PremiumLine. BAUER BG 45 Rotary Drilling Rig Base Carrier BS 95

Transcription

1 PremiumLie BAUER BG 45 Rotary Drillig Rig Base Carrier BS 95

2 The BAUER Group Experiece for you! 1 years of drillig, 4 decades of buildig machies, ad still dow to the earth Prof. Thomas Bauer We could start by tellig you about Sebastia Bauer, who fouded a copper forge i the Germa tow of Schrobehause some 2 years ago. We could the move o to how his workshop prospered ad developed to a leadig costructio compay for specialist foudatio egieerig. The story would cotiue to the mid 2 th cetury, whe iovatio ad the drive for perfectio prompted Bauer to develop ad build their ow high-quality ad high-performace machiery. Ad it still would t ed i the 21 st cetury, Bauer ow family-ru i the seveth geeratio ad meawhile a globally operatig group with more tha 1 braches ad subsidiaries operatig i the fields of special foudatio egieerig (Bauer Spezialtiefbau), i maufacturig of foudatio equipmet (Bauer Maschie) ad focusig o products ad services i the fields of water, eergy, mieral resources ad evirometal techology (Bauer Resources). But we thik what really matters about us ad to our customers is this: We are a strog parter with face ad values, we are dow to earth, ad we are dedicated to perfectio i everythig we touch. 179 Foudatio as a copper forge i Schrobehause, Germay 1928 Well drillig i Bavaria, Germay 1958 Ivetio of the groud achor by Dr.-Ig. K.H. Bauer 1976 First hydraulic rotary drill rig BAUER BG First diaphragm wall trech cutter BC 3 2

3 BAUER Maschie GmbH More tha machies: Competet cosultig Quality is ot a act, it is a habit. Of the thousads of machies Bauer Maschie has built sice productio started i the 197 s with the first rotary drill rig BG 7, may of them are still i operatio all over the world i Siberia as well as i the desert. State of the art techology developed ed-to-ed by our ihouse egieers ad full machie tests prior to delivery are oe side of the coi. Bauer Maschie ca serve ay customer eed with the most comprehesive product portfolio. The other side is project-specific cosultig by highly traied experts, with a focus o your special requiremets. Quality ad experiece i specialist foudatio egieerig Global operatio local cotacts i over 7 coutries Reliability i techology, service Customized solutios O-site support over etire machie service life 198 s Start of iteratioal equipmet sales 21 Bauer Maschie established as idepedet compay withi the Bauer Group 26 Stock market lauch of BAUER AG, directed by Prof. Thomas Bauer 211 Itroductio of BG PremiumLie 214 With EEP, Bauer sets ew stadards for efficiecy 3

4 The BAUER BG PremiumLie The BG Premium Lie stads for multifuctio equipmet for a variety of foudatio costructio systems. The selectio betwee two model rages allows a optimum choice for differig project or trasportatio requiremets. Specific highlights of the BG PremiumLie are: High safety stadards Evirometal sustaiability, ecoomic efficiecy ad performace Easy to trasport ad short riggig time High quality stadard Special features of the H-model lie are: Fast loadig oto trasport vehicles Easy riggig o-site due to compact desig Rapid shiftig to ew workig positios at costructio sites with uderpasses or below low bridges Log lifetime ad excellet resale value The H-model lie BG 15 H BT 4 BG 18 H BT 5 BG 2 H BT 6 The V-model lie Special features of the V-model lie are: Big borehole diameters Large drillig depths Exteded service itervals ad power trasmissio with low vibratios due to the robust desig of the kiematic system BG 28 BS 8 BG 36 BS 95 BG 45 BS 95 4

5 The Rotary drillig rig BG 45 PremiumLie (BS 95) Max. drillig diameter: 3,7 mm Max. drillig depth: 1. m Torque (omial): 461 knm Max. height: 33.6 m Egie: CAT C 15 Stage III A/Tier 3 Stage IV/Tier 4 fial 433 1,85 U/mi 9 8 BG 24 H BT 75 / BT 85 BG 28 H BT 85 BG 36 H BS Udercarriage 2 Uppercarriage 3 Mai wich 4 Auxiliary wich 5 Crowd wich 6 Kiematic system 7 Mast 8 Masthead 9 Upper Kelly guide 1 Kelly bar 11 KDK Rotary drive 12 Drillig tool BG 55 BS 115 BG 72 BT 18 5

6 PremiumLie Spotlights DA 1,55 DA 1,3 Vario-Masthead Drill axis extesio DA 2, DA 1,7 Moder, ergoomic operator cab FOPS compliat with additioal protective roof guard Premium operator seat, air-sprug ad heatable Joystick cotrols with high fuctioality B-Drive combies adjustable potetiometer values o oe display Flexible mast cocept Vario-masthead Masthead for drill axis distace 1,3 / 1,55 mm, expadable to 1,7 / 2, mm Icreased stroke for Kelly bars whe usig a upper kelly guide Vario-crowd wich system Trasport possible with built-i crowd ropes (Kelly method) Reduced Headroom versio, mi. rig height of 18.6 m (possible with itegrated Vario-mast sectio) Mast extesio 3 m or 5 m Mast erectio without auxiliary crae Mast extesios ca be combied with all drill axes Remote cotrol for riggig the machie The remote cotrol ca be used to perform umerous riggig fuctios outside the dager zoe, such as movig the drillig rig, telescopig the udercarriage, etc. Operatio withi sight of the cotrolled riggig fuctios Rugged ad compact wireless remote cotrol Multi with LCD scree Lockable storage box for the remote cotrol ca be accessed from the groud Reductio of fuel cosumptio by up to 3% Icreased productivity through improved efficiecy Sigificatly reduced oise levels Tried ad prove suitability for practical applicatio Optimized parallel operatio of mai ad auxiliary cosumers 6

7 Safe ad easy trasport Mobilizatio kit with hydraulically operated pi coectio for fast ad save demoutig of lower mast sectio Hydraulic lockig of support trestle Activated by remote cotrol multi Mai wich (o uppercarriage) Sigle layer wich for miimized rope wear Costat lie pull Service-friedly wich positio Swig dow mechaism for trasport Safety equipmet Guardrails o upper level (foldable for trasport) Walkig platform with hadrail (foldable for trasport) Upward foldig service doors Closed circuit cameras for rear area ad mai wich surveillace with display o itegrated scree i operator s cab Powerful egie CAT C 15 For Exhaust Emissio Stadards Stage III A / Tier 3 or Stage IV / Tier 4 fial Diesel particulate filter i Exhaust Emissio Stadard Stage IV / Tier 4 fial Low oise emissio Worldwide CAT-service parters 7

8 PremiumLie Rotary drive Rotary drive Selectio betwee multi gear drives KDK 39 S ad KDK 46 S Hydraulically operated pi coectio o the crowd sledge for KDK 46 S Pi coectio cotrolled via the remote cotrol Simple ad secure attachmet of the rotary drive, o workig at heights usecured KDK 39 S KDK 46 S M om. [knm] st gear 2 d gear M om. [knm] additioal torque, casig 1 st gear 2 d gear rpm rpm Not to scale 8

9 PremiumLie Multi-fuctio equipmet Kelly drillig Cased Kelly drillig (istallatio with BTM) Cased Kelly drillig (istallatio with oscillator) CFA FDP Stadard or Lost Bit CCFA Cased CFA system with KDK + BTM BC Trech cutter FOW CSM Cutter Soil Mixig SCM Sigle Colum Mixig SMW Triple mixig paddles TR Depth vibrator 9

10 PremiumLie Dimesios Basic versio BK 42/47/3/ R Operatig weight (as show) 148 t 1

11 PremiumLie Techical specificatios Rotary drive (selectable) KDK 39 S KDK 46 S Torque casig (omial) at 35 bar knm Torque drillig (omial) at 35 bar knm Speed of rotatio (max.) rpm Crowd wich system Max. stroke of sledge 24,5 mm Max. stroke of Kelly 13,5 mm Crowd force push ad pull, effective / omial 46 / 59 kn Rope diameter 28 mm Speed (dow / up) 1. / 1. m/mi Fast speed (dow / up) 3. / 3. m/mi Mai wich (selectable) multi-layer sigle layer Wich classificatio M6 / L3 / T5 M6 / L3 / T5 Lie pull (1 st layer) effective / omial 287 / / 48 kn Rope diameter 32 4 mm Lie speed (max.) m/mi Auxiliary wich (selectable) Wich classificatio M6 / L3 / T5 M6 / L3 / T5 Lie pull (1 st layer) effective / omial 1 / / 177 kn Rope diameter 2 22 mm Lie speed (max.) m/mi Base carrier (EEP) BS 95 Egie CAT C 15 Rated output ISO rpm Exhaust Emissio Stadard acc. to EEC 97/68EC Stage III A Stage IV EPA/CARB Tier 3 Tier 4 fial Diesel tak capacity / AdBlue 1, / 84 / 35 l Soud pressure level i cabi (EN 16228, Aex B) LP A 8 db(a) Soud power level (2/14/EG ad EN 16228, Aex B) LW A 112 db(a) Hydraulic pressure 35 bar Flow rates 2 x x x 215 l/mi Hydraulic oil tak capacity 1, l Udercarriage UW 13 Crawler type B8B Track width (retracted/exteded) 2,7 / 4, mm Tractio force effective / omial 88 / 1,3 kn Track shoes 1, mm 11

12 PremiumLie Techical equipmet Base carrier BS 95, Fig. A Stadard Removable couterweight elemets Remote cotrol basic Removable crawler side frames Protective roof guard Radio with MP3, USB ad Bluetooth c/w hads-free kit Platforms with hadrail (o both sides ad at the cabi) Guardrails upper level (foldable for trasport) Air coditioig system Cameras for rear area ad mai wich surveillace Cetral lubricatio system Premium comfort seat Electric refuelig pump Optioal Couterweight variably adjustable Walkig platform with hadrail (cotiuous o both sides, at cabi level, optioal foldable for trasport Compressor 1, l/mi Electric geerator 13 kva Bio-degradable hydraulic oil Arctic kit / Arctic kit plus Hydraulic system with quick-release hydraulic couplers (socket bak; udercarriage) Cab space heater LED spotlights Flat-track shoes Additioal camera (at customer-specific locatio) Frot scree guard Su blid small or big Climatroic Remote cotrol multi BG attachmet Stadard Sturdy V-type mast kiematic system Mai wich with hydraulically operated freewheelig Swivel for mai rope Pivoted achor poits for mai ad auxiliary rope Boom with hydraulic cyliders for vertical ad horizotal mast aligmet Hydraulic lockig for support trestle Flexible mast cocept (Vario-mast, Vario-masthead Optioal Upper kelly guide Extesio of drill axis to 1,55 / 1,7 / 2, mm Mast support uit Mast extesio 3 m / 5 m Mast access ladder Swivel for auxiliary rope Attachmet of casig oscillator (up to BV 2), Fig. B Powered by o-board hydraulics of base machie Cotrolled from operator s cab Weight of drill rig ca be activated through mechaical fixig Possible up to 2,5 mm drillig diameter o request Attachmet of automatic casig drive adapter, Fig. C Cocrete lie Air lie attachmet Mobilizatio kit Hydraulically operated pi coectio o the crowd sledge for KDK 46 S A 12

13 Rotary drive Stadard Rotary drive KDK 39 S (multi-gear), Fig. D Selectable modes of operatio Kelly equipmet for outer Kelly tube 47 mm Itegrated Kelly dampig system Exchageable Kelly drive adapter Exchageable Kelly drive keys Cardaic joit Quick-release hydraulic couplers Trasport supports Liftig gear Optioal Rotary drive KDK 46 S (multi-gear) Kelly equipmet for outer Kelly tube 559 mm Torque multiplier BTM 72 K Torque 6 knm Icreasig of torque for casig istallatio Easy attachmet Separate sledge Coectio to rotary drive with cardaic joit B Measurig ad cotrol system Stadard PLC processor for all electrically actuated fuctios Automatic mast aligmet with memory-recall Depth measurig device o mai wich Distace measurig device o crowd wich Mai wich with electroic load sesig Slack rope prevetio Automatic swivel aligmet fuctio Hoist limit switch for mai ad auxiliary wich Auxiliary wich with hydraulic load sesig Crowd stroke moitorig Crowd speed cotrol Speed measurig cotrol for rotary drive (KDK) Hold-Back cotrol Electroic mast reach limiter Optioal Electroic load sesig for auxiliary wich Recordig of cocrete pressure ad volume for Sigle-Pass processes Software modules for further applicatios C D 13

14 PremiumLie Commuicatio techology Tablet The tablet is the multi-fuctioal tool for the Bauer machie Olie access to the customer portal, hadbooks, equipmet maagemet systems ad much more Stadard iteret coectio via the DTR module, which is located i the machie The operator s scree ca be mirrored live o the tablet to track the operatig process B-Troic The BAUER B-Troic system allows completio of your costructio tasks i a reliable ad accurate maer, eve uder extreme operatig coditios The high-resolutio touchscree display esures excellet user-friedliess The display ca be optimally adapted to the operatig situatio ad the amout of light preset by chagig the brightess level, the color scheme ad the day/ight mode The mai parameters such as pump pressure, torque ad drillig depths ca be viewed at a glace Device etworkig DTR module The DTR module allows equipmet ad productio data to be made available to a wide variety of users WEB-BGM WEB-BGM is a software, used to retrieve equipmet data ad establish the locatios of various machies, eve if you are ot o-site B-Report Stadardized reports for the documetatio of drillig progress ad verificatio of performace ad quality B-Drive The B-Drive is a cetral operatig ad visualizatio system B-Drive combies adjustable potetiometer values o oe display Ergoomic placemet of the display o the right colum of the operator cab 14

15 PremiumLie Assistace systems (selectio) Oe-directioal ad bi-directioal spoil discharge assistat Automatic emptyig of spoil via a alteratig or shockig slewig rotatio of the rotary drive. Ifiitely variable adjustmet of the shakig or shockig frequecy via B-Drive. Automatic drillig ad extractio cotrol for Sigle-Pass processes The system cotrols the drillig ad/or extractio speed of the crowd system ad eables hads-free operatio. This esures the productio of a highquality pile while simultaeously miimizig the amout of cocrete. Kelly drillig assistat Saves the curret crowd speed ad the speed of the rotary drive. It ehaces drillig performace with simultaeous hads-free operatio. Drillig parameters ca be adjusted durig the automated drillig procedure. 1 2 Kelly visualizatio Display of the lockig recesses, as well as represetatio of the cotrolled extesio ad retractio of the Kelly bar o the B-Troic system. The rapid approach of the lockig positio results i a cosiderably ehaced drillig performace. I additio, the level of wear that the Kelly bar ad drive keys are subject to is sigificatly reduced. Satellite-based positioig The BAUER-Assistat Positioig System (B-APS) allows the positio of a bored pile to be located extremely accurately. Documetatio is provided for the omial ad actual coordiates, as well as the correspodig accuracy of each bored pile. Maual markig of the piles is o loger required. Numerous other assistace systems are available i our portfolio 15

16 PremiumLie Applicatio Kelly drillig BK 42/47/3/ Kelly BK 42/47/4/ R * R Basic versio Upgraded versio Rotary drive KDK 39 S KDK 46 S Mai wich 287 kn 38 kn Mast extesio without 5 m Upper Kelly guide without with Drillig axis 1,3 mm 1,7 mm 2, mm Max. drillig diameter ucased cased 2,3 mm 2, mm 3,1 mm 2,8 mm 3,7 mm 3,4 mm Operatig weight with Kelly BK 42/47/ with bucket with couterweight 147 t...3/36 KB t 181 t...4/8 KB t 182 t...4/68 KB t 16

17 B Hw NL Hw T A Hw A B Legth of Kelly bar (retracted) Legth of Kelly bar (exteded, ulocked) T Drillig depth H W Max. clearace to drillig tool NL Effective tool legth G Weight of Kelly bar Drillig depth ucased Kelly drillig Basic versio (DA 1,3 mm) Upgr. versio (DA 1,55 mm) 3-part Kelly bar A (m) B (m) G (kg) H W (m) T (m) H W (m) T (m) BK42/47/3/ , BK42/47/3/ , BK42/47/3/ , BK42/47/3/ , part Kelly bar BK42/47/4/ , BK42/47/4/ , BK42/47/4/ , BK42/47/4/ , BK42/47/4/ , BK42/47/4/ , BK42/47/4/ , BK42/47/4/ , part Kelly bar* BK21/47/5/ , BK21/47/5/ , BK21/47/5/ , * Reductio of torque to 21 knm for Kelly type BK 21 Drillig data as show are based o tool legth NL = 1.9 m, miimum horizotal mast reach ad usig Bauer attachmet. Drillig depth is icreased by.39 m whe usig maximum horizotal mast reach. Further drillig depth, diameter ad other Kelly types o request. Cased Kelly drillig with Torque multiplier BTM 72 K Cased Kelly drillig with Casig oscillator BV 2 Casig legth with BTM = H W -.5 m H W max. = 11. m Casig legth without BV = H W -.5 m with BV = H W m 17

18 PremiumLie Applicatio CFA-drillig R R Basic versio Upgraded versio Kelly extesio without 8. m Max. drillig depth (with auger cleaer) 18. m 31. m Max. drillig diameter 1,2 mm 1,2 mm Max. extractio force with maiad crowd wich (effective) 1,3 kn 1,6 kn Mast extesio without 5, m Couterweight 22.1 t 29.4 t 18

19 PremiumLie Applicatio FDP-drillig R R Basic versio Upgraded versio Kelly extesio 8. m 16.5 m Max. drillig depth 26.7 m 4.2 m Max. drillig diameter 71 mm 71 mm Max. extractio force with maiad crowd wich (effective) 1,3 kn 1,6 kn Mast extesio without 5. m Couterweight 22.1 t 29.4 t 19

20 PremiumLie Applicatio CCFA-drillig R R Basic versio with DKS 1 / 2 Upgraded versio with KDK 39 S / BTM 4 Max. drillig depth 23.6 m 22.9 m 22.9 m 2.9 m Max. drillig diameter 75 mm 75 mm 88 mm 1, mm Max. extractio force with maiad crowd wich (effective) 84 kn 1,6 kn 1,6 kn 1,6 kn Mast extesio 5. m 5. m 5. m 3. m Couterweight 29.4 t 29.4 t Spoil discharge system Optioal Stadard Max. torque: Auger (right-had rotatio) Casig (left-had rotatio) 1 knm 2 knm 2 knm 4 knm 2

21 PremiumLie Further applicatios R CSM Cutter Soil Mixig Cuttig/Mixig head BCM 5 BCM 1 Pael width 1. m 1.2 m Pael legth 2.4 m 2.8 m Max. pael depth 42.8 m Couterweight 29.4 t BC Trech cutter system Trech cutter BC 35 / BC 4 Max. cuttig width 1.2 m Max. cuttig depth 48 m 1 m Hose hadlig system HSS 48 HDS 1 21

22 PremiumLie Trasport Dimesios ad weights Base carrier G = 66.* B = 3, Base carrier with lower mast sectio G = 9.* B = 3, * without mai wich G = 35.5 B = 3, G = 2 x G = Weight (t) B = Width, overall (mm) Weights show are approximate values; optioal equipmet may chage the overall weight ad dimesios. 22

23 Upper mast sectio with mast head G = 7.1 B = 2,1 Mai wich 287 kn G = 3.4 (with 95 m rope) B = 2, * G = 2.4 B = 1,7 G = 4.7 B = 1,65 Mai wich 38 kn G = 7.8 (with 14 m rope) B = 2, Lower mast sectio with Vario-mast system G = 22.6 B = 2,48 Rotary drive KDK 39 S: G = 8.3 KDK 46 S: G = * G = 2.6 B = 1,1 G = 2. B = 2, * * dimesios KDK 46 S Couterweight G = 4 to 6* x x 2.5 B = 3, Mast extesio 5 m G = 2.6 B = 1,15 Backstay cyliders G = 2 x 2. B = * depedig o applicatio 23

24 PremiumLie bma.bauer.de BAUER Maschie GmbH BAUER-Strasse Schrobehause Germay Tel bma@bauer.de Desig developmets ad process improvemets may require the specificatio ad materials to be updated ad chaged without prior otice or liability. Illustratios may iclude optioal equipmet ad ot show all possible cofiguratios. These ad the techical data are provided as idicative iformatio oly, with ay errors ad misprits reserved /217