST NEVER BE USED FOR AMMONIA SERVICE Warning Operating the meter without the protection shield may result in operator bodily injury. Connections: 1/4 inch NPT. Inlet and outlet fittings are horizontal and face back. Mounting: In-line; wall or front of panel through mounting holes in back of the body; or rear of panel mounting. Scale Length: 1-1/2, 3, 5, and 10 inch. Scales (on tube): As indicated in capacity tables. (Optional metal scale for 5 and 10" rear panel mounting) Purge Meter with Regulator: Add 2-1/2 lb (1.15kg) to weights listed above Note 1: When combined with a 53R2110 Differential Pressure Regulator, the PURGEMASTER can control a flow of liquid or gas that is subject to varying line pressure. However, due to gas compressibility, the true value of mass flow rate of a gas can be measured only if the downstream pressure remains constant. lb Kg Alarms Principle of operation The ring sensors with a bistable switching action picks up the relay in the amplifier when the ball float reaches the trigger level and remains in that position, even if the float continues to move towards the alarm zone, thus leaving the trigger level. The relay will drop out as soon as the float crosses the trigger level from the opposite direction, and moves back from the alarm zone into the normal operating range. The actual float position - above or below the trigger level - is precisely indicated. Explosion hazardous operation is feasible, since the ring sensor used is an intrinsically safe switch with intrinsically safe circuit. Due to the relatively short metering tube, type 10A6131 is suitable either as a minimum or a maximum alarm. Models 10A6132 or 10A6133 are recoended if both alarm operations are required. Design Features Sensor height 14, therefore only small coverage of the scale. Integrated clamp device directly to the meter body. No automatically adjustability during operation possible. Alarm Specifications Ring sensor RC N for 1/8 inch meter tubes, RC N for 1/4 inch meter tubes Bistable Switching Action FM Approved for Class I, Div 1, Groups A, B, C and D; Class II, Div 1, Groups E, F, and G Class III, Div 1 Power supply requirements: 5 to 25 V dc Load Current (current range): 0.01mA, ³.3 ma Repeatability: 0.01 Self Inductance: 100 µh Self Capacitance: 150 nf Ambient temp. limit: -14 F(-26 C) to 158 F(70 C) Cable: 6 1/2 feet (2m) standard (max feet (3000 m) possible) Housing: Crastin, black Protective Class: NEMA 4X/IP67 Weight: 150 g (approximate) 3

4 Switching amplifier Type: Pepperl + Fuchs model (s) KFA 5 (6)-SR2- Ex.W Contact rating: max. 250 VA, max. 2A Supply Voltage: 120 Vac, 240 Vac, ±15%, Hz Response Time: Energize approximately 20 ms, De-energized approximately 20 ms Output Type: Single Pole Double Throw (SPDT) Ambient temp. limits: -4 F (-20 C) to F (60 C) Maximum Wire Size: (14 AWG) Approvals: IP20; Hazardous field circuit EExia IIC and FM Class I, Div. 1, Groups A to G. The KFA relay amplifiers must be installed in the nonhazardous area when connected to the RC-10 sensors. Housing Material: Makrolon Weight: 150 g. (5.2 oz.) Ordering Information: When ordering, please specify: Complete model number. Materials of construction (end fittings, regulator body). Maximum capacity and unit of flow. Mounting. Type of scale. Accessories. Operating conditions such as: Fluid measured Operating and maximum temperature Operating and maximum pressure Fluid density Fluid viscosity Typical Specifications The purge meter shall have 304 stainless steel body, (KYNAR ) (316 stainless steel) end fittings and (Buna-N) (Viton) O-rings.1 The metering tube shall be easily removable for range change or cleaning without removing the meter from the line or without the use of tools. Meter scale length shall be (1-1/2inches percent only), (3 inches) (5 inches) (10 inches) with (percent) () (direct reading) scale inked directly on the tube. Flow rate shall be (range and units) of (fluid) metered at (temperature and pressure). Maximum temperature and pressure shall be (specify). When integral control valve is required,2 Add: an integral (stainless steel) (KYNAR ) control valve shall be provided. When constant Differential Pressure Regulator is required, Add: A stainless steel constant Differential Pressure Regulator shall be provided to maintain a constant flow rate with varying line pressures. 1 2 Viton O-rings with stainless steel and KYNAR end fitting. Always required with Differential Pressure Regulator Caution Glass tubes are not recoended for either hot or strong alkalies; fluorine, or hydrofluoric acid. Meter tubes should be periodically inspected for signs of wear. Erosion, stress cracks or nicks provide early warning for tube replacement. With certain fluids, the glass may erode unevenly so that wear is not visibly noticeable. If wear is suspected, the tube should be replaced. 4

5 1-1/2 INCH SCALE METER Scales (On Tube) Standard: Percentage, for all capacities TABLE 1 1-1/2 SCALE LENGTH CAPACITIES (MAXIMUM FLOW RATES) 1.0 sp.gr. & v isc. 1 cps 1013 mbar 14.7 psia & 70ºF Metering Tube DP es (1mPas) & 0ºC Float1 Nomenclature of Water CC/MI N Code GPH Code SCC/MIN Code SCFH Code NCC/MIN Code 0.8*# 2AA 0.013*# 2BA 65*# 2CA 0.14*# 2DA 65# 2EA FP-1/16-08-P-1-½ *# 2FA 0.016*# 2GA 95*# 2HA 0.20*# 2JA 90*# 2KA FP-1/16-08-P-1-½ SA *# 2LA 0.065* # 2MA 180*# 2NA 0.38*# 2PA 170*# 2QA FP-1/16-08-P-1-½ # 2AB 0.11# 2BB 420# 2CB 0.90# 2DA 400# 2EA FP-1/16-30-P-1-½ FB GB 560 2HB JB 550 2KB FP-1/26-30-P-1-½ SA LB MB 900 2NB PB 850 2QB FP-1/16-30-P-1- ½ AC BC CC DC EC FP-1/8-21-P-1-½ FC GC HC JC KC FP-1/8-21-P-1-½ SA LC MG NC PC QC FP-1/8-21-P-1-½ AD 3 2BD CD 17 2DD ED FP-5/32-40-P-1-½ FD 7 2GD HD 32 2FD KD FP-5/32-40-P-1- ½ * 2AE 13.5* 2BE 28000* 2CE 60* 2DE 28000* 2EE FP-1/2-28-P-1-½ * 2AF 25* 2BF 48000* 2CF 100* 2DF 45000* 2EF FP-1/4-41-P-1-½ *## 2FF 34*## 2GF 7000*## 2HF 150##* 2JF 70000*## 2KF FP-1/4-41-P-1-½ CA 475 * # ## 1 Not available with 53RT 2110 regulator Specify low capacity valves for all stainless steel end fittings Specify standard capacity valves for KYNAR end fittings Key to float nomenclature; = black glass; = stainless steel; SA = sapphire; CA = carbolloy 5

6 3 Scale Meter Scales (On Tube) Standard: Percentage, for all capacities Optional: See Capacity Table II for available standard direct reading scales. Optional direct reading-other than shown on Table II. TABLE II 3 SCALE LENGTH CAPACITIES (MAXIMUM FLOW RATES) CC/MIN * 1800* 1.0 sp.gr. Code 3AA 3EA 3AB 3EB 3AC 3AD 3EC 3ED 3AE 3EE GPH * 29* Code 3CA 3GA 3CB 3GB 3CC 3CD 3GC 3GD 3CE 3GE Maximum Capacities 14.7 psia & 70ºF SCC/MIN * 56000* Code 3BA 3FA 3BB 3FB 3BC 3BD 3FC 3FD 3BE 3FE SCFH * 120* Code 3DA 3HA 3DB 3HB 3DC 3DD 3HC 3HD 3DE 3HE SCFM 2* Code 3XE 10 70ºF SCFH 2.5 Code 3XA Pressure Drop Across Meter with Valve-Wide Open es kpa H 2O Tube FP-1/8-08-P-3 FP-1/8-08-P-3 FP-1/8-20-P-3 FP-1/8-20-P-3 FP-1/4-15-P-3 FP-1/4-20-P-3 FP-1/4-15-P-3 FP-1/4-20-P-3 FP-1/4-41-G-3 FP-1/4-41-G-3 Float CA 1 * 1 2 These capacities are not available with flow regulator Key float nomenclature; = black glass; = stainless steel; SA = sapphire; CA = carbolloy Specify standard capacity valves for all capacities and all materials 6

7 5 Scale Meter Scales (On Tube) Standard: Millimeter scales with standard air and water curves Optional: See Capacity Table III for available standard direct reading scales. Optional direct reading - Other than shown on Table III. Percent scale considered as non-standard direct reading. TABLE III 5 SCALE LENGTH CAPACITIES (MAXIMUM FLOW RATES) Maximum Capacities 1.0 sp. gr psia & 70ºF Tube CC/MIN. Code SCC/MIN. Code 0.65*# 5AJ 55*# 5BJ FP-1/8-038-G *# 5AK 78*# 5BK FP-1/8-041-G *# 5CK 128*# 5DK FP-1/8-041-G-6 3.3*# 5CJ 185*# 5DJ FP-1/8-038-G-6 4.7*# 5EK 250*# 5FK FP-1/8-041-G-6 6.0# 5AA 390# 5BA FP-1/8-08-G # 5CA 540# 5DA FP-1/8-08-G AB 720 5BB FP-1/8-12-G AC BC FP-1/8-16-G EC FC FP-1/8-16-G AD BD FP-1/8-25-G CC DC FP-1/8-16-G AL BL FP-1/8-20-G AE BE FP-1/4-10-G CD DD FP-1/8-25-G AF BF FP-1/4-16-G AM BM FP-1/4-20-G AG FP-1/4-25-G CF DF FP-1/4-16-G-5 SCFH 550 5CM 39 5DM FP-1/4-20-G AH 49 5BH FP-1/4-40-G EG 50 5FG FP-1/4-25-G * 5CG 70* 5DG FP-1/4-25-G * 5CH 96* 5DH FP-1/4-40-G *## 5EH 135*## 5FH FP-1/4-40-G-6 Float SA SA SA CA CA Π inches of Water * # Not available with 53RT 2110 regulator Specify low capacity valves for all stainless steel end fittings. Specify standard capacity valves for KYNAR end fittings. ## Specify high capacity valves for all stainless steel end fittings. Specify standard capacity valves for KYNAR end fittings. 7

8 10 Scale Meter Scales (On Tube) Standard: Millimeter scales with standard air and water curves Optional: See Capacity Table IV for available standard direct reading scales. Optional direct reading - Other than shown on Table IV. Percent scale considered as non-standard direct reading. TABLE IV 10 SCALE LENGTH CAPACITIES (MAXIMUM FLOW RATES) Maximum Capacities 1.0 sp. gr psia & 70ºF Tube Float CC/MIN. Code SCC/MIN. Code 6.0# 1AA 365# 1BA FP-1/8-077-G # 1CA 510# 1DA FP-1/8-077-G-10 SA SCFH AB 1.8 1BB FP-1/ G EA 1.7 1FA FP-1/8-077-G CB 2.4 1DB FP-1/ G-10 SA EB 3.7 1FB FP-1/ G AC 4.6 1BC FP-1/8-32-G EC 6.0 1FC FP-1/8-32-G-10 SA AD 9.2 1BD FP-1/4-10-G CC 9.3 1DC FP-1/8-32-G GC HC FP-1/8-32-G-10 CA 224 1AE 20 1BE FP-1/4-19-G CD 25 1DD FP-1/4-10-G-10 CA 535 1EE FE FP-1/4-19-G AF BF FP-1/4-40-G * 1CE 53.5* 1DE FP-1/4-19-G-10 CA 1300* 1CF 92* 1DF FP-1/4-40-G *## 1EF 132*## 1FF FP-1/4-40-G-10 CA Π inche s of water * # Not available with 53RT 2110 regulator Specify low capacity valves for all stainless steel end fittings. Specify standard capacity valves for KYNAR end fittings. ## Specify high capacity valves for all stainless steel end fittings. Specify standard capacity valves for KYNAR end fittings. 8

9 Model Number Designation PURGEMASTER Flowmeter 10A61 Process Connection 1/4" NPT... 3 Specials... Z Meter Tube, Scale Length 3" scale " scale " scale /2"scale... 4 Valve Location (Note 1) Without Valve... A Outlet Valve, Std. Capacity... M Inlet Valve, Std. Capacity... N Outlet Valve, Low Capacity... C Inlet Valve, Low Capacity... D Outlet Valve, High Capacity... E Inlet Valve, High Capacity... F Design Level... B Tube Size 1/8" /4" /16" (Only w/ 1-1/2" and 5" length) (Requires low capacity valve) /32" (Only w/1-1/2" length)... 4 Materials of Construction Fittings/O-Rings/Adaptors 316ss/Viton/... B *Kynar/Viton/Kynar (NPT only)... D 316ss/Buna/... E *Kynar/Buna/Kynar (NPT only)... G 316/Viton/Kynar... H 316/Buna/Kynar... J *316/EPR/... L Special... Z *Not available with Regulator Mounting (Meter & Regulator) In-Line (Pipe)... 1 Wall Mount... 2 Rear Panel Mount... 3 Front Panel Mount... 4 Regulator Piping No Regulator... X Stainless Steel... A 9

10 PURGEMASTER Flowmeter 10A61 A A E _ Alarm Option* (Includes Ring Sensor) (Not available with 1-1/2" size. 1/8 and 1/4" diameter tube only Not Required Minimum Alarm Maximum Alarm Minimum & Maximum Alarm (5 & 10" Tubes Only) Modified for Alarms without Sensor or Relay *Must use Metallic Floats,, Ca Connection Accessories Not Required... A ABB Logo Tag... A Language English... E Alarm Relay (Power Requirements) Not Required... X 110 Vac Vac... 4 External Metal Scale (Rear Panel Mount. 5 & 10" Only) Not Required... B Required... C Calibration Standard Accuracy (+10%, 1-1/2 & 3" scale +2%, 5 & 10" scale) Except 1/16-G5 Tubes, 1/8-038-G6 & 1/8-041-G6 are +5%)... 1 Calibrated Accuracy (+4%, 1-1/2 and 3" Scale)... 2 Calibrated Accuracy (+1%, 5 & 10" Scale Except 1/16-G5 tubes, 1/8-038-G6 & 1/8-041-G6 are +2%)... 3 Scales Not Required... X Direct Reading (Standard Scales listed in Spec Sheet)... B Direct Reading (Special Scales)... C Millimeter... D Percent... E Dt/Df... F Standard Ranges 2.5 scfh 10psig & 70 F (3" Only)... 3XA 2.0 scfm 14.7psia & 70 F (3" Only)... 3XE 240 cc/min Water (3" Only)... 3AD Other (Supply 3 Digit Code or leave blank for factory sizing)... XXX Notes: 1. Specials, low and high capacity valves are not available in KYNAR. 10

11 DIMENSIONS NOM Sca le Length 1-1/ A 4-3/4 5-15/ / / / /16 9-3/ /16 B / /16 7-1/8 11-9/16 C /32 8-5/ /32 D Note: Dimensions are in inches, unless otherwise specified. Dimensions in parentheses ( ) are in millimeters. All dimensions subject to manufacturing tolerance of ± 1/8 inch (3) unless otherwise specified. Dimensions guaranteed only if this print is certified. To panel mount meter, white background must be removed to gain access to holes in backplate. Use #8 flat head screws. This drawing is third angle projection as shown. Connections are available in 1/4 NPT. NOM Sca le Length A 6-15/ / / B 4-15/16 9-3/ / /16 7-1/8 11-9/16 C D 3-23/32 8-5/ / Note: Dimensions are in inches, unless otherwise specified. Dimensions in parentheses ( ) are in millimeters. All dimensions subject to manufacturing tolerance of ± 1/8 inch (3) unless otherwise specified. Dimensions guaranteed only if this print is certified. To panel mount meter, white background must be removed to gain access to holes in backplate. Use #8 flat head screws. This drawing is third angle projection as shown. Connections are available in 1/4 NPT. 11

12 FIGURE 3 WALL MOUNT PURGEMASTER WITH REGULATOR Dwg. No: OD NOM Sca le Length 1-1/ /2 8-7/8 13-5/ /4 A Notes: 1. Dimensons are in inches, unless otherwise specified. 2. Dimensions in parentheses ( ) are in millimeters. 3. All dimensions subject to manufacturing tolerance of + 1/8 inch (3), unless otherwise specified. 4. Dimensions guaranteed only if this print is certified. 5. For outline dimensions of meter, see dwg. no. C-OD & OD Connections are available in 1/4 NPT. FIGURE 4 REAR PANEL MOUNT PURGEMASTER WITH REGULATOR NOM Scale Length A B 1-1/ / /8±1/4 149± / /8±1/4 149± / /32±1/4 118± / /32±1/4 188±6 Notes: 1. Dimensons are in inches, unless otherwise specified. 2. Dimensions in parentheses ( ) are in millimeters. 3. All dimensions subject to manufacturing tolerance of + 1/8 inch (3), unless otherwise specified. 4. Dimensions guaranteed only if this print is certified. 5. For outline dimensions of meter and panel cut-out, see dwg. no. OD Panel hardware for max 5/16 panel. 7. Connections are available in 1/4 NPT Dwg. No: OD

13 FIGURE 5 REAR PANEL MOUNTING OF PURGEMASTER N om Sca le A B C Length 1-1/ / / / / / / / / / / / / FIGURE 6 ALARM RING SENSOR 5-3/32 6-5/ /4 15-3/16 D Notes: 1. Dimensons are in inches, unless otherwise spec ified. 2. Dimensions in parentheses ( ) are in millimeters. 3. All dimensions subject to manufacturing tolerance of + 1/8 inch (3), unless otherwise specified. 4. Dimensions guaranteed only if this print is certified. 5. Dotted line indicates rear of panel clearance requirements. 6. Panel hardware for max 5/16 panel. 7. This drawing is third angle projection as shown. 8. Connections are available in 1/4 NPT. Diameter A () 1/8 10 1/4" 15 FIGURE 7 ALARM, SWITCHING AMPLIFIER 13

14 NOTES ABB has Sales & Customer Support expertise in over 100 countries worldwide The Companys policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice. Printed in USA ( ) ABB 2003 BFP INDUSTRIAL VALLE PERDIDO 61 VALLE DE ARAGON 3ª S ECATEPEC EDO MEX MEXICO Tel: +(55) Fax: +(55) ABB Ltd Howard Road, S t. Neots Cambridgeshire PE19 8EU UK Tel: +44 (0) Fax: +44 (0)

SITRANS F flowmeters. SITRANS F O delta p - Primary differential pressure devices. Orifice plate with annular chambers. 4/358 Siemens FI

SITRANS F flowmeters. SITRANS F O delta p - Primary differential pressure devices. Orifice plate with annular chambers. 4/358 Siemens FI Application Dimensional drawings Suitable for non-corrosive and corrosive gases, vapors and liquids; permissible operating temperature -60 to +550 C. Design Two support rings with replaceable orifice disk