PremiumLine. BAUER BG 24 H Rotary Drilling Rig Base Carrier BT 75

Transcription

1 PremiumLie BAUER BG 24 H Rotary Drillig Rig Base Carrier BT 75

2 The BAUER Group Experiece for you! 1 years of drillig, 4 decades of buildig machies, ad still dow to the earth Prof. Thomas Bauer We could start by tellig you about Sebastia Bauer, who fouded a copper forge i the Germa tow of Schrobehause some 2 years ago. We could the move o to how his workshop prospered ad developed to a leadig costructio compay for specialist foudatio egieerig. The story would cotiue to the mid 2 th cetury, whe iovatio ad the drive for perfectio prompted Bauer to develop ad build their ow high-quality ad high-performace machiery. Ad it still would t ed i the 21 st cetury, Bauer ow family-ru i the seveth geeratio ad meawhile a globally operatig group with more tha 1 braches ad subsidiaries operatig i the fields of special foudatio egieerig (Bauer Spezialtiefbau), i maufacturig of foudatio equipmet (Bauer Maschie) ad focusig o products ad services i the fields of water, eergy, mieral resources ad evirometal techology (Bauer Resources). But we thik what really matters about us ad to our customers is this: We are a strog parter with face ad values, we are dow to earth, ad we are dedicated to perfectio i everythig we touch. 179 Foudatio as a copper forge i Schrobehause, Germay 1928 Well drillig i Bavaria, Germay 1958 Ivetio of the groud achor by Dr.-Ig. K.H. Bauer 1976 First hydraulic rotary drill rig BAUER BG First diaphragm wall trech cutter BC 3 2 BG 24 H PremiumLie BAUER Maschie GmbH 1/216

3 BAUER Maschie GmbH More tha machies: Competet cosultig Quality is ot a act, it is a habit. Of the thousads of machies Bauer Maschie has built sice productio started i the 197 s with the first rotary drill rig BG 7, may of them are still i operatio all over the world i Siberia as well as i the desert. State of the art techology developed ed-to-ed by our ihouse egieers ad full machie tests prior to delivery are oe side of the coi. Bauer Maschie ca serve ay customer eed with the most comprehesive product portfolio. The other side is project-specific cosultig by highly traied experts, with a focus o your special requiremets. Quality ad experiece i specialist foudatio egieerig Global operatio local cotacts i over 7 coutries Reliability i techology, service Customized solutios O-site support over etire machie service life 198 s Start of iteratioal equipmet sales 21 Bauer Maschie established as idepedet compay withi the Bauer Group 26 Stock market lauch of BAUER AG, directed by Prof. Thomas Bauer 211 Itroductio of BG ValueLie ad BG PremiumLie Regular showcasig of ew developmets o various exhibitios BG 24 H PremiumLie BAUER Maschie GmbH 1/216 3

4 The BAUER BG PremiumLie The BG Premium Lie stads for multifuctio equipmet for a variety of foudatio costructio systems. The selectio betwee two model rages allows a optimum choice for differig project or trasportatio requiremets. Specific highlights of the BG PremiumLie are: High safety stadards Evirometal sustaiability, ecoomic efficiecy ad performace Easy to trasport ad short riggig time High quality stadard Special features of the H-model lie are: Fast loadig oto trasport vehicles Easy riggig o-site due to compact desig Rapid shiftig to ew workig positios at costructio sites with uderpasses or below low bridges Log lifetime ad excellet resale value The H-model lie BG 15 H BT 4 BG 18 H BT 5 BG 2 H BT 6 The V-model lie Special features of the V-model lie are: Big borehole diameters Large drillig depths Exteded service itervals ad power trasmissio with low vibratios due to the robust desig of the kiematic system BG 3 BS 95 BG 39 BS 95 BG 42 BS BG 24 H PremiumLie BAUER Maschie GmbH 1/216

5 The Rotary drillig rig BG 24 H PremiumLie (BT 75) Max. drillig diameter: 2,5 mm Max. drillig depth: 65.7 m Max. torque: 277 knm Egie: CAT C 9 Stage III A 28 1,85 rpm CAT C 9.3 Stage IV 298 1,85 rpm Max. height: 23.9 m BG 24 H BT 75 / BT 85 BG 28 H BT 85 BG 34 H BS Udercarriage 2 Upper carriage 3 Mai wich 4 Auxiliary wich 5 Crowd wich 6 Kiematic system 7 Mast 8 Masthead 9 Kelly bar 1 KDK Rotary drive 11 Drillig tool BG 46 BS 115 BG 5 BT 18 BG 24 H PremiumLie BAUER Maschie GmbH 1/216 5

6 BG 24 H PremiumLie Spotlights Moder, ergoomic operator cab FOPS compliat with additioal protective roof guard Slidig door with slidig widow Premium comfort seat, air-sprug ad heatable High-precisio electroic pre-cotrol system Joystick cotrols with high fuctioality B-TRONIC 4.1 cotrol module with color touch scree ad a multitude of assistat ad automatic systems The machie is liked via the Iteret to site ad service maagemet systems through itegrated DTR module ad tablet Flexible mast cocept Sectioal mast Low Head versio (mi. rig height 8.5 m) Lower mast extesio demoutable for drillig diameter up to 3 m (Giat Drill optio) Lower mast extesio foldable for miimized trasport legth Upper mast extesio 2 m (hydraulically foldable ad lockable) Easy ad safe riggig, o workig at height Icreased stroke for Sigle-Pass systems Use of loger Kelly bars ad casig tubes Reductio of trasport legth Masthead for drill axis distace 1, ad 1,4 mm Lattice mast extesio (optioal) Pateted Kelly visualizatio with sprig compressio sesig Display of lock recesses of the Kelly bar Icrease i drillig performace Reduced wear o Kelly bar ad Kelly drive keys Display ad supervisio of correct lowerig ad retractig of the Kelly bar Reductio of fuel cosumptio by up to 3% Icreased productivity through improved efficiecy Sigificatly reduced oise levels Tried ad prove suitability for practical applicatio Optimized parallel operatio of mai ad auxiliary cosumers 6 BG 24 H PremiumLie BAUER Maschie GmbH 1/216

7 Safety equipmet Itegrated service platforms i upper carriage for easy ad safe maiteace work Retractable gratig o side of cab Guardrails upper level (foldable for trasport) 2 rear view cameras Flashig warig lights ad audible reverse warig system Electroic mast reach limiter Slewig agle display for upper carriage Powerful CAT egies C 9 (28 kw, Tier 3) or C 9.3 (298 kw, Tier 4 fial) Diesel particulate filter i Exhaust Emissio Stadard Tier 4 fial Automatic idlig mode Moder egie diagostic system Low oise emissio Low fuel cosumptio due to idividual cosumer cotrol Worldwide CAT-service parters Variably stackable couterweight elemets Costat tail radius (irrespective of umber of couterweights) Small weight of idividual elemets (4.9 t or 2.5 t) Flexible arragemet, adjustable to applicatio Moutig ad demoutig with rig Trasport of machie possible without removig couterweights Rotary drive KDK 28 Optioal sigle-gear drive KDK 28 K or multi-gear drive KDK 28 S Max. torque o casig 277 knm Max. rotatio speed 54 rpm (with KDK 28 S) BG 24 H PremiumLie BAUER Maschie GmbH 1/216 7

8 BG 24 H PremiumLie Dimesios Basic versio BK 26/394/3/24 (A=1715) * 543 R Operatig weight (as show) 82.2 t * depedig o cofiguratio 8 BG 24 H PremiumLie BAUER Maschie GmbH 1/216

9 BG 24 H PremiumLie Techical specificatios Rotary drive KDK 28 K KDK 28 S Torque (omial) for casig operatio at 35 bar knm Torque (omial) for drillig at 35 bar knm Speed of rotatio (max.) 3 55 rpm KDK 28 K Stadard mode rpm reduced M D reduced Not to scale KDK 28 S Not to scale M om. [knm] M om. [knm] rpm rpm st gear 1 st gear 1 st gear 2 d gear Stadard mode rpm reduced M D reduced Stadard mode Crowd wich Crowd force push / pull, effective / omial Crowd force push / pull (measured at the casig drive adapter) Speed (dow / up) Fast speed (dow / up) Mai wich Lie pull (1 st layer) effective / omial Rope diameter Lie speed (max.) Auxiliary wich Lie pull (1 st layer) effective / omial Rope diameter Lie speed (max.) / 423 kn 27 / 28 kn 7.5 / 7.5 m/mi 29.5 / 29.5 m/mi M6 / L3 / T5 2 / 25 kn 28 mm 85 m/mi M6 / L3 / T5 8 / 1 kn 2 mm 55 m/mi Base carrier (EEP) BT 75 Egie CAT C 9 CAT C 9.3 Rated output ISO kw 1,85 1,85 rpm Egie coforms to EEC 97/68 EC Stage III A Stage IV EPA/CARB Tier 3 Tier 4 fial Diesel tak capacity / AdBlue tak 6 / 6 / 34.5 l Ambiet air temperature (at full power) up to 45 C Soud pressure level i cabi (EN 16228, Aex B) LP A 8 db (A) Soud power level (2/14/EG ad EN 16228, Aex B) LW A 113 db (A) Hydraulic pressure 35 bar Hydraulic oil tak capacity 65 l Flow rates 2 x x x 135 l/mi Udercarriage (selectable) UW 65 UW 8 Crawler type B 6 B 7 Tractio force effective / omial 45 / / 61 kn BG 24 H PremiumLie BAUER Maschie GmbH 1/216 9

10 BG 24 H PremiumLie Techical equipmet Base carrier BT 75 Stadard Removable couterweight elemets Protective roof guard Radio with CD, MP3, USB ad Bluetooth c/w hads-free kit Gratig i frot of cab Retractable gratig o side of cab Electric refuelig pump Eergy Efficiecy Package (EEP) Air coditioig system Premium comfort seat 2 rear view cameras Itegrated service platform Cetral lubricatio system Optioal Couterweight variably adjustable to max t Guardrails upper level (foldable for trasport) Itegrated service platform (electrically retractable/extedable) High-pressure cleaer with water tak Compressor 1, l/mi Electric geerator 13 kva Bio-degradable hydraulic oil Arctic kit / Arctic kit plus Cab space heater with automatic timer LED spotlights Additioal camera (at customer-specific locatio) Rear support uit, Fig. A Frot scree guard Su blid small or big Climatroic A BG attachmet Stadard Mai wich with hydraulically operated freewheelig Swivel for mai rope Masthead (tiltable for trasport) Pivoted achor poit for mai ad auxiliary rope Optioal Upper Kelly guide Extesio of drill axis to 1,4 mm Hydraulically operated pi coectio o crowd sledge for easy moutig ad demoutig of rotary drive Mast support uit Mast extesio 2 m hydraulically foldable ad lockable Sectioal mast for Low Head ad Giat Drill applicatios Low Head extesio kit Lattice mast extesio Swivel for auxiliary rope Additioal auxiliary wich 2 kn Attachmet of casig oscillator up to BV 13 L-3 with UW 65 or BV 15 HD-7 with UW 8 Powered by o-board hydraulics of base machie Cotrolled from operator s cab Weight of drill rig ca be activated through mechaical fixig (UW 8) Attachmet of automatic casig drive adapter Slig for couterweight hadlig Auger cleaer attachmet for Kelly system Persoel hoist system with lift cage, Fig. B B 1 BG 24 H PremiumLie BAUER Maschie GmbH 1/216

11 Rotary drive KDK 28 K (sigle-gear drive) Stadard Selectable modes of operatio Kelly drive adapter for outer Kelly tube 394 mm Itegrated Kelly dampig system Exchageable Kelly equipmet KA 5/394 Exchageable Kelly drive keys Cardaic joit Quick-release hydraulic couplers Trasport supports Liftig gear Optioal Rotary drive KDK 28 S (multi-gear) Torque multiplier BTM 72 K for Kelly drillig Torque 4 knm (omial) Icreasig of torque for casig istallatio Easy attachmet Separate sledge Coectio to rotary drive with cardaic joit Torque multiplier BTM 2 for CCFA, Fig. C Additioal oil cooler for rotary drive KDK 28 S Kelly equipmet KA 5/419 C Measurig ad cotrol system Stadard PLC processor for all electrically actuated fuctios Automatic mast aligmet with memory-recall Depth measurig device o mai wich Distace measurig device o crowd wich Mai wich with electroic load sesig Slack rope prevetio Automatic swivel aligmet fuctio Hoist limit switch o mai ad auxiliary wich Auxiliary wich with hydraulic load sesig Crowd stroke moitorig Crowd speed cotrol Speed measurig cotrol o rotary drive (KDK) Automatic torque settig (KDK) Hold-Back cotrol Electroic mast reach limiter Bauer B-Troic 4.1 Tablet DTR module Assistats: Kelly drillig assistat Automatic crowd cotrol Oe-directioal spoil discharge assistat Bi-directioal spoil discharge assistat Casig extractio assistat Optioal Electroic load-sesig for auxiliary wich Drillig ad pullig assistat for Sigle- Pass processes Recordig of cocrete pressure ad volume for Sigle-Pass processes Software modules for further applicatios B-APS Satellite-based positioig system BG 24 H PremiumLie BAUER Maschie GmbH 1/216 11

12 BG 24 H PremiumLie Techical equipmet Operatig, Evaluatio ad Trasfer Systems Stadard Bauer B-TRONIC 4.1 Tablet High-resolutio 1.4" touch scree for high operatig comfort, Fig. D High cotrast display easy to read i daylight Variable display of machie ad process-specific productio parameters i lie with selected operatig techiques Mai parameters, such as pump pressures, torque ad drillig depth at a glace Kelly visualizatio for displayig the actual positio of lock recesses ad drive keys Recordig of machie ad processspecifi c productio parameters (Fig. E) for documetatio of the costructio progress ad exteral processig with the evaluatio software B-Report Data trasfer to exteral data storage device (USB memory stick) or olie access via WEB-BGM Display of machie status ad fault messages i plai text Fault diagosis Fully-fledged tablet with umerous apps, (such as camera, processor, otebook etc.), Fig. F Iteret access via DTR module Copy (mirrorig) of operator scree Offlie availability of machiespecific documets, such as mauals ad spare parts lists Mobile tool for service egieers DTR module Olie Iteret coectio for the drillig rig via mobile commuicatios etwork (GSM) GPS receiver for positioig WLAN coectio for the tablet Iteret data trasfer to BAUER webserver (WEB-BGM) for protected customer access to their ow machie ad productio process data. D F E 12 BG 24 H PremiumLie BAUER Maschie GmbH 1/216

13 BG 24 H PremiumLie Multi-fuctio equipmet Kelly drillig Cased Kelly drillig (istallatio with BTM) Cased Kelly drillig (istallatio with oscillator) CFA FDP Stadard or Lost Bit CCFA Cased CFA system with KDK + BTM Pile drivig with hydraulic hammer or Pileco Diesel hammer VDW TR Depth vibrator CSM Cutter Soil Mixig SCM Sigle mixig paddle Jet Groutig BG 24 H PremiumLie BAUER Maschie GmbH 1/216 13

14 BG 24 H PremiumLie Applicatio Kelly drillig BK 26/394/3/24 (A=1715) 1253 BK 25/394/4/56 (A=16715) * R * R Basic versio Upgraded versio Udercarriage UW 65 (B6) UW 8 (B7) Upper mast extesio without 2. m Upper Kelly guide without with Drillig axis 1, mm 1,4 mm Max. drillig diameter ucased cased 1,7 mm 1,4 mm 2,5 mm 2,2 mm Operatig weight with Kelly with bucket with couterweight 82.2 t 3/24 KB t 1.2 t 4/56 KB t * depedig o cofiguratio 14 BG 24 H PremiumLie BAUER Maschie GmbH 1/216

15 B Hw A Hw Drillig depth ucased Kelly drillig, drill axis 1. mm without mast extesio 2. m mast extesio 3-part Kelly bar A (m) B (m) G (kg) H W (m) T (m) H W (m) T (m) BK26/394/3/ , BK26/394/3/ , BK26/394/3/ , BK26/394/3/ , BK26/394/3/ , BK26/394/3/ , part Kelly bar BK25/394/4/ , BK25/394/4/ , BK25/394/4/ , BK25/394/4/ , BK25/394/4/ , BK25/394/4/ , NL T A B Legth of Kelly bar (retracted) Legth of Kelly bar (exteded, ulocked) T Drillig depth H W Max. clearace to drillig tool NL Effective tool legth G Weight of Kelly bar Drillig data as show are based o tool legth NL = 1.9 m, miimum horizotal mast reach ad usig Bauer attachmet. Further drillig depth, diameter ad other Kelly types o request. Auger cleaer for Kelly-drillig applicatio Drillig diameter 52 to 16 mm Cased Kelly drillig with Casig oscillator up to BV 13 (UW 65) or BV 15 HD-7 (UW 8) Casig legth without BV = H W -.5 m with BV = H W m Further drillig diameters ad drillig axes o request BG 24 H PremiumLie BAUER Maschie GmbH 1/216 15

16 BG 24 H PremiumLie Applicatio CFA-drillig R R Basic versio Upgraded versio Udercarriage UW 65 UW 8 Mast extesio without 2. m Kelly extesio without 8. m Max. drillig diameter 9 mm 1,2 mm Max. drillig depth (with auger cleaer) 14.3 m 24.3 m Max. extractio force with crowdad mai wich (effective) 73 kn 73 kn 16 BG 24 H PremiumLie BAUER Maschie GmbH 1/216

17 BG 24 H PremiumLie Further applicatios R R Jet Groutig Upgraded versio Udercarriage UW 8 Lattice mast extesio 24.5 m Rod diameter mm Max. jettig depth 35.3 m Rotary drive KDK 1 S Max. extractio force with crowd wich (effective) 33 kn FDP- / SCM drillig Upgraded versio Udercarriage UW 8 Mast extesio 2.m Kelly extesio 13.m Max. drillig diameter (FDP) 62 mm Max. mixig diameter (SCM) 8 1,6 mm * Max. drillig depth Max. extractio force with crowdad mai wich (effective) 3. m 73 kn * Further mixig diameters o request BG 24 H PremiumLie BAUER Maschie GmbH 1/216 17

18 BG 24 H PremiumLie Further applicatios R R VDW drillig Upgraded versio Udercarriage UW 8 Mast extesio 2. m Drillig diameter mm Max. drillig depth 17.3 m Rotary drive DKS 5/1 Max. extractio force with crowd- ad mai wich (effective) 5 kn CCFA drillig Upgraded versio Udercarriage UW 8 Mast extesio 2. m Max. drillig diameter 75 mm Max. drillig depth 16.4 m Drive uits: Auger (right-had rotatio) Casig (left-had rotatio) KDK 28 BTM 2 Max. extractio force with crowdad mai wich (effective) 73 kn 18 BG 24 H PremiumLie BAUER Maschie GmbH 1/216

19 BG 24 H PremiumLie Further applicatios R BK 26/394/3/24 (A=1715) R R Giat Drill Basic versio Udercarriage UW 65 Lower mast extesio without Drillig axis 1, mm Max. drillig diameter 3, mm Low Headroom-System Udercarriage UW 65 / UW 8 Drillig axis 1, / 1,4 mm Max. drillig diameter 1,7 / 2,5 mm Max. drillig depth (BK28/419/5/19) 19.5 m BG 24 H PremiumLie BAUER Maschie GmbH 1/216 19

20 BG 24 H PremiumLie Trasport Dimesios ad weights G = Weight (t) B = Width, overall (mm) Basic versio Weights show are approximate values; optioal equipmet may chage the overall weight ad dimesios. G = 58.6 B = 3, Upper mast extesio folded G = 59.7 B = 3, Lower ad upper mast extesio folded G = 59.7 B = 3, 16 G = 74.7 with KDK ad couterweight Base carrier with UW 65 (Basic versio) Couterweight * G = 1 x x 2.5 B = 3, * depedig o applicatio Rotary drive G = 5.1 B = 1, BG 24 H PremiumLie BAUER Maschie GmbH 1/216

21 Upgraded versio G = 62.9 B = 3, Upper mast extesio folded G = 64. B = 3, Lower ad upper mast extesio folded G = 64. B = 3, G = 81.4 with KDK ad couterweight Base carrier with UW 8 (Upgraded versio) Couterweight * G = 2 x x 2.5 B = 3, * depedig o applicatio UW 65 UW 8 Track shoes Overall width of crawlers retracted / exteded 7 mm 3, 4,4 mm 3, 4,4 mm 8 mm 3,3 4,5 mm 9 mm 3,4 4,6 mm 3,4 4,6 mm BG 24 H PremiumLie BAUER Maschie GmbH 1/216 21

22 Worldwide Sales Network Global operatio ad local cotact Log-term customer care ad relatioship Flexibility i providig customized solutios Strog customer orietatio Uique combiatio of equipmet kowledge ad applicatio competecy Applicatio ad process cosultig based o kowledge from a variety of projects If you eed more iformatio, please cotact us: BMA@bauer.de 22 BG 24 H PremiumLie BAUER Maschie GmbH 1/216

23 Worldwide Service Network Regioal orgaizatios ad cotacts Best educated techicias to esure a maximum availability of equipmet Reliable ad efficiet spare parts supply Log term o-site service & support Certified o-site operator s ad techicia s traiig If you eed assistace, please cotact us: Service Hotlie: (toll-free umber) or: or: BMA-Service@bauer.de BG 24 H PremiumLie BAUER Maschie GmbH 1/216 23

24 PremiumLie bma.bauer.de BAUER Maschie GmbH BAUER-Straße Schrobehause Germay Tel bma@bauer.de Desig developmets ad process improvemets may require the specificatio ad materials to be updated ad chaged without prior otice or liability. Illustratios may iclude optioal equipmet ad ot show all possible cofiguratios. These ad the techical data are provided as idicative iformatio oly, with ay errors ad misprits reserved /216