Electric Linear Solutions

Transcription

1 Electric Linear Solutions High Performance Electric Solutions with PHD Proven Technology ESG Slides ESK/ESL Slides ECVA Cylinders Easy 3 Step Actuator & Motor Selection! NEW ECVR Cylinders PHDPLUS2

2 Easy 3 Step Actuator & Motor Sizing Using PHD s 3 step process, you can specify the actuator configured for your particular motor brand ONLINE SIZING: Go to sizing.phdinc.com and input your application requirements SELECT A MOTOR: You choose the brand of motor and controls Suitable actuator and motor performance requirements are provided. ONLINE CONFIGURATOR: Go to config.phdinc.com after motor verification, a W-code is assigned for ordering. Since 1957, PHD continues to be a leader in the industrial automation industry. Known for durable, high quality, pneumatic and hydraulic actuators, customers trust PHD to deliver the best possible product when they need it. With this in mind, PHD introduces the PHD Plus electric actuator line. PHD Plus products are built on the foundation of proven pneumatic designs and components but now electrically driven. Also new, PHD introduces Your Motor, Your Way, a simple 3-step process allowing users to employ PHD s proven technology operated by the motor and controls of their choice. This saves time and money by eliminating the need to learn or place into service a new motor and controls platform. With Your Motor, Your Way integration into an existing controls system is quick and easy. If you prefer a complete package, your local PHD distributor can provide motors and controls to fit your application needs. This all provides the best offering of electrically driven linear products with the flexibility to configure Your Motor, Your Way! E C VA 5 32 x 5 - RB1 -T -QF21 See page 12 for more details. PHD can also supply you with accurate CAD models from our online CAD configurator. It is that easy! 2 Copyright 212, by PHD, Inc. All Rights Reserved. Printed in the U.S.A. PHDPLUS2

3 SERIES ECV CYLINDER The Series ECV Cylinder is an electromechanical rod style actuator with an ISO/VDMA mounting interface. The Series ECV is available in three sizes with a choice of two high precision ball screws per size optimized for high speed or high thrust. Travels are available up to 1 mm. A large choice of cylinder mounting accessories is available to simplify machine design. NEW SERIES ESK/ESL SLIDE SERIES ESG SLIDE The Series ECVA provides a non-rotating rod design, whereas the new lower cost Series ECVR has a rotating rod for applications where rod rotation is prevented by the attached load or tooling. This actuator also features Your Motor, Your Way- a configurable system that allows the customer to easily power the unit with the motor and controls of their choice. Motors are mountable in an inline or foldback configuration. The Series ESK/ESL Slide is an electromechanical cantilever style actuator featuring precision ground guide shafts and ball bushings for smooth, accurate linear motion. The Series ESK/ESL is available in three sizes with a choice of two high precision ball screws per size optimized for high speed or high thrust. Travels are available up to 7 mm. This actuator also features Your Motor, Your Way- a configurable system that allows the customer to easily power the unit with the motor and controls of their choice. Motors are mountable in an inline or foldback configuration. The Series ESG Slide is an electromechanical gantry style actuator with precision ground guide shafts and ball bushings for smooth, accurate linear motion. The Series ESG is available in three sizes with a choice of two high precision ball screws per size optimized for high speed or high thrust. Travels are available up to 9mm. This actuator also features Your Motor, Your Way- a configurable system that allows the customer to easily power the unit with the motor and controls of their choice. Motors are mountable in an inline or foldback configuration. Cutaway and Benefits... Ordering Data...5 Engineering Data...6 Performance Charts...7 Dimensions...8 Options Accessories/Switches Cutaway and Benefits...22 Ordering Data...23 Engineering Data...2 Performance Charts Dimensions Options Accessories/Switches Cutaway and Benefits...36 Ordering Data...37 Engineering Data...38 Performance Charts Dimensions...1 Options Accessories/Switches...6 ECV CYLINDER ESK/ESL SLIDE ESG SLIDE PHDPLUS2 3

4 SERIES ECVA & ECVR CYLINDER ECV CYLINDER Optimal design provides superior speeds, thrust, and travel lengths. Fit and functional replacement for pneumatic VDMA/ISO cylinder. ISO/VDMA mounting interface rod wiper seal anodized aluminum extrusion polymer bushing double row angular contact ball bearing (high axial-thrust load capacity) rolling contact anti-rotation assembly (minimal frictional loss - ECVA only) ball nut lubrication port simplified motor mounting system with online sizing and configurator shock pads on both extend and retract for crash protection precision ball nut with wiper seals for increased lube retention and life ball nut assembly fully guided for optimum alignment and stability over long travels and high speeds precision rolled ball screw floating bearing (wear compensating design) zinc-plated screws Major Benefits chrome-plated steel rod zinc-plated rod end customizable - see options High thrust and speed capability 1 mm travel lengths available Available in cantilever (ESK/ESL) and gantry (ESG) slide configurations Rigid construction with extremely low backlash Very high degree of repeatability High precision ball screw assemblies with long service life IP5 ingress protection ISO/VDMA mounting interface for easy interchange Non-rotating rod or rotating rod versions Inline and foldback motor mounting flexibility Your Motor, Your Way for online configuration of motor mounting plates, with a database of electric motors from major manufacturers Large choice of options/accessories similar to pneumatic Series CV Cylinder Switch ready standard Applications Assembly Die cut Dispensing/filling Diverting Drilling Inspection/measurement Joining/fastening Labeling/marking Part loading, sorting, clamping, positioning Tool change Valve control Choice of Inline or Foldback Motor Mounting Foldback available in 1:1 or 2:1 drive for tailored performance. INLINE FOLDBACK Industry/Process Uses Automotive Conveying Electronics Food/beverage Machine tool Medical -QL11 -QF11, -QF21 Packaging Pharmaceutical Plastics Robotic tooling Semiconductor Special machines PHDPLUS2

5 ORDERING DATA: SERIES ECV CYLINDER TO ORDER SPECIFY: E C VA 5 32 x 5 - RB1 - T -QF21 -Wxxxx SERIES VA - VDMA 2562 Drop-in replacement, non-rotating rod VR - VDMA 2562 Drop-in replacement, rotating rod PRODUCT Cylinder CLASSIFICATION Electromechanical SIZE 32 5 SIZE 32 5 DESIGN NO. 5 - Metric TRAVEL 5 mm minimum travel in 5 mm increments MAX [mm] SCREW CONFIGURATION LEAD* SIZE mm 32 RB5-5 RB1-1 RB1-1 RB RB1-1 RB2-2 *See engineering data page for drive screw selection. MOTOR CONFIGURATION QF11 - Foldback with 1:1 ratio QF21 - Foldback with 2:1 ratio QL11 - Inline with 1:1 ratio OPTIONS K - Extra rod extension in 1 mm increments Length code is K1 = 1 mm, K5 =5 mm T - Female rod end TEE - Male rod end with oversize rod MOTOR CODE Wxxxx - Open architecture P/N code W - Blank motor mount No Code - No motor mount ECV CYLINDER F MP MX1 BMP QFxx MP2 BSB1 MSB1 Green shaded areas are options. Options are included in ordering code. MSB2 Blue shaded areas are accessories and are ordered by kit or part numbers. QL11 MF1 F T F TEE SELF-ALIGNING PISTON ROD COUPLER MX1 ROD EYE SWITCHES ROD CLEVIS PHDPLUS2 5

6 ECV CYLINDER ENGINEERING DATA: SERIES ECV CYLINDER SERIES SPECIFICATIONS ECVA ECVR 1 PISTON ROD Non-Rotating Rotating REPEATABILITY 1 ±. in [±.1 mm] MAXIMUM BACKLASH 2.1 in [.25 mm] RATED LIFE Refer to Life vs. Thrust Chart (next page) FULL TRAVEL TOLERANCE /-. in [+3.5/-. mm] DUTY CYCLE 1% OPERATING TEMPERATURE - 15 F [ - 65 C] LUBRICATION INTERVAL 3 Horizontal: 1 million in [25 km], Vertical: 6 million in [15 km] ENCAPSULATION CLASS IP5 MECHANICS SPEED THRUST 5 SPECIFICATIONS SERIES ECV SIZE 32 mm mm 5 mm MAXIMUM TRAVEL in [mm] [1] DRIVE MECHANISM Ball Screw SCREW DIAMETER mm SCREW CONFIGURATION -RB5 -RB1 -RB1 -RB16 -RB1 -RB2 SCREW LEAD mm MAXIMUM SPEED in/sec [mm/ sec] 19.6 [5] 39.3 [1] 39.3 [1] 63. [16] 39.3 [1] 78.7 [2] MAXIMUM RPM rev/min 6 MAXIMUM THRUST lbf [N] 36 [136] 153 [68] 56 [23] 32 [152] 991 [1] 56 [251] NOMINAL THRUST 6 lbf [N] 9 [] 7 [33] 285 [127] 219 [975] 13 [1835] 31 [1515] TORQUE WEIGHT INERTIA PERMISSIBLE DRIVE TORQUE 7 in-lb [Nm] 1.62 [1.2] 38.6 [.3] 69.3 [7.8] NO-LOAD TORQUE in-lb [Nm].89 [.1] 2.21 [.25] 3.5 [.] ZERO STROKE (WOT) lb [kg] 2.55 [1.16] 3.29 [1.9] 5.2 [2.36] TOTAL LENGTH ADDER (WLT) lb/in [kg/mm].19 [.3].26 [.6]. [.71] ZERO STROKE (WOM) lb [kg].66 [.3] 1.1 [.52] 2.15 [.98] MOVING LENGTH ADDER (WLM) lb/in [kg/mm].38 [.7].58 [.1].111 [.2] ZERO STROKE (JO) lb-in 2 [kg-m 2 ].1 [3. x 1-6 ].51 [1.5 x 1-5 ].165 [.8 x 1-5 ] LENGTH ADDER (JL) lb-in 2 /in [kg-m 2 /mm].9 [9.85 x 1-9 ].25 [2.9 x 1-8 ].69 [7.95 x 1-8 ] MOVING WEIGHT lb-in 2 /lb 9.63 x x x x x x 1-2 ADDER (JM) [kg-m 2 /kg] [6.21 x 1-7 ] [2.8 x 1-6 ] [2.8 x 1-6 ] [6.36 x 1-6 ] [2.8 x 1-6 ] [9.93 x 1-6 ] -QF11.8 [1. x 1-5 ].161 [.71 x 1-5 ].159 [.65 x 1-5 ] MOTOR -QF21 lb-in CONFIGURATION (JQ) [kg-m 2 ].9 [2.75 x 1-5 ].283 [8.28 x 1-5 ].65 [1.91 x 1 - ] -QL11.11 [3.1 x 1-6 ].21 [6.11 x 1-6 ].138 [. x 1-5 ] NOTES: 1) UNIDIRECTIONAL AT MODERATE SPEEDS AND LOADS 2) AXIAL FREE PLAY WHEN DRIVE SHAFT LOCKED 3) REFER TO OPERATING INSTRUCTIONS FOR RE-LUBRICATION DETAILS ) REFER TO SPEED VS. TRAVEL CHART ON NEXT PAGE 5) REFER TO LIFE VS. THRUST CHART ON NEXT PAGE WEIGHT AND INERTIAL CALCULATIONS: TOTAL WEIGHT = WOT + (WLT x TRAVEL) + MOTOR MOUNT WEIGHT [reference pages 1 and 11] TOTAL MOVING WEIGHT = WOM + (WLM x TRAVEL) + EXTERNAL PAYLOAD FOR -Qx11: INERTIA Reflected = JO + (J L x TRAVEL) + (JM x TOTAL MOVING WEIGHT) + JQ FOR -QF21: INERTIA Reflected = [JO + (JL x TRAVEL) + (JM x TOTAL MOVING WEIGHT)] / + JQ 6) 1 MILLION INCHES [25 km] LIFE 7) CORRESPONDS TO MAXIMUM THRUST 8) FOR HOMING AND INCREASED APPLICATION FLEXIBILITY, INCLUDE EXTRA TRAVEL WHEN NECESSARY. 9) ALL DIMENSIONS ARE FOR REFERENCE ONLY UNLESS SPECIFICALLY TOLERANCED. REFER TO ONLINE SIZING SOFTWARE FOR ACTUAL VALUES. 1) SERIES ECVR REPEATABILITY AND BACKLASH A FUNCTION OF COUPLING RIGIDITY TO EXTERNAL NON-ROTATING LOAD. Series ECVR (rotating rod) The ECVR requires the external payload to provide non-rotation to the system. This payload must be rigidly coupled to the rod to ensure axial motion. Any rotation will directly affect the performance of the system and result in lost motion. 6 PHDPLUS2

7 PERFORMANCE CHARTS: SERIES ECV CYLINDER This section contains information on the capabilities of the Series ECV. It is not intended to be a comprehensive selection guide. To make the selection process simple and quick, refer to PHD s sizing software. You may request application assistance from your distributor or PHD s Customer Service Department. Use the Application Data Fax Sheet at the back of this catalog for application sizing. ECV CYLINDER NOTE: THE MAXIMUM SPEED NOT TO EXCEED 7.87 in/sec [2 mm/sec] PHDPLUS2 7

8 DIMENSIONS: SERIES ECV CYLINDER ECV CYLINDER The Series ECV is available as a driver only or with inline or foldback Your Motor, Your Way configurations. These dimensions apply to the driver portion for all standard units. A B2 KK THREAD ROD JAM NUT DIMENSIONS AM METRIC THIN JAM NUT PER ISO 35 f12 BG E SQ f9 R SQ 1 5 B D L h7 BA 6 2 C KK THD SW ACROSS WRENCH FLAT f2 WH VD H f8 + TRAVEL VA G J X RT THD BOTH ENDS 3 Size 32 5 A max AM ØB ØBA B2 BG MIN C ØD E f2 f8 f9 f12 G H J KK ØL R RT SW VA VD WH M1 x M6 x [18.5] [21.] [29.9] [29.9] [16.] [18.] [5.] [19.1] [9.5] [18.5] [15.] [.3] [6.] [31.] [28.] [25.] 1.25 [6.] [32.5] 1 [1.] [8.1] [.5] [26.] M12 x M6 x [2.8] [23.] [3.9] [3.9] [18.] [18.] [6.] [22.2] 56. [2.] [17.9] [.2] [6.5] [3.5] [31.] [28.] 1.25 [1.] [38.] 1 [13.] [8.1] [.7] [3.] M16 x M8 x [27.7] [31.] [39.9] [8.6] [2.] [2.] [8] [28.6] [68.5] [27.6] [193.] [5.7] [8.] [3.5] [3.5] [3.6] 1.5 [12.] [6.5] 1.25 [16.] [9.1] [.6] [37.] NOTES: 1) NUMBERS SHOWN IN INDICATE CYLINDER POSITIONS. 2) DIMENSIONS: inch [mm] RBxxx SCREW CONFIGURATION The ball screw drive system of the Series ECV is available in two lead choices. This provides flexibility when matching velocity and load requirements to the application. Refer to product specifications and sizing software for performance parameters. High lead for speed Low lead for thrust E C VA 5 32 x 5 - RB1 - T -QF21 8 PHDPLUS2

9 OPTIONS: SERIES ECV CYLINDER K_ EXTRA ROD EXTENSION Extra rod extension can be achieved by specifying the option -K followed by the length code. Rod extension is available in 1 mm increments (25 mm max). Rod extension can impact load capacity, therefore rod extension and travel should not exceed 1 mm. E C VA 5 32 x 5 - RB1 - K5 -QF21 -Wxxxx Length Code Metric K5 = 5 mm extra rod extension K15 = 15 mm extra rod extension WH + K_ K_ BORE WH [mm] in mm ECV CYLINDER T FEMALE ROD END This option provides a female rod end in place of the standard male rod end. See catalog dimensional page for standard rod end. This rod end deviates from ISO 631/VDMA T FEMALE ROD END f12 D1 WH E C VA 5 32 x 5 - RB1 - T -QF21 K THD x DD MIN DP TEE MALE OVERSIZE ROD END This option provides a male oversize thread rod end in place of the standard male rod end. See catalog dimensional pages for standard rod end. This rod end deviates from ISO 631/VDMA TEE MALE OVERSIZE ROD END C L f12 AL WH E C VA 5 32 x 5 - RB1 - TEE -QF21 -Wxxxx K5 THREAD D1 letter Bore size dim 32 mm mm 5 mm AL.827 [21.].96 [23.] 1.22 [31.] D1.7 [11.35].599 [15.22].757 [19.23] f [6.].256 [6.5].315 [8.] K [M8 x 1.25] [M1 x 1.5] [M12 x 1.75] K5 [M12 x 1.25] [M16 x 1.5] [M2 x 1.5 ] DD min.551 [1.].669 [17.].78 [19.] WH 1.2 [26.] [3.] 1.57 [37.] NOTE: DIMENSIONS: inch [mm] PHDPLUS2 9

10 OPTIONS: SERIES ECV CYLINDER ECV CYLINDER QF11 QF21 FOLDBACK MOTOR MOUNTING WITH 1:1 DRIVE RATIO FOLDBACK MOTOR MOUNTING WITH 2:1 DRIVE RATIO Foldback motor mounting with the QF11 option provides a 1:1 drive ratio allowing similar performance to the inline motor mounting in a shorter overall length. The QF21 option provides a 2:1 drive ratio reduction for applications that require higher thrust. Foldback motor mounting also provides a VDMA 2562 compliant mounting pattern that allows the use of many standard cylinder mounting accessories. If a blank motor mount is desired for special motor requirements, use -W motor code to order a motor mount intended for customer modification. See page 12. E C VA 5 32 x 5 - RB1 - T -QF 21 -Wxxxx MMD VARIES WITH MOTOR MMU PULLEY ID (SEE NOTE 3) 1 MMV PULLEY OD (MML) MMK MMJ 1:1 OR 2:1 DRIVE RATIO -QFxx COMPATIBLE IN ALL POSITIONS 5 6 MMH MMR SQ 2 Size 32 f8 mmd min mmd max f8 + TRAVEL MME MMF MMG MMH MMJ 1:1 MMJ 2:1 MME MMF X MMRT THD MMBG DP MIN MMK (MML) MMR MMRT MMBG Weight lb [kg] 3 MMG -W BLANK MOTOR MOUNTING M8 X [193.] [9.5] [22.5] [9.5] [68.] [86.] [.] [12.5][111.] [15.] [198.] [6.5] 1.25 [1.5] [2.37] [15.] [8.] [6.] [1.8] [33.8] NOTES: 1) YOUR MOTOR, YOUR WAY MOTOR MOUNT -QFxx IS PROVIDED IN KIT FORM TO ALLOW ASSEMBLY OF MOTOR TO CYLINDER. 2) KITS INCLUDE DIRECTIONS AND ALL PARTS REQUIRED TO ASSEMBLE TO DRIVER BASED ON -Wxxxx CODE SUPPLIED BY CUSTOMER. 3) WHEN (-W) IS SPECIFIED, PULLEY ID IS SUPPLIED WITH UNFINISHED ID Ø MMU AND MOTOR MOUNTING PLATE IS SUPPLIED WITHOUT MOTOR MOUNTING FEATURES. ) DIMENSIONS: inch [mm] mmd BLANK M6 X 1 [15.] [9.5] [31.5] [9.5] [55.5] [63.] [31.] [72.5] [7.5] [1.] [135.] [32.5] [11.5] [1.2] [13.5] [6.] [6.] [33.8] [22.7] M6 X 1 [17.9] [9.5] [22.5] [9.5] [6.5] [8.] [35.] [85.1] [83.9] [125.1] [16.1] [38.] [11.5] [1.7] [15.] [8.] [6.] [1.8] [27.] MMU 1:1 MMU 2:1 MMV 1:1 MMV 2:1 Typical Kit Contents Contents will vary with selected motor. 1 PHDPLUS2 (-W) Blank motor mounting plate

11 OPTIONS: SERIES ECV CYLINDER QL11 INLINE MOTOR MOUNTING WITH 1:1 DRIVE RATIO Inline motor mounting with the QL11 option provides a 1:1 drive ratio with the lowest overall unit weight and height for high speed applications. The simple, low inertia design of the inline motor mounting allows for a cost effective solution with minimal assembly time. If a blank motor mount is desired for special motor requirements, use -W motor code to order a motor mount intended for customer modification. See page 12. E C VA 5 32 x 5 - RB1 - T -QL11 ECV CYLINDER f8 + TRAVEL OPTIONAL F MOUNT ACCESSORY MMA MMB VARIES WITH MOTOR MMC SQ VARIES WITH MOTOR MMT (COUPLER ID, SEE NOTE 3) -W BLANK MOTOR MOUNTING Size f8 MMA mma WITH MMB MMB MMC WEIGHT F MOUNT MAX MIN lb MMB MMT MMT MAX [kg] BLANK MIN SHAFT Ø STANDARD OVERSIZE ALLOWED [15.] [9.5] [5.] [25.] [8.5] [6.] [7.] [.5] [21.] [.] [12.] [17.9] [53.] [57.5] [35.6] [8.5] [7.] [88.] [.65] [22.6] [5.] [16.] [193.] [82.1] [87.7] [35.6] [8.5] [88.] [11.] [1.36] [3.] [6.] [2.] NOTES: 1) YOUR MOTOR, YOUR WAY MOTOR MOUNT -QL11 IS PROVIDED IN KIT FORM TO ALLOW ASSEMBLY OF MOTOR TO CYLINDER. 2) KITS INCLUDE DIRECTIONS AND ALL PARTS REQUIRED TO ASSEMBLE TO DRIVER BASED ON -Wxxxx CODE SUPPLIED BY CUSTOMER. 3) WHEN (-W) IS SPECIFIED, COUPLER ID IS SUPPLIED WITH UNFINISHED ID Ø MMT AND MOTOR MOUNTING PLATE IS SUPPLIED AT MMC OVERSIZE AND WITHOUT MOTOR MOUNTING FEATURES. ) REFER TO CAD MODEL FOR ACTUAL DIMENSIONS. 5) DIMENSIONS: inch [mm] Typical Kit Contents Contents will vary with selected motor. (-W) Blank motor mounting plate PHDPLUS2 11

12 OPTIONS: SERIES ECV CYLINDER ECV CYLINDER Wxxxx MOTOR CODE Your Motor, Your Way customizable motor mounting is generated by PHD s extensive motor database at com. Users may select their compatible motor of choice from the pre-populated motor database. In the event the chosen motor is not in the database, they may enter necessary motor features to generate the PHD motor code. The tailored motor mounting components are included with the specified driver and shipped in kit form. E C VA 5 32 x 5 - RB1 - T -QF21 Step 1 - Online Actuator Sizing sizing.phdinc.com Input your application data. The sizing software will tell you which actuator and motor performance parameters are needed for your application. Step 2 - Motor Selection Based on the performance requirements determined by online sizing, select an appropriate motor from your preferred motor manufacturer. Return to the online sizing software with identified motor parameters to verify motor to application compatibility. Step 3 - Your Motor, Your Way Configurator config.phdinc.com Select your motor from the drop down menus or enter the necessary motor geometry. The generated motor code for the compatible motor will complete the ordering data necessary to order the actuator tailored to your specific application. 3D CAD models are also available. If a blank motor mount is desired for special motor requirements, use -W to order a motor mount intended for customer modification. MOTOR GEOMETRY SPECIFY FROM MOTOR: MAXIMUM MOTOR SHAFT SHAFT TYPE: KEYED SHAFT SPECIFY KEY SLOT WIDTH FLANGE WIDTH BOLT HOLE CIRCLE FLANGE THICKNESS 1 FLAT 2 FLATS, 18 PRIMARY MOTOR PILOT SECONDARY MOTOR PILOT ROUND-NOT AVAILABLE FOR USE WITH FOLDBACK (OPTION QF) 2 FLATS, 9 SPECIFY FROM MOTOR: MOUNTING FASTENER SIZE THRU HOLE OR THREAD WITH MINIMUM THREAD DEPTH OVERALL LENGTH: PRIMARY AND SECONDARY MOTOR PILOT SHAFT EXTENSION FROM MOUNTING FACE 12 PHDPLUS2

13 ACCESSORIES: SERIES ECV CYLINDER BASE MOUNTING KIT NOTE: BASE MOUNTING KIT BRACKET ADDS TO OVERALL LENGTH. F INLINE TG1 SQ TR E AH AT 2X AB DIA PER END XA1 + TRAVEL SA1 + TRAVEL AT -QL11 OPTION AU AO ECV CYLINDER FOLDBACK -QFxx OPTION XA2 + TRAVEL AH AT TG1 SQ TR E 2X AB DIA PER END SA2 + TRAVEL AU AO Bore size letter dim 32 mm mm 5 mm AB.27 [6.87].369 [9.37].369 [9.37] TG [32.5] 1.96 [38.] [6.5] E MAX [8.] [9.6].291 [19.] TR [65.5] [75.] 3.5 [87.5] AO MAX.332 [8.].51 [11.5].5 [11.] AU.95 [2.] 1.12 [28.] 1.26 [32.] AH 1.26 [32.] 1.17 [36.] [5.] AT.177 [.5].177 [.5].217 [5.5] SA [198.] 8.93 [226.9] [257.] SA [253.5] [291.] [325.] XA [2.] 9.13 [228.9] [262.] XA [255.5] [293.] [33.] KIT NO.* NOTES: 1) *KIT INCLUDES BRACKET AND CYLINDER MOUNTING HARDWARE FOR ONE END ONLY. 2) DIMENSIONS: inch [mm] PHDPLUS2 13

14 ACCESSORIES: SERIES ECV CYLINDER ECV CYLINDER FASTENER MOUNTING KIT (PER ISO 631) MX1 Fastener mounting kit can be used on the rod end of all units. This kit can also be used on the motor end of -QFxx units. BB -QFxx MOTOR MOUNTING SHOWN TG SQ DD THD Size BB min BC dd Tg kit NO.* M6 x 1. [17.] [25.] [32.5] M6 x 1. [17.] [25.] [38.] M8 x [23.] [31.] 1.25 [6.5] NOTES: 1) *KIT INCLUDES STUD AND NUTS FOR ONE END ONLY. 2) ROD END MOUNTING (BB) COMPLIES WITH ISO 631, REAR MOUNTING (BC) DOES NOT. 3) REQUIRES -QFxx FOR REAR MOUNTING. ) DIMENSIONS: inch [mm] BC FLANGE MOUNTING KIT (PER VDMA 2562) MF1 UF TF TG1 SQ W MF E R X FB HOLE THRU d1 HOLE THRU FLANGE MOUNTING KIT ON ROD END ONLY LETTER DIMENSION/TOLERANCE Size d1/h11 FB/H13 TG1 E MAX R/JS1 MF TG/JS1 UF MAX W KIT NO.* [3.] [7.] [32.5] [5.] [32.] [1.] [6.] [86.] [16.] [35.] [9.] [38.] [58.] [36.] [1.] [72.] [96.] [2.] [.] [9.] [6.5] [7.] [5.] [12.] [9.] [115.] [25.] NOTES: 1) *KIT INCLUDES CYLINDER MOUNTING HARDWARE FOR ROD END ONLY. 2) DIMENSIONS: inch [mm] 1 PHDPLUS2

15 ACCESSORIES: SERIES ECV CYLINDER REAR MALE HINGE MOUNTING KIT (PER VDMA 2562) MP -QFxx OPTION REQUIRED MR CD EW ECV CYLINDER L FL TG1 SQ E SQ PILLOW BLOCK MOUNTING KIT (PER CETOP 17 P) BMP LETTER DIMENSION/TOLERANCE Size E max EW max TG1 fl (±.2 mm) l min cd/h9 mr max kit NO.* [5.] [26.] [32.5] [22.] [12.] [1.] [11.] [58.] [28.] [38.] [25.] [15.] [12.] [13.] [7.] [32.] [6.5] [27.] [15.] [12.] [13.] NOTES: 1) *KIT INCLUDES CYLINDER MOUNTING HARDWARE. 2) REAR MALE HINGE IS COMPATIBLE WITH MP2 MOUNTING AND MP2 PIVOT PIN. 3) REQUIRES -QFxx OPTION ) DIMENSIONS: inch [mm] -QFxx OPTION REQUIRED FL G1 R1 CK EM X THRU HOLE FOR RECOMMENDED FASTENER CA H6 MP2 REAR FORK NOT INCLUDED G2 G3 K1 K2 f5 Size 32 5 CK/ h9 k1/ js1 k2 max g1/ js1 f5 max g2 LETTER DIMENSION/TOLERANCE Em g3 CA/ max MAX Js15 h6 PHDPLUS2 r1 max [1.] [38.] [51.] [21.] [1.6] [18.] [25.8] [31.] [32.] [8.] [1.] [22.] [12.] [1.] [5.] [2.] [1.6] [22.] [27.8] [35.] [36.] [1.] [11.] [25.] [12.] [5.] [65.] [33.] [1.6] [3.] [31.8] [5.] [5.] [12.] [13.] [27.] NOTES: 1) *KIT DOES NOT INCLUDE MOUNTING FASTENERS OR PIVOT PIN 2) BMP PILLOW BLOCK IS COMPATIBLE WITH MP2 REAR FORK 3) REQUIRES -QFxx OPTION ) DIMENSIONS: inch [mm] 5) MOUNTING IS FUNCTIONAL IN INDICATED ORIENTATION ONLY fl FASTENER KIT NO.* M M M

16 ACCESSORIES: SERIES ECV CYLINDER ECV CYLINDER REAR FORK MOUNTING KIT (PER VDMA 2562) MP2 -QFxx OPTION REQUIRED FL L MR CD UB CB TG1 SQ E SQ A LETTER DIMENSION/TOLERANCE Size a max E max ub/h1 CB/H1 TG1 fl [±.2 mm] l min cd/h9 mr max kit NO.* [65.] [5.] [5.] [26.] [32.5] [22.] [12.] [1.] [11.] [72.] [58.] [52.] [28.] [38.] [25.] [15.] [12.] [13.] [8.] [7.] [6.] [32.] [6.5] [27.] [15.] [12.] [13.] NOTES: 1) *KIT INCLUDES CYLINDER MOUNTING HARDWARE, PIVOT PIN AND PIVOT PIN RETAINER CLIPS. 2) MP2 REAR FORK MOUNTING IS COMPATIBLE WITH MP MALE HINGE AND BMP PILLOW BLOCK. 3) REQUIRES -QFxx OPTION ) DIMENSIONS: inch [mm] REAR FORK MOUNTING FOR SPHERICAL BEARING KIT (PER VDMA 2562) MSB2 -QFxx OPTION REQUIRED R2 CN B2 B1 B3 16 FL PHDPLUS2 R1 TG1 SQ f3 E SQ LETTER DIMENSION/TOLERANCE Size E max b2/d12 B1/H1 TG1 B3 [±.2 mm] R2 MIN f3 fl [±.2 mm] CN/F7 r1 max kit NO.* [5.] [3.] [1.] [32.5] [3.3] [17.] [6.] [22.] [1.] [11.] [58.] [.] [16.] [38.] [.3] [2.] [53.] [25.] [12.] [13.] [7.] [5.] [21.] [6.5] [.3] [22.] [58.] [27.] [16.] [18.] NOTES: 1) *KIT INCLUDES CYLINDER MOUNTING HARDWARE AND PIVOT PIN. 2) MSB2 REAR FORK IS COMPATIBLE WITH BSB1 PILLOW BLOCK, MSB1 REAR MALE HINGE WITH SPHERICAL BEARING AND ROD EYE. 3) REQUIRES -QFxx OPTION ) DIMENSIONS: inch [mm]

17 ACCESSORIES: SERIES ECV CYLINDER REAR MALE HINGE MOUNTING FOR SPHERICAL BEARING KIT MSB1 -QFxx OPTION REQUIRED FL D ER H EN +./-. [+./-.1] R Z TG1 SQ L SQ LETTER DIMENSION/TOLERANCE Size TG1 fl [±.2 mm] D/H7 EN ER MAX L MAX Z H R kit NO.* [32.5] [22.] [1.] [1.] [16.] [5.] [38.] [25.] [12.] [16.] [19.] [58.] [6.5] [27.] [16.] [21.] [21.] [7.] [51.] [19.] NOTES: 1) *KIT INCLUDES CYLINDER MOUNTING HARDWARE. 2) MSB1 REAR MALE IS COMPATIBLE WITH MSB2 REAR FORK FOR SPHERICAL BEARING. 3) REQUIRES -QFxx OPTION ) DIMENSIONS: inch [mm] Z ECV CYLINDER PILLOW BLOCK MOUNTING SPHERICAL BEARING KIT (PER VDMA 2562) BSB1 -QFxx OPTION REQUIRED (FL) G1 ER EN +./-. [+./-.1] CN Z Size 32 5 CN/ h7 k1/ js1 MSB2 REAR FORK NOT INCLUDED k2 max g1/ js1 f5 max G2/ JS1 X THRU HOLE FOR RECOMMENDED FASTENER PHDPLUS2 G2 G3 H6 CH LETTER DIMENSION/TOLERANCE En g3 CH/ MAX js15 h6 ER max [1.] [38.] [51.] [21.] [1.6] [18.] [1.] [31.] [32.] [1.] [16.] [22.] [12.] [1.] [5.] [2.] [1.6] [22.] [16.] [35.] [36.] [1.] [18.] [25.] [16.] [5.] [65.] [33.] [1.6] [3.] [21.] [5.] [5.] [12.] 21. [27.] NOTES: 1) *KIT INCLUDES PILLOW BLOCK ONLY. 2) BSB1 PILLOW BLOCK IS COMPATIBLE WITH MSB2 REAR FORK FOR SPHERICAL BEARING. 3) REQUIRES -QFxx OPTION K1 K2 f5 FL z FASTENER KIT NO.* Z M M M ) DIMENSIONS: inch [mm] 5) MOUNTING IS FUNCTIONAL IN INDICATED ORIENTATION ONLY. 17

18 ACCESSORIES: SERIES ECV CYLINDER ECV CYLINDER SELF-ALIGNING PISTON ROD COUPLERS - METRIC (NOT FOR USE WITH SERIES ECVR) BENEFITS Rod Couplers eliminate expensive precision machining for mounting fixed or rigid cylinder on guide or slide applications. Cylinder efficiency is increased by eliminating friction caused by misalignment. Couplers compensate for 2 angular error and 1/32" [.8 mm] lateral misalignment on push and pull travel. Couplers provide greater reliability and reduce cylinder and component wear, simplifying alignment problems in the field. Rod Couplers are manufactured from high tensile and hardened steel components. Metric rod couplers are an ideal accessory for use with Series ECVA Cylinders. A INTERNAL THREAD x E DEEP G A THREAD.32 [.8] LATERAL COMPENSATION F DIA C L 2 ANGULAR COMPENSATION B C D LETTER DIMENSION/TOLERANCE SIZE A B MIN C MIN D MIN E F G part no. Corrosion resistant M1 x 1.25 [25.] [15.9] [7.6] [12.7] [22.2].197 [5.] M12 x 1.25 [28.6] [16.5] [55.5] [12.7] [25.].236 [6.] M16.31 x 1.5 [.5] [28.5] [8.1] [2.6] [39.7] [8.] NOTE: DIMENSIONS: inch [mm] 18 PHDPLUS2

19 ACCESSORIES: SERIES ECV CYLINDER ROD CLEVIS MOUNTING KIT FOR METRIC ROD ENDS (PER DIN 81) Size 32 5 ER CK DIA RETAINER CLIPS SHOWN MAY NOT BE STYLE SUPPLIED JAM NUT INCLUDED WITH CYLIINDER CE LE LETTER DIMENSION/TOLERANCE AV MIN CE CK/H9 CL MAX CM MIN ER MAX KK L LE MIN KIT NO.* M1 x 1.25 [2.] [.] [1.] [2.] [1.] [16.] [25.] [2.] M12 x [22.] [8.] [12.] [2.] [12.] [19.] [3.] [2.] M16 x 1.5 [28.] [6.] [16.] [32.] [16.] [25.] [39.] [32.] NOTES: 1) *KIT INCLUDES CLEVIS, PIVOT PIN, AND RETAINER RINGS. 2) DIMENSIONS: inch [mm] L CL CM LE KK THREAD x DEPTH AV ECV CYLINDER ROD CLEVIS PIVOT PIN KIT L L1 RETAINER CLIPS INCLUDED IN KIT AND SHIPPED UNASSEMBLED. RETAINER CLIP SHOWN MAY NOT BE STYLE SUPPLIED. d DIA Size d L L1 KIT NO [1.] [25.] [2.1] [12.] [3.] [2.1] [16.] [39.] [32.1] NOTE: DIMENSIONS: inch [mm] PHDPLUS2 19

20 ACCESSORIES: SERIES ECV CYLINDER ECV CYLINDER ROD EYE MOUNTING WITH SPHERICAL BEARING KIT ER CN DIA LE CE AX JAM NUT INCLUDED WITH CYLINDER EN Z Z KK THREAD LETTER DIMENSION/TOLERANCE Size AX MIN CE CN/H9 EN/h12 ER MAX KK LE MIN Z KIT NO M1 x 1.25 [2.] [3.] [1.] [1.] [1.] [15.] M12 x 1.25 [22.] [5.] [12.] [16.] [16.] [17.] M16 x 1.5 [28.] [6.] [16.] [21.] [21.] [23.] NOTES: 1) KIT COMPATIBLE WITH MSB2 REAR FORK FOR SPHERICAL BEARING. 2) DIMENSIONS: inch [mm] PIVOT PIN KIT EL +.8/-. [+2./-. mm] f2 f2 d f3 f1 +.8/-. [+2./-. mm] d2 DIA f +./-.16 [+./-. mm] RETAINER CLIPS INCLUDED IN KIT AND SHIPPED UNASSEMBLED. RETAINER CLIP SHOWN MAY NOT BE STYLE SUPPLIED. PIVOT PIN FOR MP2 REAR FORK MOUNTING SPHERICAL BEARING PIVOT PIN FOR ANTI-ROTATION (MSB2) EK DIA MP2 Pivot Pin LETTER DIMENSION/TOLERANCE Size d2 max EK/e8 El f2 MAX KIT NO [23.] [1.] [6.] [8.5] [25.] [12.] [53.] [8.5] [25.] [12.] [61.] [8.5] Msb2 Pivot Pin LETTER DIMENSION/TOLERANCE Size d2 max d/h12 EK/h9 f1 f2 MAX f3 MAX f KIT NO [23.] [3.] [1.] [32.5] [.5] [6.] [1.] [25.] [.] [12.] [38.] [6.] [53.] [16.] [25.] [.] [16.] [3.] [6.] [58.] [2.] NOTE: DIMENSIONS: inch [mm] 2 PHDPLUS2

21 ACCESSORIES: SERIES ECV CYLINDER 625 SOLID STATE SWITCHES Series ECV comes standard with a magnet band for use with PHD miniature Reed and Solid State Switches listed below. These switches mount easily to the cylinder using any of the three T slots provided in the body. SERIES 625 SOLID STATE SWITCHES PART NO. DESCRIPTION color NPN (Sink) DC Solid State, 2 m cable Brown PNP (Source) DC Solid State, 2 m cable Tan NPN (Sink) DC Solid State, Quick Connect Brown PNP (Source) DC Solid State, Quick Connect Tan ECV CYLINDER SERIES 625 REED SWITCHES PART NO. DESCRIPTION color AC/DC Reed, 2 m cable Silver AC/DC Reed, Quick Connect Silver 1 CORDSETS WITH QUICK CONNECT PART NO. DESCRIPTION meter/3 wire meter/3 wire OPTION -QFxx B C SWITCHES NOT AVAILABLE ON CYLINDER SURFACE WITH SLOT COVER , & Connector Detail F OPTION -QL11.2 [5.1].17 [.3] CABLE.236 [6.].87 [22.1].525 [13.3] D Size A* B C D E F [5.] [7.] [7.5] [6.] [9.5] [9.5] [58.] [5.] [6.5] [6.] [56.] [9.5] E SQ A SQ [7.] [6.] [7.] [6.] [68.5] [9.5] NOTES: 1) *ISO/VDMA MAX SQUARE SIZE. 2) DIMENSIONS F & D APPLY TO SWITCHES , & ONLY. 3) DIMENSIONS: inch [mm] PHDPLUS2 21

22 threaded and counterbored mounting holes in the tool plate with optional dowel holes for easy attachment of tooling SERIES ESK/ESL SLIDE clear anodized aluminum body counterbored mounting holes in the body with optional dowel holes for easy direct mounting to Series SG Slide chrome-plated steel rod simplified motor mounting system with online sizing and configurator See Series ECVA Cylinder Benefits page oil wicks internally lubricate the guide shafts and bushings for maximum life mounting holes located on side, top and bottom ESK/ESL SLIDE clear anodized aluminum tool plate cylinder rod coupling for consistent motion and increased cylinder life Major Benefits Electrically driven cantilever slide based on the proven PHD Series SK and SL Slide Offered in long or short bodies for application flexibility Standard dowel pin holes with optional transitional and precision diameters High thrust and speed capability Travel lengths up to 7 mm Rigid construction with low backlash Very high degree of repeatability High precision ball screw assemblies with long service life IP5 ingress protection Inline and foldback motor mounting flexibility Your Motor, Your Way for online configuration of motor mounting plates, with a database of electric motors from all major manufacturers Choice of options/accessories similar to pneumatic Series SK/SL Slides Switch ready standard precision ground hardened guide shafts on all units for superior performance Choice of Inline or Foldback Motor Mounting Foldback available in 1:1 or 2:1 drive for tailored performance. ball bushings for high speeds and smooth movements INLINE FOLDBACK -QL11 -QF11, -QF21 Applications Assembly Die cut Dispensing/filling Diverting Drilling Inspection/measurement Joining/fastening Labeling/marking Part loading, sorting, clamping, positioning Tool change Valve control Industry/Process Uses Automotive Conveying Electronics Food/beverage Machine tool Medical Packaging Pharmaceutical Plastics Robotic tooling Semiconductor Special machines 22 PHDPLUS2

23 ORDERING DATA: SERIES ESK/ESL SLIDE TO ORDER SPECIFY: E S K B 5 x - RB1 - G3 - Q1 - QF21 PRODUCT S - Slide CLASSIFICATION Electromechanical SERIES K - Short body L - Long body 5 6 DESIGN NO. 5 - Metric TYPE B - Ball Bushing SIZE ECVA No Code - No motor mount *See engineering data page for drive screw selection. OPTIONS H - Cylinder replacement only TRAVEL H11 - Without cylinder option G3 - Proximity switch ready with shock pads 5 mm minimum travel on extension and retraction in 5 mm increments J3 - Transitional fit dowel holes MAX [mm] (in both tool plate and housing) SERIES SK SERIES SL J8 - Precision fit dowel holes 5 6 (in both tool plate and housing) 5 6 Q1 - Corrosion resistant guide shafts 55 7 (both ends unplated) SIZE 5 6 SCREW CONFIGURATION LEAD* SIZE mm RB5-5 RB1-1 RB1-1 5 RB16-16 RB1-1 RB2-2 MOTOR CONFIGURATION QF11 - Foldback with 1:1 ratio QF21 - Foldback with 2:1 ratio QL11 - Inline with 1:1 ratio QFxx MOTOR CODE Wxxxx - Open architecture P/N code W - Blank motor mount ESK/ESL SLIDE ECVA CYLINDER QL11 SWITCH 625 ESK BODY G3 Green shaded areas are options. Options are included in ordering code. (ON BOTH GUIDE SHAFTS) ESL BODY G3 Blue shaded areas are accessories and are ordered by kit or part numbers. (ON BOTH GUIDE SHAFTS) PROXIMITY SWITCH AND TARGET KIT PHDPLUS2 23

24 ESK/ESL SLIDE MECHANICS SPEED THRUST 5 TORQUE WEIGHT INERTIA ENGINEERING DATA: SERIES ESK/ESL SLIDE SPECIFICATIONS Series ESK/ESL REPEATABILITY 1 ±. in [±.1 mm] MAXIMUM BACKLASH 2.7 in [.18 mm] RATED LIFE Refer to Life vs. Thrust Chart (next page) FULL TRAVEL TOLERANCE /-. in [+3.5/-. mm] DUTY CYCLE 1% OPERATING TEMPERATURE - 15 F [ - 65 C] LUBRICATION INTERVAL 3 Horizontal: 1 million in [25 km], Vertical: 6 million in [15 km] SPECIFICATIONS SERIES ESK/ESL size 5 6 MAXIMUM TRAVEL ESK [5] [5] [55] in [mm] ESL [6] [6] [7] DRIVE MECHANISM Ball Screw SCREW DIAMETER mm SCREW CONFIGURATION -RB5 -RB1 -RB1 -RB16 -RB1 -RB2 SCREW LEAD mm/rev GUIDE SHAFT DIAMETER mm GUIDE SHAFT BEARING TYPE Ball Bushing MAXIMUM SPEED in/sec [mm sec] 19.6 [5] 39.3 [1] 39.3 [1] 63. [16] 39.3 [1] 78.7 [2] MAXIMUM RPM rev/min 6 MAXIMUM THRUST lbf [N] 36 [136] 153 [68] 56 [23] 32 [152] 991 [1] 56 [251] NOMINAL THRUST 6 lbf [N] 9 [] 7 [33] 285 [127] 219 [975] 13 [1835] 31 [1515] PERMISSIBLE DRIVE TORQUE 7 in-lb [Nm] 1.62 [1.2] 38.6 [.3] 69.3 [7.8] NO-LOAD TORQUE in-lb [Nm] 1.33 [.15] 3.5 [.] 5.31 [.6] ZERO ESK 7.83 [3.55] [5.3] 2.93 [9.5] STROKE (WOT) lb [kg] ESL 9.26 [.2] 1.7 [6.38] [11.68] TOTAL LENGTH ADDER (WLT) lb/in [kg/mm].1 [.73].59 [.15].81 [.15] ZERO ESK 2.83 [1.28].97 [2.25] 9.16 [.15] STROKE (WOM) lb [kg] ESL 3.17 [1.] 5.61 [2.5] 1.5 [.7] MOVING LENGTH ADDER (WLM) lb/in [kg/mm].216 [.39].333 [.59].5 [.97] ZERO STROKE (JO) lb-in 2 [kg-m 2 ].1 [3. x 1-6 ].51 [1.5 x 1-5 ].165 [.8 x 1-5 ] LENGTH ADDER (JL) lb-in 2 /in [kg-m 2 /mm].9 [9.85 x 1-9 ].25 [2.9 x 1-8 ].69 [7.95 x 1-8 ] MOVING WEIGHT lb-in 2 /lb 9.63 x x x x x x 1-2 ADDER (JM) [kg-m 2 /kg] [6.21 x 1-7 ] [2.8 x 1-6 ] [2.8 x 1-6 ] [6.36 x 1-6 ] [2.8 x 1-6 ] [9.93 x 1-6 ] MOTOR -QF11.8 [1. x 1-5 ].161 [.71 x 1-5 ].159 [.65 x 1-5 ] CONFIGURATION -QF21 lb-in 2 [kg-m 2 ].9 [2.75 x 1-5 ].283 [8.28 x 1-5 ].65 [1.91 x 1 - ] (JQ) -QL11.11 [3.1 x 1-6 ].21 [6.11 x 1-6 ].138 [. x 1-5 ] NOTES: 1) UNIDIRECTIONAL AT MODERATE SPEEDS AND LOADS 2) AXIAL FREE PLAY WHEN DRIVE SHAFT LOCKED 3) REFER TO OPERATING INSTRUCTIONS FOR RE-LUBRICATION DETAILS ) REFER TO SPEED VS. TRAVEL CHART ON NEXT PAGE WEIGHT AND INERTIAL CALCULATIONS: TOTAL WEIGHT = WOT + (WLT x TRAVEL) + MOTOR MOUNT WEIGHT [reference pages 3 and 31] TOTAL MOVING WEIGHT = WOM + (WLM x TRAVEL) + EXTERNAL PAYLOAD 5) REFER TO LIFE VS. THRUST CHART ON NEXT PAGE 6) 1 MILLION INCHES [25 km] LIFE 7) CORRESPONDS TO MAXIMUM THRUST 8) FOR HOMING AND INCREASED APPLICATION FLEXIBILITY, INCLUDE EXTRA TRAVEL WHEN NECESSARY. 9) ALL DIMENSIONS ARE FOR REFERENCE ONLY UNLESS SPECIFICALLY TOLERANCED. REFER TO ONLINE SIZING SOFTWARE FOR ACTUAL VALUES. RBxxx The ball screw drive system of the Series ESK/ESL is available in two lead choices. This provides flexibility when matching velocity and load requirements to the application. Refer to product specifications and sizing software for performance parameters. 2 FOR -Qx11: INERTIA Reflected = JO + (J L x TRAVEL) + (JM x TOTAL MOVING WEIGHT) + JQ FOR -QF21: INERTIA Reflected = [JO + (JL x TRAVEL) + (JM x TOTAL MOVING WEIGHT)] / + JQ SCREW CONFIGURATION E SKB 5 x - RB1 - J3 - QL11 PHDPLUS2 High lead for speed Low lead for thrust

25 PERFORMANCE CHARTS: SERIES ESK/ESL SLIDE This section contains information on the capabilities of the Series ESK/ESL. It is not intended to be a comprehensive selection guide. To make the selection process simple and quick, refer to PHD s sizing software. You may request application assistance from your distributor or PHD s Customer Service Department. Use the Application Data Fax Sheet at the back of this catalog for application sizing. ESK/ESL SLIDE PHDPLUS2 25

26 PERFORMANCE CHARTS: SERIES ESK SLIDE The deflection figures given in these charts are based on the effect of external loads. Shaft straightness, and bearing alignment will affect the accuracy of the tool plate location. When the load is attached to the face of the tool plate, add the distance between load center of gravity and tool plate to the travel length and use the total as the travel length in the following charts. TRAVEL [mm] ADDED DISTANCE TO LOAD MAX. LOAD [N] ESK/ESL SLIDE [35] 67. [3] 56.2 [25].96 [2] [15] 22.8 [1] 11.2 [5] [9] [8] [7] 13.9 [6] 112. [5] [] 67. [3].96 [2] 22.8 [1] [5] [5] [1] [1] 5.95 [15] 5.95 [15] 7.87 [2] 7.87 [2] 9.82 [25] 9.82 [25] [3] [3] [35] [35] [] [5] [] [5].2 [.5]. [.1].1 [.25].19 [.5].29 [.75].39 [1].78 [2].118 [3].2 [.5]. [.1].1 [.25].19 [.5].29 [.75].39 [1].78 [2].118 [3] [35] 67. [3] 56.2 [25].96 [2] [15] 22.8 [1] 11.2 [5] [1] [9] [8] [7] 13.9 [6] 112. [5] [] 67. [3].96 [2] 22.8 [1] [1] [1] 7.87 [2] 7.87 [2] - 1 Million Inches [25 km] Life - 2 Million Inches [5 km] Life [3] [] - 1 Million Inches [25 km] Life - 2 Million Inches [5 km] Life [3] [] [1] [12].2 [.5]. [.1] [1] [12] - 1 Million Inches [25 km] Life - 2 Million Inches [5 km] Life [1].1 [.25] [1] [8] 13.9 [6] [].96 [2] [5] [1] [15] [2] [25] [3] [35] [] [5] [5] [55].19 [.5].29 [.75].39 [1].78 [2].118 [3] [8] 13.9 [6] [].96 [2] [1] 7.87 [2] [3] [] [5] 26 PHDPLUS2

27 PERFORMANCE CHARTS: SERIES ESL SLIDE [] 67. [3].2 [.5]. [.1].1 [.25] [] 67. [3] - 1 Million Inches [25 km] Life - 2 Million Inches [5 km] Life.96 [2].19 [.5].29 [.75].96 [2] 22.8 [1].39 [1].78 [2] 22.8 [1] [5] [1] 5.95 [15] 7.87 [2] 9.82 [25] [3] [35] [] [5] [5] [55] [6].118 [3] [1] 7.87 [2] [3] [] [5] [6] [9] [8] [7] 13.9 [6] 112. [5] [] 67. [3].96 [2] 22.8 [1] [5] [1] 5.95 [15] 7.87 [2] [25] [3] [35] [] [5] [5] [55] [6].2 [.5]. [.1].1 [.25].19 [.5].29 [.75].39 [1].78 [2].118 [3] [11] [1] [9] [8] [7] 13.9 [6] 112. [5] [] 67. [3].96 [2] 22.8 [1] [1] 7.87 [2] [3] - 1 Million Inches [25 km] Life - 2 Million Inches [5 km] Life [] [5] [6] ESK/ESL SLIDE [1] [12] [1] [8] 13.9 [6] [] [2].2 [.5]. [.1].1 [.25].19 [.5].29 [.75].39 [1].78 [2].118 [3] [16] [1] [12] [1] [8] 13.9 [6] [].96 [2] - 1 Million Inches [25 km] Life - 2 Million Inches [5 km] Life [5] [1] [15] [2] [25] [3] [35] [] [5] [5] [55] [6] [65] [7] [1] 7.87 [2] [3] [] [5] [6] [7] PHDPLUS2 27

28 DIMENSIONS: SERIES ESK SLIDE ESK/ESL SLIDE U + TRAVEL A C NN R QH (-QFxx OPTION) QE (-QLxx OPTION) JJ 2X SS DOWEL HOLE K THREAD N R J QC + TRAVEL QVA X1 SHAFT QJ EE W HH E OO ±.8 [±.2mm] QQ ±.8 [±.2mm] F D PP ±.8 [±.2mm] B E QBA 6 QL h7 X Z THREAD 2X TT DOWEL HOLE 2X UU DOWEL HOLE RR G X Y THREAD THRU FROM THIS SIDE C BORE FROM THE OPPOSITE SIDE FOR Q SHCS 2 2X THRU & COUNTERBORE FOR DD SHCS X V THREAD 2X S 2X T DOWEL HOLE TOLERANCES Ø DOWEL HOLE.2362 [6].315 [8].3937 [1] STANDARD DOWEL TOLERANCE +.6/-.9 [+.15/-.23] +.7/-.8 [+.18/-.2] +.7/-.8 [+.18/-.2] L H M CC FF AA BB X GG THREAD -QFxx SHOWN -QL11 SHOWN Size a b c d e f g h j k l m n o Q r s t u v W X1 Y Z M x.7 x 11 mm DP M M6 x 1. x 15 mm DP M8 x 1.25 M8 x 1.25 x 16 mm DP [1] [7.5] [7] [13] [58] [11] [32] [8] [8] [5.5] [1] [1.1] [25] [22] [8.1] [27.] [5] [97] [16] M x.7 x 11 mm DP M8 M6 x 1. x 15 mm DP M1 x 1.5 M1 x 1.5 x 19 mm DP [115] [58] [63] [173] [65] [171] [36] [6] [55] [62] [1] [8.5] [3] [22.5] [9.5] [27.] [5] [117] [2] M x.7 x 11 mm DP M1 M8 x 1.25 x 16 mm DP M12 x 1.75 M12 x 1.75 x 2 mm DP [15] [65] [1] [215] [8] [213] [5] [7] [66] [73] [1.5] [7.] [35] [25.5] [12.] [3.9] [51] [13] [25] Size AA BB CC DD EE FF GG HH NN OO PP QQ RR SS TT UU JJ QC QVA QJ QL QBA QE QH Ø.2362 x.315 DP Ø.315 x.315 DP Ø.315 x.315 DP M1 M8 x 1.25 x 16 mm DP [31.5] [58] [36] [128] [7] [15.5] [18.] [75.] [6.] [11.] [18.] [Ø 6 x 8 mm DP] [Ø 8 x 8 mm DP] [Ø 8 x 8 mm DP] [25] [198] [8.1] [25.] [6.] [29.9] [5.] [6.] Ø.315 x.315 DP Ø.3937 x.39 DP Ø.315 x.315 DP M12 M1 x 1.5 x 2 mm DP [33] [65] [5] [15] [8.5] [18.5] [2.25] [9.] [75.] [139.5] [22.5] [Ø 8 x 8 mm DP] [Ø 1 x 1 mm DP] [Ø 8 x 8 mm DP] [31] [226] [8.1] [28.] [1.] [3.9] [.] [.] Ø.3937 x.39 DP Ø.3937 x.39 DP M12 M12 x 1.75 x 2 mm DP [.5] [65] [5] [197] [11.5] [27] [38.] _ [9.] [197.] [Ø 1 x 1 mm DP] [Ø 1 x 1 mm DP] [36.5] [259] [9.1] [3.6] [12.] [8.6] [7.5] [7.5] NOTES: 1) NUMBERS SHOWN IN INDICATE SLIDE POSITIONS. 2) DIMENSIONS: inch [mm] 28 PHDPLUS2

29 DIMENSIONS: SERIES ESL SLIDE U + TRAVEL HH C A NN 2X SS DOWEL HOLE W QQ ±.8 E OO [±.2mm] ±.8 [±.2mm] F D PP ±.8 [±.2mm] B X Z THREAD 2X TT DOWEL HOLE 2X UU DOWEL HOLE G X Y THREAD THRU FROM THIS SIDE C BORE FROM THE OPPOSITE SIDE FOR Q SHCS DOWEL HOLE TOLERANCES Ø DOWEL HOLE.2362 [6].315 [8].3937 [1] STANDARD DOWEL TOLERANCE +.6/-.9 [+.15/-.23] +.7/-.8 [+.18/-.2] +.7/-.8 [+.18/-.2] Size a b c d e f g h j k l m n o P Q r s t u v W X1 Y Z M x.7 x 11 mm DP M6 M6 x 1. x 15 mm DP M8 x 1.25 M8 x 1.25 x 16 mm DP [13] [7.5] [96] [13] [58] [11] [32] [8] [85] [5.5] [1] [1.1] [25] [36] [22] [8.1] [27.] [5] [97] [16] M x.7 x 11 mm DP M8 M6 x 1. x 15 mm DP M1 x 1.5 M1 x 1.5 x 19 mm DP [15] [58] [15] [173] [65] [171] [36] [6] [95] [62] [1] [8.5] [3] [.5] [22.5] [9.5] [27.] [5] [117] [2] M x.7 x 11 mm DP M1 M8 x 1.25 x 16 mm DP M12 x 1.75 M12 x 1.75 x 2 mm DP [2] [65] [15] [215] [8] [213] [5] [7] [116] [73] [1.5] [7.] [35] [55] [25.5] [12.] [3.9] [51] [13] [25] Size AA BB CC DD EE FF GG HH NN OO PP QQ RR SS TT UU JJ QC QVA QJ QL QBA QE QH Ø.2362 x.315 DP Ø.315 x.315 DP Ø.315 x.315 DP M1 M8 x 1.25 x 16 mm DP [31.5] [58] [36] [128] [7] [15.5] [18.] [75.] [6.] [11.] [18.] [Ø 6 x 8 mm DP] [Ø 8 x 8 mm DP] [Ø 8 x 8 mm DP] [25] [235] [8.1] [25.] [6.] [29.9] [5.] [6.] Ø.315 x.315 DP Ø.3937 x.39 DP Ø.315 x.315 DP M12 M1 x 1.5 x 2 mm DP [33] [65] [5] [15] [8.5] [18.5] [2.25] [9.] [75.] [139.5] [22.5] [Ø 8 x 8 mm DP] [Ø 1 x 1 mm DP] [Ø 8 x 8 mm DP] [31] [266] [8.1] [28.] [1.] [3.9] [.] [.] Ø.3937 x.39 DP Ø.3937 x.39 DP M12 M12 x 1.75 x 2 mm DP [.5] [65] [5] [197] [11.5] [27] [38.] _ [9.] [197.] [Ø 1 x 1 mm DP] [Ø 1 x 1 mm DP] [36.5] [39] [9.1] [3.6] [12.] [8.6] [7.5] [7.5] ESK/ESL SLIDE EE R QH (-QFxx OPTION) QE (-QLxx OPTION) JJ K THREAD QC + TRAVEL J QVA R P N X1 SHAFT QJ E QBA 6 QL h7 RR 2 2X THRU & COUNTERBORE FOR DD SHCS X V THD 2X S 2X T L H M CC FF AA BB X GG THREAD -QFxx SHOWN -QL11 SHOWN NOTES: 1) NUMBERS SHOWN IN INDICATE SLIDE POSITIONS. 2) DIMENSIONS: inch [mm] PHDPLUS2 29

30 OPTIONS: SERIES ESK/ESL SLIDE QF11 FOLDBACK MOTOR MOUNTING WITH 1:1 DRIVE RATIO QF21 FOLDBACK MOTOR MOUNTING WITH 2:1 DRIVE RATIO Foldback motor mounting with the QF11 option provides a 1:1 drive ratio allowing similar performance to the inline motor mounting in a shorter overall length. The QF21 option provides a 2:1 drive ratio reduction for applications that require higher thrust. If a blank motor mount is desired for special motor requirements, use -W motor code to order a motor mount intended for customer modification. See page 12. E SKB 5 x - RB1 - QF21 ESK/ESL SLIDE Size QC QC (ESKBxx) (ESLBxx) 5 6 QC + TRAVEL (JJ) qh MMD min MMD VARIES WITH MOTOR mmd Max MME MMF MME MMF MMG MMH 1:1 MMJ 1:1 OR 2:1 DRIVE RATIO 5 6 (MML + TRAVEL) MMH 2:1 MMJ 1:1 -QFxx COMPATIBLE IN POSITIONS 1 & 3 ONLY. MMJ 2:1 MMV PULLEY OD MMU PULLEY ID (SEE NOTE 3) 2 (JJ) MMk mml MMl (ESKBxx) (ESLBxx) Weight lb [kg] -W BLANK MOTOR MOUNTING mmd BLANK MMU 1: [198] [235] [25] [6.] [9.5] [31.5] [9.5] [55.5] [63.] [97.5] [95.5] [72.5] [7.5] [129.] [253.5] [29.5] [1.2] [13.5] [6.] [6.] [33.8] [22.7] [226] [266] [31] [.] [9.5] [22.5] [9.5] [6.5] [8.] [116.1] [18] [85.1] [83.9] [156.1] [29.] [33.] [1.7] [15.] [8.] [6.] [1.8] [27.] [259] [39] [36.5] [7.5] [9.5] [22.5] [9.5] [68] [86.] [139.] [18] [12.5] [111.] [19.9] [327] [377] [2.37] [15.] [8.] [6.] [1.8] [33.8] NOTES: 1) YOUR MOTOR, YOUR WAY MOTOR MOUNT -QFxx IS PROVIDED IN KIT FORM TO ALLOW ASSEMBLY OF MOTOR TO SLIDE. 2) KITS INCLUDE DIRECTIONS AND ALL PARTS REQUIRED TO ASSEMBLE SLIDE BASED ON -Wxxxx CODE SUPPLIED BY CUSTOMER. 3) WHEN (-W) IS SPECIFIED, PULLEY ID IS SUPPLIED WITH UNFINISHED ID Ø MMU AND MOTOR MOUNTING PLATE IS SUPPLIED WITHOUT MOTOR MOUNTING FEATURES. ) DIMENSIONS: inch [mm] QH 1 3 MMG MMH MMU 2:1 MMK MMV 1:1 MMV 2:1 Typical Kit Contents Contents will vary with selected motor. (-W) Blank motor mounting plate 3 PHDPLUS2

31 OPTIONS: SERIES ESK/ESL SLIDE QL11 INLINE MOTOR MOUNTING WITH 1:1 DRIVE RATIO Inline motor mounting with the QL11 option provides a 1:1 drive ratio with the lowest overall unit weight and height for high speed applications. The simple, low inertia design of the inline motor mounting allows for a cost effective solution with minimal assembly time. If a blank motor mount is desired for special motor requirements, use -W motor code to order a motor mount intended for customer modification. See page 12. E SKB 5 x - RB1 - QL11 1 MMT (COUPLER ID, SEE NOTE 3) (JJ) QC + TRAVEL MMB VARIES WITH MOTOR NOTES: 1) YOUR MOTOR, YOUR WAY MOTOR MOUNT -QL11 IS PROVIDED IN KIT FORM TO ALLOW ASSEMBLY OF MOTOR TO SLIDE. 2) KITS INCLUDE DIRECTIONS AND ALL PARTS REQUIRED TO ASSEMBLE A SLIDE BASED ON -Wxxxx CODE SUPPLIED BY CUSTOMER. 3) WHEN (-W) IS SPECIFIED, COUPLER ID IS SUPPLIED WITH UNFINISHED ID Ø MMT AND MOTOR MOUNTING PLATE IS SUPPLIED AT MMC OVERSIZE AND WITHOUT MOTOR MOUNTING FEATURES. ) REFER TO CAD MODEL FOR ACTUAL DIMENSIONS. 5) DIMENSIONS: inch [mm] MMA 3 MMC SQ VARIES WITH MOTOR -W BLANK MOTOR MOUNTING Size QC QC (ESKBxx) (ESLBxx) (JJ) QE MMA MMB MAX MMB MIN MMC WEIGHT lb STANDARD OVERSIZE [kg] MMB BLANK MMT MIN MMT MAX SHAFT ALLOWED [198] [235] [25] [5.] [9.5] [25.] [8.5] [6.] [7.] [.5] [21.] [.] [12.] [226] [266] [31] [.] [53.] [35.6] [8.5] [7.] [88.] [.65] [22.6] [5.] [16.] [259] [39] [36.5] [7.5] [82.1] [35.6] [8.5] [88.] [11.] [1.36] [3.] [6.] [2.] QE ESK/ESL SLIDE Typical Kit Contents Contents will vary with selected motor. (-W) Blank motor mounting plate PHDPLUS2 31

32 OPTIONS: SERIES ESK/ESL SLIDE Wxxxx MOTOR CODE Your Motor, Your Way customizable motor mounting is generated by PHD s extensive motor database at com. The user may select their compatible motor of choice from the pre-populated motor database. In the event the chosen motor is not in the database, they may enter necessary motor features to generate the PHD motor code. The tailored motor mounting components are included with the specified driver and shipped in kit form. See page 12. Q1 CORROSION RESISTANT GUIDE SHAFTS Extremely hard corrosion-resistant coating on the guide shafts for use in applications where moisture may corrode untreated hardened and ground shafts. End faces of the shafts remain uncoated. Consult PHD for fully coated shafts. E SKB 5 x - RB1 - Q1 - QL11 E SKB 5 x - RB1 - QL11 G3 SHOCK PADS ON EXTENSION AND RETRACTION ESK/ESL SLIDE This option provides urethane shock pads on retraction and extension for crash protection, eliminating metal-to-metal contact as the tool plate or stop collars reach the slide body. This option is not intended for travel adjustment. The G3 option also includes one collar that allows the addition of a proximity switch target. This option is required when proximity switches are desired on extend. E SKB 5 x - RB1 - G3 - QL11 X BBA 2X BBB THREAD FOR MOUNTING PROXIMITY SWITCH TARGET.236 [6.] Size BBA BBB BBC BBX [35.] [35.] [13.] [39.] [1.] [2.] [15.] [39.] [7.5] [8.] [15.] [5.] NOTE: DIMENSIONS: inch [mm].236 [6.] BBC BBX 32 PHDPLUS2

33 OPTIONS: SERIES ESK/ESL SLIDE J3 TRANSITION FIT DOWEL HOLES This option provides a compromise fit between clearance and interference. Transitional fits are used where accuracy of location is important, but a small amount of clearance or interference is permissible. E SKB 5 x - RB1 - J3 - QL11 J8 PRECISION FIT DOWEL HOLES Position 3 shown This option provides an H7 tolerance precision fit with dowel pins. Precision fits are used where accuracy of location is of prime importance, and for parts requiring rigidity and alignment. E SKB 5 x - RB1 - J8 - QL11 NN R OO ±.8 [±.2 mm] 2X SS DOWEL HOLE QQ ±.8 [±.2 mm] PP ±.8 [±.2 mm] 3 -QFxx & -QL11 MOTOR MOUNTING SHOWN 1 ESK/ESL SLIDE 2X TT DOWEL HOLE 2X UU DOWEL HOLE RR 2 Size r NN OO PP QQ RR SS TT UU Ø.2362 x.315 DP Ø.315 x.315 DP Ø.315 x.315 DP [22] [18.] [75.] [6.] [11.] [18.] [Ø 6 x 8 mm DP] [Ø 8 x 8 mm DP] [Ø 8 x 8 mm DP] Ø.315 x.315 DP Ø.3937 x.39 DP Ø.315 x.315 DP [22.5] [2.25] [9.] [75.] [139.5] [22.5] [Ø 8 x 8 mm DP] [Ø 1 x 1 mm DP] [Ø 8 x 8 mm DP] Ø.3937 x.39 DP Ø.3937 x.39 DP [25.5] [38.] _ [9.] [197.] [Ø 1 x 1 mm DP] [Ø 1 x 1 mm DP] NOTE: DIMENSIONS: inch [mm] Ø DOWEL HOLE J3 option TOLERANCE /-. [6] [+.38/-.11] /-.6 [8] [+.1/-.16] /-.6 [1] [+.1/-.16] NOTE: DIMENSIONS: inch [mm] J8 option TOLERANCE +.5/-. [+.12/-.] +.6/-. [+.15/-.] +.6/-. [+.15/-.] H CYLINDER REPLACEMENT ONLY (WITHOUT SLIDE) H11 SLIDE REPLACEMENT ONLY (WITHOUT CYLINDER) This option provides complete ECVA Cylinder replacement and motor mounting is included/excluded based on ordering specifications. If motor mounting is desired, a full unit description is required. E SKB 5 x - RB1 - H - QL11 This option provides the slide mechanism only without cylinder or motor mounting. Included with option -H11 is all the hardware required for mounting standard PHD Series ECVA Cylinders or pneumatic standard VDMA/ISO cylinders to the slide. A selfaligning rod coupling is also provided, making it easy to attach the appropriate VDMA/ISO cylinder. (No extra rod extension required.) E SKB 5 x - RB1 - H11 - QL11 PHDPLUS2 33

34 ACCESSORIES: SERIES ESK/ESL SLIDE PROXIMITY SWITCH BRACKET & TARGET KITS Each kit contains a bracket, target, and hardware for mounting one 8 mm or 12 mm threaded proximity switch on an ESK or ESL Slide. Switches must be ordered separately. Size STANDARD PLATING CORROSION RESISTANT 8 mm 12 mm 8 mm 12 mm PA PE PC PD ESK/ESL SLIDE 8 mm PROXIMITY SWITCH MOUNTING Size PA PB PC PD PE 5 6 PB [25.5] [16.] [2.] [9.5] [9.5] [25.5] [16.] [2.] [9.5] [9.5] [27.5] [16.5] [51.] [9.5] [9.5] PA PB -QF MOTOR MOUNTING SHOWN -QL MOTOR MOUNTING SHOWN 12 mm PROXIMITY SWITCH MOUNTING Size PA PB PC PD PE [25.] [22.5] [38.] [12.7] [9.5] [25.] [22.5] [38.] [12.7] [9.5] [28.6] [22.5] [51.] [12.7] [9.5] NOTE: DIMENSIONS: inch [mm] NOTE: DIMENSIONS: inch [mm] INDUCTIVE PROXIMITY SWITCHES Two models of inductive proximity switches are available for use with PHD Series ESK and ESL Slides (-G3 option required on extend). PART NO. DESCRIPTION mm Inductive Proximity Switch, NPN with 2 meter Cable mm Inductive Proximity Switch, PNP with 2 meter Cable mm Inductive Proximity Switch, NPN with 3 meter Cable mm Inductive Proximity Switch, PNP with 3 meter Cable mm Inductive Proximity Switch, AC with 3 meter Cable 3 PHDPLUS2

35 ACCESSORIES: SERIES ESK/ESL SLIDE 625 SOLID STATE SWITCHES Cylinder comes standard with a magnet band for use with PHD miniature Reed and Solid State Switches listed below. These switches mount easily to the cylinder using any of the three T slots provided in the body. SERIES 625 SOLID STATE SWITCHES PART NO. DESCRIPTION color NPN (Sink) DC Solid State, 2 m cable Brown PNP (Source) DC Solid State, 2 m cable Tan NPN (Sink) DC Solid State, Quick Connect Brown PNP (Source) DC Solid State, Quick Connect Tan Position 3 shown SERIES 625 REED SWITCHES PART NO. DESCRIPTION color AC/DC Reed, 2 m cable Silver AC/DC Reed, Quick Connect Silver CORDSETS WITH QUICK CONNECT PART NO. DESCRIPTION meter/3 wire meter/3 wire OPTION -QFxx OPTION -QL11 CABLES MAY REQUIRE RESTRAINT TO PREVENT INTERFERENCE WITH GUIDE SHAFT OR STOP COLLARS 1 SB CYLINDER SLOT COVER ASSEMBLED IN POSITION 1 NOT AVAILABLE FOR SWITCH USE AS STANDARD. CONTACT PHD FOR ALTERNATE POSITIONS. SA STOP COLLARS ON OPTION -G3 STANDARD GUIDE SHAFTS ESK/ESL SLIDE , & Connector Detail.2 [5.1].17 [.3] CABLE.236 [6.].87 [22.1].525 [13.3] 2 SC SD.375 [9.5] SWITCHES , & AVAILABLE IN POSITIONS 2, 3 & 3 SWITCHES , & AVAILABLE IN POSITION 3 ONLY Size SA SB SC SD [9.1] [31.5] [6.] [13.] [1.3] [35.6] [.6] [18.5] [6.] [.] [.1] NOTE: DIMENSIONS: inch [mm] PHDPLUS2 35

36 SERIES ESG SLIDE modular saddle mounting allows Series ESK/ESL and SK/SL slides to bolt directly to Series ESG Slides without the need for a transition plate. mounting available from top, bottom or side clear anodized aluminum body chrome-plated steel rod simplified motor mounting system with online sizing and configurator See Series ECVA Cylinder Benefits page shock pads can be installed for crash protection cylinder rod coupling for consistent motion and increased cylinder life oil wicks internally lubricate the guide shafts and bushings for maximum life 8 mm proximity switch ready with CB option ball bushings for high speeds and smooth movements optional lube fittings available for extended bearing life (L & L6) ESG SLIDE clear anodized aluminum tool plate precision ground hardened guide shafts on all units for superior performance Major Benefits Electrically driven gantry slide based on the proven PHD Series SG Slide Long travel, high load Standard travel up to 9 mm High thrust and speed capability Rigid construction Very high degree of repeatability High precision ball screw assemblies with long service life IP5 ingress protection Inline and foldback motor mounting flexibility Your Motor, Your Way for online configuration of motor mounting plates, with a database of electric motors from all major manufacturers Choice of options/accessories similar to pneumatic Series SG Slides Switch ready standard Applications Assembly Die cut Dispensing/filling Diverting Drilling Inspection/measurement Joining/fastening Labeling/marking Part loading, sorting, clamping, positioning Tool change Valve control Choice of Inline or Foldback Motor Mounting Foldback available in 1:1 or 2:1 drive for tailored performance. INLINE FOLDBACK Industry/Process Uses Automotive Conveying Electronics Food/beverage Machine tool Medical -QL11 -QF11, -QF21 Packaging Pharmaceutical Plastics Robotic tooling Semiconductor Special machines 36 PHDPLUS2

37 ORDERING DATA: SERIES ESG SLIDE TO ORDER SPECIFY: E S G B 5 x 5 - RB1 - BB - L6 - QF21 SIZE ECVA DESIGN NO. 5 - Metric TYPE B - Ball Bushing SCREW CONFIGURATION SIZE LEAD* mm RB5-5 RB1-1 5 RB1-1 RB RB1-1 RB16-16 *See engineering data page for drive screw selection. MOTOR CONFIGURATION QF11 - Foldback with 1:1 ratio QF21 - Foldback with 2:1 ratio QL11 - Inline with 1:1 ratio MOTOR CODE Wxxxx - Open architecture P/N code W - Blank motor mount No Code - No motor mount PRODUCT S - Slide CLASSIFICATION E - Electromechanical SERIES G - Gantry TRAVEL 5 mm minimum stroke in 5 mm increments SIZE 5 6 MAX [mm] OPTIONS H - Cylinder replacement only H11 - Without cylinder option CB - Proximity switch ready on both ends BB - Shock pads on extension and retraction L - Lube fitting in saddle port position 2 and L6 - Lube fitting in saddle port position 3 Q1 - Corrosion resistant guide shafts (both ends unplated) QFxx ECVA CYLINDER QL11 Q1 CB BOTH ENDS L ESG SLIDE L SWITCH 625 Blue shaded areas are accessories and are ordered by kit or part numbers. ESG SLIDE Green shaded areas are options. Options are included in ordering code. L6 BOTH SIDES BB BOTH ENDS PHDPLUS2 37

38 MECHANICS SPEED THRUST 5 ENGINEERING DATA: SERIES ESG SLIDE SPECIFICATIONS Series ESG REPEATABILITY 1 ±. in [±.1 mm] MAXIMUM BACKLASH 2.7 in [.18 mm] RATED LIFE Refer to Life vs. Thrust Chart FULL TRAVEL TOLERANCE /-. in [+3.5/-. mm] DUTY CYCLE 1% OPERATING TEMPERATURE - 15 F [ - 65 C] LUBRICATION INTERVAL 3 Horizontal: 1 million in [25 km], Vertical: 6 million in [15 km] SERIES ESG size SPECIFICATIONS 5 6 MAXIMUM TRAVEL in [mm] [5] [6] 35.3 [9] DRIVE MECHANISM Ball Screw SCREW DIAMETER mm SCREW CONFIGURATION -RB5 -RB1 -RB1 -RB16 -RB1 -RB16 SCREW LEAD mm/rev GUIDE SHAFT DIAMETER mm GUIDE SHAFT BEARING TYPE Ball Bushing MAXIMUM SPEED in/sec [mm/sec] 19.6 [5] 39.3 [1] 39.3 [1] 63. [16] 39.3 [1] 63. [16] MAXIMUM RPM rev/min 6 MAXIMUM THRUST lbf [N] 36 [136] 153 [68] 56 [23] 32 [152] 56 [23] 32 [152] NOMINAL THRUST 6 lbf [N] 9 [] 7 [33] 285 [127] 219 [975] 285 [127] 219 [975] ESG SLIDE TORQUE WEIGHT INERTIA PERMISSIBLE DRIVE TORQUE 7 in-lb [Nm] 1.62 [1.2] 38.6 [.3] 38.6 [.3] NO-LOAD TORQUE in-lb [Nm] 1.33 [.15] 3.5 [.] 5.31 [.6] ZERO STROKE (WOT) lb [kg] 13.7 [6.21] [8.56] 2.67 [11.19] TOTAL LENGTH ADDER (WLT) lb/in [kg/mm].57 [.1].7 [.132].92 [.169] ZERO STROKE (WOM) lb [kg] 5.1 [2.5] 8.7 [3.8] 1.67 [.89] MOVING LENGTH ADDER (WLM) lb/in [kg/mm].38 [.6].58 [.1].58 [.1] ZERO STROKE (JO) lb-in 2 [kg-m 2 ].1 [3. x 1-6 ].51 [1.5 x 1-5 ].51 [1.5 x 1-5 ] LENGTH ADDER (JL) lb-in 2 /in [kg-m 2 /mm].9 [9.85 x 1-9 ].25 [2.9 x 1-8 ].25 [2.9 x 1-8 ] MOVING WEIGHT lb-in 2 /lb 9.63 x x x x x x 1-3 ADDER (JM) [kg-m 2 /kg] [6.21 x 1-7 ] [2.8 x 1-6 ] [2.8 x 1-6 ] [6.36 x 1-6 ] [2.8 x 1-6 ] [6.36 x 1-6 ] MOTOR CONFIGURATION (JQ) 38 -QF11.8 [1. x 1-5 ].161 [.71 x 1-5 ].161 [.71 x 1-5 ] -QF21 lb-in 2 [kg-m 2 ].9 [2.75 x 1-5 ].283 [8.28 x 1-5 ].283 [8.28 x 1-5 ] -QL11.11 [3.1 x 1-6 ].21 [6.11 x 1-6 ].21 [6.11 x 1-6 ] NOTES: 1) UNIDIRECTIONAL AT MODERATE SPEEDS AND LOADS 2) AXIAL FREE PLAY WHEN DRIVE SHAFT LOCKED 3) REFER TO OPERATING INSTRUCTIONS FOR RE-LUBRICATION DETAILS ) REFER TO SPEED VS. TRAVEL CHART ON NEXT PAGE 5) REFER TO LIFE VS. THRUST CHART ON NEXT PAGE WEIGHT AND INERTIAL CALCULATIONS: TOTAL WEIGHT = WOT + (WLT x TRAVEL) + MOTOR MOUNT WEIGHT [reference pages 2 and 3] TOTAL MOVING WEIGHT = WOM + (WLM x TRAVEL) + EXTERNAL PAYLOAD FOR -Qx11: INERTIA Reflected = JO + (J L x TRAVEL) + (JM x TOTAL MOVING WEIGHT) + JQ FOR -QF21: INERTIA Reflected = [JO + (JL x TRAVEL) + (JM x TOTAL MOVING WEIGHT)] / + JQ RBxxx SCREW CONFIGURATION The ball screw drive system of the Series ESG is available in two lead choices. This provides flexibility when matching velocity and load requirements to the application. Refer to product specifications and sizing software for performance parameters. 6) 1 MILLION INCHES [25 km] LIFE 7) CORRESPONDS TO MAXIMUM THRUST 8) FOR HOMING AND INCREASED APPLICATION FLEXIBILITY, INCLUDE EXTRA TRAVEL WHEN NECESSARY. 9) ALL DIMENSIONS ARE FOR REFERENCE ONLY UNLESS SPECIFICALLY TOLERANCED. REFER TO ONLINE SIZING SOFTWARE FOR ACTUAL VALUES. PHDPLUS2 E SGB 5 x 5 - RB1 - BB - L6 - QL11 High lead for speed Low lead for thrust

39 PERFORMANCE CHARTS: SERIES ESG SLIDE This section contains information on the capabilities of the Series ESG. It is not intended to be a comprehensive selection guide. To make the selection process simple and quick, refer to PHD s sizing software. You may request application assistance from your distributor or PHD s Customer Service Department. Use the Application Data Fax Sheet at the back of this catalog for application sizing. ESG SLIDE PHDPLUS2 39

40 PERFORMANCE CHARTS: SERIES ESG SLIDE The deflection figures given in these charts are based on the effect of external loads. Shaft straightness, shaft weight, and bearing alignment will affect the accuracy of the saddle location. For torsional deflection calculations, see the SG Slide in the Product Sizing. Deflections shown are theoretical and reflect the performance of the unit at mid-travel. Deflections at ends of travel will be greatly reduced. MAXIMUM LOAD lb [kg] 2 [9.7] 18 [81.7] 16 [72.6] 1 [63.5] 12 [5.] 1 [5.] 8 [36.3] 6 [27.2] [18.1] 2 [9.1] [5] [1] 5.95 [15] 7.87 [2] 9.82 [25] [3] [35] [] [5] [5] TRAVEL inch [mm] Horizontal load values are based on the load centered on the saddle as shown. 35 [158.7] 3 [136.1] 25 [113.] 2 [9.7] 15 [68.] 1 [5.] 5 [22.7] [5] [1] 5.95 [15] 7.87 [2] 9.82 [25] [3] [35] [] [5] [5] [55] [6] ESG SLIDE LOAD lb [kg] 6 [272.2] 5 [226.8] [181.] 3 [136.1] 2 [9.7] NOTE: LOAD VALUES ARE BASED ON SERVICE LIFE OF 1 MILLION in [25 km] 1 [5.] [1] 7.87 [2] [3] [] [5] [6] [7] [8] [9] PHDPLUS2

41 DIMENSIONS: SERIES ESG SLIDE 2 QJ QVA QB + TRAVEL QG A + TRAVEL C + TRAVEL CC N D 2X Z ±.5 [+.25 / -.] FOR DOWEL PIN, AA DP QH (OPTION -QFxx) QE (OPTION -QL11).5 [12.7mm] OF STROKE ADJUSTMENT V SQ. HH F RR C L M C P L E QBA E R ±.5 [+.25 / -.] FOR DOWEL PIN, U DEEP QL h7 X COUNTERBORE AND THRU HOLE FOR S SHCS DD ADJUSTED ON RETRACT ONLY (THIS END) SEE NOTE 1 O JJ K BOTH ENDS Y X KK THREAD X T THREAD OPPOSITE SIDE: COUNTERBORE FOR Q SHCS 2X GG TRAVEL ADJUSTMENT OR -BB OPTION X NN THREAD LL L J G H MM X1 SHAFT Size A QB C D E F G H I J K L M N O P Q R S T U V M8 x M8 M8 [189] [175] [16] [12.5] [8.5] [17] [27] [52] [1.3] [1] [25] [51] [39] [7.5] [12.5] [126] [8] x 25 [6] [9.5] M1 x M8 M1 [21.5] [19] [189.5] [16] [53.25] [166] [31] [59] [161] [1] [25] [58] [36] [58] [12.5] [17] [8] x 25 [6] [56] M12 x M1 M1 [2] [19] [215] [171.5] [58.5] [179] [33] [63] [173] [1] [25] [6.2] [.5] [65] [12.5] [16] [8] x 25 [6] [56] Size W X1 Y Z AA CC DD GG HH JJ KK LL MM NN QVA QBA QE QH QG QJ QL RR M6 x M6 x [97] [16] [9] [8] [12.5] [1.5] [8.5] [29.] [67.5] [1.5] x 12 [3.] [5.5] 1. x 9 [8.1] [29.9] [3.] [.] [25.] [25.] [6.] [8.5] M8 x M6 x [16.5] [2] [9] [8] [12.5] [11] [8.5] [31.1] [71.] [11.] x 12 [36.5] [76.] 1. x 9 [8.1] [3.9] [.] [.] [23.] [28.] [1.] [8.5] M1 x M6 x [117] [25] [9] [8] [12.5] [139.5] [8.5] [3.8] [72.] [139.5] x 15 [36.5] [11.5] 1. x 9 [8.1] [3.9] [2.] [2.] [23.] [28.] [1.] [8.5] NOTES: 1) UMBERS SHOWN IN INDICATE SLIDE POSITIONS. 2) DIMENSIONS: inch [mm] 3) DUE TO TRAVEL TOLERANCE ALLOWANCES, DIMENSION DD WILL NOT BE THE SAME ON BOTH ENDS OF THE UNIT. W I ESG SLIDE PHDPLUS2 1

42 OPTIONS: SERIES ESG SLIDE QF11 QF21 FOLDBACK MOTOR MOUNTING WITH 1:1 DRIVE RATIO FOLDBACK MOTOR MOUNTING WITH 2:1 DRIVE RATIO Foldback motor mounting with the QF11 option provides a 1:1 drive ratio allowing similar performance to the inline motor mounting in a shorter overall length. The QF21 option provides a 2:1 drive ratio reduction for applications that require higher thrust. If a blank motor mount is desired for special motor requirements, use -W motor code to order a motor mount intended for customer modification. See page 12. E SGB 5 x 5 - RB1 - BB - L6 - QF21 (MML + TRAVEL) MMD VARIES WITH MOTOR MMU PULLEY ID (SEE NOTE 3) 1 MMV PULLEY OD MMJ 1:1 OR 2:1 DRIVE RATIO -QFxx COMPATIBLE IN ALL POSITIONS MMH MMM G ESG SLIDE Size QB (G) qh MMD min 5 6 mmd Max MME MMF MMG MMH 1:1 MMH 2:1 MMJ 1:1 MMJ 2:1 MMM mml Weight mmd lb BLANK [kg] -W BLANK MOTOR MOUNTING [175] [27] [.] [9.5] [31.5] [9.5] [55.5] [63.] [99.5] [97.5] [72.5] [7.5] [131.] [231] [1.2] [13.5] [6.] [6.] [33.8] [22.7] [19] [31] [.] [9.5] [22.5] [9.5] [6.5] [8.] [116.1] [11.9] [85.1] [83.9] [156.1] [258.] [1.7] [15.] [8.] [6.] [1.8] [27.] [19] [33] [2.] [9.5] [22.5] [9.5] [6.5] [8.] [118.1] [116.9] [85.1] [83.9] [158.1] [258.] [2.37] [15.] [8.] [6.] [1.8] [27.] NOTES: 1) YOUR MOTOR, YOUR WAY MOTOR MOUNT -QFxx IS PROVIDED IN KIT FORM TO ALLOW ASSEMBLY OF MOTOR TO SLIDE. 2) KITS INCLUDE DIRECTIONS AND ALL PARTS REQUIRED TO ASSEMBLE SLIDE BASED ON -Wxxxx CODE SUPPLIED BY CUSTOMER. 3) WHEN (-W) IS SPECIFIED, PULLEY ID IS SUPPLIED WITH UNFINISHED ID Ø MMU AND MOTOR MOUNTING PLATE IS SUPPLIED WITHOUT MOTOR MOUNTING FEATURES. ) DIMENSIONS: inch [mm] Typical Kit Contents Contents will vary with selected motor. QB + TRAVEL MME MMF QH MMU 1:1 3 MMG MMU 2:1 MMV 1:1 MMV 2:1 (-W) Blank motor mounting plate 2 PHDPLUS2

43 OPTIONS: SERIES ESG SLIDE QL11 INLINE MOTOR MOUNTING WITH 1:1 DRIVE RATIO Inline motor mounting with the QL11 option provides a 1:1 drive ratio with the lowest overall unit weight and height for high speed applications. The simple, low inertia design of the inline motor mounting allows for a cost effective solution with minimal assembly time. If a blank motor mount is desired for special motor requirements, use -W motor code to order a motor mount intended for customer modification. See page 12. E SGB 5 x 5 - RB1 - BB - L6 - QL11 MMT (COUPLER ID SEE NOTE 3) G QB + TRAVEL -W BLANK MOTOR MOUNTING Size QB (G) QE MMA MMB MMB MMC WEIGHT MMB MMT MMT MAX MAX MIN lb BLANK MIN SHAFT STANDARD OVERSIZE [kg] ALLOWED [175] [27] [3.] [9.5] [25.] [8.5] [6.] [7.] [.5] [21.] [.] [12.] [19] [31] [.] [53.] [35.6] [8.5] [7.] [88.] [.65] [22.6] [5.] [16.] [19] [33] [2.] [53.] [35.6] [8.5] [88.] [11.] [1.36] [22.6] [5.] [16.] Typical Kit Contents Contents will vary with selected motor. MMB VARIES WITH MOTOR NOTES: 1) YOUR MOTOR, YOUR WAY MOTOR MOUNT -QL11 IS PROVIDED IN KIT FORM TO ALLOW ASSEMBLY OF MOTOR TO SLIDE. 2) KITS INCLUDE DIRECTIONS AND ALL PARTS REQUIRED TO ASSEMBLE A SLIDE BASED ON -Wxxxx CODE SUPPLIED BY CUSTOMER. 3) WHEN (-W) IS SPECIFIED, COUPLER ID IS SUPPLIED WITH UNFINISHED ID Ø MMT AND MOTOR MOUNTING PLATE IS SUPPLIED AT MMC OVERSIZE AND WITHOUT MOTOR MOUNTING FEATURES. ) REFER TO CAD MODEL FOR ACTUAL DIMENSIONS. 5) DIMENSIONS: inch [mm] MMA QE 3 MMC SQ VARIES WITH MOTOR ESG SLIDE (-W) Blank motor mounting plate PHDPLUS2 3

44 OPTIONS: SERIES ESG SLIDE Wxxxx MOTOR CODE Your Motor, Your Way customizable motor mounting is generated by PHD s extensive motor database at phdinc.com. The user may select their compatible motor of choice from the pre-populated motor database. In the event the chosen motor is not in the database, they may enter necessary motor features to generate the PHD motor code. The tailored motor mounting components are included with the specified driver and shipped in kit form. See page 12. Q1 CORROSION RESISTANT GUIDE SHAFTS Extremely hard corrosion-resistant coating on the guide shafts for use in applications where moisture may corrode untreated hardened and ground shafts. End faces of the shafts remain uncoated. Consult PHD for fully coated shafts. E SGB 5 x 5 - RB1 - BB - Q1 - QL11 E SGB 5 x 5 - RB1 - BB - L6 - QF21 L LUBE FITTING IN SADDLE PORT POSITION 2 AND -QF MOTOR MOUNTING SHOWN -QL MOTOR MOUNTING SHOWN L6 LUBE FITTING IN SADDLE PORT POSITION 3 Lube fittings provide an easy efficient method for lubricating the bearings and shafts for extended life beyond the normal catalog specifications. Periodic lubrication (every 25 million inches of travel [635 km]) is recommended for applications where heat, dust, or other conditions will dry out the bearings and shafts. PHD suggests a lightweight oil. NOTE: *SEE CATALOG DIMENSIONS E SGB 5 x 5 - RB1 - BB - L - QL11 E SGB 5 x 5 - RB1 - BB - L6 - QL11 -L ONLY LUBE FITTING.328 [8.33] * D/2 -L ONLY LUBE FITTING * D/2.328 [8.33] -L6 ONLY LUBE FITTING.328 [8.33] ESG SLIDE H CYLINDER REPLACEMENT ONLY (WITHOUT SLIDE) This option provides complete ECVA Cylinder replacement and motor mounting is included/excluded based on ordering specifications. If motor mounting is desired, a full unit description is required. E SGB 5 x 5 - RB1 - BB - H - QL11 H11 SLIDE REPLACEMENT ONLY (WITHOUT CYLINDER) This option provides the slide mechanism only without cylinder or motor mounting. Included with option -H11 is all the hardware required for mounting standard PHD Series ECVA Cylinders or pneumatic standard VDMA/ISO cylinders to the slide. A selfaligning rod coupling is also provided, making it easy to attach the appropriate VDMA/ISO cylinder. (No extra rod extension required.) E SGB 5 x 5 - RB1 - BB - H11 - QL11 PHDPLUS2

45 OPTIONS: SERIES ESG SLIDE BB SHOCK PADS BOTH DIRECTIONS This option provides urethane shock pads on retraction and extension for crash protection, eliminating metal-to-metal contact as the saddle reaches physical end of travel. This -BB option does not affect the overall slide length. E SGB 5 x 5 - RB1 - BB - L6 - QL11 Size B C [3] [9] [3] [9] [3] [9] NOTES: 1) DIMENSIONS: inch [mm] 2) LOCK SCREW TORQUE IS 3 in-lb [3.39 Nm]. LOCK SCREW B.335 [8.5] AT BOTH ENDS AT EXTEND OR RETRACT SHOCK PAD B LOCK SCREW ADJ STUD ADJ STUD C CB PROXIMITY SWITCH READY BOTH ENDS This option provides targets in the slide saddle for use with 8 mm inductive proximity switches. The end plates of the slide come standard with provisions for mounting the 8 mm proximity switches on both ends. Proximity switches must be ordered separately. See next page for switch information. E SGB 5 x 5 - RB1 - CB - L6 - QL11 Size A B C D [1.5] [28] [37.5] [9] [1.5] [28] [3] [8] [1.5] [28] [51] [8] NOTE: DIMENSIONS: inch [mm] B MAX A MAX 8 mm PROXIMITY SWITCH C L C A MAX B MAX D C L ESG SLIDE PHDPLUS2 5

46 ACCESSORIES: SERIES ESG SLIDE INDUCTIVE PROXIMITY SWITCHES Inductive proximity switches are available for use with PHD Series ESG Slides (requires option -CB). See Switches and Sensors section of PHD s main catalog for complete switch specifications. PART NO. DESCRIPTION mm Inductive Proximity Switch, NPN with 2 meter Cable mm Inductive Proximity Switch, PNP with 2 meter Cable 625 SOLID STATE SWITCHES Cylinder comes standard with a magnet band for use with PHD miniature Reed and Solid State Switches listed below. These switches mount easily to the cylinder using any of the three T slots provided in the body. SERIES 625 SOLID STATE SWITCHES PART NO. DESCRIPTION color NPN (Sink) DC Solid State, 2 m cable Brown PNP (Source) DC Solid State, 2 m cable Tan NPN (Sink) DC Solid State, Quick Connect Brown PNP (Source) DC Solid State, Quick Connect Tan SERIES 625 REED SWITCHES PART NO. DESCRIPTION color AC/DC Reed, 2 m cable Silver AC/DC Reed, Quick Connect Silver 1 CORDSETS WITH QUICK CONNECT PART NO. DESCRIPTION meter/3 wire meter/3 wire OPTION -QFxx OPTION -QL11 SWITCHES SHOWN: , & AVAILABLE IN POSITIONS 2, 3 & CYLINDER SLOT COVER ASSEMBLED IN POSITION 1 NOT AVAILABLE FOR SWITCH USE AS STANDARD. CONTACT PHD FOR ALTERNATE POSITIONS. ESG SLIDE , & Connector Detail.2 [5.1].17 [.3] CABLE.236 [6.].87 [22.1].525 [13.3] 2 SC.375 [9.5] Size SC SD [33.5] [6.6] [35.9] [.9] [35.9] [2.8] NOTE: DIMENSIONS: inch [mm] 3 SC SWITCHES SHOWN: , & AVAILABLE IN POSITIONS 2, 3 & SD 6 PHDPLUS2

47 APPLICATION SIZING QUESTIONNAIRE: Your Name: Project Name: Organization: Contact Info: Zip Code: For sizing application assistance, please fill out the following questionnaire and or fax ( ) it to us. You can also size your application by using our online sizing software at sizing.phdinc.com. Actuator Type m ECVA Cylinder m ECVR Cylinder m ESK/ESL SLIDE m ESG SLIDE Mounting Inclination Travel Length ( =Horizontal/9 =Vertical) (in/mm) θ Payload (W) (lbf/kg) Is the payload guided? (Unguided load may require selection of slide) m YES m NO W Payload s C.G. offset (y) offset (x) offset (z) m in m mm m in m mm (only allowed on slides) m in m mm (only allowed on slides) Axial Thrust Force (F) (lbf/n) F Motor Mounting Style Foldback Gear Ratio m Inline m Foldback m 1:1 m 2:1 MOTION PROFILE: Please include all the moves that make up one complete cycle. HOME DISPLACEMENT TOTAL TRAVEL TIME Accel./deccel. Time Payload (w) Axial thrust (F) Dwell/idle time in [mm] seconds seconds lb [kg] lbf [N] seconds Move 1 Move 2 Move 3 Move PHDPLUS2 7

48 MORE PHD ELECTRIC SOLUTIONS: Series EGRK Gripper Standard Series EGRM Clamp Standard ML Ball Screw Driven Gripper ML Lead Screw Driven Stepper Cylinder ML2291 IP67 Slide ML31393 IP67 Belt Slide for Food Industry ML3679 Stepper Drive with Variable Pitch Pickhead ML31629 Precision Guide Servo Gripper ML36 SFP Slide with Lead Screw Drive ML3119 Belt Drive DC Gripper ML Jaw DC Gripper 8 PHD, Inc. 99 Clubridge Drive P.O. Box 97, Fort Wayne, Indiana 6899 U.S.A. Phone (26) Fax (26) phdinfo@phdinc.com PHDPLUS2 PHDinEurope GmbH Arnold-Sommerfeld-Ring Baesweiler, Germany Tel. +9 () Fax +9 () info@phdineurope.de 1M 1/

49 Electric Linear Solutions ESG Slides Lead Screw Design ESK/ESL Slides ECV with Lead Screw Slides Lower Cost than Ball Screw Design Cylinders and Linear Slides 5 Sizes ECVRL1

50 Easy 3 Step Actuator & Motor Sizing Using PHD s 3 step process, you can specify the actuator configured for your particular motor brand ONLINE SIZING: Go to sizing.phdinc.com and input your application requirements SELECT A MOTOR: You choose the brand of motor and controls Suitable actuator and motor performance requirements are provided. ONLINE CONFIGURATOR: Go to config.phdinc.com after motor verification, a W-code is assigned for ordering. Since 1957, PHD continues to be a leader in the industrial automation industry. Known for durable, high quality, pneumatic and hydraulic actuators, customers trust PHD to deliver the best possible product when they need it. With this in mind, PHD introduces the PHD Plus electric actuator line. PHD Plus products are built on the foundation of proven pneumatic designs and components, but now electrically driven. Also new, PHD introduces Your Motor, Your Way, a simple 3-step process allowing users to employ PHD s proven technology operated by the motor and controls of their choice. This saves time and money by eliminating the need to learn or place into service a new motor and controls platform. With Your Motor, Your Way integration into an existing controls system is quick and easy. If you prefer a complete package, your local PHD distributor can provide motors and controls to fit your application needs. This all provides the best offering of electrically driven linear products with the flexibility to configure Your Motor, Your Way! E C VA 5 32 x 5 - RB1 -T -QF21 See page 12 for more details. PHD can also supply you with accurate CAD models from our online CAD configurator. It is that easy! 2 Copyright 21, by PHD, Inc. All Rights Reserved. Printed in the U.S.A. ECVRL1

51 Low Cost Solution Lead Screw Designs Lead Screw SERIES ECV CYLINDER The Series ECV Cylinder is an electromechanical rod style actuator with an ISO/VDMA mounting interface. The Series ECV is available in five sizes with a choice of two precision lead screws per size optimized for speed or thrust. Travels are available up to 75 mm. A large choice of cylinder mounting accessories is available to simplify machine design. Lead Screw SERIES ESK/ESL SLIDE Lead Screw SERIES ESG SLIDE The Series ECVA provides a non-rotating rod design, whereas the lower cost Series ECVR has a rotating rod for applications where rod rotation is prevented by the attached load or tooling. This actuator also features Your Motor, Your Way, a configurable system that allows the customer to easily power the unit with the motor and controls of their choice. Motors are mountable in an inline or foldback configuration. The Series ESK/ESL Slide is an electromechanical cantilever style actuator featuring precision ground guide shafts and TC bushings for smooth, accurate linear motion. The Series ESK/ESL is available in five sizes with a choice of two precision lead screws per size optimized for speed or thrust. Travels are available up to 7 mm. This actuator also features Your Motor, Your Way, a configurable system that allows the customer to easily power the unit with the motor and controls of their choice. Motors are mountable in an inline or foldback configuration. The Series ESG Slide is an electromechanical gantry style actuator with precision ground guide shafts and TC bushings for smooth, accurate linear motion. The Series ESG is available in five sizes with a choice of two precision lead screws per size optimized for speed or thrust. Travels are available up to 75 mm. This actuator also features Your Motor, Your Way, a configurable system that allows the customer to easily power the unit with the motor and controls of their choice. Motors are mountable in an inline or foldback configuration. Cutaway and Benefits... Ordering Data...5 Engineering Data...6 Performance Charts...7 Dimensions...8 Options Accessories/Switches Cutaway and Benefits...22 Ordering Data...23 Engineering Data...2 Performance Charts Dimensions Options Accessories/Switches Cutaway and Benefits...36 Ordering Data...37 Engineering Data...38 Performance Charts Dimensions...1 Options Accessories/Switches...7 ECV CYLINDER ESK/ESL SLIDE ESG SLIDE ECVRL1 3

52 LEAD SCREW SERIES ECV CYLINDER ECV CYLINDER Optimal design provides superior speeds, thrust, and travel lengths. Fit and functional replacement for pneumatic VDMA/ISO cylinder. ISO/VDMA mounting interface rod wiper seal anodized aluminum extrusion polymer bushing sliding contact anti-rotation assembly (minimal frictional loss - ECVA-RL only) simplified motor mounting system with online sizing and configurator double row angular contact ball bearing (high axial-thrust load capacity) shock pads on both extend and retract for crash protection lead nut assembly fully guided for optimum alignment and stability over long travels lead screw high performance solid lubricant coating for reduced friction and longer life floating bearing (wear compensating design) zinc-plated screws Major Benefits The lead screw provides a lower cost solution than ball screw designs chrome-plated steel rod zinc-plated rod end customizable - see options Precision lead screw assemblies with long service life High thrust capability 75 mm travel lengths available Available in cantilever (ESK/ESL) and gantry (ESG) slide configurations Rigid construction with low backlash IP5 ingress protection ISO/VDMA mounting interface for easy interchange Non-rotating rod or rotating rod versions Inline and foldback motor mounting flexibility Your Motor, Your Way for online configuration of motor mounting plates, with a database of electric motors from major manufacturers Large choice of options/accessories similar to pneumatic Series CV Cylinder Choice of Inline or Foldback Motor Mounting Foldback available in 1:1 or 2:1 drive for tailored performance. INLINE FOLDBACK -QL11 -QF11, -QF21 Applications Assembly Die cut Dispensing/filling Diverting Drilling Inspection/measurement Joining/fastening Labeling/marking Part loading, sorting, clamping, positioning Tool change Valve control Industry/Process Uses Automotive Conveying Electronics Food/beverage Machine tool Medical Packaging Pharmaceutical Plastics Robotic tooling Semiconductor Special machines ECVRL1

53 ORDERING DATA: LEAD SCREW SERIES ECV CYLINDER TO ORDER SPECIFY: E C VA 5 2 x - RL - T -QF11 -Wxxxx SERIES VA - Non-rotating rod* VR - Rotating rod* PRODUCT Cylinder CLASSIFICATION Electromechanical SIZE DESIGN NO. 5 - Metric *ISO VDMA 632 Drop-in replacement size 2 mm only, VDMA 2562 Drop-in replacement sizes SCREW CONFIGURATION LEAD SIZE mm 2 RL RL - 25 RL RL3-3 LEAD SCREW 32 5 TRAVEL 5 mm minimum travel in 5 mm increments SIZE RL3 RL6 RL RL8 RL RL MAX [mm] MOTOR CONFIGURATION QF11 - Foldback with 1:1 ratio QF21 - *Foldback with 2:1 ratio QL11 - Inline with 1:1 ratio MOTOR CODE Wxxxx - Open architecture P/N code W - Blank motor mount No Code - No motor mount * QF21 not available on sizes 2 and 25. OPTIONS K - Extra rod extension in 1 mm increments Length code is K1 = 1 mm, K5 =5 mm T - Female rod end TEE - Male rod end with oversize rod ECV CYLINDER F MP MX1 BMP QFxx MP2 BSB1 MSB1 Green shaded areas are options. Options are included in ordering code. MSB2 Blue shaded areas are accessories and are ordered by kit or part numbers. QL11 MF1 MF8 F T F TEE SELF-ALIGNING PISTON ROD COUPLER MX1 ROD EYE SWITCHES ROD CLEVIS ECVRL1 5

54 ECV CYLINDER ENGINEERING DATA: LEAD SCREW SERIES ECV CYLINDER SPECIFICATIONS ECVA ECVR PISTON ROD Non-Rotating Rotating REPEATABILITY 1 ±.2 in [±.5 mm] MAXIMUM BACKLASH in [ mm] RATED LIFE Refer to Online Sizing FULL TRAVEL TOLERANCE +.138/-. in [+3.5/-. mm] MAXIMUM DUTY CYCLE 35% OPERATING TEMPERATURE - 15 F [ - 65 C] LUBRICATION INTERVAL 3 Horizontal: 2 million in [5 km], Vertical: 1 million in [25 km] ENCAPSULATION CLASS IP5 NOTES: 1) REPEATABILITY IS UNIDIRECTIONAL, AND IS MEASURED WHEN RUNNING THE CYLINDER AT MODERATE SPEEDS AND APPLIED LOADS. 2) VALUES CORRESPOND TO INITIAL(AS SUPPLIED NEW) CONDITION. DUE TO FRICTIONAL WEAR BACKLASH MAY INCREASE OVER TIME. 3) REFER TO OPERATING INSTRUCTIONS FOR RE-LUBRICATION DETAILS. MECHANICS SPEED 1 SPECIFICATIONS LEAD SCREW SERIES ECV SIZE 2 mm 25 mm 32 mm mm 5 mm MAXIMUM TRAVEL in [mm] [] [] [5] [6] [75] SCREW DIAMETER mm SCREW CONFIGURATION -RL15 -RL -RL15 -RL3 -RL3 -RL6 -RL -RL8 -RL -RL8 SCREW LEAD mm MAXIMUM SPEED in/sec [mm/sec].6 [15] 3.15 [8] 1.2 [3] 2. [6] 2. [6].8 [12] 3.15 [8] 6.3 [16] 3.15 [8] 6.3 [16] MAXIMUM RPM rev/min MAXIMUM ACCELERATION in/sec 2 [m/sec 2 ] [.3] [1.] [.3] [1.] [.3] [1.] [.5] [1.] [.5] [1.] THRUST MAXIMUM THRUST lbf [N] 6.75 [3] 33.7 [15] 112 [5] 56 [25] 18 [8] 9 [] 36 [16] 18 [8] 562 [25] 281 [125] TORQUE PERMISSIBLE DRIVE TORQUE 2 in-lb [Nm].2 [.5] 6.2 [.7] 1.62 [1.2] 38.6 [.3] 69.3 [7.8] NO-LOAD TORQUE in-lb [Nm].8 [.9] 1. [.12] 1.2 [.1] 1.5 [.17] 2. [.27] ZERO STROKE (WOT) lb [kg] 1.26 [.57] 1.7 [.77] 2.39 [1.8] 3.5 [1.38].77 [2.16] TOTAL LENGTH ADDER (WLT) lb/in [kg/mm].8 [.15].11 [.2].19 [.3].26 [.6]. [.71] ZERO STROKE (WOM) lb [kg].18 [.8].3 [.1].5 [.23].9 [.1] 1.72 [.78] MOVING LENGTH ADDER (WLM) lb/in [kg/mm].21 [.].3 [.6].35 [.6].59 [.1].11 [.2] ZERO STROKE (JO) lb-in 2 [kg-m 2 ].6 [1.66 x 1-6 ].7 [2.9 X 1-6 ].1 [3. x 1-6 ].51 [1.5 x 1-5 ].165 [.8 x 1-5 ] LENGTH ADDER (JL) lb-in 2 /in [kg-m 2 /mm].1 [1.59 x 1-9 ].3 [.9 X 1-9 ].9 [9.85 x 1-9 ].25 [2.9 x 1-8 ].69 [7.95 x 1-8 ] MOVING WEIGHT lb-in 2 /lb 5.89 x x x x x x x x x x 1 - ADDER (JM) [kg-m 2 /kg] [3.8 x 1-8 ] [1.1 x 1-7 ] [3.8 x 1-8 ] [7.6 x 1-8 ] [7.6 x 1-8 ] [1.52 x 1-7 ] [1.1 x 1-7 ] [2.3 x 1-7 ] [1.1 x 1-7 ] [2.3 x 1-7 ] -QF11.92 [2.69 x 1-5 ].92 [2.69 x 1-5 ].8 [1. x 1-5 ] [2.13 x 1-5 ] [8.81 x 1-5 ] MOTOR -QF21 lb-in CONFIGURATION (JQ) [kg-m 2 ].9 [2.75 x 1-5 ] [6.23 x 1-5 ] [9.2 x 1-5 ] -QL11.6 [1.89 x 1-6 ].6 [1.89 x 1-6 ].11 [3.1 x 1-6 ] [9.8 x 1-6 ] [2.39 x 1 - ] NOTES: 1) REFER TO THRUST/VELOCITY CHART 2) CORRESPONDS TO MAXIMUM THRUST WEIGHT INERTIA WEIGHT AND INERTIAL CALCULATIONS: TOTAL WEIGHT = WOT + (WLT x TRAVEL) + MOTOR MOUNT WEIGHT [reference pages 1 and 11] TOTAL MOVING WEIGHT = WOM + (WLM x TRAVEL) + EXTERNAL PAYLOAD FOR -Qx11: INERTIA Reflected = JO + (J L x TRAVEL) + (JM x TOTAL MOVING WEIGHT) + JQ FOR -QF21: INERTIA Reflected = [JO + (JL x TRAVEL) + (JM x TOTAL MOVING WEIGHT)] / + JQ Series ECVR (rotating rod) The ECVR requires the external payload to provide non-rotation to the system. This payload must be rigidly coupled to the rod to ensure axial motion. Any rotation will directly affect the performance of the system and result in lost motion. 6 ECVRL1

55 PERFORMANCE CHARTS: LEAD SCREW SERIES ECV CYLINDER THRUST lbf [N] 135 [6] 112 [5] 9 [] 67 [3] 5 [2] 22 [1]. [1] Thrust/Velocity - Sizes 2 & 25. [1] 3.9 [1] THRUST lbf [N] 5 [18] 396 [16] 315 [1] 27 [12] 225 [1] 18 [8] 135 [6] 9 [] 5 [2]. [1] Thrust/Velocity - Sizes 32 &. [1] 3.9 [1] 6.3 [16] [1] ECV CYLINDER VELOCITY [mm/s] VELOCITY [mm/s] Size 2- RL15 Size 25- RL15 Size 32- RL3 Size - RL Size 2- RL Size 25- RL3 Size 32- RL6 Size - RL8 THRUST lbf [N] 67 [3] 562 [25] 5 [2] 337 [15] 225 [1] 112 [5] Thrust/Velocity - Size 5 BUCKLING THRUST LOAD lbf [N] 139 [6] 112 [5] 899 [] 67 [3] 5 [2] 225 [1] Allowable Axial Load - System. [1]. [1] 3.9 [1] 6.3 [16] [1] 3.9 [1] 7.87 [2] [3] [] 19.6 [5] [6] [7] VELOCITY [mm/s] TRAVEL LENGTH in [mm] Size 5-- RL Size 2 Size 32 Size 5 Size 5- RL8 Size 25 Size This section contains information on the capabilities of the Lead Screw Series ECV. It is not intended to be a comprehensive selection guide. To simplify the selection process, refer to PHD s sizing software. You may request application assistance from your distributor or PHD s Customer Service Department. Use the Application Data Fax Sheet at the back of this catalog for application sizing. ECVRL1 7

56 DIMENSIONS: LEAD SCREW SERIES ECV CYLINDER ECV CYLINDER The Series ECV is available as a driver only or with inline or foldback Your Motor, Your Way configurations. These dimensions apply to the driver portion for all standard units. A B2 KK THREAD ROD JAM NUT DIMENSIONS BE THREAD SIZE 2 ONLY METRIC THIN JAM NUT PER ISO 35 AM f12 BG E SQ f9 R SQ 1 5 B D L h7 BA 6 2 C KK THD SW ACROSS WRENCH FLAT f2 WH VD H f8 + TRAVEL VA G J X RT THD BOTH ENDS 3 A Size MAX AM ØB ØB2 ØBA BE BG C ØD E f2 f8 f9 f12 G H J KK ØL R RT SW VA VD WH MIN M22 x M8 x M x M1 x M x M1 x M6 x M12 x M6 x M16 x M8 x NOTE: NUMBERS SHOWN IN INDICATE CYLINDER POSITIONS. RLxxx SCREW CONFIGURATION The lead screw drive system of the Series ECV is available in two lead choices. This provides flexibility when matching velocity and load requirements to the application. Refer to product specifications and sizing software for performance parameters. High lead for speed Low lead for thrust E C VA 5 2 x - RL - T -QF11 8 ECVRL1

57 OPTIONS: LEAD SCREW SERIES ECV CYLINDER K_ EXTRA ROD EXTENSION Extra rod extension can be achieved by specifying the option -K followed by the length code. Rod extension is available in 1 mm increments (25 mm max). Rod extension can impact load capacity, therefore rod extension and travel should not exceed 1 mm. E C VA 5 2 x - RL - K5 -QF11 -Wxxxx Length Code Metric K5 = 5 mm extra rod extension K15 = 15 mm extra rod extension WH + K_ K_ BORE [mm] WH ECV CYLINDER T FEMALE ROD END This option provides a female rod end in place of the standard male rod end. See catalog dimensional page for standard rod end. This rod end deviates from ISO 631/VDMA T FEMALE ROD END WH f12 D1 E C VA 5 2 x - RL - T -QF11 K THD x DD MIN DP TEE MALE OVERSIZE ROD END (Only available on sizes 32, & 5) This option provides a male oversize thread rod end in place of the standard male rod end. See catalog dimensional pages for standard rod end. This rod end deviates from ISO 631/VDMA E C VA 5 32 x - RL3 - TEE -QF21 -Wxxxx TEE MALE OVERSIZE ROD END WH f12 AL C L K5 THREAD D1 letter Bore size dim 2 mm 25 mm 32 mm mm 5 mm AL D f K M5 x.8 M6 x 1. M8 x 1.25 M1 x 1.5 M12 x 1.75 K5 M12 x 1.25 M16 x 1.5 M2 x 1.5 DD min WH ECVRL1 9

58 OPTIONS: LEAD SCREW SERIES ECV CYLINDER ECV CYLINDER QF11 QF21 FOLDBACK MOTOR MOUNTING WITH 1:1 DRIVE RATIO FOLDBACK MOTOR MOUNTING WITH 2:1 DRIVE RATIO (NOT AVAILABLE ON SIZES 2 AND 25) Foldback motor mounting with the QF11 option provides a 1:1 drive ratio allowing similar performance to the inline motor mounting in a shorter overall length. The QF21 option provides a 2:1 drive ratio reduction for applications that require higher thrust. Foldback motor mounting also provides a VDMA 2562 compliant mounting pattern that allows the use of many standard cylinder mounting accessories. If a blank motor mount is desired for special motor requirements, use -W motor code to order a motor mount intended for customer modification. See page 12. E C VA 5 2 x - RL - T -QF 11 -Wxxxx MMD VARIES WITH MOTOR 1 (MML) MMK MMJ 1:1 OR 2:1 DRIVE RATIO -QFxx COMPATIBLE IN ALL POSITIONS 5 6 MMH MMR SQ 2 f8 + TRAVEL MME MMF X MMRT THD MMBG DP MIN 3 MMG Size f8 mmd min mmd max MME MMF MMG MMH MMJ 1:1 MMJ 2:1 MMK (MML) MMR MMRT MMBG Weight kg M x M x M6 x M6 x M8 x NOTES: 1) YOUR MOTOR, YOUR WAY MOTOR MOUNT -QFxx IS PROVIDED IN KIT FORM TO ALLOW ASSEMBLY OF MOTOR TO CYLINDER. 2) KITS INCLUDE DIRECTIONS AND ALL PARTS REQUIRED TO ASSEMBLE TO DRIVER BASED ON -Wxxxx CODE SUPPLIED BY CUSTOMER. 3) BLANK MOTOR MOUNTINGS AVAILABLE, CONSULT PHD. Typical Kit Contents Contents will vary with selected motor. (-W) Blank motor mounting plate 1 ECVRL1

59 OPTIONS: LEAD SCREW SERIES ECV CYLINDER QL11 INLINE MOTOR MOUNTING WITH 1:1 DRIVE RATIO Inline motor mounting with the QL11 option provides a 1:1 drive ratio with the lowest overall unit weight and height for high speed applications. The simple, low inertia design of the inline motor mounting allows for a cost effective solution with minimal assembly time. If a blank motor mount is desired for special motor requirements, use -W motor code to order a motor mount intended for customer modification. See page 12. E C VA 5 2 x 5 - RL - T -QL11 ECV CYLINDER f8 + TRAVEL OPTIONAL F MOUNT ACCESSORY MMA MMB VARIES WITH MOTOR MMC SQ VARIES WITH MOTOR Size f8 MMA mma WITH F MOUNT MMB MAX MMB MIN MMC STANDARD OVERSIZE WEIGHT kg NOTES: 1) YOUR MOTOR, YOUR WAY MOTOR MOUNT -QL11 IS PROVIDED IN KIT FORM TO ALLOW ASSEMBLY OF MOTOR TO CYLINDER. 2) KITS INCLUDE DIRECTIONS AND ALL PARTS REQUIRED TO ASSEMBLE TO DRIVER BASED ON -Wxxxx CODE SUPPLIED BY CUSTOMER. 3) REFER TO CAD MODEL FOR ACTUAL DIMENSIONS. ) BLANK MOTOR MOUNTINGS AVAILABLE, CONSULT PHD. Typical Kit Contents Contents will vary with selected motor. (-W) Blank motor mounting plate ECVRL1 11

60 OPTIONS: LEAD SCREW SERIES ECV CYLINDER ECV CYLINDER Wxxxx MOTOR CODE Your Motor, Your Way customizable motor mounting is generated by PHD s extensive motor database at Users may select their compatible motor of choice from the pre-populated motor database. In the event the chosen motor is not in the database, they may enter necessary motor features to generate the PHD motor code. The tailored motor mounting components are included with the specified driver and shipped in kit form. E C VA 5 2 x - RL - T -QF11 Step 1 - Online Actuator Sizing sizing.phdinc.com Input your application data. The sizing software will tell you which actuator and motor performance parameters are needed for your application. Step 2 - Motor Selection Based on the performance requirements determined by online sizing, select an appropriate motor from your preferred motor manufacturer. Return to the online sizing software with identified motor parameters to verify motor to application compatibility. Step 3 - Your Motor, Your Way Configurator config.phdinc.com Select your motor from the drop down menus or enter the necessary motor geometry. The generated motor code for the compatible motor will complete the ordering data necessary to order the actuator tailored to your specific application. 3D CAD models are also available. If a blank motor mount is desired for special motor requirements, use -W to order a motor mount intended for customer modification. MOTOR GEOMETRY SPECIFY FROM MOTOR: MAXIMUM MOTOR SHAFT SHAFT TYPE: KEYED SHAFT SPECIFY KEY SLOT WIDTH FLANGE WIDTH BOLT HOLE CIRCLE FLANGE THICKNESS 1 FLAT 2 FLATS, 18 PRIMARY MOTOR PILOT SECONDARY MOTOR PILOT ROUND-NOT AVAILABLE FOR USE WITH FOLDBACK (OPTION QF) 2 FLATS, 9 SPECIFY FROM MOTOR: MOUNTING FASTENER SIZE THRU HOLE OR THREAD WITH MINIMUM THREAD DEPTH OVERALL LENGTH: PRIMARY AND SECONDARY MOTOR PILOT SHAFT EXTENSION FROM MOUNTING FACE 12 ECVRL1

61 ACCESSORIES: LEAD SCREW SERIES ECV CYLINDER BASE MOUNTING KIT NOTE: BASE MOUNTING KIT BRACKET ADDS TO OVERALL LENGTH. F INLINE TG1 SQ TR E AH AT 2X AB DIA PER END XA1 + TRAVEL SA1 + TRAVEL AT -QL11 OPTION AU AO ECV CYLINDER FOLDBACK -QFxx OPTION XA2 + TRAVEL AH AT TG1 SQ TR E 2X AB DIA PER END SA2 + TRAVEL AU AO letter BORE SIZE dim 2 mm 25 mm 32 mm mm 5 mm AB TG E MAX TR AO MAX AU AH AT SA SA XA XA KIT NO.* NOTE: *KIT INCLUDES BRACKET AND CYLINDER MOUNTING HARDWARE FOR ONE END ONLY. ECVRL1 13

62 ACCESSORIES: LEAD SCREW SERIES ECV CYLINDER ECV CYLINDER FASTENER MOUNTING KIT (PER ISO 631) MX1 TG SQ Fastener mounting kit can be used on the rod end of all units. This kit can also be used on the motor end of -QFxx units. BB -QFxx MOTOR MOUNTING SHOWN DD THD Size BB min BC dd Tg kit NO.* M x M x M6 x M6 x M8 x BC NOTES: 1) *KIT INCLUDES STUD AND NUTS FOR ONE END ONLY. 2) ROD END MOUNTING (BB) COMPLIES WITH ISO 631, REAR MOUNTING (BC) DOES NOT. 3) REQUIRES -QFxx FOR REAR MOUNTING. FLANGE MOUNTING KIT (MF8 PER ISO 632) MF8 FLANGE MOUNTING KIT (PER VDMA 2562) MF1 (SIZES 2 & 25) (SIZES 32, & 5) SIZES 2 & 25 SIZES 32,, 5 UF TF TG1 SQ UF TF TG1 SQ W MF E E R 2X FB HOLE THRU SIZES 2 & 25 d1 HOLE THRU d1 HOLE THRU X FB HOLE THRU SIZES 32,, 5 FLANGE MOUNTING KIT ON ROD END ONLY LETTER DIMENSION/TOLERANCE Size d1/h11 FB/H13 TG1 E MAX R/JS1 MF TF/JS1 UF MAX W KIT NO.* M6 x M6 x NOTE: *KIT INCLUDES CYLINDER MOUNTING HARDWARE FOR ROD END ONLY. 1 ECVRL1

63 ACCESSORIES: LEAD SCREW SERIES ECV CYLINDER REAR MALE HINGE MOUNTING BRACKET KIT (SIZES 2 & 25) (PILLOW BRACKET ONLY) -QFxx OPTION REQUIRED MP REAR HINGE NOT INCLUDED. ORDER SEPARATELY. SEE BELOW. 2X THRU HOLE FOR RECOMMENDED FASTENER LETTER DIMENSION/TOLERANCE Size CA CK EM FL G1 G2 G3 H6 K2 R1 FASTENER kit NO.* M M FL G1 G2 G3 R1 RAD CK DIA CA H6 EM K2 ECV CYLINDER REAR MALE HINGE MOUNTING KIT (PER VDMA 2562) MP (PIVOT MOUNT ONLY) -QFxx OPTION REQUIRED MR EW CD L FL TG1 SQ E SQ BMP LETTER DIMENSION/TOLERANCE Size E max EW max TG1 fl (±.2mm) l min cd/ h9 mr max kit NO.* PILLOW BLOCK MOUNTING KIT (PER CETOP 17 P) (SIZES 32, & 5) NOTES: 1) *KIT INCLUDES CYLINDER MOUNTING HARDWARE. 2) REAR MALE HINGE IS COMPATIBLE WITH MP2 MOUNTING AND MP2 PIVOT PIN. 3) REQUIRES -QFxx OPTION. -QFxx OPTION REQUIRED FL G1 R1 CK EM X THRU HOLE FOR RECOMMENDED FASTENER MP2 REAR FORK NOT INCLUDED LETTER DIMENSION/TOLERANCE Size CK/h9 k1/js1 k2 max g1/js1 f5 max g2 Em max g3 MAX CA/Js15 h6 r1 max fl FASTENER KIT NO.* M M M G2 G3 ECVRL1 H6 CA K1 K2 f5 NOTES: 1) *KIT DOES NOT INCLUDE MOUNTING FASTENERS OR PIVOT PIN. 2) BMP PILLOW BLOCK IS COMPATIBLE WITH MP2 REAR FORK. 3) REQUIRES -QFxx OPTION. ) MOUNTING IS FUNCTIONAL IN INDICATED ORIENTATION ONLY. 15

64 ACCESSORIES: LEAD SCREW SERIES ECV CYLINDER ECV CYLINDER REAR FORK MOUNTING KIT (PER VDMA 2562) MP2 (SIZES 32, & 5) -QFxx OPTION REQUIRED FL L MR CD UB CB TG1 SQ E SQ A LETTER DIMENSION/TOLERANCE Size a max E max ub/h1 CB/H1 TG1 fl [±.2 mm l min cd/h9 mr max kit NO.* NOTES: 1) *KIT INCLUDES CYLINDER MOUNTING HARDWARE, PIVOT PIN AND PIVOT PIN RETAINER CLIPS. 2) MP2 REAR FORK MOUNTING IS COMPATIBLE WITH MP MALE HINGE AND BMP PILLOW BLOCK. 3) REQUIRES -QFxx OPTION. REAR FORK MOUNTING FOR SPHERICAL BEARING KIT (PER VDMA 2562) MSB2 (SIZES 32, & 5) -QFxx OPTION REQUIRED R2 CN B2 B1 B3 FL R1 TG1 SQ f3 E SQ LETTER DIMENSION/TOLERANCE Size E max b2/d12 B1/H1 TG1 B3 [±.2 mm] R2 MIN f3 fl [±.2 mm] CN/F7 r1 kit NO.* NOTES: 1) *KIT INCLUDES CYLINDER MOUNTING HARDWARE AND PIVOT PIN. 2) MSB2 REAR FORK IS COMPATIBLE WITH BSB1 PILLOW BLOCK, MSB1 REAR MALE HINGE WITH SPHERICAL BEARING AND ROD EYE. 3) REQUIRES -QFxx OPTION. 16 ECVRL1

65 ACCESSORIES: LEAD SCREW SERIES ECV CYLINDER REAR MALE HINGE MOUNTING FOR SPHERICAL BEARING KIT MSB1 (SIZES 32, & 5) -QFxx OPTION REQUIRED L SQ LETTER DIMENSION/TOLERANCE Size TG1 fl [±.2 mm] D/H7 EN ER MAX L MAX Z H R kit NO.* NOTES: 1) *KIT INCLUDES CYLINDER MOUNTING HARDWARE. 2) MSB1 REAR MALE IS COMPATIBLE WITH MSB2 REAR FORK FOR SPHERICAL BEARING. 3) REQUIRES -QFxx OPTION. FL D ER R H EN +./-.1 TG1 SQ Z Z ECV CYLINDER PILLOW BLOCK MOUNTING SPHERICAL BEARING KIT (PER VDMA 2562) BSB1 (SIZES 32, & 5) -QFxx OPTION REQUIRED (FL) G1 ER EN +./-. [+./-.1] CN Z MSB2 REAR FORK NOT INCLUDED X THRU HOLE FOR RECOMMENDED FASTENER G2 G3 H6 CH K1 K2 f5 Z LETTER DIMENSION/TOLERANCE Size CN/ h7 k1/ js1 k2 max g1/ js1 f5 max G2/ JS1 En g3 MAX CH/ js15 h6 ER max FL z FASTENER KIT NO.* M M M NOTES: 1) *KIT INCLUDES PILLOW BLOCK ONLY. 2) BSB1 PILLOW BLOCK IS COMPATIBLE WITH MSB2 REAR FORK FOR SPHERICAL BEARING. 3) REQUIRES -QFxx OPTION. ) MOUNTING IS FUNCTIONAL IN INDICATED ORIENTATION ONLY. ECVRL1 17

66 ACCESSORIES: LEAD SCREW SERIES ECV CYLINDER ECV CYLINDER SELF-ALIGNING PISTON ROD COUPLERS - METRIC (NOT FOR USE WITH SERIES ECVR) BENEFITS Rod Couplers eliminate expensive precision machining for mounting fixed or rigid cylinder on guide or slide applications. Cylinder efficiency is increased by eliminating friction caused by misalignment. Couplers compensate for 2 angular error and 1/32" [.8 mm] lateral misalignment on push and pull travel. Couplers provide greater reliability and reduce cylinder and component wear, simplifying alignment problems in the field. Rod Couplers are manufactured from high tensile and hardened steel components. A INTERNAL THREAD x E DEEP G A THREAD.8 LATERAL COMPENSATION F DIA C L 2 ANGULAR COMPENSATION B C D LETTER DIMENSION/TOLERANCE SIZE A B MIN C MIN D MIN E F G part no. Corrosion resistant 2 M8 x M1 x M1 x M12 x M16 x ECVRL1

67 ACCESSORIES: LEAD SCREW SERIES ECV CYLINDER ROD CLEVIS MOUNTING KIT FOR METRIC ROD ENDS (PER DIN 81) ER CK DIA RETAINER CLIPS SHOWN MAY NOT BE STYLE SUPPLIED CE JAM NUT INCLUDED WITH CYLINDER LETTER DIMENSION/TOLERANCE Size AV MIN CE CK/H9 CL MAX CM MIN ER MAX KK L LE MIN KIT NO.* M8 x M1 x M1 x M12 x M16 x NOTE: *KIT INCLUDES CLEVIS, PIVOT PIN, AND RETAINER RINGS. L CL CM LE KK THREAD x DEPTH AV ECV CYLINDER ROD CLEVIS PIVOT PIN KIT L L1 RETAINER CLIPS INCLUDED IN KIT AND SHIPPED UNASSEMBLED. RETAINER CLIP SHOWN MAY NOT BE STYLE SUPPLIED. d DIA Size d L L1 KIT NO ECVRL1 19

68 ACCESSORIES: LEAD SCREW SERIES ECV CYLINDER ECV CYLINDER ROD EYE MOUNTING WITH SPHERICAL BEARING KIT ER CN DIA LE CE AX JAM NUT INCLUDED WITH CYLINDER EN LETTER DIMENSION/TOLERANCE Z Z KK THREAD Size AX MIN CE CN/H9 EN/h12 ER MAX KK LE MIN Z KIT NO M8 x M1 x M1 x M12 x M16 x NOTE: KIT COMPATIBLE WITH MSB2 REAR FORK FOR SPHERICAL BEARING. PIVOT PIN KIT EL +2./-. mm f2 f2 d f3 f1 +2./-. mm d2 DIA f +./-. mm RETAINER CLIPS INCLUDED IN KIT AND SHIPPED UNASSEMBLED. RETAINER CLIP SHOWN MAY NOT BE STYLE SUPPLIED. PIVOT PIN FOR MP2 REAR FORK MOUNTING SPHERICAL BEARING PIVOT PIN FOR ANTI-ROTATION (MSB2) EK DIA MP2 Pivot Pin letter dimension/tolerance Size d2 max EK/e8 El f2 KIT NO Msb2 Pivot Pin letter dimension/tolerance Size d2 max d/h12 EK/h9 f1 f2 MAX f3 MAX f KIT NO ECVRL1

69 ACCESSORIES: LEAD SCREW SERIES ECV CYLINDER 625 SOLID STATE SWITCHES Series ECV comes standard with a magnet band for use with PHD miniature Reed and Solid State Switches listed below. These switches mount easily to the cylinder using any of the three T slots provided in the body. SERIES 625 SOLID STATE SWITCHES PART NO. DESCRIPTION color NPN (Sink) DC Solid State, 2 m cable Brown PNP (Source) DC Solid State, 2 m cable Tan NPN (Sink) DC Solid State, Quick Connect Brown PNP (Source) DC Solid State, Quick Connect Tan ECV CYLINDER SERIES 625 REED SWITCHES PART NO. DESCRIPTION color AC/DC Reed, 2 m cable Silver AC/DC Reed, Quick Connect Silver 1 CORDSETS WITH QUICK CONNECT PART NO. DESCRIPTION meter/3 wire meter/3 wire OPTION -QFxx B C SWITCHES NOT AVAILABLE ON CYLINDER SURFACE WITH SLOT COVER , & Connector Detail F OPTION -QL CABLE D Size A* B C D E F NOTES: 1) *ISO/VDMA MAX SQUARE SIZE. 2) DIMENSIONS F & D APPLY TO SWITCHES , & ONLY. E SQ A SQ 3 ECVRL1 21

70 threaded and counterbored mounting holes in the tool plate with optional dowel holes for easy attachment of tooling LEAD SCREW SERIES ESK/ESL SLIDE clear anodized aluminum body counterbored mounting holes in the body with optional dowel holes for easy direct mounting to Series SG Slide chrome-plated steel rod simplified motor mounting system with online sizing and configurator See Series ECVA Cylinder Benefits page oil wicks internally lubricate the guide shafts and bushings for maximum life mounting holes located on side, top and bottom ESK/ESL SLIDE clear anodized aluminum tool plate cylinder rod coupling for consistent motion and increased cylinder life Major Benefits The lead screw provides a lower cost solution than ball screw designs Precision lead screw assemblies with long service life Electrically driven cantilever slide based on the proven PHD Series SK and SL Slide Offered in long or short bodies for application flexibility Standard dowel pin holes with optional transitional and precision diameters High thrust capability Travel lengths up to 7 mm Rigid construction with low backlash IP5 ingress protection Inline and foldback motor mounting flexibility Your Motor, Your Way for online configuration of motor mounting plates, with a database of electric motors from all major manufacturers Choice of options/accessories similar to pneumatic Series SK/SL Slides Switch ready standard precision ground hardened guide shafts on all units for superior performance Choice of Inline or Foldback Motor Mounting Foldback available in 1:1 or 2:1 drive for tailored performance. composite bushings with lead screw for high speeds and smooth movements INLINE FOLDBACK -QL11 -QF11, -QF21 Applications Assembly Die cut Dispensing/filling Diverting Drilling Inspection/measurement Joining/fastening Labeling/marking Part loading, sorting, clamping, positioning Tool change Valve control Industry/Process Uses Automotive Conveying Electronics Food/beverage Machine tool Medical Packaging Pharmaceutical Plastics Robotic tooling Semiconductor Special machines 22 ECVRL1

71 ORDERING DATA: LEAD SCREW SERIES ESK/ESL SLIDE TO ORDER SPECIFY: E S K C 5 2 x 3 - RL15 - G3 - Q1 - QF DESIGN NO. 5 - Metric TYPE C - TC Bushing SIZE ECVA SCREW CONFIGURATION LEAD SCREW SIZE RL15 - RL - RL15 - RL3 - RL3 - RL6 - LEAD mm RL - RL8-8 RL - RL8-8 MOTOR CONFIGURATION QF11 - Foldback with 1:1 ratio QF21 - *Foldback with 2:1 ratio QL11 - Inline with 1:1 ratio No Code - No motor mount * QF21 not available on sizes 2 and 3. MOTOR CODE Wxxxx - Open architecture P/N code W - Blank motor mount SERIES K - Short body L - Long body PRODUCT S - Slide CLASSIFICATION Electromechanical TRAVEL 5 mm minimum travel in 5 mm increments MAX [mm] SIZE SERIES SK SERIES SL H H11 G3 J3 J8 Q1 OPTIONS - Cylinder replacement only - Without cylinder option - Proximity switch ready with shock pads on extension and retraction - Transitional fit dowel holes (in both tool plate and housing) - Precision fit dowel holes (in both tool plate and housing) - Corrosion resistant guide shafts (both ends unplated) QFxx ESK/ESL SLIDE ECVA CYLINDER QL11 SWITCH 625 ESK BODY G3 Green shaded areas are options. Options are included in ordering code. (ON BOTH GUIDE SHAFTS) ESL BODY G3 Blue shaded areas are accessories and are ordered by kit or part numbers. (ON BOTH GUIDE SHAFTS) PROXIMITY SWITCH AND TARGET KIT ECVRL1 23

72 ESK/ESL SLIDE ENGINEERING DATA: LEAD SCREW SERIES ESK/ESL SLIDE SPECIFICATIONS LEAD SCREW Series ESK/ESL REPEATABILITY 1 ±.2 in [±.5 mm] (typical) REVERSING BACKLASH 2.8 in [.2 mm] RATED LIFE Refer to Online Sizing FULL TRAVEL TOLERANCE +.138/-. in [+3.5/-. mm] MAXIMUM DUTY CYCLE 35% OPERATING TEMPERATURE - 15 F [ - 65 C] LUBRICATION INTERVAL 3 Horizontal: 2 million in [5 km], Vertical: 1 million in [25 km] NOTES: 1) REPEATABILITY IS UNIDIRECTIONAL, AND IS MEASURED WHEN RUNNING THE CYLINDER AT MODERATE SPEEDS AND APPLIED LOADS 2) VALUES CORRESPOND TO INITIAL (AS SUPPLIED/NEW) CONDITION. DUE TO FRICTIONAL WEAR BACKLASH MAY INCREASE OVER TIME. 3) REFER TO OPERATING INSTRUCTIONS FOR RE-LUBRICATION DETAILS. MECHANICS SPEED 1 THRUST 1 TORQUE WEIGHT INERTIA SPECIFICATIONS LEAD SCREW SERIES ESK/ESL size MAXIMUM TRAVEL ESK [3] [3] [5] [5] [55] in [mm] ESL [3] [] [5] [6] [7] SCREW DIAMETER mm SCREW CONFIGURATION -RL15 -RL -RL15 -RL3 -RL3 -RL6 -RL -RL8 -RL -RL8 SCREW LEAD mm/rev GUIDE SHAFT DIAMETER mm GUIDE SHAFT BEARING TYPE Composite Bushing MAXIMUM SPEED in/sec [mm sec].6 [1.5] 3.15 [8.] 1.2 [3.] 2. [6.] 19.6 [5] 39.3 [1] 39.3 [1] 63. [16] 39.3 [1] 78.7 [2] MAXIMUM RPM rev/min 12 MAXIMUM ACCELERATION in/sec 2 [m/sec 2 ] [.3] [1.] [.3] [1.] [.3] [1.] [.5] [1.] [.5] [1.] MAXIMUM THRUST lbf [N] 67.5 [3] 33.7 [15.] 112 [5] 56 [25] 18 [8] 9 [] 36 [16] 18 [8] 562 [25] 281 [125] PERMISSIBLE DRIVE TORQUE 2 in-lb [Nm].2 [.5] 6.2 [.7] 1.62 [1.2] 38.6 [.3] 69.3 [7.8] NO-LOAD TORQUE in-lb [Nm].8 [.9] 1. [.12] 1.33 [.15] 3.5 [.] 5.31 [.6] ZERO ESK.6 [1.8] 5.13 [2.33] 7.83 [3.55] [5.23] 2.93 [9.5] lb [kg] STROKE (WOT) ESL.9 [2.2] 6.39 [2.9] 9.26 [.2] [6.27] [11.68] TOTAL LENGTH ADDER (WLT) lb/in [kg/mm].17 [.3].2 [.].1 [.73].59 [.15].81 [.15] ZERO ESK 1.3 [.65] 1.88 [.85] 2.83 [1.28].73 [2.15] 9.16 [.15] lb [kg] STROKE (WOM) ESL 1.58 [.72] 2.1 [.97] 3.17 [1.] 5.36 [2.3] 1.5 [.7] MOVING LENGTH ADDER (WLM) lb/in [kg/mm].92 [.2].1 [.2].216 [.39].333 [.6].5 [.97] ZERO STROKE (JO) lb-in 2 [kg-m 2 ].6 [1.66 x 1-6 ].7 [2.9 x 1-6 ].1 [3. x 1-6 ].51 [1.5 x 1-5 ].165 [.8 x 1-5 ] LENGTH ADDER (JL) lb-in 2 /in [kg-m 2 /mm].1 [1.59 x 1-9 ].3 [.9 x 1-9 ].9 [9.85 x 1-9 ].25 [2.9 x 1-8 ].69 [7.95 x 1-8 ] MOVING WEIGHT ADDER (JM) MOTOR CONFIGURATION (JQ) NOTES: 1) REFER TO THRUST/VELOCITY CHART 2) CORRESPONDS TO MAXIMUM THRUST lb-in 2 /lb 5.89 x x x x x x x x x x 1 - [kg-m 2 /kg] [3.8 x 1-8 ] [1.1 x 1-7 ] [3.8 x 1-8 ] [7.6 x 1-8 ] [7.6 x 1-8 ] [1.52 x 1-7 ] [1.1 x 1-7 ] [2.3 x 1-7 ] [1.1 x 1-7 ] [2.3 x 1-7 ] -QF11.92 [2.69 x 1-5 ].92 [2.69 x 1-5 ].8 [1. x 1-5 ].161 [.71 x 1-5 ].159 [.65 x 1-5 ] -QF21 lb-in 2 [kg-m 2 ].9 [2.75 x 1-5 ].283 [8.28 x 1-5 ].65 [1.91 x 1 - ] -QL11.6 [1.89 x 1-6 ].6 [1.89 x 1-6 ].11 [3.1 x 1-6 ].21 [6.11 x 1-6 ].138 [. x 1-5 ] WEIGHT AND INERTIAL CALCULATIONS: TOTAL WEIGHT = WOT + (WLT x TRAVEL) + MOTOR MOUNT WEIGHT [reference pages 3 and 31] TOTAL MOVING WEIGHT = WOM + (WLM x TRAVEL) + EXTERNAL PAYLOAD FOR -Qx11: INERTIA Reflected = JO + (J L x TRAVEL) + (JM x TOTAL MOVING WEIGHT) + JQ FOR -QF21: INERTIA Reflected = [JO + (JL x TRAVEL) + (JM x TOTAL MOVING WEIGHT)] / + JQ RLxxx SCREW CONFIGURATION The lead screw drive system of the Series ESK/ESL is available in two lead choices. This provides flexibility when matching velocity and load requirements to the application. Refer to product specifications and sizing software for performance parameters High lead for speed Low lead for thrust E SKC 5 x - RL3 - J3 - QL11 2 ECVRL1

73 PERFORMANCE CHARTS: LEAD SCREW SERIES ESK/ESL SLIDE THRUST lbf [N] 135 [6] 112 [5] 9 [] 67 [3] 5 [2] 22 [1]. [1] Thrust/Velocity - Sizes 2 & 3. [1] 3.9 [1] THRUST lbf [N] 5 [18] 396 [16] 315 [1] 27 [12] 225 [1] 18 [8] 135 [6] 9 [] 5 [2]. [1] Thrust/Velocity - Sizes & 5. [1] 3.9 [1] 6.3 [16] [1] VELOCITY [mm/s] VELOCITY [mm/s] THRUST lbf [N] 67 [3] 562 [25] 5 [2] 337 [15] 225 [1] 112 [5] Size 2- RL15 Size 3- RL15 Size 2- RL Size 3- RL3 Thrust/Velocity - Size 6 BUCKLING THRUST LOAD lbf [N] 139 [6] 112 [5] 899 [] 67 [3] 5 [2] 225 [1] Size - RL3 Size 5- RL Size - RL6 Size 5- RL8 Allowable Axial Load - System ESK/ESL SLIDE. [1]. [1] 3.9 [1] 6.3 [16] [1] 3.9 [1] 7.87 [2] [3] [] 19.6 [5] [6] [7] VELOCITY [mm/s] TRAVEL LENGTH in [mm] Size 6- RL Size 2 Size Size 6 Size 6- RL8 Size 3 Size 5 This section contains information on the capabilities of the Lead Screw Series ESK/ESL. It is not intended to be a comprehensive selection guide. To simplify the selection process, refer to PHD s sizing software. You may request application assistance from your distributor or PHD s Customer Service Department. Use the Application Data Fax Sheet at the back of this catalog for application sizing. ECVRL1 25

74 PERFORMANCE CHARTS: LEAD SCREW SERIES ESK/ESL SLIDE The deflection figures given in these charts are based on the effect of external loads. Shaft straightness, and bearing alignment will affect the accuracy of the tool plate location. When the load is attached to the face of the tool plate, add the distance between load center of gravity and tool plate to the travel length and use the total as the travel length in the following charts. TRAVEL [mm] ADDED DISTANCE TO LOAD MAX. LOAD [N] ESKC52 ESLC52 1 DEFLECTION 18 DEFLECTION ESK/ESL SLIDE LOAD (N) DEFLECTION TRAVEL (mm) 3 ESKC53 LOAD (N) DEFLECTION TRAVEL (mm) ESLC53 LOAD (N) LOAD (N) TRAVEL (mm) TRAVEL (mm) 26 ECVRL1

75 PERFORMANCE CHARTS: LEAD SCREW SERIES ESK/ESL SLIDE ESKC5 ESLC5 25 DEFLECTION 3 DEFLECTION LOAD (N) LOAD (N) TRAVEL (mm) TRAVEL (mm) LOAD (N) DEFLECTION ESKC LOAD (N) DEFLECTION ESLC55 ESK/ESL SLIDE TRAVEL (mm) TRAVEL (mm) ESKC56 ESLC56 8 DEFLECTION DEFLECTION LOAD (N) LOAD (N) TRAVEL (mm) TRAVEL (mm) 65 7 ECVRL1 27

76 DIMENSIONS: LEAD SCREW SERIES ESK SLIDE ESK/ESL SLIDE U + TRAVEL A C RR R QH (-QFxx OPTION) QE (-QLxx OPTION) JJ 2X SS DOWEL HOLE K THREAD N R J QC + TRAVEL QVA X1 SHAFT QJ EE W HH E OO ±.2mm QQ ±.2mm F D PP ±.2mm B E QBA 6 QL h7 X Z THREAD 2X TT DOWEL HOLE 2X UU DOWEL HOLE NN G X Y THREAD THRU FROM THIS SIDE C BORE FROM THE OPPOSITE SIDE FOR Q SHCS 2 2X THRU & COUNTERBORE FOR DD SHCS X V THREAD 2X S 2X T AA BB -QFxx SHOWN -QL11 SHOWN DOWEL HOLE TOLERANCES Ø DOWEL STANDARD DOWEL HOLE TOLERANCE / / / /-.2 L H M CC FF X GG THREAD Size a b c d e f g h j k l m n o Q r s t u v W X1 Y Z M x.7 x 1 mm DP M M5 x.8 x 9.5 mm DP 76 1 M5 x.8 M5 x.8 x 9 mm DP M x.7 x 6.5 mm DP M M5 x.8 x 9.5 mm DP M6 x 1. M6 x 1. x 1 mm DP M x.7 x 11 mm DP M M6 x 1. x 15 mm DP M8 x 1.25 M8 x 1.25 x 16 mm DP M x.7 x 11 mm DP M M6 x 1. x 15 mm DP M1 x 1.5 M1 x 1.5 x 19 mm DP M x.7 x 11 mm DP M M8 x 1.25 x 16 mm DP M12 x 1.75 M12 x 1.75 x 2 mm DP Size AA BB CC DD EE FF GG HH NN OO PP QQ RR SS TT UU JJ QC QVA QJ QL QBA QE QH M M5 x.8 x 12 mm DP Ø 5 x 5 mm DP Ø 5 x 5 mm DP Ø 8 x 8 mm DP M M6 x 1. x 15 mm DP Ø 5 x 5 mm DP Ø 6 x 8 mm DP Ø 8 x 8 mm DP M M8 x 1.25 x 16 mm DP Ø 6 x 8 mm DP Ø 8 x 8 mm DP Ø 8 x 8 mm DP M M1 x 1.5 x 2 mm DP Ø 8 x 8 mm DP Ø 1 x 1 mm DP Ø 8 x 8 mm DP M M12 x 1.75 x 2 mm DP _ Ø 1 x 1 mm DP Ø 1 x 1 mm DP NOTE: NUMBERS SHOWN IN INDICATE SLIDE POSITIONS. 28 ECVRL1

77 DIMENSIONS: LEAD SCREW SERIES ESL SLIDE U + TRAVEL HH C A RR R QH (-QFxx OPTION) QE (-QLxx OPTION) 2X SS DOWEL HOLE JJ K THREAD QC + TRAVEL J QVA R P N X1 SHAFT QJ EE W QQ [±.2mm] E OO [±.2mm] F D PP [±.2mm] B E QBA 6 QL h7 X Z THREAD 2X TT DOWEL HOLE 2X UU DOWEL HOLE NN 2 G X Y THREAD THRU FROM THIS SIDE C BORE FROM THE OPPOSITE SIDE FOR Q SHCS 2X THRU & COUNTERBORE FOR DD SHCS X V THD 2X S 2X T AA BB -QFxx SHOWN -QL11 SHOWN DOWEL HOLE TOLERANCES Ø DOWEL STANDARD DOWEL HOLE TOLERANCE / / / /-.2 L H M CC FF X GG THREAD Size a b c d e f g h j k l m n o P Q r s t u v W X1 Y Z M x.7 x 1 mm DP M M5 x.8 x 9.5 mm DP 76 1 M5 x.8 M5 x.8 x 9 mm DP M x.7 x 11 mm DP M M5 x.8 x 9.5 mm DP M6 x 1. M6 x 1. x 1 mm DP M x.7 x 11 mm DP M M6 x 1. x 15 mm DP M8 x 1.25 M8 x 1.25 x 16 mm DP M x.7 x 11 mm DP M M6 x 1. x 15 mm DP M1 x 1.5 M1 x 1.5 x 19 mm DP M x.7 x 11 mm DP M M8 x 1.25 x 16 mm DP M12 x 1.75 M12 x 1.75 x 2 mm DP Size AA BB CC DD EE FF GG HH NN OO PP QQ RR SS TT UU JJ QC QVA QJ QL QBA QE QH M M5 x.8 x 12 mm DP Ø 5 x 5 mm DP Ø 5 x 5 mm DP Ø 8 x 8 mm DP M M6 x 1. x 15 mm DP Ø 5 x 8 mm DP Ø 6 x 8 mm DP Ø 8 x 8 mm DP M M8 x 1.25 x 16 mm DP Ø 6 x 8 mm DP Ø 8 x 8 mm DP Ø 8 x 8 mm DP M M1 x 1.5 x 2 mm DP Ø 8 x 8 mm DP Ø 1 x 1 mm DP Ø 8 x 8 mm DP M M12 x 1.75 x 2 mm DP Ø 1 x 1 mm DP Ø 1 x 1 mm DP NOTE: NUMBERS SHOWN IN INDICATE SLIDE POSITIONS. ESK/ESL SLIDE ECVRL1 29

78 OPTIONS: LEAD SCREW SERIES ESK/ESL SLIDE QF11 FOLDBACK MOTOR MOUNTING WITH 1:1 DRIVE RATIO QF21 FOLDBACK MOTOR MOUNTING WITH 2:1 DRIVE RATIO (NOT AVAILABLE ON SIZES 2 AND 3) Foldback motor mounting with the QF11 option provides a 1:1 drive ratio allowing similar performance to the inline motor mounting in a shorter overall length. The QF21 option provides a 2:1 drive ratio reduction for applications that require higher thrust. If a blank motor mount is desired for special motor requirements, use -W motor code to order a motor mount intended for customer modification. See page 12. E SKC 5 x - RL3 - QF21 ESK/ESL SLIDE QC + TRAVEL Size QC QC (ESKCxx) (ESLCxx) MMD VARIES WITH MOTOR (JJ) qh MMD min mmd Max MME MMF MMJ 1:1 OR 2:1 DRIVE RATIO 5 6 (MML + TRAVEL) MME MMF MMG MMH 1:1 -QFxx COMPATIBLE IN POSITIONS 1 & 3 ONLY. MMH 2:1 2 (JJ) MMJ 1:1 MMV PULLEY OD MMU PULLEY ID MMJ 2:1 MMk mml MMl (ESKBxx) (ESLBxx) Weight kg NOTES: 1) YOUR MOTOR, YOUR WAY MOTOR MOUNT -QFxx IS PROVIDED IN KIT FORM TO ALLOW ASSEMBLY OF MOTOR TO SLIDE. 2) KITS INCLUDE DIRECTIONS AND ALL PARTS REQUIRED TO ASSEMBLE SLIDE BASED ON -Wxxxx CODE SUPPLIED BY CUSTOMER. 3) REFER TO CAD MODEL FOR ACTUAL DIMENSIONS. QH 1 3 MMG MMH MMK Typical Kit Contents Contents will vary with selected motor. (-W) Blank motor mounting plate 3 ECVRL1

79 OPTIONS: LEAD SCREW SERIES ESK/ESL SLIDE QL11 INLINE MOTOR MOUNTING WITH 1:1 DRIVE RATIO Inline motor mounting with the QL11 option provides a 1:1 drive ratio with the lowest overall unit weight and height for high speed applications. The simple, low inertia design of the inline motor mounting allows for a cost effective solution with minimal assembly time. If a blank motor mount is desired for special motor requirements, use -W motor code to order a motor mount intended for customer modification. See page 12. E SKC 5 x - RL3 - QL11 1 MMT (COUPLER ID, SEE NOTE 3) (JJ) QC + TRAVEL MMA MMB VARIES WITH MOTOR Size QC QC QE (ESKCxx) (ESLCxx) (JJ) MMA MMB MMB MMC WEIGHT STANDARD OVERSIZE MAX MIN STANDARD OVERSIZE kg NOTES: 1) YOUR MOTOR, YOUR WAY MOTOR MOUNT -QL11 IS PROVIDED IN KIT FORM TO ALLOW ASSEMBLY OF MOTOR TO SLIDE. 2) KITS INCLUDE DIRECTIONS AND ALL PARTS REQUIRED TO ASSEMBLE A SLIDE BASED ON -Wxxxx CODE SUPPLIED BY CUSTOMER. 3) REFER TO CAD MODEL FOR ACTUAL DIMENSIONS. 3 MMC SQ VARIES WITH MOTOR QE ESK/ESL SLIDE Typical Kit Contents Contents will vary with selected motor. (-W) Blank motor mounting plate ECVRL1 31

80 OPTIONS: LEAD SCREW SERIES ESK/ESL SLIDE Wxxxx MOTOR CODE Your Motor, Your Way customizable motor mounting is generated by PHD s extensive motor database at com. Users may select their compatible motor of choice from the pre-populated motor database. In the event the chosen motor is not in the database, they may enter necessary motor features to generate the PHD motor code. The tailored motor mounting components are included with the specified driver and shipped in kit form. See page 12. Q1 CORROSION RESISTANT GUIDE SHAFTS Extremely hard corrosion-resistant coating on the guide shafts for use in applications where moisture may corrode untreated hardened and ground shafts. End faces of the shafts remain uncoated. Consult PHD for fully coated shafts. E SKC 5 x - RL3 - Q1 - QL11 E SKC 5 x - RL3 - QL11 G3 SHOCK PADS ON EXTENSION AND RETRACTION ESK/ESL SLIDE This option provides urethane shock pads on retraction and extension for crash protection, eliminating metal-to-metal contact as the tool plate or stop collars reach the slide body. This option is not intended for travel adjustment. The G3 option also includes one collar that allows the addition of a proximity switch target. This option is required when proximity switches are desired on extend. E SKC 5 x - RL3 - G3 - QL11 X BBA 2X BBB THREAD FOR MOUNTING PROXIMITY SWITCH TARGET BBC BBX Size BBA BBB BBC BBX ECVRL1

81 OPTIONS: LEAD SCREW SERIES ESK/ESL SLIDE J3 TRANSITION FIT DOWEL HOLES This option provides a compromise fit between clearance and interference. Transitional fits are used where accuracy of location is important, but a small amount of clearance or interference is permissible. E SKC 5 x - RL3 - J3 - QL11 J8 PRECISION FIT DOWEL HOLES Position 3 shown This option provides an H7 tolerance precision fit with dowel pins. Precision fits are used where accuracy of location is of prime importance, and for parts requiring rigidity and alignment. E SKC 5 x - RL3 - J8 - QL11 2X 2X TT DOWEL HOLE UU DOWEL HOLE RR NN R OO ±.2 mm 2X SS DOWEL HOLE -QFxx & -QL11 MOTOR MOUNTING SHOWN QQ ±.2 mm PP ±.2 mm ESK/ESL SLIDE Size r NN OO PP QQ RR SS TT UU Ø 5 x 5 mm DP Ø 5 x 5 mm DP Ø 8 x 8 mm DP Ø 5 x 5 mm DP Ø 6 x 8 mm DP Ø 8 x 8 mm DP Ø 6 x 8 mm DP Ø 8 x 8 mm DP Ø 8 x 8 mm DP Ø 8 x 8 mm DP Ø 1 x 1 mm DP Ø 8 x 8 mm DP _ Ø 1 x 1 mm DP Ø 1 x 1 mm DP Ø DOWEL HOLE J3 option TOLERANCE J8 option TOLERANCE / / / / / / / /-. H CYLINDER REPLACEMENT ONLY (WITHOUT SLIDE) H11 SLIDE REPLACEMENT ONLY (WITHOUT CYLINDER) This option provides complete ECVA Cylinder replacement and motor mounting is included/excluded based on ordering specifications. If motor mounting is desired, a full unit description is required. E SKC 5 x - RL3 - H - QL11 This option provides the slide mechanism only without cylinder or motor mounting. Included with option -H11 is all the hardware required for mounting standard PHD Series ECVA Cylinders or pneumatic standard VDMA/ISO cylinders to the slide. A selfaligning rod coupling is also provided, making it easy to attach the appropriate VDMA/ISO cylinder. (No extra rod extension required.) E SKC 5 x - RL3 - H11 - QL11 ECVRL1 33

82 ACCESSORIES: LEAD SCREW SERIES ESK/ESL SLIDE PROXIMITY SWITCH BRACKET & TARGET KITS Each kit contains a bracket, target, and hardware for mounting one 8 mm or 12 mm threaded proximity switch on an ESK or ESL Slide. Switches must be ordered separately. Size STANDARD PLATING CORROSION RESISTANT 8 mm 12 mm 8 mm 12 mm PA PE PC PD ESK/ESL SLIDE PB 8 mm PROXIMITY SWITCH MOUNTING Size PA PB PC PD PE PA PB -QF MOTOR MOUNTING SHOWN -QL MOTOR MOUNTING SHOWN 12 mm PROXIMITY SWITCH MOUNTING Size PA PB PC PD PE INDUCTIVE PROXIMITY SWITCHES Two models of inductive proximity switches are available for use with PHD Series ESK and ESL Slides (-G3 option required on extend). PART NO. DESCRIPTION mm Inductive Proximity Switch, NPN with 2 meter Cable mm Inductive Proximity Switch, PNP with 2 meter Cable mm Inductive Proximity Switch, NPN with 3 meter Cable mm Inductive Proximity Switch, PNP with 3 meter Cable mm Inductive Proximity Switch, AC with 3 meter Cable 3 ECVRL1

83 ACCESSORIES: LEAD SCREW SERIES ESK/ESL SLIDE 625 SOLID STATE SWITCHES Cylinder comes standard with a magnet band for use with PHD miniature Reed and Solid State Switches listed below. These switches mount easily to the cylinder using any of the three T slots provided in the body. SERIES 625 SOLID STATE SWITCHES PART NO. DESCRIPTION color NPN (Sink) DC Solid State, 2 m cable Brown PNP (Source) DC Solid State, 2 m cable Tan NPN (Sink) DC Solid State, Quick Connect Brown PNP (Source) DC Solid State, Quick Connect Tan Position 3 shown SERIES 625 REED SWITCHES PART NO. DESCRIPTION color AC/DC Reed, 2 m cable Silver AC/DC Reed, Quick Connect Silver CORDSETS WITH QUICK CONNECT PART NO. DESCRIPTION meter/3 wire meter/3 wire OPTION -QFxx OPTION -QL11 CABLES MAY REQUIRE RESTRAINT TO PREVENT INTERFERENCE WITH GUIDE SHAFT OR STOP COLLARS 1 SB CYLINDER SLOT COVER ASSEMBLED IN POSITION 1 NOT AVAILABLE FOR SWITCH USE AS STANDARD. CONTACT PHD FOR ALTERNATE POSITIONS. SA STOP COLLARS ON OPTION -G3 STANDARD GUIDE SHAFTS ESK/ESL SLIDE , & Connector Detail CABLE SC SD 9.5 SWITCHES , & AVAILABLE IN POSITIONS 2, 3 & 3 SWITCHES , & AVAILABLE IN POSITION 3 ONLY Size SA SB SC SD NOTE: SWITCHES ONLY WORK IN POSITION 3. ECVRL1 35

84 LEAD SCREW SERIES ESG SLIDE modular saddle mounting allows Series ESK/ESL and SK/SL slides to bolt directly to Series ESG Slides without the need for a transition plate mounting available from top, bottom or side clear anodized aluminum body chrome-plated steel rod simplified motor mounting system with online sizing and configurator See Series ECVA Cylinder Benefits page shock pads can be installed for crash protection cylinder rod coupling for consistent motion and increased cylinder life oil wicks internally lubricate the guide shafts and bushings for maximum life optional lube fittings available for extended bearing life (L & L6) ESG SLIDE 8 mm proximity switch ready with CB option clear anodized aluminum tool plate precision ground hardened guide shafts on all units for superior performance Major Benefits The lead screw provides a lower cost solution than ball screw designs Precision lead screw assemblies with long service life Electrically driven gantry slide based on the proven PHD Series SG Slide Long travel, high load Standard travel up to 6 mm High thrust capability Rigid construction IP5 ingress protection Inline and foldback motor mounting flexibility Your Motor, Your Way for online configuration of motor mounting plates, with a database of electric motors from all major manufacturers Choice of options/accessories similar to pneumatic Series SG Slides Switch ready standard Applications Assembly Die cut Dispensing/filling Diverting Drilling Inspection/measurement Joining/fastening Labeling/marking Part loading, sorting, clamping, positioning Tool change Valve control composite bushings for high speeds and smooth movements Choice of Inline or Foldback Motor Mounting Foldback available in 1:1 or 2:1 drive for tailored performance. INLINE FOLDBACK Industry/Process Uses Automotive Conveying Electronics Food/beverage Machine tool Medical -QL11 -QF11, -QF21 Packaging Pharmaceutical Plastics Robotic tooling Semiconductor Special machines 36 ECVRL1

85 ORDERING DATA: LEAD SCREW SERIES ESG SLIDE TO ORDER SPECIFY: E S G C 5 2 x 3 - RL15 - BB - L6 - QF11 SIZE ECVA DESIGN NO. 5 - Metric TYPE C - TC Bushing SCREW CONFIGURATION SIZE LEAD mm 2 RL RL - 3 RL RL3-3 RL3-3 RL6-6 5 RL - RL8-8 6 RL - RL8-8 LEAD SCREW MOTOR CONFIGURATION QF11 - Foldback with 1:1 ratio QF21 - *Foldback with 2:1 ratio QL11 - Inline with 1:1 ratio No Code - No motor mount * QF21 not available on sizes 2 and 3. MOTOR CODE Wxxxx - Open architecture P/N code W - Blank motor mount CLASSIFICATION E - Electromechanical PRODUCT S - Slide SERIES G - Gantry TRAVEL 5 mm minimum stroke in 5 mm increments SIZE MAX [mm] OPTIONS H - Cylinder replacement only H11 - Without cylinder option CB - Proximity switch ready on both ends BB - Shock pads on extension and retraction L - Lube fitting in saddle port position 2 and L6 - Lube fitting in saddle port position 3 Q1 - Corrosion resistant guide shafts (both ends unplated) QFxx ECVA CYLINDER QL11 Q1 CB BOTH ENDS L ESG SLIDE L SWITCH 625 Blue shaded areas are accessories and are ordered by kit or part numbers. ESG SLIDE Green shaded areas are options. Options are included in ordering code. L6 BOTH SIDES BB BOTH ENDS ECVRL1 37

86 ENGINEERING DATA: LEAD SCREW SERIES ESG SLIDE SPECIFICATIONS LEAD SCREW Series ESG REPEATABILITY 1 ±.2 in [±.5 mm] (Typical) MAXIMUM BACKLASH 2.8 in [.2 mm] RATED LIFE Refer to Life vs. Thrust Chart FULL TRAVEL TOLERANCE +.138/-. in [+3.5/-. mm] MAXIMUM DUTY CYCLE 35% OPERATING TEMPERATURE - 15 F [ - 65 C] LUBRICATION INTERVAL 3 Horizontal: 2 million in [5 km], Vertical: 1 million in [25 km] NOTES: 1) REPEATABILITY IS UNIDIRECTIONAL, AND IS MEASURED WHEN RUNNING THE CYLINDER AT MODERATE SPEEDS AND APPLIED LOADS. 2) VALUES CORRESPOND TO INITIAL (AS SUPPLIED/NEW) CONDITION. DUE TO FRICTIONAL WEAR BACKLASH MAY INCREASE OVER TIME. 3) REFER TO OPERATING INSTRUCTIONS FOR RE-LUBRICATION DETAILS. MECHANICS SPEED 1 SPECIFICATIONS LEAD SCREW SERIES ESG SIZE MAXIMUM TRAVEL in [mm] [3] 15.7 [] [5] [6] [6] SCREW DIAMETER mm SCREW CONFIGURATION -RL15 -RL -RL15 -RL3 -RL3 -RL6 -RL -RL8 -RL -RL8 SCREW LEAD mm/rev GUIDE SHAFT DIAMETER mm.39 [1].72 [12].63 [16].787 [2].98 [25] GUIDE SHAFT BEARING TYPE Composite Bushing MAXIMUM SPEED in/sec [mm/sec].6 [15] 3.15 [8] 1.2 [3] 2. [6] 2. [6].8 [12] 3.15 [8] 6.3 [16] 3.15 [8] 6.3 [16] MAXIMUM RPM rev/min 12 MAXIMUM ACCELERATION in/sec 2 [m/sec 2 ] [.3] [1.] [.3] [1.] [.3] [1.] [.5] [1.] [.5] [1.] THRUST 1 MAXIMUM THRUST lbf [N] 67.5 [3] 33.7 [15] 112 [5] 56 [25] 18 [8] 9 [] 36 [16] 18 [8] 36 [16] 18 [8] TORQUE WEIGHT INERTIA PERMISSIBLE DRIVE TORQUE 2 in-lb [Nm].2 [.5] 6.2 [.7] 1.62 [1.2] 38.6 [.3] 38.6 [.3] NO-LOAD TORQUE in-lb [Nm].8 [.9] 1. [.12] 1.33 [.15] 3.5 [.] 5.31 [.6] ZERO STROKE (WOT) lb [kg] 5.66 [2.57] 7.2 [3.37] 13.5 [6.13] [8.5] 2.3 [11.8] TOTAL LENGTH ADDER (WLT) lb/in [kg/mm].1 [.3].21 [.].57 [.1].7 [.132].92 [.17] ZERO STROKE (WOM) lb [kg] 2.35 [1.7] 3.31 [1.5] 5.25 [2.38] 8.23 [3.73] 1.3 [.735] MOVING LENGTH ADDER (WLM) lb/in [kg/mm].21 [.].38 [.7].38 [.7].58 [.1].58 [.1] ZERO STROKE (JO) lb-in 2 [kg-m 2 ].6 [1.66 x 1-6 ].7 [2.9 x 1-6 ].1 [3. x 1-6 ].51 [1.5 x 1-5 ].51 [1.5 x 1-5 ] LENGTH ADDER (JL) lb-in 2 /in [kg-m 2 / mm].1 [1.59 x 1-9 ].3 [.9 x 1-9 ].9 [9.85 x 1-9 ].25 [2.9 x 1-8 ].25 [2.9 x 1-8 ] MOVING WEIGHT lb-in 2 /lb 5.89 x x x x x x x x x x 1 - ADDER (JM) [kg-m 2 /kg] [3.8 x 1-8 ] [1.1 x 1-7 ] [3.8 x 1-8 ] [7.6 x 1-8 ] [7.6 x 1-8 ] [1.52 x 1-7 ] [1.1 x 1-7 ] [2.3 x 1-7 ] [1.1 x 1-7 ] [2.3 x 1-7 ] MOTOR CONFIGURATION (JQ) NOTES: 1) REFER TO THRUST/VELOCITY CHART. 2) CORRESPONDS TO MAXIMUM THRUST. -QF11.92 [2.69 x 1-5 ].92 [2.69 x 1-5 ].8 [1. x 1-5 ].161 [.71 x 1-5 ].161 [.71 x 1-5 ] -QF21 lb-in 2 [kg-m 2 ].9 [2.75 x 1-5 ].283 [8.28 x 1-5 ].283 [8.28 x 1-5 ] -QL11.6 [1.89 x 1-6 ].6 [1.89 x 1-6 ].11 [3.1 x 1-6 ].21 [6.11 x 1-6 ].21 [6.11 x 1-6 ] ESG SLIDE WEIGHT AND INERTIAL CALCULATIONS: TOTAL WEIGHT = WOT + (WLT x TRAVEL) + MOTOR MOUNT WEIGHT [reference pages 2 and 3] TOTAL MOVING WEIGHT = WOM + (WLM x TRAVEL) + EXTERNAL PAYLOAD FOR -Qx11: INERTIA Reflected = JO + (J L x TRAVEL) + (JM x TOTAL MOVING WEIGHT) + JQ FOR -QF21: INERTIA Reflected = [JO + (JL x TRAVEL) + (JM x TOTAL MOVING WEIGHT)] / + JQ RLxxx SCREW CONFIGURATION The lead screw drive system of the Series ESG is available in two lead choices. This provides flexibility when matching velocity and load requirements to the application. Refer to product specifications and sizing software for performance parameters. E SGC 5 2 x 3 - RL15 - BB - L6 - QL11 High lead for speed Low lead for thrust 38 ECVRL1

87 PERFORMANCE CHARTS: LEAD SCREW SERIES ESG SLIDE THRUST lbf [N] 135 [6] 112 [5] 9 [] 67 [3] 5 [2] 22 [1]. [1] Thrust/Velocity - Sizes 2 & 3. [1] 3.9 [1] THRUST lbf [N] 5 [18] 396 [16] 315 [1] 27 [12] 225 [1] 18 [8] 135 [6] 9 [] 5 [2]. [1] Thrust/Velocity - Sizes, 5 & 6. [1] 3.9 [1] 6.3 [16] [1] VELOCITY [mm/s] VELOCITY [mm/s] Size 2- RL15 Size 3- RL15 Size - RL3 Size 5/6- RL Size 2- RL Size 3- RL3 Size - RL6 Size 5/6- RL8 BUCKLING THRUST LOAD lbf [N] 139 [6] 112 [5] 899 [] 67 [3] 5 [2] 225 [1] Allowable Axial Load - System 3.9 [1] 7.87 [2] [3] [] TRAVEL LENGTH in [mm] Size 2 Size 3 This section contains information on the capabilities of the Lead Screw Series ESG. It is not intended to be a comprehensive selection guide. To simplify the selection process, refer to PHD s sizing software. You may request application assistance from your distributor or PHD s Customer Service Department. Use the Application Data Fax Sheet at the back of this catalog for application sizing. Size Size 5/ [5] [6] ESG SLIDE ECVRL1 39

88 PERFORMANCE CHARTS: LEAD SCREW SERIES ESG SLIDE The deflection figures given in these charts are based on the effect of external loads. Shaft straightness, shaft weight, and bearing alignment will affect the accuracy of the saddle location. For torsional deflection calculations, see the SG Slide in the Product Sizing. Deflections shown are theoretical and reflect the performance of the unit at mid-travel. Deflections at ends of travel will be greatly reduced. MAXIMUM LOAD lb [kg] TRAVEL inch [mm] Horizontal load values are based on the load centered on the saddle as shown. LOAD lb [kg] 8 [36.3] 7 [31.8] 6 [27.2] 5 [22.7] [18.1] 3 [13.6] 2 [9.1] 1 [.5] 1 [25.].1" 2 [5.8] DEFLECTION 3 [76.2].25" [11.6] ESGC52.5" [.127].1".15" [127.] [152.] [177.8] [23.2] SADDLE TRAVEL inch [mm] 9 [228.6] 1 [25.] 11 [279.] 12 [3.8] ESGC53 ESG SLIDE LOAD lb [kg] 12 [5.] 1 [5.] 8 [36.3] 6 [27.2] [18.1] 2 [9.1].1" DEFLECTION.25".1".5" [.127].15" [25.] [5.8] [76.2] [11.6][127.][152.][177.8][23.2][228.6][25.][279.][3.8][33.2][355.6][381.][6.] SADDLE TRAVEL inch [mm] NOTE: LOAD VALUES ARE BASED ON SERVICE LIFE OF 1 MILLION in [25 km]. ECVRL1

89 PERFORMANCE CHARTS: LEAD SCREW SERIES ESG SLIDE ESGC5 DEFLECTION LOAD lb [kg] 18 [81.7] 16 [72.6] 1 [63.5] 12 [5.] 1 [5.] 8 [36.3] 6 [27.2] [18.1] 2 [9.1] 2 [5.8].1" [11.6].25" 6 [152.].5" [.127].1".15" [23.2] [25.] [3.8] [355.6] SADDLE TRAVEL inch [mm].2" 16 [6.] 18 [57.2] 2 [58.] ESGC55 3 [136.1] DEFLECTION 25 [113.] LOAD lb [kg] 2 [9.7] 15 [68.] 1 [5.] 5 [22.7].1".2".1" [.25].5".3" 2 [5.8] [11.6] 6 [152.] 8 [23.2] [25.] [3.8] [355.6] [6.] SADDLE TRAVEL inch [mm] 18 [57.2] 2 [58] 22 [558.8] 2 [69.6] NOTE: LOAD VALUES ARE BASED ON SERVICE LIFE OF 1 MILLION in [25 km]. LOAD lb [kg] 5 [2.1] [181.] 35 [158.8] 3 [136.1] 25 [113.] 2 [9.7] 15 [68.] 1 [5.] 5 [22.7] 3 [76.2].1" 6 [152.] 9 [228.6] ESGC56 DEFLECTION.5" 12 [3.8].1" [.25].2" [381.] [57.2] [533.] [69.6] SADDLE TRAVEL inch [mm]." [.116].3" 27 [685.8] 3 [762.] 33 [838.2] 36 [91.] ESG SLIDE ECVRL1 1

90 DIMENSIONS: LEAD SCREW SERIES ESG SLIDE ESG SLIDE 2 QJ QVA QB + TRAVEL QG A + TRAVEL C + TRAVEL CC N D 2X Z +.25 / -. FOR DOWEL PIN, AA DP QH (OPTION -QFxx) QE (OPTION -QL11) 12.7mm OF V SQ. STROKE ADJUSTMENT HH F RR C L M C P L E QBA E R +.25 / -. FOR DOWEL PIN, U DEEP QL h7 X COUNTERBORE AND THRU HOLE FOR S SHCS DD ADJUSTED ON RETRACT ONLY (THIS END) SEE NOTE 2 O JJ K BOTH ENDS Y X KK THREAD X T THREAD OPPOSITE SIDE: COUNTERBORE FOR Q SHCS 2X GG TRAVEL ADJUSTMENT OR -BB OPTION X NN THREAD LL L J G H MM X1 SHAFT Size A QB C D E F G H I J K L M N O P Q R S T U V M 5 M6 M5 x.8 x M5 8 M6 M6 x 1. x M6 8 M8 M8 x 1.25 x M8 8 M1 M1 x 1.5 x M1 8 M1 M12 x 1.75 x NOTES: 1) NUMBERS SHOWN IN INDICATE SLIDE POSITIONS. 2) DUE TO TRAVEL TOLERANCE ALLOWANCES, DIMENSION DD WILL NOT BE THE SAME ON BOTH ENDS OF THE UNIT. Size W X1 Y Z AA CC DD GG HH JJ KK LL MM NN QVA QBA QE QH QG QJ QL RR M5 x.8 x M6 x 1. x M6 x 1. x M6 x 1. x M8 x 1.25 x M6 x 1. x M1 x 1.5 x M6 x 1. x W I 2 ECVRL1

91 OPTIONS: LEAD SCREW SERIES ESG SLIDE QF11 QF21 FOLDBACK MOTOR MOUNTING WITH 1:1 DRIVE RATIO FOLDBACK MOTOR MOUNTING WITH 2:1 DRIVE RATIO (NOT AVAILABLE ON SIZES 2 AND 3) Foldback motor mounting with the QF11 option provides a 1:1 drive ratio allowing similar performance to the inline motor mounting in a shorter overall length. The QF21 option provides a 2:1 drive ratio reduction for applications that require higher thrust. If a blank motor mount is desired for special motor requirements, use -W motor code to order a motor mount intended for customer modification. See page 12. E SGC 5 x 3 - RL3 - BB - L6 - QF21 (MML + TRAVEL) MMD VARIES WITH MOTOR MMU PULLEY ID (SEE NOTE 3) 1 MMV PULLEY OD MMJ 1:1 OR 2:1 DRIVE RATIO -QFxx COMPATIBLE IN ALL POSITIONS MMH MMM G QB + TRAVEL MME MMF QH 3 MMG Size QB (G) qh MMD mmd min Max MME MMF MMG MMH MMH MMJ MMJ 1:1 2:1 1:1 2:1 MMM mml Weight kg NOTES: 1) YOUR MOTOR, YOUR WAY MOTOR MOUNT -QFxx IS PROVIDED IN KIT FORM TO ALLOW ASSEMBLY OF MOTOR TO SLIDE. 2) KITS INCLUDE DIRECTIONS AND ALL PARTS REQUIRED TO ASSEMBLE SLIDE BASED ON -Wxxxx CODE SUPPLIED BY CUSTOMER. 3) WHEN (-W) IS SPECIFIED, PULLEY ID IS SUPPLIED WITH UNFINISHED ID Ø MMU AND MOTOR MOUNTING PLATE IS SUPPLIED WITHOUT MOTOR MOUNTING FEATURES. Typical Kit Contents Contents will vary with selected motor. ESG SLIDE (-W) Blank motor mounting plate ECVRL1 3

92 OPTIONS: LEAD SCREW SERIES ESG SLIDE QL11 INLINE MOTOR MOUNTING WITH 1:1 DRIVE RATIO Inline motor mounting with the QL11 option provides a 1:1 drive ratio with the lowest overall unit weight and height. The simple, low inertia design of the inline motor mounting allows for a cost effective solution with minimal assembly time. If a blank motor mount is desired for special motor requirements, use -W motor code to order a motor mount intended for customer modification. See page 12. E SGC 5 2 x 3 - RL15 - BB - L6 - QL11 MMT (COUPLER ID SEE NOTE 3) G QB + TRAVEL MMA MMB VARIES WITH MOTOR QE 3 MMC SQ VARIES WITH MOTOR Size QB (G) QE MMA MMB MMB MMC WEIGHT STANDARD OVERSIZE MAX MIN STANDARD OVERSIZE kg NOTES: 1) YOUR MOTOR, YOUR WAY MOTOR MOUNT -QL11 IS PROVIDED IN KIT FORM TO ALLOW ASSEMBLY OF MOTOR TO SLIDE. 2) KITS INCLUDE DIRECTIONS AND ALL PARTS REQUIRED TO ASSEMBLE A SLIDE BASED ON -Wxxxx CODE SUPPLIED BY CUSTOMER. 3) WHEN (-W) IS SPECIFIED, COUPLER ID IS SUPPLIED WITH UNFINISHED ID Ø MMT AND MOTOR MOUNTING PLATE IS SUPPLIED AT MMC OVERSIZE AND WITHOUT MOTOR MOUNTING FEATURES. ) REFER TO CAD MODEL FOR ACTUAL DIMENSIONS. ESG SLIDE Typical Kit Contents Contents will vary with selected motor. (-W) Blank motor mounting plate ECVRL1

93 OPTIONS: LEAD SCREW SERIES ESG SLIDE Wxxxx MOTOR CODE Your Motor, Your Way customizable motor mounting is generated by PHD s extensive motor database at phdinc.com. Users may select their compatible motor of choice from the pre-populated motor database. In the event the chosen motor is not in the database, they may enter necessary motor features to generate the PHD motor code. The tailored motor mounting components are included with the specified driver and shipped in kit form. See page 12. Q1 CORROSION RESISTANT GUIDE SHAFTS Extremely hard corrosion-resistant coating on the guide shafts for use in applications where moisture may corrode untreated hardened and ground shafts. End faces of the shafts remain uncoated. Consult PHD for fully coated shafts. E SGC 5 2 x 3 - RL15 - BB - Q1 - QL11 E SGC 5 2 x 3 - RL15 - BB - L6 - QF11 L LUBE FITTING IN SADDLE PORT POSITION 2 AND -QF MOTOR MOUNTING SHOWN -QL MOTOR MOUNTING SHOWN L6 LUBE FITTING IN SADDLE PORT POSITION 3 Lube fittings provide an easy efficient method for lubricating the bearings and shafts for extended life beyond the normal catalog specifications. Periodic lubrication (every 25 million inches of travel [635 km]) is recommended for applications where heat, dust, or other conditions will dry out the bearings and shafts. PHD suggests a lightweight oil. NOTE: *SEE CATALOG DIMENSIONS E SGC 5 2 x 3 - RL15 - BB - L - QL11 E SGC 5 2 x 3 - RL15 - BB - L6 - QL11 -L ONLY LUBE FITTING 8.33 * D/2 -L ONLY LUBE FITTING * D/ L6 ONLY LUBE FITTING 8.33 H CYLINDER REPLACEMENT ONLY (WITHOUT SLIDE) This option provides complete ECVA Cylinder replacement and motor mounting is included/excluded based on ordering specifications. If motor mounting is desired, a full unit description is required. E SGC 5 2 x 3 - RL15 - BB - H - QL11 H11 SLIDE REPLACEMENT ONLY (WITHOUT CYLINDER) This option provides the slide mechanism only without cylinder or motor mounting. Included with option -H11 is all the hardware required for mounting standard PHD Series ECVA Cylinders or pneumatic standard VDMA/ISO cylinders to the slide. A selfaligning rod coupling is also provided, making it easy to attach the appropriate VDMA/ISO cylinder. (No extra rod extension required.) ESG SLIDE E SGC 5 2 x 3 - RL15 - BB - H11 - QL11 ECVRL1 5

94 OPTIONS: LEAD SCREW SERIES ESG SLIDE BB SHOCK PADS BOTH DIRECTIONS This option provides urethane shock pads on retraction and extension for crash protection, eliminating metal-to-metal contact as the saddle reaches physical end of travel. This -BB option does not affect the overall slide length. E SGC 5 2 x 3 - RL15 - BB - L6 - QL11 Size B C LOCK SCREW B 8.5 AT BOTH ENDS AT EXTEND OR RETRACT SHOCK PAD B LOCK SCREW NOTE: LOCK SCREW TORQUE IS 3.39 Nm. ADJ STUD ADJ STUD C CB PROXIMITY SWITCH READY BOTH ENDS This option provides targets in the slide saddle for use with 8 mm inductive proximity switches. The end plates of the slide come standard with provisions for mounting the 8 mm proximity switches on both ends. Proximity switches must be ordered separately. See next page for switch information. E SGC 5 2 x 3 - RL15 - CB - L6 - QL11 ESG SLIDE Size A B C D B MAX A MAX 8 mm PROXIMITY SWITCH C L C A MAX B MAX D C L 6 ECVRL1

95 ACCESSORIES: LEAD SCREW SERIES ESG SLIDE INDUCTIVE PROXIMITY SWITCHES Inductive proximity switches are available for use with PHD Series ESG Slides (requires option -CB). See Switches and Sensors section of PHD s main catalog for complete switch specifications. PART NO. DESCRIPTION mm Inductive Proximity Switch, NPN with 2 meter Cable mm Inductive Proximity Switch, PNP with 2 meter Cable 625 SOLID STATE SWITCHES Cylinder comes standard with a magnet band for use with PHD miniature Reed and Solid State Switches listed below. These switches mount easily to the cylinder using any of the three T slots provided in the body. SERIES 625 SOLID STATE SWITCHES PART NO. DESCRIPTION color NPN (Sink) DC Solid State, 2 m cable Brown PNP (Source) DC Solid State, 2 m cable Tan NPN (Sink) DC Solid State, Quick Connect Brown PNP (Source) DC Solid State, Quick Connect Tan SERIES 625 REED SWITCHES PART NO. DESCRIPTION color AC/DC Reed, 2 m cable Silver AC/DC Reed, Quick Connect Silver 1 CORDSETS WITH QUICK CONNECT PART NO. DESCRIPTION meter/3 wire meter/3 wire OPTION -QFxx OPTION -QL11 SWITCHES SHOWN: , & AVAILABLE IN POSITIONS 2, 3 & CYLINDER SLOT COVER ASSEMBLED IN POSITION 1 NOT AVAILABLE FOR SWITCH USE AS STANDARD. CONTACT PHD FOR ALTERNATE POSITIONS , & Connector Detail 5.1 CABLE SC 9.5 Size SC SD SC SWITCHES SHOWN: , & AVAILABLE IN POSITIONS 2, 3 & SD ESG SLIDE ECVRL1 7