Heavy Duty Actuators CONTROLS. Pneumatic Actuators for Quarter-Turn Valves and Dampers Torques to 1,600,000 in. lbs. Double Acting and Spring Return

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1 CONTROLS Division of A-T Controls Heavy Duty Actuators Pneumatic Actuators for Quarter-Turn Valves and Dampers Torques to,600,000 in. lbs. Double Acting and Spring Return

2 THD S E R I E S The Triac line of heavy duty scotch yoke actuators offer a broad range of torques to,600,000 in-lbs. The THD series is designed to operate ball, butterfly, plug valves, dampers or any device that requires a quarter-turn movement for on-off or throttling service. Our standard offering is the symmetrical design yoke that delivers maximum torque at both ends of the 90º cycle. The square slide bearing with guide bar gives high cycle life and smooth stroke while minimizing wear points. As with all Triac actuators, our THD series comes with a complete line of accessories, including jackscrew, hydraulic overrides, limit switches, solenoids and positioners. A-T Controls also offers complete mounting hardware to integrate our actuator with any quarter-turn valve, damper or louver PRESSURE GRO 8 2

3 9 0 7 SPRING GROUP UP 7 CENTER BODY 2 3 Travel adjustments ±8º for clockwise and counter-clockwise strokes Nitrile rubber piston O-rings offer excellent sealing and wear. Optional low and high temperature seals and lube are available. RTFE Guide Band supports piston while providing smooth operation and extended life Rugged heavy duty steel pressure cylinders chrome plated for long wear and corrosion resistance Safe, welded spring cartridges with numerous options for a broad range of air pressure conditions Alloy steel, corrosion resistant and heat treated springs Designed and manufactured for long high cycle life 4 Extra large, strong piston rod for long life and torque transmission Steel slide block, bronze slide bearings to minimize friction and provide long cycle life* 5 Namur accessory mounting pads permit mounting standardization of limit switches, positioners, etc. 2 Visual position indicator 6 7 Ductile iron center body Modular design allows for installing power groups and spring cartridges so that actuators may be set up for different air pressures and for Fail Clockwise and Fail Counter-clockwise *Not available on the S09 pressure group. 3

4 THD S E R I E S Heavy Duty Double Acting Torque Chart TORQUE OUTPUT IN-LBS MODEL 40 PSI 60 PSI 80 PSI 00 PSI MOP* MAWP** SWEPT VOLUME WEIGHT NUMBER Start Min Start Min Start Min Start Min CU. IN. *** LBS S09DA S09DA S09DA S09DA SDA SDA SDA SDA S3DA S3DA S3DA S3DA S3DA S3DA S6DA S6DA S6DA S6DA S6DA S20DA S20DA S20DA S20DA S20DA S20DA S27DA S27DA S27DA S27DA S27DA S27DA S27DA * Maximum operating pressure (MOP) is the pressure required to produce the maximum rated torque of the actuator. ** Maximum Allowable Working Pressure (MAWP) is the maximum static pressure that may be applied to a fully stroked actuator against the travels stops. *** Swept Volume is the maximum volume including the cavity required for calculating consumption per 90º stroke. 4

5 T H D S E R I E S S09 Heavy Duty Spring Return Torque Chart TORQUE OUTPUT IN-LBS MODEL SPRING SPRING 40 PSI 60 PSI 80 PSI 00 PSI MOP* MAWP** SWEPT VOLUME WEIGHT CODE CU. IN. *** LBS S09SR200 AA START MIN END AB START MIN END AC START MIN END AD START MIN END AE START MIN END AF START MIN END S09SR280 AB START MIN END AC START MIN END AD START MIN END AE START MIN END AF START MIN END AG START MIN END AH START MIN END AJ START MIN END AK START MIN END * Maximum operating pressure (MOP) is the pressure required to produce the maximum rated torque of the actuator. ** Maximum Allowable Working Pressure (MAWP) is the maximum static pressure that may be applied to a fully stroked actuator against the travels stops. *** Swept Volume is the maximum volume including the cavity required for calculating consumption per 90º stroke. 5

6 T H D S E R I E S S09 Heavy Duty Spring Return Torque Chart (cont.) TORQUE OUTPUT IN-LBS MODEL SPRING SPRING 40 PSI 60 PSI 80 PSI 00 PSI MOP* MAWP** SWEPT VOLUME WEIGHT CODE CU. IN. *** LBS S09SR335 AE START MIN END AF START MIN END AG START MIN END AH START MIN END AJ START MIN END AK START MIN END AL START MIN END AM START MIN END S09SR385 AG START MIN END AH START MIN END AJ START MIN END AK START MIN END AL START MIN END AM START MIN END * Maximum operating pressure (MOP) is the pressure required to produce the maximum rated torque of the actuator. ** Maximum Allowable Working Pressure (MAWP) is the maximum static pressure that may be applied to a fully stroked actuator against the travels stops. *** Swept Volume is the maximum volume including the cavity required for calculating consumption per 90º stroke. 6

7 T H D S E R I E S S Heavy Duty Spring Return Torque Chart TORQUE OUTPUT IN-LBS MODEL SPRING SPRING 40 PSI 60 PSI 80 PSI 00 PSI MOP* MAWP** SWEPT VOLUME WEIGHT CODE CU. IN. *** LBS SSR280 BA START MIN END BB START MIN END BC START MIN END BD START MIN END BE START MIN END BF START MIN END BG START MIN END SSR335 BB START MIN END BC START MIN END BD START MIN END BE START MIN END BF START MIN END BG START MIN END BH START MIN END * Maximum operating pressure (MOP) is the pressure required to produce the maximum rated torque of the actuator. ** Maximum Allowable Working Pressure (MAWP) is the maximum static pressure that may be applied to a fully stroked actuator against the travels stops. *** Swept Volume is the maximum volume including the cavity required for calculating consumption per 90º stroke. 7

8 T H D S E R I E S S Heavy Duty Spring Return Torque Chart (cont.) TORQUE OUTPUT IN-LBS MODEL SPRING SPRING 40 PSI 60 PSI 80 PSI 00 PSI MOP* MAWP** SWEPT VOLUME WEIGHT CODE CU. IN. *** LBS SSR385 BC START MIN END BD START MIN END BE START MIN END BF START MIN END BG START MIN END BH START MIN END BJ START MIN END SSR435 BE START MIN END BF START MIN END BG START MIN END BH START MIN END BJ START MIN END * Maximum operating pressure (MOP) is the pressure required to produce the maximum rated torque of the actuator. ** Maximum Allowable Working Pressure (MAWP) is the maximum static pressure that may be applied to a fully stroked actuator against the travels stops. *** Swept Volume is the maximum volume including the cavity required for calculating consumption per 90º stroke. 8

9 T H D S E R I E S S3 Heavy Duty Spring Return Torque Chart TORQUE OUTPUT IN-LBS MODEL SPRING SPRING 40 PSI 60 PSI 80 PSI 00 PSI MOP* MAWP** SWEPT VOLUME WEIGHT CODE CU. IN. *** LBS S3SR385 CA START MIN END CB START MIN END CC START MIN END CD START MIN END CE START MIN END START MIN END S3SR435 CB START MIN END CC START MIN END CD START MIN END CE START MIN END START MIN END CG START MIN END S3SR485 CC START MIN END CD START MIN END CE START MIN END START MIN END CG START MIN END CH START MIN END * Maximum operating pressure (MOP) is the pressure required to produce the maximum rated torque of the actuator. ** Maximum Allowable Working Pressure (MAWP) is the maximum static pressure that may be applied to a fully stroked actuator against the travels stops. *** Swept Volume is the maximum volume including the cavity required for calculating consumption per 90º stroke. 9

10 T H D S E R I E S S3 Heavy Duty Spring Return Torque Chart (cont.) TORQUE OUTPUT IN-LBS MODEL SPRING SPRING 40 PSI 60 PSI 80 PSI 00 PSI MOP* MAWP** SWEPT VOLUME WEIGHT CODE CU. IN. *** LBS S3SR535 CD START MIN END CE START MIN END START MIN END CG START MIN END CH START MIN END CJ START MIN END S3SR585 CE START MIN END START MIN END CG START MIN END CH START MIN END CJ START MIN END S3SR635 START MIN END CG START MIN END CH START MIN END CJ START MIN END * Maximum operating pressure (MOP) is the pressure required to produce the maximum rated torque of the actuator. ** Maximum Allowable Working Pressure (MAWP) is the maximum static pressure that may be applied to a fully stroked actuator against the travels stops. *** Swept Volume is the maximum volume including the cavity required for calculating consumption per 90º stroke. 0

11 T H D S E R I E S S6 Heavy Duty Spring Return Torque Chart TORQUE OUTPUT IN-LBS MODEL SPRING Spring 40 PSI 60 PSI 80 PSI 00 PSI MOP* MAWP** SWEPT VOLUME WEIGHT CODE CU. IN. *** LBS S6SR485 DA START MIN END DB START MIN END DC START MIN END DD START MIN END DE START MIN END DF START MIN END S6SR535 DB START MIN END DC START MIN END DD START MIN END DE START MIN END DF START MIN END DG START MIN END S6SR585 DC START MIN END DD START MIN END DE START MIN END DF START MIN END DG START MIN END DH START MIN END * Maximum operating pressure (MOP) is the pressure required to produce the maximum rated torque of the actuator ** Maximum Allowable Working Pressure (MAWP) is the maximum static pressure that may be applied to a fully stroked actuator against the travels stops. *** Swept Volume is the maximum volume including the cavity required for calculating consumption per 90º stroke.

12 T H D S E R I E S S6 Heavy Duty Spring Return Torque Chart (cont.) TORQUE OUTPUT IN-LBS MODEL SPRING Spring 40 PSI 60 PSI 80 PSI 00 PSI MOP* MAWP** SWEPT VOLUME WEIGHT CODE CU. IN. *** LBS S6SR635 DD START MIN END DE START MIN END DF START MIN END DG START MIN END DH START MIN END S6SR685 DE START MIN END DF START MIN END DG START MIN END DH START MIN END * Maximum operating pressure (MOP) is the pressure required to produce the maximum rated torque of the actuator ** Maximum Allowable Working Pressure (MAWP) is the maximum static pressure that may be applied to a fully stroked actuator against the travels stops. *** Swept Volume is the maximum volume including the cavity required for calculating consumption per 90º stroke. 2

13 T H D S E R I E S S20 Heavy Duty Spring Return Torque Chart TORQUE OUTPUT IN-LBS MODEL SPRING Spring 40 PSI 60 PSI 80 PSI 00 PSI MOP* MAWP** SWEPT VOLUME CODE CU. IN. *** WEIGHT LBS S20SR585 EA START MIN END EB START MIN END EC START MIN END ED START MIN END EE START MIN END EF START MIN END EG START MIN END S20SR635 EB START MIN END EC START MIN END ED START MIN END EE START MIN END EF START MIN END EG START MIN END EH START MIN END S20SR685 EC START MIN END ED START MIN END EE START MIN END EF START MIN END EG START MIN END EH START MIN END * Maximum operating pressure (MOP) is the pressure required to produce the maximum rated torque of the actuator ** Maximum Allowable Working Pressure (MAWP) is the maximum static pressure that may be applied to a fully stroked actuator against the travels stops. *** Swept Volume is the maximum volume including the cavity required for calculating consumption per 90º stroke. 3

14 T H D S E R I E S S20 Heavy Duty Spring Return Torque Chart (cont.) TORQUE OUTPUT IN-LBS MODEL SPRING Spring 40 PSI 60 PSI 80 PSI 00 PSI MOP* MAWP** SWEPT VOLUME CODE CU. IN. *** WEIGHT LBS S20SR735 ED START MIN END EE START MIN END EF START MIN END EG START MIN END EH START MIN END EJ START MIN END S20SR785 EE START MIN END EF START MIN END EG START MIN END EH START MIN END EJ START MIN END S20SR835 EF START MIN END EG START MIN END EH START MIN END EJ START MIN END * Maximum operating pressure (MOP) is the pressure required to produce the maximum rated torque of the actuator ** Maximum Allowable Working Pressure (MAWP) is the maximum static pressure that may be applied to a fully stroked actuator against the travels stops. *** Swept Volume is the maximum volume including the cavity required for calculating consumption per 90º stroke. 4

15 T H D S E R I E S S27 Heavy Duty Spring Return Torque Chart TORQUE OUTPUT IN-LBS MODEL SPRING Spring 40 PSI 60 PSI 80 PSI 00 PSI MOP* MAWP** SWEPT VOLUME WEIGHT CODE CU. IN. *** LBS S27SR735 FA START MIN END FB START MIN END FC START MIN END FD START MIN END S27SR785 FE START MIN END FF START MIN END FG START MIN END FH START MIN END S27SR835 FJ START MIN END FK START MIN END FL START MIN END FM START MIN END S27SR885 FN START MIN END FO START MIN END FP START MIN END FR START MIN END * Maximum operating pressure (MOP) is the pressure required to produce the maximum rated torque of the actuator ** Maximum Allowable Working Pressure (MAWP) is the maximum static pressure that may be applied to a fully stroked actuator against the travels stops. *** Swept Volume is the maximum volume including the cavity required for calculating consumption per 90º stroke. 5

16 T H D S E R I E S S27 Heavy Duty Spring Return Torque Chart (cont.) TORQUE OUTPUT IN-LBS MODEL SPRING Spring 40 PSI 60 PSI 80 PSI 00 PSI MOP* MAWP** SWEPT VOLUME WEIGHT CODE CU. IN. *** LBS S27SR935 FS START MIN END FT START MIN END FU START MIN END FV START MIN END S27SR985 FW START MIN END FX START MIN END FY START MIN END FZ START MIN END S27SR020 FAA START MIN END FAB START MIN END FAC START MIN END FAD START MIN END * Maximum operating pressure (MOP) is the pressure required to produce the maximum rated torque of the actuator ** Maximum Allowable Working Pressure (MAWP) is the maximum static pressure that may be applied to a fully stroked actuator against the travels stops. *** Swept Volume is the maximum volume including the cavity required for calculating consumption per 90º stroke. 6

17 09 T H D S E R I E S Dimensions 7

18 T H D S E R I E S,3 Dimensions 8

19 T H D S E R I E S 6,20, 27 Dimensions T= METRIC KEY SIZE 9

20 09 T H D S E R I E S Bill of Materials NO QTY SEAL KIT DESCRIPTION MATERIAL ** ** 2 * * * * * * * * * * HOUSING PINION UPPER PINION O-RING UPPER PINION BEARING YOKE / PINION KEY YOKE LOWER PINION BEARING LOWER PINION O-RING YOKE PIN YOKE PIN BUSHING STOP BOLT STOP BOLT NUT CYLINDER O-RING CYLINDER PISTON ROD BACK UP RING PISTON O-RING END CAP TIE ROD NUT DOUBLE LOCK NUT KEYED ASSY PISTON PISTON ROD O-RING TIE ROD PISTON ROD O-RING ADAPTER PISTON ROD BUSHING THRUST BEARING SPRING CYLINDER WELDMENT SPRING ROD COVER ADAPTER ROD COVER A536 GR NBR PTFE 045 A26 WCC PTFE NBR 7-4 PH STAINLESS STEEL B505 C836 A93 B7 A93 GR. 4 NBR A06 GR. A CHROME PLATED ANSI 045 CHROME PLATED RTFE NBR ASTM A36 ASTM A94 GR 2H ASTM A94 GR 2H ASTM A36 NBR ANSI 045 NBR ASTM A36 PTFE B505 C836 A06 GR. A SAE 9254 ASTM A36 A06 GR. A SPRING RETURN DOUBLE ACTING

21 T H D S E R I E S,3 Bill of Materials NO QTY SEAL DESCRIPTION MATERIAL KIT HOUSING A536 GR HOUSING COVER ASTM A36 3 YOKE ANSI YOKE BUSHING B505 C * YOKE O-RING NBR 6 INDICATOR PLATE ASTM A STOP BOLT A93 GR. B8 8 2 STOP BOLT NUT A94 GR * CYLINDER O-RING NBR 0 CYLINDER A06 GR. A CHROME PLATED PISTON ROD ANSI 045 CHROME PLATED 2 ** TIE ROD ANSI * BACK UP RING RTFE 4 * PISTON O-RING NBR 5 END CAP ASTM A36 6 ** TIE ROD NUT A94 GR. 2H 7 PISTON ASTM A36 8 ADAPTER ASTM A36 9 ALIGNMENT RING C YOKE PIN BUSHING B505 C836 2 YOKE PIN 7-4 PH STAINLESS STEEL 22 SLIDING BLOCK ASTM A SLIDIN BLOCK BEARING Du BEARING 24 GUIDE BAR ANSI 045 CHROME PLATED 25 SPRING PISTON ROD ANSI SPRING PISTON ROD BEARING Du BEARING 27 THRUST BEARING B505 C SPRING CYLINDER WELDMENT A06 GR. A 29 SPRING SAE DOUBLE LOCK NUT KEYED ASSY A94 GR. 2H 3 * PISTON ROD O-RING NBR 32 COVER PLATE C08 33 * ROD SEAL O-RING NBR 34 ROD BEARING Du BEARING 35 DA COVER PLATE ASTM A36 SPRING RETURN A B DOUBLE ACTING DETAIL A' DETAIL B' 7 A B

22 T H D S E R I E S 6, 20, 27 Bill of Materials NO QTY SEAL DESCRIPTION MATERIAL KIT HOUSING A536 GR HOUSING COVER ASTM A36 3 YOKE ANSI YOKE BUSHING B505 C * YOKE O-RING NBR 6 INDICATOR PLATE ASTM A STOP BOLT A93 GR. B8 8 2 STOP BOLT NUT A94 GR * CYLINDER O-RING NBR 0 CYLINDER A06 GR. A CHROME PLATED PISTON ROD ANSI 045 CHROME PLATED 2 ** TIE ROD ANSI * BACK UP RING RTFE 4 * PISTON O-RING NBR 5 END CAP A36 6 ** TIE ROD NUT A94 GR.2H 7 PISTON ASTM A36 8 ADAPTER ASTM A36 9 ALINGNMENT RING C YOKE PIN BUSHING B505 C836 2 YOKE PIN 7-4 PH STAINLESS STEEL 22 SLIDING BLOCK ASTM A SLIDIN BLOCK BEARING Du BEARING 24 GUIDE BAR ANSI 045 CHROME PLATED 25 SPRING PISTON ROD 26 SPRING PISTON ROD BEARING Du BEARING 27 THRUST BEARING B505 C SPRING CYLINDER WELDMENT A06 GR. A 29 SPRING SAE DOUBLE LOCK NUT KEYED ASSY 3 * PISTON ROD O-RING NBR 32 COVER PLATE C08 33 * ROD SEAL O-RING NBR 34 ROD BEARING Du BEARING 35 DA COVER PLATE ASTM A STOP BOLT COVER C * STOP BOLT O-RING NBR ANSI 045 A94 GR.2H SPRING RETURN A B DOUBLE ACTING DETAIL A' DETAIL B' A B

23 T H D S E R I E S How to Order TRIAC THD Model Number Matrix S - Symmetrical Scotch Yoke Actuator Center Body DA - Double Acting SC - Spring Return Fail Clockwise SO- Spring Return Fail Counter-Clockwise Power Group Blank - Double Acting - Select spring code from spring return torque charts for specific actuator Blank - No Override D - Declutchable Gear (S09 only) J - Jackscrew (S09 & S only) H - Hydraulic (NA on S09) Example: S3SC435CB H-L (Triac Heavy Duty Actuator, Spring Return, fails clockwise with hydraulic manual override, low temperature seals) Blank - Standard Seals (-29ºC to 93ºC) (-20ºF to 200ºF) V - High Temperature Seals (-8ºC to 77ºC) (0ºF to 350ºF) L - Low Temperature Seals (-40ºC to 82ºC) (-40ºF to 80ºF) 23

24 T H D S E R I E S Accessories HYDRAULIC OVERRIDE OPTION PNEUMATIC OR ELECTRO-PNEUMATIC POSITIONER OPTION PRESSURE CYLINDER JACKSCREW OVERRIDE OPTION SOLENOID OPTION FILTER REGULATOR OPTION 24

25 SMART POSITIONER OPTION LIMIT SWITCH OPTION SPRING CARTRIDGE CENTER BODY FAILSAFE ACCUMULATOR TANK OPTION DECLUTCHABLE GEAR OVERRIDE OPTION TRIAC Heavy Duty Actuators are available with numerous options and accessories including: Solenoid Valves Digital and Analog Positioners ASI Interface Spring Return - FCW and FCCW Filter Regulators Flow Control Valves Air Lockup Valves Air Failsafe Accumulator Systems Declutchable Gear Overrides Hydraulic Overrides Jackscrew Overrides Quick Open, Quick Close Circuits Low Temp and High Temp Seals and Grease Special Coatings Including Marine and High-Build Epoxy Control Boxes Limit Switches Position Transmitters 25

26 T H D S E R I E S Manual Override Systems A A B B SR/Hydraulic Override ACTUATOR MODEL S SR XXX H A B 4.8 S3 SR XXX H S6 SR XXX H S20 SR XXX H S27 SR XXX H DA/Hydraulic Override ACTUATOR MODEL A B S DA XXX H S3 DA XXX H S6 DA XXX H S20 DA XXX H S27 DA XXX H The mounting attitude must be specified at time of order to ensure the hydraulic resevoir and pump pickup are correctly located. Due to continuous product improvement, please contact A-T Controls for certified drawings with the most current dimensions and specifications. The mounting attitude must be specified at time of order to ensure the hydraulic resevoir and pump pickup are correctly located. Due to continuous product improvement, please contact A-T Controls for certified drawings with the most current dimensions and specifications. Jackscrew Override Declutchable Manual Override S09 Pressure group only Ø33.46 BLOCK & BLEED VALVE Ø25.59 SPRING CARTRIDGE 8.27 DOUBLE ACTING ROD COVER 7.37 SUPPLY.8 S09 Double Acting with jackscrew manual override MOUNTING SURFACE DGO-5 MANUAL OVERRIDE Ø x.6 DEEP UNC X.25 DEEP 4 HOLES M6 2 MM DP ACCESSORY MOUNTING DIMENSIONS S09 Spring Return with jackscrew manual override Ø2.50 3/4-0 UNC X.25 DEEP 4 HOLES ON A DIA B.C..8 SQ. X 2.00 DEEP 26 ACTUATOR SHOWN IN FULL CLOCKWISE POSITION FROM ACCESSORY SIDE.

27 T H D S E R I E S Popular Schematics DOUBLE ACTING ACTUATOR DOUBLE ACTING ACTUATOR 4-WAY AIR PILOT VALVE 4-WAY SOLENOID WITH EXTERNAL PILOT FILTER REGULATOR FILTER REGULATOR ACCUMULATOR TANK CHECK VALVE AIR SUPPLY ACCUMULATOR TANK CHECK VALVE AIR SUPPLY Air Failsafe SAFETY RELIEF VALVE DRAIN VALVE When air supply drops below 30 psi, the spool valve will shift and rotate the actuator to the failsafe position, either clockwise or counter-clockwise as specified by the customer for one each 90º cycle. Air Failsafe 2 SAFETY RELIEF VALVE DRAIN VALVE Upon loss of electric, or when air supply drops below 30 psi, the spool valve will shift and rotate the actuator to the failsafe position, either clockwise (as shown) or counter-clockwise as specified by the customer for one each 90º cycle. Spring return with 3-way solenoid valve Double acting with 4-way solenoid valve QUICK EXHAUST QUICK EXHAUST QUICK EXHAUST Spring return with quick exhaust valves and 3-way solenoid valve Double acting with quick exhaust valves and 4-way solenoid valve 02 0 POSITIONER I S 3-5 instrument signal / 4-20 ma instrument signal SUPPLY AIR Double acting with lockup valve, flow controls and positioner for use on double acting only 3-5 instrument signal / 4-20 ma instrument signal Spring return with flow controls and positioner X 02 0 POSITIONER I S SUPPLY AIR 3-5 instrument signal / 4-20 ma instrument signal 02 0 POSITIONER I S SUPPLY AIR Double acting with flow controls and positioner 27

28 Other A-T Controls products include Rack & Pinion Pneumatic Actuators Electric Actuators Automated Ball Valve Packages A-T Controls Gear Operators A-T Controls Group 363 Deerfield Rd. Cincinnati, Ohio FAX See our website! THD K

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