SERIES BCS STRETCH ROD CYLINDERS
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1 BCS y Q ua lit Support SOLUTIONS for the Plastic Bottle Blowing Industry DIRECT REPLACEMENT FOR SIDEL SERIES AND SERIES MACHINES P U O C PACK TI A S y er iv el D ENTS GR N O G COM P IN G SERIES BCS STRETCH ROD CYLINDERS A division of PHD MODEL BCS (SERIES) -X ADAPTOR BLOCK WITH PHD IN-LINE CHECK VALVE ATTACHED TO MANIFOLD MODEL BCS (SERIES) Series BCS Cylinder shown with recommended options X and LM PL A
2 ORDERING DATA: SERIES BCS STRETCH ROD CYLINDERS INDEX: Ordering Data Page Benefits Page Engineering Data Pages and Dimensions Pages and Options Pages to Accessories Page Exploded Views &Parts Lists Pages to Other PPC Solutions Page FOR SERIES MACHINES SB0, SB0, SB0 CONSULT FACTORY BORE PISTON AREA TO ORDER, SPECIFY: Product, Series, Type, Machine No., Design No., Bore Size, Stroke, any Options. MANDATORY CUSHION CONTROL DB - Cushion Controls Both Ends Series only* DR - Cushion Control Retract Only Series only** No other cushion option can be Specified See notes, &. in.0 mm 9 in.99 mm Contact PHD for smaller or larger bore sizes. TYPE S - Stretch Rod PRODUCT B - Blow Mold C S - - x 00 - DB - U9-LM-X B CYLINDER OPTIONS K_ - Extra Rod Extension in mm increments. Length code (BCSxxx) is K = mm, K = mm, K = mm, etc. U9 -MAC ISO Series Valve with DIN connection LR - mm orifice on retract for m/sec retraction ( mm orifice standard) L - / BSPP to mm Elbow Fitting METRIC STROKE (BCSxx) DESIGN NO. - Metric STANDARD STROKE LENGTHS (00 mm = minimum stroke in mm increments) MACHINE NO. - Series Machine (without Manifold) - Series Machine (with Manifold) SERIES C - Cylinder psi [0 bar] Air MAXIMUM STROKE BORE Contact PHD for shorter or longer strokes. (Replaces Male Run Tee - BCS only) LM - High flow muffler (Recommended Option) XD - Threaded holes front (BCS only) X - Adaptor block only attached to manifold X - Adaptor block with in-line check valve attached to manifold X - Adaptor block with PHD in-line check valve attached to manifold (Recommended Option) R - Unit without spherical bearing rod end (BCS only) CYLINDER TOTAL STROKE POSITION Full Retract POSITION Full Extend NOTES: ) Cushions and ports are in positions and. * -DB Cushions in both directions is required on Series units only. (BCS) ** -DR Cushion on retract only is required on Series units only. (BCS) ) Standard Series Stretch Rod Cylinder ordering number is as follows: BCS--x0-DB (Stroke may vary) ) Standard Series Stretch Rod Cylinder ordering number is as follows: BCS--x00-DR (-U9) For CSD machines BCS--x00-DR (-U9) -LR For heat set machines -U9 option needs to be specified for valve to be attached to unit. ) Options not available on Series units: (BCS) -U9, -LR, -L, -X, -X, -X and -R. RETRACT END ROD EXTENSION EXTEND END MACHINE NO. MACHINE NO. DESIGN DESIGN Copyright 0, by PHD, Inc. All Rights Reserved. Printed in the U.S.A.
3 SERIES BCS STRETCH ROD CYLINDERS Direct Replacement Provides Significantly Longer Life Reduces Maintenance and Downtime MODEL BCS CYLINDER MODEL BCS CYLINDER Direct replacement for Sidel Model, SBO ISBM Series Machines. (BCS design only) increased capacity cushion controls are easily adjusted and are field repairable, maximizing your investment rugged and lightweight aluminum alloy head, cap, and tube Direct replacement for Sidel Model, SBO ISBM Series Machines. built-in shock pads are standard, absorbing impact energy and eliminating metal to metal contact cylinder features urethane piston and rod seals for long life effective cushion up to. in [. mm] for smooth deceleration at end of stroke (BCS design only) rod seal retention ring for extreme applications PTFE wear ring provides piston support and enhances durability, design increases support to wear ring bleed-off hole (BCS design only) allows compressed air to pass through preventing over pressurization and eliminates cylinder bounce BCS Cylinder shown with recommended options X and LM standard alloy steel piston rods are hard chrome plated for maximum life and durability flanged bearing is retained for extreme applications Common Benefits Industry Uses PHD Cylinder mounts into the same space and bolt patterns. Provides significantly longer life and reduces maintenance and downtime. Internal shock pads are standard, eliminating metal to metal contact. Cushion controls are standard for end of stroke deceleration on Series, and Series on retract. Cylinders are easily field repairable, maximizing your investment. Plastic Packaging - Stretch Blow Molding Any marks or names referenced herein are either registered trademarks or trademarks of their respective owners. No association with or endorsement of any company, organization, or product is intended or should be inferred.
4 ENGINEERING DATA: SERIES BCS STRETCH ROD CYLINDERS SPECIFICATIONS IMPERIAL METRIC TYPE Pneumatic Cylinder SERIES BCS Stretch Rod Cylinder.99 in mm BORE AREA - EXTEND.0 in 9 mm BORE AREA - RETRACT. in 9 mm THEORETICAL OUTPUT. psi. bar OPERATION Double Acting OPERATING PRESSURE RANGE. - psi bar AMBIENT TEMPERATURE 0 to 0 F 9 to C MAX. OPERATING PISTON SPEED 0 in/sec.0 m/sec ADJUSTABLE CUSHION Standard LUBRICATION FDA Regulation CFR 9.0 PORT SIZE / BSPP MAXIMUM STROKE. in mm STROKE TOLERANCE.09/.000 in.0/ 0.0 mm BASE WEIGHT. lb.9 kg STROKE ADDER WEIGHT PER in ( mm) 0. lb 0. kg ALLOWABLE KINETIC ENERGY WITH CUSHION 0. in-lb. Nm SHOCK PAD Thermoplastic Polyester Elastomer (TPE) HEADS & CAPS Anodized Aluminum CYLINDER TUBE Anodized Aluminum PISTON ROD Hard Chrome Plated Steel ROD BEARING Internally Lubricated Polymer PISTON & ROD SEALS Urethane Actuator Speeds Cylinder speed is up to 0 in/sec [.0 m/sec]. Maximum Allowable Kinetic Energy Series BCS is provided with cushions on both extend and retract. Its maximum kinetic energy rating is 0. in-lb [. Nm]. Maintenance As with most PHD products, these cylinders are field repairable. Repair kits, piston and rod assemblies, cushion control cartridge assemblies, and main structural components are available as needed for extended service. Life Expectancy Series BCS Cylinders have been lab tested over 0 million trouble-free cycles. LUBRICATION Series BCS Cylinders are lubricated internally at the factory for the life of the cylinder. PHD uses FDA food grade lubrication per regulation CFR 9.0. Any other lubrication to the cylinder may decrease the life expectancy.
5 ENGINEERING DATA: SERIES BCS STRETCH ROD CYLINDERS SPECIFICATIONS IMPERIAL METRIC TYPE Pneumatic Cylinder SERIES BCS Stretch Rod Cylinder.99 in mm BORE AREA - EXTEND.0 in 9 mm BORE AREA - RETRACT. in 9 mm THEORETICAL OUTPUT. psi. bar OPERATION Double Acting OPERATING PRESSURE RANGE. - psi bar AMBIENT TEMPERATURE 0 to 0 F 9 to C MAX. OPERATING PISTON SPEED 0 in/sec.0 m/sec ADJUSTABLE CUSHION - RETRACT Standard LUBRICATION; FOOD GRADE FDA Regulation CFR 9.0 MAXIMUM STROKE. in mm STROKE TOLERANCE.09/-.000 in.0/-0.0 mm WEIGHT. lb. kg ALLOWABLE KINETIC ENERGY RETRACT. in-lb 0. Nm EXTEND. in-lb 0.9 Nm SHOCK PAD Thermoplastic Polyester Elastomer (TPE) HEADS & CAPS Anodized Aluminum CYLINDER TUBE Anodized Aluminum PISTON ROD Hard Chrome Plated Steel ROD BEARING Internally Lubricated Polymer PISTON & ROD SEALS Urethane VALVE SPECIFICATIONS SERIES ISO (ISO 99/) FUNCTION / OPERATOR Single PILOT Internal SPOOL RETURN Spring SOLENOID Vdc (. W) VOLTAGE RANGE -% to +0% from Nominal ELECTRICAL CONNECTOR DIN, Form A MANUAL OPERATOR Non-locking Recessed PILOT EXHAUST Muffled FLOW.0 Cv LUBRICATION FDA Regulation CFR 9.0 FILTRATION 0 Micron OPERATING PRESSURE RANGE 0 to psi [. to 0 bar] AMBIENT FLUID TEMPERATURE 0 to 0 F [- to C] Actuator Speeds Typical extension cylinder speed is 0 in/sec [.0 m/sec] but is controlled by the blow mold mechanical cam to provide.0 in/sec [. m/sec]. Retract speed has been restricted to provide 9. in/sec [.0 m/sec]. An optional orifice (LR) can be ordered to provide a velocity of. in/sec [.0 m/sec]. Maximum Allowable Kinetic Energy The Series BCS is provided with a cushion on retract. Its maximum kinetic energy rating is. in-lb [0. Nm]. The BCS maximum kinetic energy capacity on extend is. in-lb [0.9 Nm] which is provided by the bumper only. Note: Cushions are adjustable for m/sec operation. External shock absorbers are required with cushions adjusted for m/sec operation. Life Expectancy Series BCS Cylinders have been lab tested over 0 million trouble-free cycles. LUBRICATION Series BCS Cylinders are lubricated internally at the factory for the life of the cylinder. PHD uses FDA food grade lubrication per regulation CFR 9.0. Any other lubrication to the cylinder may decrease the life expectancy. Maintenance As with most PHD products, these cylinders are field repairable. Repair kits, piston and rod assemblies, cushion control cartridge assemblies, and main structural components are available as needed for extended service.
6 DIMENSIONS: SERIES BCS STRETCH ROD CYLINDERS BCS-- (NON-MANIFOLD UNIT - SERIES) E SQ R SQ X BG AM DE PL VD DE PL B NUT PER ISO 0 f X EE PC DC BA KK THREAD SW ACROSS WRENCH FLATS WH G G X RT THREAD f + STROKE VA NOTES: ) DIMENSIONS SHOWN IN [ ] ARE IN mm. ) DESIGNATED CENTERLINE IS CENTERLINE OF CYLINDER. ) UNLESS OTHERWISE DIMENSIONED, MOUNTING HOLE PATTERNS ARE CENTERED ON DESIGNATED CYLINDER CENTERLINE. B. [.9] B TOL.00 [0.0] RT M x. WH.0 [.0] R.99 [9.0] BG. [.] VD.9 [.] VA MAX.. [.0] G. [.] G. [.] f. [.] E.9 [.] f. [.0] SW (WRENCH FLAT) BA.0.09 [.0] [9.9] KK AM EE PORT M x.. [.0] G / EE PORT DEPTH. [9.0] PL. [.] PL.9 [9.] PC. [.0] DE.9 [.] DE. [.] DC.9 [0.0] HEX NUT DIMENSIONS PER ISO 0 (DIN 9) A MIN B C D THD PHD PART NUMBER PHD PART NUMBER (-Z).0.9. [.] [.0] [.0] M x D THD A B C All dimensions are reference only unless specifically toleranced.
7 DIMENSIONS: SERIES BCS STRETCH ROD CYLINDERS BCS-- (MANIFOLD UNIT - SERIES) ISO VALVE MOUNT PATTERN EN PL DE X RT THRU AM DC CN E R VA BA G f + STROKE G C BG R E NOTES: ) DIMENSIONS SHOWN IN [ ] ARE IN mm. ) DESIGNATED CENTERLINE IS CENTERLINE OF CYLINDER. ) UNLESS OTHERWISE DIMENSIONED, MOUNTING HOLE PATTERNS ARE CENTERED ON DESIGNATED CYLINDER CENTERLINE. ) 00 mm MINIMUM STROKE REQUIRED FOR STANDARD, CONSULT PHD FOR OTHER LENGTHS. ) FOR ILLUSTRATION PURPOSES, UNIT SHOWN IS AT 00 mm OF STROKE, BUT CHARTED DIMENSION f IS AT 0 mm STROKE. SW ACROSS WRENCH FLATS B KK THREAD NUT PER ISO 0 VD WH f DETAIL B. [.99] B TOL.00 [0.] C.9 [.0] RT. [0.] WH.09 [.] R. [0.0] R.0 [9.0] BG. [.] VD.9 [.] VA. [.] G.0 [.9] G. [.] f. [.] E E f SW (WRENCH FLAT) BA KK AM M x.. [.] [0.0] [.0] [.0] [.] [0.] PL.0 [.] DE.9 [.9] DC. [9.0] CN H9 TOL..0 [.0] EN h TOL.. [.0] HEX NUT DIMENSIONS PER ISO 0 (DIN 9) D THD B C D THD PHD PART NUMBER PHD PART NUMBER (-Z).9. [.0] [.0] M x A MIN.0 [.] A B C All dimensions are reference only unless specifically toleranced.
8 OPTIONS: SERIES BCS STRETCH ROD CYLINDERS DB DR CUSHION CONTROL IN BOTH DIRECTIONS (BCS ONLY) (standard location & ) CUSHION CONTROL ON RETRACT ONLY(BCS ONLY) (standard location ) - DB CUSHION CONTROLS Note: Cushion controls are standard in locations and only. PHD cushions are designed for smooth deceleration at the end of stroke. When the cushion is activated, the remaining volume in the cylinder must exhaust past an adjustable needle which controls the amount of deceleration. The effective cushion lengths for each bore size are shown in the table below. - DR CUSHION CONTROL Note: Cushion control is standard in location only. DE DE DE Cushion Control bleed-off hole allows compressed air to pass through preventing over pressurization and eliminates cylinder bounce DC DC DH HEX ACROSS FLATS DE. [.] DC.9 [0.0] DE.9 [.] EFFECTIVE CUSHION LENGTH.90 [.] DE.99 [.] DC. [9.0] DH [.] EFFECTIVE CUSHION LENGTH.9 [9.] K_ SERIES BCS EXTRA ROD EXTENSION Extra rod extension can be achieved by specifying the option -K followed by the length code. Rod extension is available in mm increments. Contact PHD for other combinations..0 + K_ [.0 + K_] K_ SERIES BCS SERIES BCS with -R Option. + K_ [. + K_] K_. + K_ [. + K_] K_ NOTE: -K_ = Extra rod extension in mm increment lengths code examples: -K = mm extension -K = mm extension LR mm ORIFICE ON RETRACT (BCS ONLY) The LR option is required on all BCS heat set units and replaces the standard mm orifice which provides 9. in/sec [.0 m/sec] retract velocity with a mm orifice that increases retract velocity to. in/sec [.0 m/sec].(required for heat set applications). -LR option replaces the standard mm orifice with a mm All dimensions are reference only unless specifically toleranced.
9 OPTIONS: SERIES BCS STRETCH ROD CYLINDERS L / BSPP TO mm ELBOW FITTING (BCS ONLY). [.0]. [0.0] The L option is required on all BCS heat set units and replaces the standard / BSPP male run tee pressure inlet fitting with a / BSPP to mm elbow fitting. NOTE: The L option is only available if combined with the X option. See the X option for more information. (Required for heat set applications). -L option with -X option. [0.] LM Recommended Option HIGH FLOW MUFFLER Current BCS-- with Compressed Ball Muffler (Part# -0). The LM option provides a high flow muffler to replace the standard compressed ball muffler. This high flow muffler reduces the potential for contamination slowing down cylinder velocity. As the high flow muffler is longer, the dimension must be verified to ensure adequate clearance. The high flow muffler may be purchased separately (Part# ). BCS-- with High Flow Muffler (Part# ). R UNIT WITHOUT SPHERICAL ROD END (BCS ONLY) This option is for a cylinder without a spherical rod end. JAM NUT INCLUDED. [.] M X. THREAD U9 MAC ISO SERIES VALVE DIN CONNECTION (BCS ONLY) A MAC ISO Series valve is optionally provided assembled to the unit by specifying the -U9 option. The valve is equipped with a DIN, shape A connector, and is lubricated with FDA Regulation CFR 9.0 food grade lubrication. Reference valve specification chart page. VA RECTANGULAR CONNECTOR F H J PLUMBING SCHEMATIC ISO VALVE CYLINDER F.0 [.] H. [.] J. [0.] VA. [0.] X MUFFLER PORT ORIFICE CHECK VALVE RUN-TEE BREATHER VENT -WAY PUSH VALVE NOTES: ) DIMENSIONS SHOWN IN [ ] ARE IN mm. ) DESIGNATED CENTERLINE IS CENTERLINE OF CYLINDER. ) UNLESS OTHERWISE DIMENSIONED, MOUNTING HOLE PATTERNS ARE CENTERED ON DESIGNATED CYLINDER CENTERLINE. All dimensions are reference only unless specifically toleranced. 9
10 OPTIONS: SERIES BCS STRETCH ROD CYLINDERS XD THREADED HOLES FRONT (BCS ONLY) E SQ R SQ SECTION BG RT R M x..99 [9.0] BG MIN.. [.] E.9 [.] NOTES: ) DIMENSIONS SHOWN IN [ ] ARE IN mm. ) DESIGNATED CENTERLINE IS CENTERLINE OF CYLINDER. ) UNLESS OTHERWISE DIMENSIONED, MOUNTING HOLE PATTERNS ARE CENTERED ON DESIGNATED CYLINDER CENTERLINE. X RT THREAD X ADAPTOR BLOCK ONLY ATTACHED TO MANIFOLD This option omits the check valve completely allowing the customer to provide the check valve of choice. See the drawing for thread and port sizing required. This option is assembled at the factory, or a kit is available for quick and easy field retrofit. See kit ordering number. UNIT BCS INLET ADAPTOR KIT# 0.90 [.0] 0. [.0]. [9.] / BSPP NOTE: KIT INCLUDES - - INLET ADAPTOR ASSEMBLY - / NPT O-RING SEAL - / NPT O-RING SEAL - INLET ADAPTOR TO MANIFOLD SHCS - / NPT BREATHER VENT - WAY PUSH BUTTON VALVE (FITTING NOT INCLUDED). [0.].000 [0.] X ADAPTOR BLOCK WITH IN-LINE CHECK VALVE ATTACHED TO MANIFOLD is assembled at the factory, or a kit is available for quick and easy field retrofit. See kit ordering number. NOTE: Comes standard from factory with male run tee. Option -L replaces the male run tee with elbow fitting. The inline check valve with adaptor block assembly is provided with an inline poppet style check valve to keep incoming air from exhausting through the inlet pressure supply tube during maintenance and keeps the stretch rod from dropping. This option UNIT BCS INLINE CHECK VALVE KIT# 0 NOTE: KIT INCLUDES - - INLINE CHECK VALVE - BSPP MALE TO NPT MALE NIPPLE - SEALING RING (FITTING NOT INCLUDED). [.0]. [.0] 0. [.0].0 [.]. [.].9 []! THE PHD WARRANTY COVERS THE CYLINDER, ISO VALVE, MANIFOLD AND ALL OTHER COMPONENTS ON THE CYLINDER WITH THE EXCEPTION OF THE CHECK VALVE. THE CHECK VALVE IS PROVIDED AS A SERVICE TO THE CUSTOMER, BUT DOES NOT CARRY THE PHD WARRANTY. 0 All dimensions are reference only unless specifically toleranced.
11 OPTIONS: SERIES BCS STRETCH ROD CYLINDERS X ADAPTOR BLOCK WITH PHD IN-LINE CHECK VALVE ATTACHED TO MANIFOLD The PHD inline check valve with adaptor block assembly is provided with an inline check seal to keep incoming air from exhausting through the inlet pressure supply tube during maintenance and keeps the stretch rod from dropping. This option is assembled at the factory, or a kit is available for quick and easy field retrofit. See kit ordering number. NOTE: Comes standard from factory with male run tee. Option -L replaces the male run tee with elbow fitting. NOTE: OPTION INCLUDES - - INLET ADAPTOR ASSEMBLY - / NPT O-RING SEAL - / NPT O-RING SEAL - INLET ADAPTOR TO MANIFOLD SHCS - / NPT BREATHER VENT - WAY PUSH BUTTON VALVE - INLET CAP ADAPTOR - INLET CAP ADAPTOR MTG SHCS - INLET CAP O-RING SEALS - QUICK EXHAUST SEAL UNIT BCS INLINE CHECK VALVE KIT# KIT DOES NOT INCLUDE THE FOLLOWING ITEMS- MALE RUN TEE FITTING, WAY PUSH BUTTON VALVE, / NPT BREATHER VENT ISO VALVE MOUNT PATTERN Recommended Option.0 [.9] X. [.0]. [0.9].000 [.]. [.0].9 [.].0 [.] 0.0 [.] NOTES: ) DIMENSIONS SHOWN IN [ ] ARE mm ) DESIGNATED CENTERLINE IS CENTERLINE OF CYLINDER ) UNLESS OTHERWISE DIMENSIONED, MOUNTING HOLE PATTERNS ARE CENTERED ON DESIGNATED CYLINDER CENTERLINE ) 00 mm MINIMUM STROKE REQUIRED FOR STANDARD UNITS, CONSULT PHD FOR OTHER LENGTHS ACCESSORIES: SERIES BCS STRETCH ROD CYLINDERS ROD EYE MOUNTING WITH SPHERICAL BEARING (DIN 9) KK THREAD Ø ER CE AX Ø CN LE JAM NUT NOT INCLUDED AX CN EN CE LE ER KK MIN. H9 h MIN. MAX. *KIT M x [.0] [.0] [.0] [.0] [.0] [.0] NOTE: * KIT DOES NOT INCLUDE JAM NUT. All dimensions are reference only unless specifically toleranced.
12 EXPLODED VIEW: SERIES BCS CYLINDERS B 9 9A 9B BORE F A B E 0 A C LUBE BEARING I.D. D B A ALL PISTON GEOMETRY AND SEE FIGURE NOT ON -XD OPTION FILL GROOVE IN THIS LOCATION FIG. ALIGN CUSHION ORIFICE IN HEAD OR CAP WITH CUSHION ORIFICE HOLE IN MULTI-FUNCTION SEAL SO THAT CUSHION ORIFICE HOLE IS NOT BLOCKED MUST BE FREE FLOW THRU ORIFICE MULTI-FUNCTION SEAL ORIFICE [. mm.mm] PORT LOCATION DEFINITION See Note CUSHION ORIFICE FIG. CUSHION UNITS (-DB) FIG. Not on -XD option (No thread extension) NOTES: ) NUMBERS ENCLOSED BY A HEX REPRESENT PORT POSITIONS ) LOCATION DEFINITION OF PORTS, CUSHION CONTROLS, AND PORT CONTROLS = THREAD LOCKER = FOOD GRADE GREASE PART DESCRIPTION TIEROD AND NUT ASSEMBLIES FLAT HEAD CAP SCREWS (LOCATOR TO HEAD) TORQUE in-lb [Nm] 0 [.] 0 [.] All dimensions are reference only unless specifically toleranced.
13 PARTS LIST AND REPAIR KITS: SERIES BCS CYLINDERS KEY A B C D E F A B A B 9 9A 9B 0 PART DESCRIPTION Tube Head Assembly (Extend End) Head Rod Seal Flange Bearing Locator SFHCS Needle Assembly Cap Assembly Cap Needle Assembly Piston and Rod Assembly Piston Rod Piston Seal Wear Ring Multi-Function Impact Seal Cushion O-Ring Seal Tierod and Nut Assembly Tierod Nut Tierod Socket Set Screw Ball ( per unit) Nut ( per unit) BCS-- Full unit description required followed by -H00 Full unit description required followed by -H00 Full unit description required followed by -H0 Sold as part of Seal and Repair Kit Sold as part of Repair Kit (Full unit description -H900) Sold as part of Repair Kit (Full unit description -H900) Sold as part of Cushion Kit (Full unit description -H0) Full unit description required followed by -H00 Full unit description required followed by -H0 Sold as part of Cushion Kit (Full unit description -H0) Full unit description required followed by -H000 Sold as part of Seal and Repair Kit Sold as part of Repair Kit (Full unit description -H900) Sold as part of Seal and Repair Kit Sold as part of Seal and Repair Kit Full unit description required followed by -H KIT DESCRIPTION Seal Kit Repair Kit Cushion Kit KIT NUMBER Full unit description required followed by -H9000 Full unit description required followed by -H900 Full unit description required followed by -H0 NOTE: General repair, seal and cushion kits are available for BCS-- (old design units). Contact PHD for more information.
14 EXPLODED VIEW: SERIES BCS CYLINDERS A 9 9 D 9 C 0 B BORE A B LUBE BEARING ID FILL GROOVE IN THIS LOCATION A B ALL PISTON GEOMETRY SEE FIGURE FIG. A C ALIGN CUSHION ORIFICE IN HEAD OR CAP WITH CUSHION ORIFICE HOLE IN MULTI-FUNCTION SEAL SO THAT CUSHION ORIFICE HOLE IS NOT BLOCKED MUST BE FREE FLOW THRU ORIFICE PORT LOCATIONS See Note CUSHION ORIFICE 0 0 MULTI-FUNCTION SEAL ORIFICE FIG. CUSHION UNITS (-DR) = THREAD LOCKER = FOOD GRADE GREASE KEY 9A A & B 9 FIG. TORQUE CHART PART DESCRIPTION FLANGE TO HEAD SHCS FLANGE TO MANIFOLD SHCS SHOULDER BOLT -U9 OPTION VALVE ASSEMBLY PISTON TO ROD MANIFOLD SHCS MUFFLER TO MANIFOLD ASSEMBLY INLET ADAPTOR TO MANIFOLD SHCS CAP MOUNTING (SHCS) TORQUE in-lb [Nm] 00 [.] 0 [9.0] [.] 00 [.] [.] 0 [9.0] HAND TIGHTEN PLUS / TURN [.] [.] NOTES: ) NUMBERS ENCLOSED BY A HEX REPRESENT PORT POSITIONS ) LOCATION DEFINITION OF PORTS, CUSHION CONTROLS, AND PORT CONTROLS
15 PARTS LIST AND REPAIR KITS: SERIES BCS CYLINDERS KEY A B C D A B C A B 9 0 A PART DESCRIPTION Finished Tube Head Assembly Head Rod Bearing Rod Seal Retaining Ring Cap Assembly Cap Cushion Needle Assembly Retaining Ring Piston & Rod Assembly Piston Rod Piston Seal Wear Ring Multi-Function Impact Seal Shoulder Bolt w/female Thread Flange Cushion O-Ring Seal Jam Nut Flange to Head Cap Screw Manifold Block Assembly Manifold Block Manifold to Head Cap Screw Fitting Adaptor Check Valve Male Run Tee Fitting Way Push Button Valve Breather Vent Steel Tubing O-Ring Seal Steel Tube Rod Eye Manifold to Head O-Ring Seal Inlet Adaptor Assembly / NPT O-Ring Seal / NPT O-Ring Seal Inlet Adaptor to Manifold Cap Screw Sealing Ring Flange to Manifold Cap Screw NOTE: *Full unit description required (followed by -Hxxxx) KIT DESCRIPTION KIT NUMBER Seal Kit -H9000* Repair Kit -H900* Cushion Kit -H0* Inlet Adaptor Assembly Kit -H9* Manifold Assembly Kit -H9090* Inline Check Valve -X to -X Conversion Kit -H90* Inline Check Valve -X Kit -H9* Inline Check Valve -X Kit -H9* NOTE: *Full unit description required (followed by -Hxxxx) CHART OPTION CODE -X -X KEY 0 9 -X 0 0- NOTE: *Sold as part of inlet adaptor kit (-H9*) Sold as part of seal kit (-H9000*) OPTION STANDARD -L 000 See Chart # CHART - Item # See Chart # * * * OPTION CODE -X -X BCS-- Full unit description required followed by -H00 Full unit description required followed by -H00 Sold as part of Head Assembly Sold as part of Head Assembly, Sold as part of Repair Kit (-H900*) Sold as part of Head Assembly, Sold as part of Seal Kit (-H9000*) and Repair Kit (-H900*) Sold as part of Head Assembly, Sold as part of Repair Kit (-H900*) Full unit description required followed by -H00 Sold as part of Cap Assembly Sold as part of Cap Assembly, Sold as part of Cushion Kit (-H0*) Sold as part of Cap Assembly, Sold as part of Cushion Kit (-H0*) Full unit description required followed by -H000 Sold as part of Piston & Rod Assembly Sold as part of Piston & Rod Assembly Sold as part of Seal Kit (-H9000*) and Repair Kit (-H900*) Sold as part of Seal Kit (-H9000*) and Repair Kit (-H900*) Sold as part of Seal Kit (-H9000*) and Repair Kit (-H900*) Sold as part of Repair Kit (-H900*) Full unit description required followed by -H00 Sold as part of Seal Kit (-H9000*) and Repair Kit (-H900*) Full unit description required followed by -H00 Sold as part of Seal Kit (-H9000*) and Repair Kit (-H900*) Full unit description required followed by -H9090 Sold as part of Manifold Block Assembly Sold as part of Repair Kit (-H900*) or Manifold Assembly Kit (-H9090*) See Chart # See Chart # See Chart # See Chart # See Chart # Sold as part of Seal Kit (-H9000*) and Repair Kit (-H900*) Full unit description required followed by -H Sold as part of Seal Kit (-H9000*) and Repair Kit (-H900*) Sold as part of Inlet Adaptor Kit (-H9*) Sold as part of Inlet Adaptor Kit (-H9*), Sold as part of Seal Kit (-H9000*) Sold as part of Inlet Adaptor Kit (-H9*), Sold as part of Seal Kit (-H9000*) Sold as part of Inlet Adaptor Kit (-H9*), Sold as part of Repair Kit (-H900*) See Chart # Sold as part of Repair Kit (-H900*) = THREAD LOCKER -X option additional parts = FOOD GRADE GREASE SEE NOTE SEE NOTE 0 9 SEE NOTE SEE NOTE -X option & -X option (included in both options) 0 SEE TORQUE CHART FOR TORQUE SETTING SEE NOTE NOTE: ) Kits do not include items, 0 &. Must reuse existing components or replace separately. -X option SEE NOTE 0 0
16 Other solutions are available... For information on other Plastic Packaging Components, ask for the PHD PPC Binder. Series BST Replacement for Sidel Series Complete Transfer Arm Sidel Series Transfer Arm Head Drop-in fit for use on existing Sidel Series arms PHD head includes replaceable hardened steel tang. PHD spring posts are replaceable. PHD incorporates high quality rolling element bearings for increased life and precision. Long life robust design Improved precision Reduces maintenance and downtime Lighter weight than OEM arm Series BCK Stretch Rod Cylinders for Krones Stretch Blow Molding Machines Significantly longer life ML#0 Sidel Universal Stretch Rod Cylinder Reduces maintenance downtime Simplified pneumatic system Easy maintenance Better delivery Better price x90 Model SBO machines only Sidel Series Transfer Arms BSTxx--x90 (Shimmed Vertical Adjustment - Standard) BSTxx--x90-AP (Threaded Vertical Adjustment - AP Option) We also have nozzle cylinders, needle cylinders, leak test cylinders, knock out cylinders, removal cylinders and grippers, filler cylinders, preform/bottle ejectors, labeling & slide knife actuators. M / 9
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