Electric Linear Solutions

Transcription

1 Electric Linear Solutions High Performance Electric Solutions with PHD Proven Technology ESG Slides ESK/ESL Slides ECVA Cylinders Easy 3 Step Actuator & Motor Selection! NEW ECVR Cylinders

2 Easy 3 Step Actuator & Motor Sizing Using PHD s 3 step process, you can specify the actuator configured for your particular motor brand ONLINE SIZING: Go to sizing.phdinc.com and input your application requirements SELECT A MOTOR: You choose the brand of motor and controls Suitable actuator and motor performance requirements are provided. ONLINE CONFIGURATOR: Go to config.phdinc.com after motor verification, a W-code is assigned for ordering. Since 197, PHD continues to be a leader in the industrial automation industry. Known for durable, high quality, pneumatic and hydraulic actuators, customers trust PHD to deliver the best possible product when they need it. With this in mind, PHD introduces the PHD Plus electric actuator line. PHD Plus products are built on the foundation of proven pneumatic designs and components but now electrically driven. Also new, PHD introduces Your Motor, Your Way, a simple 3-step process allowing users to employ PHD s proven technology operated by the motor and controls of their choice. This saves time and money by eliminating the need to learn or place into service a new motor and controls platform. With Your Motor, Your Way integration into an existing controls system is quick and easy. If you prefer a complete package, your local PHD distributor can provide motors and controls to fit your application needs. This all provides the best offering of electrically driven linear products with the flexibility to configure Your Motor, Your Way! E C VA 32 x - RB1 -T -QF21 See page 12 for more details. PHD can also supply you with accurate CAD models from our online CAD configurator. It is that easy! 2 Copyright 212, by PHD, Inc. All Rights Reserved. Printed in the U.S.A.

3 SERIES ECV CYLINDER The Series ECV Cylinder is an electromechanical rod style actuator with an ISO/VDMA mounting interface. The Series ECV is available in three sizes with a choice of two high precision ball screws per size optimized for high speed or high thrust. Travels are available up to 1 mm. A large choice of cylinder mounting accessories is available to simplify machine design. NEW SERIES ESK/ESL SLIDE SERIES ESG SLIDE The Series ECVA provides a non-rotating rod design, whereas the new lower cost Series ECVR has a rotating rod for applications where rod rotation is prevented by the attached load or tooling. This actuator also features Your Motor, Your Way- a configurable system that allows the customer to easily power the unit with the motor and controls of their choice. Motors are mountable in an inline or foldback configuration. The Series ESK/ESL Slide is an electromechanical cantilever style actuator featuring precision ground guide shafts and ball bushings for smooth, accurate linear motion. The Series ESK/ESL is available in three sizes with a choice of two high precision ball screws per size optimized for high speed or high thrust. Travels are available up to 7 mm. This actuator also features Your Motor, Your Way- a configurable system that allows the customer to easily power the unit with the motor and controls of their choice. Motors are mountable in an inline or foldback configuration. The Series ESG Slide is an electromechanical gantry style actuator with precision ground guide shafts and ball bushings for smooth, accurate linear motion. The Series ESG is available in three sizes with a choice of two high precision ball screws per size optimized for high speed or high thrust. Travels are available up to 9mm. This actuator also features Your Motor, Your Way- a configurable system that allows the customer to easily power the unit with the motor and controls of their choice. Motors are mountable in an inline or foldback configuration. Cutaway and Benefits... Ordering Data... Engineering Data... Performance Charts...7 Dimensions...8 Options Accessories/Switches Cutaway and Benefits...22 Ordering Data...23 Engineering Data...2 Performance Charts Dimensions Options Accessories/Switches Cutaway and Benefits...3 Ordering Data...37 Engineering Data...38 Performance Charts Dimensions...1 Options...2- Accessories/Switches... ECV CYLINDER ESK/ESL SLIDE ESG SLIDE 3

4 SERIES ECVA & ECVR CYLINDER ECV CYLINDER Optimal design provides superior speeds, thrust, and travel lengths. Fit and functional replacement for pneumatic VDMA/ISO cylinder. ISO/VDMA mounting interface rod wiper seal anodized aluminum extrusion polymer bushing double row angular contact ball bearing (high axial-thrust load capacity) rolling contact anti-rotation assembly (minimal frictional loss - ECVA only) ball nut lubrication port simplified motor mounting system with online sizing and configurator shock pads on both extend and retract for crash protection precision ball nut with wiper seals for increased lube retention and life ball nut assembly fully guided for optimum alignment and stability over long travels and high speeds precision rolled ball screw floating bearing (wear compensating design) zinc-plated screws Major Benefits chrome-plated steel rod zinc-plated rod end customizable - see options High thrust and speed capability 1 mm travel lengths available Available in cantilever (ESK/ESL) and gantry (ESG) slide configurations Rigid construction with extremely low backlash Very high degree of repeatability High precision ball screw assemblies with long service life IP ingress protection ISO/VDMA mounting interface for easy interchange Non-rotating rod or rotating rod versions Inline and foldback motor mounting flexibility Your Motor, Your Way for online configuration of motor mounting plates, with a database of electric motors from major manufacturers Large choice of options/accessories similar to pneumatic Series CV Cylinder Switch ready standard Applications Assembly Die cut Dispensing/filling Diverting Drilling Inspection/measurement Joining/fastening Labeling/marking Part loading, sorting, clamping, positioning Tool change Valve control Choice of Inline or Foldback Motor Mounting Foldback available in 1:1 or 2:1 drive for tailored performance. INLINE FOLDBACK Industry/Process Uses Automotive Conveying Electronics Food/beverage Machine tool Medical -QL11 -QF11, -QF21 Packaging Pharmaceutical Plastics Robotic tooling Semiconductor Special machines

5 ORDERING DATA: SERIES ECV CYLINDER TO ORDER SPECIFY: E C VA 32 x - RB1 - T -QF21 -Wxxxx SERIES VA - VDMA 22 Drop-in replacement, non-rotating rod VR - VDMA 22 Drop-in replacement, rotating rod PRODUCT Cylinder CLASSIFICATION Electromechanical SIZE 32 SIZE 32 DESIGN NO. - Metric TRAVEL mm minimum travel in mm increments MAX [mm] SCREW CONFIGURATION LEAD* SIZE mm 32 RB - RB1-1 RB1-1 RB1-1 RB1-1 RB2-2 *See engineering data page for drive screw selection. MOTOR CONFIGURATION QF11 - Foldback with 1:1 ratio QF21 - Foldback with 2:1 ratio QL11 - Inline with 1:1 ratio OPTIONS K - Extra rod extension in 1 mm increments Length code is K1 = 1 mm, K = mm T - Female rod end TEE - Male rod end with oversize rod MOTOR CODE Wxxxx - Open architecture P/N code W - Blank motor mount No Code - No motor mount ECV CYLINDER F MP MX1 BMP QFxx MP2 BSB1 MSB1 Green shaded areas are options. Options are included in ordering code. MSB2 Blue shaded areas are accessories and are ordered by kit or part numbers. QL11 MF1 F T F TEE SELF-ALIGNING PISTON ROD COUPLER MX1 ROD EYE SWITCHES ROD CLEVIS

6 ECV CYLINDER ENGINEERING DATA: SERIES ECV CYLINDER SERIES SPECIFICATIONS ECVA ECVR 1 PISTON ROD Non-Rotating Rotating REPEATABILITY 1 ±. in [±.1 mm] MAXIMUM BACKLASH 2.1 in [.2 mm] RATED LIFE Refer to Life vs. Thrust Chart (next page) FULL TRAVEL TOLERANCE /-. in [+3./-. mm] DUTY CYCLE 1% OPERATING TEMPERATURE - 1 F [ - C] LUBRICATION INTERVAL 3 Horizontal: 1 million in [2 km], Vertical: million in [1 km] ENCAPSULATION CLASS IP MECHANICS SPEED THRUST SPECIFICATIONS SERIES ECV SIZE 32 mm mm mm MAXIMUM TRAVEL in [mm] [1] DRIVE MECHANISM Ball Screw SCREW DIAMETER mm SCREW CONFIGURATION -RB -RB1 -RB1 -RB1 -RB1 -RB2 SCREW LEAD mm MAXIMUM SPEED in/sec [mm/ sec] 19. [] 39.3 [1] 39.3 [1] 3. [1] 39.3 [1] 78.7 [2] MAXIMUM RPM rev/min MAXIMUM THRUST lbf [N] 3 [13] 13 [8] [23] 32 [12] 991 [1] [21] NOMINAL THRUST lbf [N] 9 [] 7 [33] 28 [127] 219 [97] 13 [183] 31 [11] TORQUE WEIGHT INERTIA PERMISSIBLE DRIVE TORQUE 7 in-lb [Nm] 1.2 [1.2] 38. [.3] 9.3 [7.8] NO-LOAD TORQUE in-lb [Nm].89 [.1] 2.21 [.2] 3. [.] ZERO STROKE (WOT) lb [kg] 2. [1.1] 3.29 [1.9].2 [2.3] TOTAL LENGTH ADDER (WLT) lb/in [kg/mm].19 [.3].2 [.]. [.71] ZERO STROKE (WOM) lb [kg]. [.3] 1.1 [.2] 2.1 [.98] MOVING LENGTH ADDER (WLM) lb/in [kg/mm].38 [.7].8 [.1].111 [.2] ZERO STROKE (JO) lb-in 2 [kg-m 2 ].1 [3. x 1 - ].1 [1. x 1 - ].1 [.8 x 1 - ] LENGTH ADDER (JL) lb-in 2 /in [kg-m 2 /mm].9 [9.8 x 1-9 ].2 [2.9 x 1-8 ].9 [7.9 x 1-8 ] MOVING WEIGHT lb-in 2 /lb 9.3 x x x x x x 1-2 ADDER (JM) [kg-m 2 /kg] [.21 x 1-7 ] [2.8 x 1 - ] [2.8 x 1 - ] [.3 x 1 - ] [2.8 x 1 - ] [9.93 x 1 - ] -QF11.8 [1. x 1 - ].11 [.71 x 1 - ].19 [. x 1 - ] MOTOR -QF21 lb-in CONFIGURATION (JQ) [kg-m 2 ].9 [2.7 x 1 - ].283 [8.28 x 1 - ]. [1.91 x 1 - ] -QL11.11 [3.1 x 1 - ].21 [.11 x 1 - ].138 [. x 1 - ] 1) UNIDIRECTIONAL AT MODERATE SPEEDS AND LOADS 2) AXIAL FREE PLAY WHEN DRIVE SHAFT LOCKED 3) REFER TO OPERATING INSTRUCTIONS FOR RE-LUBRICATION DETAILS ) REFER TO SPEED VS. TRAVEL CHART ON NEXT PAGE ) REFER TO LIFE VS. THRUST CHART ON NEXT PAGE WEIGHT AND INERTIAL CALCULATIONS: TOTAL WEIGHT = WOT + (WLT x TRAVEL) + MOTOR MOUNT WEIGHT [reference pages 1 and 11] TOTAL MOVING WEIGHT = WOM + (WLM x TRAVEL) + EXTERNAL PAYLOAD FOR -Qx11: INERTIA Reflected = JO + (J L x TRAVEL) + (JM x TOTAL MOVING WEIGHT) + JQ FOR -QF21: INERTIA Reflected = [JO + (JL x TRAVEL) + (JM x TOTAL MOVING WEIGHT)] / + JQ ) 1 MILLION INCHES [2 km] LIFE 7) CORRESPONDS TO MAXIMUM THRUST 8) FOR HOMING AND INCREASED APPLICATION FLEXIBILITY, INCLUDE EXTRA TRAVEL WHEN NECESSARY. 9) ALL DIMENSIONS ARE FOR REFERENCE ONLY UNLESS SPECIFICALLY TOLERANCED. REFER TO ONLINE SIZING SOFTWARE FOR ACTUAL VALUES. 1) SERIES ECVR REPEATABILITY AND BACKLASH A FUNCTION OF COUPLING RIGIDITY TO EXTERNAL NON-ROTATING LOAD. Series ECVR (rotating rod) The ECVR requires the external payload to provide non-rotation to the system. This payload must be rigidly coupled to the rod to ensure axial motion. Any rotation will directly affect the performance of the system and result in lost motion.

7 PERFORMANCE CHARTS: SERIES ECV CYLINDER This section contains information on the capabilities of the Series ECV. It is not intended to be a comprehensive selection guide. To make the selection process simple and quick, refer to PHD s sizing software. You may request application assistance from your distributor or PHD s Customer Service Department. Use the Application Data Fax Sheet at the back of this catalog for application sizing. ECV CYLINDER NOTE: THE MAXIMUM SPEED NOT TO EXCEED 7.87 in/sec [2 mm/sec] 7

8 DIMENSIONS: SERIES ECV CYLINDER ECV CYLINDER The Series ECV is available as a driver only or with inline or foldback Your Motor, Your Way configurations. These dimensions apply to the driver portion for all standard units. A B2 KK THREAD ROD JAM NUT DIMENSIONS AM METRIC THIN JAM NUT PER ISO 3 f12 BG E SQ f9 R SQ 1 B D L h7 BA 2 C KK THD SW ACROSS WRENCH FLAT f2 WH VD H f8 + TRAVEL VA G J X RT THD BOTH ENDS 3 Size 32 A max AM ØB ØBA B2 BG MIN C ØD E f2 f8 f9 f12 G H J KK ØL R RT SW VA VD WH M1 x M x [18.] [21.] [29.9] [29.9] [1.] [18.] [.] [19.1] [9.] [18.] [1.] [.3] [.] [31.] [28.] [2.] 1.2 [.] [32.] 1 [1.] [8.1] [.] [2.] M12 x M x [2.8] [23.] [3.9] [3.9] [18.] [18.] [.] [22.2]. [2.] [17.9] [.2] [.] [3.] [31.] [28.] 1.2 [1.] [38.] 1 [13.] [8.1] [.7] [3.] M1 x M8 x [27.7] [31.] [39.9] [8.] [2.] [2.] [8] [28.] [8.] [27.] [193.] [.7] [8.] [3.] [3.] [3.] 1. [12.] [.] 1.2 [1.] [9.1] [.] [37.] 1) NUMBERS SHOWN IN INDICATE CYLINDER POSITIONS. 2) DIMENSIONS: inch [mm] RBxxx SCREW CONFIGURATION The ball screw drive system of the Series ECV is available in two lead choices. This provides flexibility when matching velocity and load requirements to the application. Refer to product specifications and sizing software for performance parameters. High lead for speed Low lead for thrust E C VA 32 x - RB1 - T -QF21 8

9 OPTIONS: SERIES ECV CYLINDER K_ EXTRA ROD EXTENSION Extra rod extension can be achieved by specifying the option -K followed by the length code. Rod extension is available in 1 mm increments (2 mm max). Rod extension can impact load capacity, therefore rod extension and travel should not exceed 1 mm. E C VA 32 x - RB1 - K -QF21 -Wxxxx Length Code Metric K = mm extra rod extension K1 = 1 mm extra rod extension WH + K_ K_ BORE WH [mm] in mm ECV CYLINDER T FEMALE ROD END This option provides a female rod end in place of the standard male rod end. See catalog dimensional page for standard rod end. This rod end deviates from ISO 31/VDMA 22. T FEMALE ROD END f12 D1 WH E C VA 32 x - RB1 - T -QF21 K THD x DD MIN DP TEE MALE OVERSIZE ROD END This option provides a male oversize thread rod end in place of the standard male rod end. See catalog dimensional pages for standard rod end. This rod end deviates from ISO 31/VDMA 22. TEE MALE OVERSIZE ROD END C L f12 AL WH E C VA 32 x - RB1 - TEE -QF21 -Wxxxx K THREAD D1 letter Bore size dim 32 mm mm mm AL.827 [21.].9 [23.] 1.22 [31.] D1.7 [11.3].99 [1.22].77 [19.23] f12.23 [.].2 [.].31 [8.] K [M8 x 1.2] [M1 x 1.] [M12 x 1.7] K [M12 x 1.2] [M1 x 1.] [M2 x 1. ] DD min.1 [1.].9 [17.].78 [19.] WH 1.2 [2.] [3.] 1.7 [37.] NOTE: DIMENSIONS: inch [mm] 9

10 OPTIONS: SERIES ECV CYLINDER ECV CYLINDER QF11 QF21 FOLDBACK MOTOR MOUNTING WITH 1:1 DRIVE RATIO FOLDBACK MOTOR MOUNTING WITH 2:1 DRIVE RATIO Foldback motor mounting with the QF11 option provides a 1:1 drive ratio allowing similar performance to the inline motor mounting in a shorter overall length. The QF21 option provides a 2:1 drive ratio reduction for applications that require higher thrust. Foldback motor mounting also provides a VDMA 22 compliant mounting pattern that allows the use of many standard cylinder mounting accessories. If a blank motor mount is desired for special motor requirements, use -W motor code to order a motor mount intended for customer modification. See page 12. E C VA 32 x - RB1 - T -QF 21 -Wxxxx MMD VARIES WITH MOTOR MMU PULLEY ID (SEE NOTE 3) 1 MMV PULLEY OD (MML) MMK MMJ 1:1 OR 2:1 DRIVE RATIO -QFxx COMPATIBLE IN ALL POSITIONS MMH MMR SQ 2 Size 32 f8 mmd min mmd max f8 + TRAVEL MME MMF MMG MMH MMJ 1:1 MMJ 2:1 MME MMF X MMRT THD MMBG DP MIN MMK (MML) MMR MMRT MMBG Weight lb [kg] 3 MMG -W BLANK MOTOR MOUNTING M8 X [193.] [9.] [22.] [9.] [8.] [8.] [.] [12.][111.] [1.] [198.] [.] 1.2 [1.] [2.37] [1.] [8.] [.] [1.8] [33.8] 1) YOUR MOTOR, YOUR WAY MOTOR MOUNT -QFxx IS PROVIDED IN KIT FORM TO ALLOW ASSEMBLY OF MOTOR TO CYLINDER. 2) KITS INCLUDE DIRECTIONS AND ALL PARTS REQUIRED TO ASSEMBLE TO DRIVER BASED ON -Wxxxx CODE SUPPLIED BY CUSTOMER. 3) WHEN (-W) IS SPECIFIED, PULLEY ID IS SUPPLIED WITH UNFINISHED ID Ø MMU AND MOTOR MOUNTING PLATE IS SUPPLIED WITHOUT MOTOR MOUNTING FEATURES. ) DIMENSIONS: inch [mm] mmd BLANK M X 1 [1.] [9.] [31.] [9.] [.] [3.] [31.] [72.] [7.] [1.] [13.] [32.] [11.] [1.2] [13.] [.] [.] [33.8] [22.7] M X 1 [17.9] [9.] [22.] [9.] [.] [8.] [3.] [8.1] [83.9] [12.1] [1.1] [38.] [11.] [1.7] [1.] [8.] [.] [1.8] [27.] MMU 1:1 MMU 2:1 MMV 1:1 MMV 2:1 Typical Kit Contents Contents will vary with selected motor. 1 (-W) Blank motor mounting plate

11 OPTIONS: SERIES ECV CYLINDER QL11 INLINE MOTOR MOUNTING WITH 1:1 DRIVE RATIO Inline motor mounting with the QL11 option provides a 1:1 drive ratio with the lowest overall unit weight and height for high speed applications. The simple, low inertia design of the inline motor mounting allows for a cost effective solution with minimal assembly time. If a blank motor mount is desired for special motor requirements, use -W motor code to order a motor mount intended for customer modification. See page 12. E C VA 32 x - RB1 - T -QL11 ECV CYLINDER f8 + TRAVEL OPTIONAL F MOUNT ACCESSORY MMA MMB VARIES WITH MOTOR MMC SQ VARIES WITH MOTOR MMT (COUPLER ID, SEE NOTE 3) -W BLANK MOTOR MOUNTING Size f8 MMA mma WITH MMB MMB MMC WEIGHT F MOUNT MAX MIN lb MMB MMT MMT MAX [kg] BLANK MIN SHAFT Ø STANDARD OVERSIZE ALLOWED [1.] [9.] [.] [2.] [8.] [.] [7.] [.] [21.] [.] [12.] [17.9] [3.] [7.] [3.] [8.] [7.] [88.] [.] [22.] [.] [1.] [193.] [82.1] [87.7] [3.] [8.] [88.] [11.] [1.3] [3.] [.] [2.] 1) YOUR MOTOR, YOUR WAY MOTOR MOUNT -QL11 IS PROVIDED IN KIT FORM TO ALLOW ASSEMBLY OF MOTOR TO CYLINDER. 2) KITS INCLUDE DIRECTIONS AND ALL PARTS REQUIRED TO ASSEMBLE TO DRIVER BASED ON -Wxxxx CODE SUPPLIED BY CUSTOMER. 3) WHEN (-W) IS SPECIFIED, COUPLER ID IS SUPPLIED WITH UNFINISHED ID Ø MMT AND MOTOR MOUNTING PLATE IS SUPPLIED AT MMC OVERSIZE AND WITHOUT MOTOR MOUNTING FEATURES. ) REFER TO CAD MODEL FOR ACTUAL DIMENSIONS. ) DIMENSIONS: inch [mm] Typical Kit Contents Contents will vary with selected motor. (-W) Blank motor mounting plate 11

12 OPTIONS: SERIES ECV CYLINDER ECV CYLINDER Wxxxx MOTOR CODE Your Motor, Your Way customizable motor mounting is generated by PHD s extensive motor database at com. Users may select their compatible motor of choice from the pre-populated motor database. In the event the chosen motor is not in the database, they may enter necessary motor features to generate the PHD motor code. The tailored motor mounting components are included with the specified driver and shipped in kit form. E C VA 32 x - RB1 - T -QF21 Step 1 - Online Actuator Sizing sizing.phdinc.com Input your application data. The sizing software will tell you which actuator and motor performance parameters are needed for your application. Step 2 - Motor Selection Based on the performance requirements determined by online sizing, select an appropriate motor from your preferred motor manufacturer. Return to the online sizing software with identified motor parameters to verify motor to application compatibility. Step 3 - Your Motor, Your Way Configurator config.phdinc.com Select your motor from the drop down menus or enter the necessary motor geometry. The generated motor code for the compatible motor will complete the ordering data necessary to order the actuator tailored to your specific application. 3D CAD models are also available. If a blank motor mount is desired for special motor requirements, use -W to order a motor mount intended for customer modification. MOTOR GEOMETRY SPECIFY FROM MOTOR: MAXIMUM MOTOR SHAFT SHAFT TYPE: KEYED SHAFT SPECIFY KEY SLOT WIDTH FLANGE WIDTH BOLT HOLE CIRCLE FLANGE THICKNESS 1 FLAT 2 FLATS, 18 PRIMARY MOTOR PILOT SECONDARY MOTOR PILOT ROUND-NOT AVAILABLE FOR USE WITH FOLDBACK (OPTION QF) 2 FLATS, 9 SPECIFY FROM MOTOR: MOUNTING FASTENER SIZE THRU HOLE OR THREAD WITH MINIMUM THREAD DEPTH OVERALL LENGTH: PRIMARY AND SECONDARY MOTOR PILOT SHAFT EXTENSION FROM MOUNTING FACE 12

13 ACCESSORIES: SERIES ECV CYLINDER BASE MOUNTING KIT NOTE: BASE MOUNTING KIT BRACKET ADDS TO OVERALL LENGTH. F INLINE TG1 SQ TR E AH AT 2X AB DIA PER END XA1 + TRAVEL SA1 + TRAVEL AT -QL11 OPTION AU AO ECV CYLINDER FOLDBACK -QFxx OPTION XA2 + TRAVEL AH AT TG1 SQ TR E 2X AB DIA PER END SA2 + TRAVEL AU AO Bore size letter dim 32 mm mm mm AB.27 [.87].39 [9.37].39 [9.37] TG [32.] 1.9 [38.] [.] E MAX 3.1 [8.] 3.72 [9.].291 [19.] TR 2.79 [.] 2.93 [7.] 3. [87.] AO MAX.332 [8.].1 [11.]. [11.] AU.9 [2.] 1.12 [28.] 1.2 [32.] AH 1.2 [32.] 1.17 [3.] [.] AT.177 [.].177 [.].217 [.] SA [198.] 8.93 [22.9] [27.] SA [23.] [291.] [32.] XA [2.] 9.13 [228.9] 1.31 [22.] XA2 1.9 [2.] 11.2 [293.] [33.] KIT NO.* ) *KIT INCLUDES BRACKET AND CYLINDER MOUNTING HARDWARE FOR ONE END ONLY. 2) DIMENSIONS: inch [mm] 13

14 ACCESSORIES: SERIES ECV CYLINDER ECV CYLINDER FASTENER MOUNTING KIT (PER ISO 31) MX1 Fastener mounting kit can be used on the rod end of all units. This kit can also be used on the motor end of -QFxx units. BB -QFxx MOTOR MOUNTING SHOWN TG SQ DD THD Size BB min BC dd Tg kit NO.* M x 1. [17.] [2.] [32.] M x 1. [17.] [2.] [38.] M8 x [23.] [31.] 1.2 [.] ) *KIT INCLUDES STUD AND NUTS FOR ONE END ONLY. 2) ROD END MOUNTING (BB) COMPLIES WITH ISO 31, REAR MOUNTING (BC) DOES NOT. 3) REQUIRES -QFxx FOR REAR MOUNTING. ) DIMENSIONS: inch [mm] BC FLANGE MOUNTING KIT (PER VDMA 22) MF1 UF TF TG1 SQ W MF E R X FB HOLE THRU d1 HOLE THRU FLANGE MOUNTING KIT ON ROD END ONLY LETTER DIMENSION/TOLERANCE Size d1/h11 FB/H13 TG1 E MAX R/JS1 MF TG/JS1 UF MAX W KIT NO.* [3.] [7.] [32.] [.] [32.] [1.] [.] [8.] [1.] [3.] [9.] [38.] [8.] [3.] [1.] [72.] [9.] [2.] [.] [9.] [.] [7.] [.] [12.] [9.] [11.] [2.] ) *KIT INCLUDES CYLINDER MOUNTING HARDWARE FOR ROD END ONLY. 2) DIMENSIONS: inch [mm] 1

15 ACCESSORIES: SERIES ECV CYLINDER REAR MALE HINGE MOUNTING KIT (PER VDMA 22) MP -QFxx OPTION REQUIRED MR CD EW ECV CYLINDER L FL TG1 SQ E SQ PILLOW BLOCK MOUNTING KIT (PER CETOP 17 P) BMP LETTER DIMENSION/TOLERANCE Size E max EW max TG1 fl (±.2 mm) l min cd/h9 mr max kit NO.* [.] [2.] [32.] [22.] [12.] [1.] [11.] [8.] [28.] [38.] [2.] [1.] [12.] [13.] [7.] [32.] [.] [27.] [1.] [12.] [13.] ) *KIT INCLUDES CYLINDER MOUNTING HARDWARE. 2) REAR MALE HINGE IS COMPATIBLE WITH MP2 MOUNTING AND MP2 PIVOT PIN. 3) REQUIRES -QFxx OPTION ) DIMENSIONS: inch [mm] -QFxx OPTION REQUIRED FL G1 R1 CK EM X THRU HOLE FOR RECOMMENDED FASTENER CA H MP2 REAR FORK NOT INCLUDED G2 G3 K1 K2 f Size 32 CK/ h9 k1/ js1 k2 max g1/ js1 f max g2 LETTER DIMENSION/TOLERANCE Em g3 CA/ max MAX Js1 h r1 max [1.] [38.] [1.] [21.] [1.] [18.] [2.8] [31.] [32.] [8.] [1.] [22.] [12.] [1.] [.] [2.] [1.] [22.] [27.8] [3.] [3.] [1.] [11.] [2.] [12.] [.] [.] [33.] [1.] [3.] [31.8] [.] [.] [12.] [13.] [27.] 1) *KIT DOES NOT INCLUDE MOUNTING FASTENERS OR PIVOT PIN 2) BMP PILLOW BLOCK IS COMPATIBLE WITH MP2 REAR FORK 3) REQUIRES -QFxx OPTION ) DIMENSIONS: inch [mm] ) MOUNTING IS FUNCTIONAL IN INDICATED ORIENTATION ONLY fl FASTENER KIT NO.* M M M

16 ACCESSORIES: SERIES ECV CYLINDER ECV CYLINDER REAR FORK MOUNTING KIT (PER VDMA 22) MP2 -QFxx OPTION REQUIRED FL L MR CD UB CB TG1 SQ E SQ A LETTER DIMENSION/TOLERANCE Size a max E max ub/h1 CB/H1 TG1 fl [±.2 mm] l min cd/h9 mr max kit NO.* [.] [.] [.] [2.] [32.] [22.] [12.] [1.] [11.] [72.] [8.] [2.] [28.] [38.] [2.] [1.] [12.] [13.] [8.] [7.] [.] [32.] [.] [27.] [1.] [12.] [13.] 1) *KIT INCLUDES CYLINDER MOUNTING HARDWARE, PIVOT PIN AND PIVOT PIN RETAINER CLIPS. 2) MP2 REAR FORK MOUNTING IS COMPATIBLE WITH MP MALE HINGE AND BMP PILLOW BLOCK. 3) REQUIRES -QFxx OPTION ) DIMENSIONS: inch [mm] REAR FORK MOUNTING FOR SPHERICAL BEARING KIT (PER VDMA 22) MSB2 -QFxx OPTION REQUIRED R2 CN B2 B1 B3 1 FL R1 TG1 SQ f3 E SQ LETTER DIMENSION/TOLERANCE Size E max b2/d12 B1/H1 TG1 B3 [±.2 mm] R2 MIN f3 fl [±.2 mm] CN/F7 r1 max kit NO.* [.] [3.] [1.] [32.] [3.3] [17.] [.] [22.] [1.] [11.] [8.] [.] [1.] [38.] [.3] [2.] [3.] [2.] [12.] [13.] [7.] [.] [21.] [.] [.3] [22.] [8.] [27.] [1.] [18.] 1) *KIT INCLUDES CYLINDER MOUNTING HARDWARE AND PIVOT PIN. 2) MSB2 REAR FORK IS COMPATIBLE WITH BSB1 PILLOW BLOCK, MSB1 REAR MALE HINGE WITH SPHERICAL BEARING AND ROD EYE. 3) REQUIRES -QFxx OPTION ) DIMENSIONS: inch [mm]

17 ACCESSORIES: SERIES ECV CYLINDER REAR MALE HINGE MOUNTING FOR SPHERICAL BEARING KIT MSB1 -QFxx OPTION REQUIRED FL D ER H EN +./-. [+./-.1] R Z TG1 SQ L SQ LETTER DIMENSION/TOLERANCE Size TG1 fl [±.2 mm] D/H7 EN ER MAX L MAX Z H R kit NO.* [32.] [22.] [1.] [1.] [1.] [.] [38.] [2.] [12.] [1.] [19.] [8.] [.] [27.] [1.] [21.] [21.] [7.] [1.] [19.] ) *KIT INCLUDES CYLINDER MOUNTING HARDWARE. 2) MSB1 REAR MALE IS COMPATIBLE WITH MSB2 REAR FORK FOR SPHERICAL BEARING. 3) REQUIRES -QFxx OPTION ) DIMENSIONS: inch [mm] Z ECV CYLINDER PILLOW BLOCK MOUNTING SPHERICAL BEARING KIT (PER VDMA 22) BSB1 -QFxx OPTION REQUIRED (FL) G1 ER EN +./-. [+./-.1] CN Z Size 32 CN/ h7 k1/ js1 MSB2 REAR FORK NOT INCLUDED k2 max g1/ js1 f max G2/ JS1 X THRU HOLE FOR RECOMMENDED FASTENER G2 G3 H CH LETTER DIMENSION/TOLERANCE En g3 CH/ MAX js1 h ER max [1.] [38.] [1.] [21.] [1.] [18.] [1.] [31.] [32.] [1.] [1.] [22.] [12.] [1.] [.] [2.] [1.] [22.] [1.] [3.] [3.] [1.] [18.] [2.] [1.] [.] [.] [33.] [1.] [3.] [21.] [.] [.] [12.] 21. [27.] 1) *KIT INCLUDES PILLOW BLOCK ONLY. 2) BSB1 PILLOW BLOCK IS COMPATIBLE WITH MSB2 REAR FORK FOR SPHERICAL BEARING. 3) REQUIRES -QFxx OPTION K1 K2 f FL z FASTENER KIT NO.* Z M M M ) DIMENSIONS: inch [mm] ) MOUNTING IS FUNCTIONAL IN INDICATED ORIENTATION ONLY. 17

18 ACCESSORIES: SERIES ECV CYLINDER ECV CYLINDER SELF-ALIGNING PISTON ROD COUPLERS - METRIC (NOT FOR USE WITH SERIES ECVR) BENEFITS Rod Couplers eliminate expensive precision machining for mounting fixed or rigid cylinder on guide or slide applications. Cylinder efficiency is increased by eliminating friction caused by misalignment. Couplers compensate for 2 angular error and 1/32" [.8 mm] lateral misalignment on push and pull travel. Couplers provide greater reliability and reduce cylinder and component wear, simplifying alignment problems in the field. Rod Couplers are manufactured from high tensile and hardened steel components. Metric rod couplers are an ideal accessory for use with Series ECVA Cylinders. A INTERNAL THREAD x E DEEP G A THREAD.32 [.8] LATERAL COMPENSATION F DIA C L 2 ANGULAR COMPENSATION B C D LETTER DIMENSION/TOLERANCE SIZE A B MIN C MIN D MIN E F G PART no. Corrosion RESISTANT M1 x 1.2 [2.] [1.9] [7.] [12.7] [22.2].197 [.] M12 x 1.2 [28.] [1.] [.] [12.7] [2.].23 [.] M1.31 x 1. [.] [28.] [8.1] [2.] [39.7] [8.] NOTE: DIMENSIONS: inch [mm] 18

19 ACCESSORIES: SERIES ECV CYLINDER ROD CLEVIS MOUNTING KIT FOR METRIC ROD ENDS (PER DIN 81) Size 32 ER CK DIA RETAINER CLIPS SHOWN MAY NOT BE STYLE SUPPLIED JAM NUT INCLUDED WITH CYLIINDER CE LE LETTER DIMENSION/TOLERANCE AV MIN CE CK/H9 CL CM ER MAX MIN MAX KK L LE MIN KIT NO.* M1 x 1.2 [2.] [.] [1.] [2.] [1.] [1.] [2.] [2.] M12 x [22.] [8.] [12.] [2.] [12.] [19.] [3.] [2.] M1 x 1. [28.] [.] [1.] [32.] [1.] [2.] [39.] [32.] ) *KIT INCLUDES CLEVIS, PIVOT PIN, AND RETAINER RINGS. 2) DIMENSIONS: inch [mm] L CL CM LE KK THREAD x DEPTH AV ECV CYLINDER ROD CLEVIS PIVOT PIN KIT L L1 RETAINER CLIPS INCLUDED IN KIT AND SHIPPED UNASSEMBLED. RETAINER CLIP SHOWN MAY NOT BE STYLE SUPPLIED. d DIA Size d L L1 KIT NO [1.] [2.] [2.1] [12.] [3.] [2.1] [1.] [39.] [32.1] NOTE: DIMENSIONS: inch [mm]

20 ACCESSORIES: SERIES ECV CYLINDER ECV CYLINDER ROD EYE MOUNTING WITH SPHERICAL BEARING KIT ER CN DIA LE CE AX JAM NUT INCLUDED WITH CYLINDER EN Z Z KK THREAD LETTER DIMENSION/TOLERANCE Size AX MIN CE CN/H9 EN/h12 ER MAX KK LE MIN Z KIT NO M1 x 1.2 [2.] [3.] [1.] [1.] [1.] [1.] M12 x 1.2 [22.] [.] [12.] [1.] [1.] [17.] M1 x 1. [28.] [.] [1.] [21.] [21.] [23.] 1) KIT COMPATIBLE WITH MSB2 REAR FORK FOR SPHERICAL BEARING. 2) DIMENSIONS: inch [mm] PIVOT PIN KIT EL +.8/-. [+2./-. mm] f2 f2 d f3 f1 +.8/-. [+2./-. mm] d2 DIA f +./-.1 [+./-. mm] RETAINER CLIPS INCLUDED IN KIT AND SHIPPED UNASSEMBLED. RETAINER CLIP SHOWN MAY NOT BE STYLE SUPPLIED. PIVOT PIN FOR MP2 REAR FORK MOUNTING SPHERICAL BEARING PIVOT PIN FOR ANTI-ROTATION (MSB2) EK DIA MP2 Pivot Pin LETTER DIMENSION/TOLERANCE Size d2 max EK/e8 El f2 MAX KIT NO [23.] [1.] [.] [8.] [2.] [12.] [3.] [8.] [2.] [12.] [1.] [8.] Msb2 Pivot Pin LETTER DIMENSION/TOLERANCE Size d2 max d/h12 EK/h9 f1 f2 MAX f3 MAX f KIT NO [23.] [3.] [1.] [32.] [.] [.] [1.] [2.] [.] [12.] [38.] [.] [3.] [1.] [2.] [.] [1.] [3.] [.] [8.] [2.] NOTE: DIMENSIONS: inch [mm] 2

21 ACCESSORIES: SERIES ECV CYLINDER 2 SOLID STATE SWITCHES Series ECV comes standard with a magnet band for use with PHD miniature Reed and Solid State Switches listed below. These switches mount easily to the cylinder using any of the three T slots provided in the body. SERIES 2 SOLID STATE SWITCHES PART NO. DESCRIPTION color NPN (Sink) DC Solid State, 2 m cable Brown PNP (Source) DC Solid State, 2 m cable Tan 21-1 NPN (Sink) DC Solid State, Quick Connect Brown 21-1 PNP (Source) DC Solid State, Quick Connect Tan ECV CYLINDER SERIES 2 REED SWITCHES PART NO. DESCRIPTION color AC/DC Reed, 2 m cable Silver AC/DC Reed, Quick Connect Silver 1 CORDSETS WITH QUICK CONNECT PART NO. DESCRIPTION meter/3 wire meter/3 wire OPTION -QFxx B C SWITCHES NOT AVAILABLE ON CYLINDER SURFACE WITH SLOT COVER 21-1, 21-1 & Connector Detail F OPTION -QL11.2 [.1].17 [.3] CABLE.23 [.].87 [22.1].2 [13.3] D Size A* B C D E F [.] [7.] [7.] [.] [9.] [9.] [8.] [.] [.] [.] [.] [9.] E SQ A SQ [7.] [.] [7.] [.] [8.] [9.] 1) *ISO/VDMA MAX SQUARE SIZE. 2) DIMENSIONS F & D APPLY TO SWITCHES 21-1, & 21-1 ONLY. 3) DIMENSIONS: inch [mm] 21

22 threaded and counterbored mounting holes in the tool plate with optional dowel holes for easy attachment of tooling SERIES ESK/ESL SLIDE clear anodized aluminum body counterbored mounting holes in the body with optional dowel holes for easy direct mounting to Series SG Slide chrome-plated steel rod simplified motor mounting system with online sizing and configurator See Series ECVA Cylinder Benefits page oil wicks internally lubricate the guide shafts and bushings for maximum life mounting holes located on side, top and bottom ESK/ESL SLIDE clear anodized aluminum tool plate cylinder rod coupling for consistent motion and increased cylinder life Major Benefits Electrically driven cantilever slide based on the proven PHD Series SK and SL Slide Offered in long or short bodies for application flexibility Standard dowel pin holes with optional transitional and precision diameters High thrust and speed capability Travel lengths up to 7 mm Rigid construction with low backlash Very high degree of repeatability High precision ball screw assemblies with long service life IP ingress protection Inline and foldback motor mounting flexibility Your Motor, Your Way for online configuration of motor mounting plates, with a database of electric motors from all major manufacturers Choice of options/accessories similar to pneumatic Series SK/SL Slides Switch ready standard precision ground hardened guide shafts on all units for superior performance Choice of Inline or Foldback Motor Mounting Foldback available in 1:1 or 2:1 drive for tailored performance. ball bushings for high speeds and smooth movements INLINE FOLDBACK -QL11 -QF11, -QF21 Applications Assembly Die cut Dispensing/filling Diverting Drilling Inspection/measurement Joining/fastening Labeling/marking Part loading, sorting, clamping, positioning Tool change Valve control Industry/Process Uses Automotive Conveying Electronics Food/beverage Machine tool Medical Packaging Pharmaceutical Plastics Robotic tooling Semiconductor Special machines 22

23 ORDERING DATA: SERIES ESK/ESL SLIDE TO ORDER SPECIFY: E S K B x - RB1 - G3 - Q1 - QF21 PRODUCT S - Slide CLASSIFICATION Electromechanical SERIES K - Short body L - Long body DESIGN NO. - Metric TYPE B - Ball Bushing SIZE ECVA 32 No Code - No motor mount *See engineering data page for drive screw selection. OPTIONS H - Cylinder replacement only TRAVEL H11 - Without cylinder option G3 - Proximity switch ready with shock pads mm minimum travel on extension and retraction in mm increments J3 - Transitional fit dowel holes MAX [mm] (in both tool plate and housing) SERIES SK SERIES SL J8 - Precision fit dowel holes (in both tool plate and housing) Q1 - Corrosion resistant guide shafts 7 (both ends unplated) SIZE SCREW CONFIGURATION LEAD* SIZE mm RB - RB1-1 RB1-1 RB1-1 RB1-1 RB2-2 MOTOR CONFIGURATION QF11 - Foldback with 1:1 ratio QF21 - Foldback with 2:1 ratio QL11 - Inline with 1:1 ratio QFxx MOTOR CODE Wxxxx - Open architecture P/N code W - Blank motor mount ESK/ESL SLIDE ECVA CYLINDER QL11 SWITCH 2 ESK BODY G3 Green shaded areas are options. Options are included in ordering code. (ON BOTH GUIDE SHAFTS) ESL BODY G3 Blue shaded areas are accessories and are ordered by kit or part numbers. (ON BOTH GUIDE SHAFTS) PROXIMITY SWITCH AND TARGET KIT 23

24 ESK/ESL SLIDE MECHANICS SPEED THRUST TORQUE WEIGHT INERTIA ENGINEERING DATA: SERIES ESK/ESL SLIDE SPECIFICATIONS Series ESK/ESL REPEATABILITY 1 ±. in [±.1 mm] MAXIMUM BACKLASH 2.7 in [.18 mm] RATED LIFE Refer to Life vs. Thrust Chart (next page) FULL TRAVEL TOLERANCE /-. in [+3./-. mm] DUTY CYCLE 1% OPERATING TEMPERATURE - 1 F [ - C] LUBRICATION INTERVAL 3 Horizontal: 1 million in [2 km], Vertical: million in [1 km] SPECIFICATIONS SERIES ESK/ESL size MAXIMUM TRAVEL ESK [] [] 21. [] in [mm] ESL 23.2 [] 23.2 [] 27. [7] DRIVE MECHANISM Ball Screw SCREW DIAMETER mm SCREW CONFIGURATION -RB -RB1 -RB1 -RB1 -RB1 -RB2 SCREW LEAD mm/rev GUIDE SHAFT DIAMETER mm GUIDE SHAFT BEARING TYPE Ball Bushing MAXIMUM SPEED in/sec [mm sec] 19. [] 39.3 [1] 39.3 [1] 3. [1] 39.3 [1] 78.7 [2] MAXIMUM RPM rev/min MAXIMUM THRUST lbf [N] 3 [13] 13 [8] [23] 32 [12] 991 [1] [21] NOMINAL THRUST lbf [N] 9 [] 7 [33] 28 [127] 219 [97] 13 [183] 31 [11] PERMISSIBLE DRIVE TORQUE 7 in-lb [Nm] 1.2 [1.2] 38. [.3] 9.3 [7.8] NO-LOAD TORQUE in-lb [Nm] 1.33 [.1] 3. [.].31 [.] ZERO ESK 7.83 [3.] [.3] 2.93 [9.] STROKE (WOT) lb [kg] ESL 9.2 [.2] 1.7 [.38] 2.7 [11.8] TOTAL LENGTH ADDER (WLT) lb/in [kg/mm].1 [.73].9 [.1].81 [.1] ZERO ESK 2.83 [1.28].97 [2.2] 9.1 [.1] STROKE (WOM) lb [kg] ESL 3.17 [1.].1 [2.] 1. [.7] MOVING LENGTH ADDER (WLM) lb/in [kg/mm].21 [.39].333 [.9]. [.97] ZERO STROKE (JO) lb-in 2 [kg-m 2 ].1 [3. x 1 - ].1 [1. x 1 - ].1 [.8 x 1 - ] LENGTH ADDER (JL) lb-in 2 /in [kg-m 2 /mm].9 [9.8 x 1-9 ].2 [2.9 x 1-8 ].9 [7.9 x 1-8 ] MOVING WEIGHT lb-in 2 /lb 9.3 x x x x x x 1-2 ADDER (JM) [kg-m 2 /kg] [.21 x 1-7 ] [2.8 x 1 - ] [2.8 x 1 - ] [.3 x 1 - ] [2.8 x 1 - ] [9.93 x 1 - ] MOTOR -QF11.8 [1. x 1 - ].11 [.71 x 1 - ].19 [. x 1 - ] CONFIGURATION -QF21 lb-in 2 [kg-m 2 ].9 [2.7 x 1 - ].283 [8.28 x 1 - ]. [1.91 x 1 - ] (JQ) -QL11.11 [3.1 x 1 - ].21 [.11 x 1 - ].138 [. x 1 - ] 1) UNIDIRECTIONAL AT MODERATE SPEEDS AND LOADS 2) AXIAL FREE PLAY WHEN DRIVE SHAFT LOCKED 3) REFER TO OPERATING INSTRUCTIONS FOR RE-LUBRICATION DETAILS ) REFER TO SPEED VS. TRAVEL CHART ON NEXT PAGE WEIGHT AND INERTIAL CALCULATIONS: TOTAL WEIGHT = WOT + (WLT x TRAVEL) + MOTOR MOUNT WEIGHT [reference pages 3 and 31] TOTAL MOVING WEIGHT = WOM + (WLM x TRAVEL) + EXTERNAL PAYLOAD ) REFER TO LIFE VS. THRUST CHART ON NEXT PAGE ) 1 MILLION INCHES [2 km] LIFE 7) CORRESPONDS TO MAXIMUM THRUST 8) FOR HOMING AND INCREASED APPLICATION FLEXIBILITY, INCLUDE EXTRA TRAVEL WHEN NECESSARY. 9) ALL DIMENSIONS ARE FOR REFERENCE ONLY UNLESS SPECIFICALLY TOLERANCED. REFER TO ONLINE SIZING SOFTWARE FOR ACTUAL VALUES. RBxxx The ball screw drive system of the Series ESK/ESL is available in two lead choices. This provides flexibility when matching velocity and load requirements to the application. Refer to product specifications and sizing software for performance parameters. 2 FOR -Qx11: INERTIA Reflected = JO + (J L x TRAVEL) + (JM x TOTAL MOVING WEIGHT) + JQ FOR -QF21: INERTIA Reflected = [JO + (JL x TRAVEL) + (JM x TOTAL MOVING WEIGHT)] / + JQ SCREW CONFIGURATION E SKB x - RB1 - J3 - QL11 High lead for speed Low lead for thrust

25 PERFORMANCE CHARTS: SERIES ESK/ESL SLIDE This section contains information on the capabilities of the Series ESK/ESL. It is not intended to be a comprehensive selection guide. To make the selection process simple and quick, refer to PHD s sizing software. You may request application assistance from your distributor or PHD s Customer Service Department. Use the Application Data Fax Sheet at the back of this catalog for application sizing. ESK/ESL SLIDE 2

26 PERFORMANCE CHARTS: SERIES ESK SLIDE The deflection figures given in these charts are based on the effect of external loads. Shaft straightness, and bearing alignment will affect the accuracy of the tool plate location. When the load is attached to the face of the tool plate, add the distance between load center of gravity and tool plate to the travel length and use the total as the travel length in the following charts. TRAVEL [mm] ADDED DISTANCE TO LOAD MAX. LOAD [N] ESK/ESL SLIDE 78.8 [3] 7. [3].2 [2].9 [2] [1] 22.8 [1] 11.2 [] [9] [8] 17.3 [7] 13.9 [] 112. [] [] 7. [3].9 [2] 22.8 [1] 1.98 [] 1.98 [] [1] [1].9 [1].9 [1] 7.87 [2] 7.87 [2] 9.82 [2] 9.82 [2] [3] [3] [3] [3] [] [] 1.78 [] [].2 [.]. [.1].1 [.2].19 [.].29 [.7].39 [1].78 [2].118 [3].2 [.]. [.1].1 [.2].19 [.].29 [.7].39 [1].78 [2].118 [3] 78.8 [3] 7. [3].2 [2].9 [2] [1] 22.8 [1] 11.2 [] [1] [9] [8] 17.3 [7] 13.9 [] 112. [] [] 7. [3].9 [2] 22.8 [1] [1] [1] 7.87 [2] 7.87 [2] - 1 Million Inches [2 km] Life - 2 Million Inches [ km] Life [3] 1.78 [] - 1 Million Inches [2 km] Life - 2 Million Inches [ km] Life [3] 1.78 [] [1] [12].2 [.]. [.1] [1] [12] - 1 Million Inches [2 km] Life - 2 Million Inches [ km] Life [1].1 [.2] [1] [8] 13.9 [] [].9 [2] 1.98 [] [1] [1] [2] [2] [3] [3] [] [] 19.8 [] 21.3 [].19 [.].29 [.7].39 [1].78 [2].118 [3] [8] 13.9 [] [].9 [2] [1] 7.87 [2] [3] 1.78 [] 19.8 [] 2

27 PERFORMANCE CHARTS: SERIES ESL SLIDE [] 7. [3].2 [.]. [.1].1 [.2] [] 7. [3] - 1 Million Inches [2 km] Life - 2 Million Inches [ km] Life.9 [2].19 [.].29 [.7].9 [2] 22.8 [1].39 [1].78 [2] 22.8 [1] 1.98 [] [1].9 [1] 7.87 [2] 9.82 [2] [3] [3] 1.78 [] [] 19.8 [] 21.3 [] [].118 [3] [1] 7.87 [2] [3] 1.78 [] 19.8 [] [] [9] [8] 17.3 [7] 13.9 [] 112. [] [] 7. [3].9 [2] 22.8 [1] 1.98 [] [1].9 [1] 7.87 [2] [2] [3] [3] [] [] 19.8 [] 21.3 [] [].2 [.]. [.1].1 [.2].19 [.].29 [.7].39 [1].78 [2].118 [3] [11] [1] [9] [8] 17.3 [7] 13.9 [] 112. [] [] 7. [3].9 [2] 22.8 [1] [1] 7.87 [2] [3] - 1 Million Inches [2 km] Life - 2 Million Inches [ km] Life 1.78 [] 19.8 [] [] ESK/ESL SLIDE [1] [12] [1] [8] 13.9 [] [] [2].2 [.]. [.1].1 [.2].19 [.].29 [.7].39 [1].78 [2].118 [3] 39.9 [1] [1] [12] [1] [8] 13.9 [] [].9 [2] - 1 Million Inches [2 km] Life - 2 Million Inches [ km] Life 1.98 [] [1] [1] [2] [2] [3] [3] 1.78 [] [] 19.8 [] 21.3 [] [] 2.9 [] 27.9 [7] [1] 7.87 [2] [3] 1.78 [] 19.8 [] [] 27.9 [7] 27

28 DIMENSIONS: SERIES ESK SLIDE ESK/ESL SLIDE U + TRAVEL A C NN R QH (-QFxx OPTION) QE (-QLxx OPTION) JJ 2X SS DOWEL HOLE K THREAD N R J QC + TRAVEL QVA X1 SHAFT QJ EE W HH E OO ±.8 [±.2mm] QQ ±.8 [±.2mm] F D PP ±.8 [±.2mm] B 3 1 E QBA QL h7 X Z THREAD 2X TT DOWEL HOLE 2X UU DOWEL HOLE RR G X Y THREAD THRU FROM THIS SIDE C BORE FROM THE OPPOSITE SIDE FOR Q SHCS 2 2X THRU & COUNTERBORE FOR DD SHCS X V THREAD 2X S 2X T DOWEL HOLE TOLERANCES Ø DOWEL HOLE.232 [].31 [8].3937 [1] STANDARD DOWEL TOLERANCE +./-.9 [+.1/-.23] +.7/-.8 [+.18/-.2] +.7/-.8 [+.18/-.2] L H M CC FF AA BB X GG THREAD -QFxx SHOWN -QL11 SHOWN Size a b c d e f g h j k l m n o Q r s t u v W X1 Y Z M x.7 x 11 mm DP M M x 1. x 1 mm DP M8 x 1.2 M8 x 1.2 x 1 mm DP [1] [7.] [7] [13] [8] [11] [32] [8] [8] [.] [1] [1.1] [2] [22] [8.1] [27.] [] [97] [1] M x.7 x 11 mm DP M8 M x 1. x 1 mm DP M1 x 1. M1 x 1. x 19 mm DP [11] [8] [3] [173] [] [171] [3] [] [] [2] [1] [8.] [3] [22.] [9.] [27.] [] [117] [2] M x.7 x 11 mm DP M1 M8 x 1.2 x 1 mm DP M12 x 1.7 M12 x 1.7 x 2 mm DP [1] [] [1] [21] [8] [213] [] [7] [] [73] [1.] [7.] [3] [2.] [12.] [3.9] [1] [13] [2] Size AA BB CC DD EE FF GG HH NN OO PP QQ RR SS TT UU JJ QC QVA QJ QL QBA QE QH Ø.232 x.31 DP Ø.31 x.31 DP Ø.31 x.31 DP M1 M8 x 1.2 x 1 mm DP [31.] [8] [3] [128] [7] [1.] [18.] [7.] [.] [11.] [18.] [Ø x 8 mm DP] [Ø 8 x 8 mm DP] [Ø 8 x 8 mm DP] [2] [198] [8.1] [2.] [.] [29.9] [.] [.] Ø.31 x.31 DP Ø.3937 x.39 DP Ø.31 x.31 DP M12 M1 x 1. x 2 mm DP [33] [] [] [1] [8.] [18.] [2.2] [9.] [7.] [139.] [22.] [Ø 8 x 8 mm DP] [Ø 1 x 1 mm DP] [Ø 8 x 8 mm DP] [31] [22] [8.1] [28.] [1.] [3.9] [.] [.] Ø.3937 x.39 DP Ø.3937 x.39 DP M12 M12 x 1.7 x 2 mm DP [.] [] [] [197] [11.] [27] [38.] _ [9.] [197.] [Ø 1 x 1 mm DP] [Ø 1 x 1 mm DP] [3.] [29] [9.1] [3.] [12.] [8.] [7.] [7.] 1) NUMBERS SHOWN IN INDICATE SLIDE POSITIONS. 2) DIMENSIONS: inch [mm] 28

29 DIMENSIONS: SERIES ESL SLIDE U + TRAVEL HH C A NN 2X SS DOWEL HOLE W QQ ±.8 E OO [±.2mm] ±.8 [±.2mm] F D PP ±.8 [±.2mm] B X Z THREAD 2X TT DOWEL HOLE 2X UU DOWEL HOLE G X Y THREAD THRU FROM THIS SIDE C BORE FROM THE OPPOSITE SIDE FOR Q SHCS DOWEL HOLE TOLERANCES Ø DOWEL HOLE.232 [].31 [8].3937 [1] STANDARD DOWEL TOLERANCE +./-.9 [+.1/-.23] +.7/-.8 [+.18/-.2] +.7/-.8 [+.18/-.2] Size a b c d e f g h j k l m n o P Q r s t u v W X1 Y Z M x.7 x 11 mm DP M M x 1. x 1 mm DP M8 x 1.2 M8 x 1.2 x 1 mm DP [13] [7.] [9] [13] [8] [11] [32] [8] [8] [.] [1] [1.1] [2] [3] [22] [8.1] [27.] [] [97] [1] M x.7 x 11 mm DP M8 M x 1. x 1 mm DP M1 x 1. M1 x 1. x 19 mm DP [1] [8] [1] [173] [] [171] [3] [] [9] [2] [1] [8.] [3] [.] [22.] [9.] [27.] [] [117] [2] M x.7 x 11 mm DP M1 M8 x 1.2 x 1 mm DP M12 x 1.7 M12 x 1.7 x 2 mm DP [2] [] [1] [21] [8] [213] [] [7] [11] [73] [1.] [7.] [3] [] [2.] [12.] [3.9] [1] [13] [2] Size AA BB CC DD EE FF GG HH NN OO PP QQ RR SS TT UU JJ QC QVA QJ QL QBA QE QH Ø.232 x.31 DP Ø.31 x.31 DP Ø.31 x.31 DP M1 M8 x 1.2 x 1 mm DP [31.] [8] [3] [128] [7] [1.] [18.] [7.] [.] [11.] [18.] [Ø x 8 mm DP] [Ø 8 x 8 mm DP] [Ø 8 x 8 mm DP] [2] [23] [8.1] [2.] [.] [29.9] [.] [.] Ø.31 x.31 DP Ø.3937 x.39 DP Ø.31 x.31 DP M12 M1 x 1. x 2 mm DP [33] [] [] [1] [8.] [18.] [2.2] [9.] [7.] [139.] [22.] [Ø 8 x 8 mm DP] [Ø 1 x 1 mm DP] [Ø 8 x 8 mm DP] [31] [2] [8.1] [28.] [1.] [3.9] [.] [.] Ø.3937 x.39 DP Ø.3937 x.39 DP M12 M12 x 1.7 x 2 mm DP [.] [] [] [197] [11.] [27] [38.] _ [9.] [197.] [Ø 1 x 1 mm DP] [Ø 1 x 1 mm DP] [3.] [39] [9.1] [3.] [12.] [8.] [7.] [7.] ESK/ESL SLIDE EE R QH (-QFxx OPTION) QE (-QLxx OPTION) JJ K THREAD QC + TRAVEL J QVA R P N X1 SHAFT QJ 3 1 E QBA QL h7 RR 2 2X THRU & COUNTERBORE FOR DD SHCS X V THD 2X S 2X T L H M CC FF AA BB X GG THREAD -QFxx SHOWN -QL11 SHOWN 1) NUMBERS SHOWN IN INDICATE SLIDE POSITIONS. 2) DIMENSIONS: inch [mm] 29

30 OPTIONS: SERIES ESK/ESL SLIDE QF11 FOLDBACK MOTOR MOUNTING WITH 1:1 DRIVE RATIO QF21 FOLDBACK MOTOR MOUNTING WITH 2:1 DRIVE RATIO Foldback motor mounting with the QF11 option provides a 1:1 drive ratio allowing similar performance to the inline motor mounting in a shorter overall length. The QF21 option provides a 2:1 drive ratio reduction for applications that require higher thrust. If a blank motor mount is desired for special motor requirements, use -W motor code to order a motor mount intended for customer modification. See page 12. E SKB x - RB1 - QF21 ESK/ESL SLIDE Size QC QC (ESKBxx) (ESLBxx) QC + TRAVEL (JJ) qh MMD min MMD VARIES WITH MOTOR mmd Max MME MMF MME MMF MMG MMH 1:1 MMJ 1:1 OR 2:1 DRIVE RATIO (MML + TRAVEL) MMH 2:1 MMJ 1:1 -QFxx COMPATIBLE IN POSITIONS 1 & 3 ONLY. MMJ 2:1 MMV PULLEY OD MMU PULLEY ID (SEE NOTE 3) 2 (JJ) MMk mml MMl (ESKBxx) (ESLBxx) Weight lb [kg] -W BLANK MOTOR MOUNTING mmd BLANK MMU 1: [198] [23] [2] [.] [9.] [31.] [9.] [.] [3.] [97.] [9.] [72.] [7.] [129.] [23.] [29.] [1.2] [13.] [.] [.] [33.8] [22.7] [22] [2] [31] [.] [9.] [22.] [9.] [.] [8.] [11.1] [18] [8.1] [83.9] [1.1] [29.] [33.] [1.7] [1.] [8.] [.] [1.8] [27.] [29] [39] [3.] [7.] [9.] [22.] [9.] [8] [8.] [139.] [18] [12.] [111.] [19.9] [327] [377] [2.37] [1.] [8.] [.] [1.8] [33.8] 1) YOUR MOTOR, YOUR WAY MOTOR MOUNT -QFxx IS PROVIDED IN KIT FORM TO ALLOW ASSEMBLY OF MOTOR TO SLIDE. 2) KITS INCLUDE DIRECTIONS AND ALL PARTS REQUIRED TO ASSEMBLE SLIDE BASED ON -Wxxxx CODE SUPPLIED BY CUSTOMER. 3) WHEN (-W) IS SPECIFIED, PULLEY ID IS SUPPLIED WITH UNFINISHED ID Ø MMU AND MOTOR MOUNTING PLATE IS SUPPLIED WITHOUT MOTOR MOUNTING FEATURES. ) DIMENSIONS: inch [mm] QH 1 3 MMG MMH MMU 2:1 MMK MMV 1:1 MMV 2:1 Typical Kit Contents Contents will vary with selected motor. (-W) Blank motor mounting plate 3

31 OPTIONS: SERIES ESK/ESL SLIDE QL11 INLINE MOTOR MOUNTING WITH 1:1 DRIVE RATIO Inline motor mounting with the QL11 option provides a 1:1 drive ratio with the lowest overall unit weight and height for high speed applications. The simple, low inertia design of the inline motor mounting allows for a cost effective solution with minimal assembly time. If a blank motor mount is desired for special motor requirements, use -W motor code to order a motor mount intended for customer modification. See page 12. E SKB x - RB1 - QL11 1 MMT (COUPLER ID, SEE NOTE 3) 2 (JJ) QC + TRAVEL MMB VARIES WITH MOTOR 1) YOUR MOTOR, YOUR WAY MOTOR MOUNT -QL11 IS PROVIDED IN KIT FORM TO ALLOW ASSEMBLY OF MOTOR TO SLIDE. 2) KITS INCLUDE DIRECTIONS AND ALL PARTS REQUIRED TO ASSEMBLE A SLIDE BASED ON -Wxxxx CODE SUPPLIED BY CUSTOMER. 3) WHEN (-W) IS SPECIFIED, COUPLER ID IS SUPPLIED WITH UNFINISHED ID Ø MMT AND MOTOR MOUNTING PLATE IS SUPPLIED AT MMC OVERSIZE AND WITHOUT MOTOR MOUNTING FEATURES. ) REFER TO CAD MODEL FOR ACTUAL DIMENSIONS. ) DIMENSIONS: inch [mm] MMA 3 MMC SQ VARIES WITH MOTOR -W BLANK MOTOR MOUNTING Size QC QC (ESKBxx) (ESLBxx) (JJ) QE MMA MMB MAX MMB MIN MMC WEIGHT lb STANDARD OVERSIZE [kg] MMB BLANK MMT MIN MMT MAX SHAFT ALLOWED [198] [23] [2] [.] [9.] [2.] [8.] [.] [7.] [.] [21.] [.] [12.] [22] [2] [31] [.] [3.] [3.] [8.] [7.] [88.] [.] [22.] [.] [1.] [29] [39] [3.] [7.] [82.1] [3.] [8.] [88.] [11.] [1.3] [3.] [.] [2.] QE ESK/ESL SLIDE Typical Kit Contents Contents will vary with selected motor. (-W) Blank motor mounting plate 31

32 OPTIONS: SERIES ESK/ESL SLIDE Wxxxx MOTOR CODE Your Motor, Your Way customizable motor mounting is generated by PHD s extensive motor database at com. The user may select their compatible motor of choice from the pre-populated motor database. In the event the chosen motor is not in the database, they may enter necessary motor features to generate the PHD motor code. The tailored motor mounting components are included with the specified driver and shipped in kit form. See page 12. Q1 CORROSION RESISTANT GUIDE SHAFTS Extremely hard corrosion-resistant coating on the guide shafts for use in applications where moisture may corrode untreated hardened and ground shafts. End faces of the shafts remain uncoated. Consult PHD for fully coated shafts. E SKB x - RB1 - Q1 - QL11 E SKB x - RB1 - QL11 G3 SHOCK PADS ON EXTENSION AND RETRACTION ESK/ESL SLIDE This option provides urethane shock pads on retraction and extension for crash protection, eliminating metal-to-metal contact as the tool plate or stop collars reach the slide body. This option is not intended for travel adjustment. The G3 option also includes one collar that allows the addition of a proximity switch target. This option is required when proximity switches are desired on extend. E SKB x - RB1 - G3 - QL11 X BBA 2X BBB THREAD FOR MOUNTING PROXIMITY SWITCH TARGET.23 [.] Size BBA BBB BBC BBX [3.] [3.] [13.] [39.] [1.] [2.] [1.] [39.] [7.] [8.] [1.] [.] NOTE: DIMENSIONS: inch [mm].23 [.] BBC BBX 32

33 OPTIONS: SERIES ESK/ESL SLIDE J3 TRANSITION FIT DOWEL HOLES This option provides a compromise fit between clearance and interference. Transitional fits are used where accuracy of location is important, but a small amount of clearance or interference is permissible. E SKB x - RB1 - J3 - QL11 J8 PRECISION FIT DOWEL HOLES Position 3 shown This option provides an H7 tolerance precision fit with dowel pins. Precision fits are used where accuracy of location is of prime importance, and for parts requiring rigidity and alignment. E SKB x - RB1 - J8 - QL11 NN R OO ±.8 [±.2 mm] 2X SS DOWEL HOLE QQ ±.8 [±.2 mm] PP ±.8 [±.2 mm] 3 -QFxx & -QL11 MOTOR MOUNTING SHOWN 1 ESK/ESL SLIDE 2X TT DOWEL HOLE 2X UU DOWEL HOLE RR 2 Size r NN OO PP QQ RR SS TT UU Ø.232 x.31 DP Ø.31 x.31 DP Ø.31 x.31 DP [22] [18.] [7.] [.] [11.] [18.] [Ø x 8 mm DP] [Ø 8 x 8 mm DP] [Ø 8 x 8 mm DP] Ø.31 x.31 DP Ø.3937 x.39 DP Ø.31 x.31 DP [22.] [2.2] [9.] [7.] [139.] [22.] [Ø 8 x 8 mm DP] [Ø 1 x 1 mm DP] [Ø 8 x 8 mm DP] Ø.3937 x.39 DP Ø.3937 x.39 DP [2.] [38.] _ [9.] [197.] [Ø 1 x 1 mm DP] [Ø 1 x 1 mm DP] NOTE: DIMENSIONS: inch [mm] Ø DOWEL HOLE J3 option TOLERANCE /-. [] [+.38/-.11] /-. [8] [+.1/-.1] /-. [1] [+.1/-.1] NOTE: DIMENSIONS: inch [mm] J8 option TOLERANCE +./-. [+.12/-.] +./-. [+.1/-.] +./-. [+.1/-.] H CYLINDER REPLACEMENT ONLY (WITHOUT SLIDE) H11 SLIDE REPLACEMENT ONLY (WITHOUT CYLINDER) This option provides complete ECVA Cylinder replacement and motor mounting is included/excluded based on ordering specifications. If motor mounting is desired, a full unit description is required. E SKB x - RB1 - H - QL11 This option provides the slide mechanism only without cylinder or motor mounting. Included with option -H11 is all the hardware required for mounting standard PHD Series ECVA Cylinders or pneumatic standard VDMA/ISO cylinders to the slide. A selfaligning rod coupling is also provided, making it easy to attach the appropriate VDMA/ISO cylinder. (No extra rod extension required.) E SKB x - RB1 - H11 - QL11 33

34 ACCESSORIES: SERIES ESK/ESL SLIDE PROXIMITY SWITCH BRACKET & TARGET KITS Each kit contains a bracket, target, and hardware for mounting one 8 mm or 12 mm threaded proximity switch on an ESK or ESL Slide. Switches must be ordered separately. Size STANDARD PLATING CORROSION RESISTANT 8 mm 12 mm 8 mm 12 mm PA PE PC PD ESK/ESL SLIDE 8 mm PROXIMITY SWITCH MOUNTING Size PA PB PC PD PE PB [2.] [1.] [2.] [9.] [9.] [2.] [1.] [2.] [9.] [9.] [27.] [1.] [1.] [9.] [9.] PA PB -QF MOTOR MOUNTING SHOWN -QL MOTOR MOUNTING SHOWN 12 mm PROXIMITY SWITCH MOUNTING Size PA PB PC PD PE [2.] [22.] [38.] [12.7] [9.] [2.] [22.] [38.] [12.7] [9.] [28.] [22.] [1.] [12.7] [9.] NOTE: DIMENSIONS: inch [mm] NOTE: DIMENSIONS: inch [mm] INDUCTIVE PROXIMITY SWITCHES Two models of inductive proximity switches are available for use with PHD Series ESK and ESL Slides (-G3 option required on extend). PART NO. DESCRIPTION mm Inductive Proximity Switch, NPN with 2 meter Cable mm Inductive Proximity Switch, PNP with 2 meter Cable mm Inductive Proximity Switch, NPN with 3 meter Cable mm Inductive Proximity Switch, PNP with 3 meter Cable mm Inductive Proximity Switch, AC 3-2 with 3 meter Cable 3

35 ACCESSORIES: SERIES ESK/ESL SLIDE 2 SOLID STATE SWITCHES Cylinder comes standard with a magnet band for use with PHD miniature Reed and Solid State Switches listed below. These switches mount easily to the cylinder using any of the three T slots provided in the body. SERIES 2 SOLID STATE SWITCHES PART NO. DESCRIPTION color NPN (Sink) DC Solid State, 2 m cable Brown PNP (Source) DC Solid State, 2 m cable Tan 21-1 NPN (Sink) DC Solid State, Quick Connect Brown 21-1 PNP (Source) DC Solid State, Quick Connect Tan Position 3 shown SERIES 2 REED SWITCHES PART NO. DESCRIPTION color AC/DC Reed, 2 m cable Silver AC/DC Reed, Quick Connect Silver CORDSETS WITH QUICK CONNECT PART NO. DESCRIPTION meter/3 wire meter/3 wire OPTION -QFxx OPTION -QL11 CABLES MAY REQUIRE RESTRAINT TO PREVENT INTERFERENCE WITH GUIDE SHAFT OR STOP COLLARS 1 SB CYLINDER SLOT COVER ASSEMBLED IN POSITION 1 NOT AVAILABLE FOR SWITCH USE AS STANDARD. CONTACT PHD FOR ALTERNATE POSITIONS. SA STOP COLLARS ON OPTION -G3 STANDARD GUIDE SHAFTS ESK/ESL SLIDE 21-1, 21-1 & Connector Detail.2 [.1].17 [.3] CABLE.23 [.].87 [22.1].2 [13.3] 2 SC SD.37 [9.] SWITCHES 2-1-2, & AVAILABLE IN POSITIONS 2, 3 & 3 SWITCHES 21-1, 21-1 & AVAILABLE IN POSITION 3 ONLY Size SA SB SC SD [9.1] [31.] [.] [13.] [1.3] [3.] [.] [18.] [.] [.] [.1] NOTE: DIMENSIONS: inch [mm] 3

36 SERIES ESG SLIDE modular saddle mounting allows Series ESK/ESL and SK/SL slides to bolt directly to Series ESG Slides without the need for a transition plate. mounting available from top, bottom or side clear anodized aluminum body chrome-plated steel rod simplified motor mounting system with online sizing and configurator See Series ECVA Cylinder Benefits page shock pads can be installed for crash protection cylinder rod coupling for consistent motion and increased cylinder life oil wicks internally lubricate the guide shafts and bushings for maximum life 8 mm proximity switch ready with CB option ball bushings for high speeds and smooth movements optional lube fittings available for extended bearing life (L & L) ESG SLIDE clear anodized aluminum tool plate precision ground hardened guide shafts on all units for superior performance Major Benefits Electrically driven gantry slide based on the proven PHD Series SG Slide Long travel, high load Standard travel up to 9 mm High thrust and speed capability Rigid construction Very high degree of repeatability High precision ball screw assemblies with long service life IP ingress protection Inline and foldback motor mounting flexibility Your Motor, Your Way for online configuration of motor mounting plates, with a database of electric motors from all major manufacturers Choice of options/accessories similar to pneumatic Series SG Slides Switch ready standard Applications Assembly Die cut Dispensing/filling Diverting Drilling Inspection/measurement Joining/fastening Labeling/marking Part loading, sorting, clamping, positioning Tool change Valve control Choice of Inline or Foldback Motor Mounting Foldback available in 1:1 or 2:1 drive for tailored performance. INLINE FOLDBACK Industry/Process Uses Automotive Conveying Electronics Food/beverage Machine tool Medical -QL11 -QF11, -QF21 Packaging Pharmaceutical Plastics Robotic tooling Semiconductor Special machines 3

37 ORDERING DATA: SERIES ESG SLIDE TO ORDER SPECIFY: E S G B x - RB1 - BB - L - QF21 SIZE ECVA 32 DESIGN NO. - Metric TYPE B - Ball Bushing SCREW CONFIGURATION SIZE LEAD* mm RB - RB1-1 RB1-1 RB1-1 RB1-1 RB1-1 *See engineering data page for drive screw selection. MOTOR CONFIGURATION QF11 - Foldback with 1:1 ratio QF21 - Foldback with 2:1 ratio QL11 - Inline with 1:1 ratio MOTOR CODE Wxxxx - Open architecture P/N code W - Blank motor mount No Code - No motor mount PRODUCT S - Slide CLASSIFICATION E - Electromechanical SERIES G - Gantry TRAVEL mm minimum stroke in mm increments SIZE MAX [mm] 9 OPTIONS H - Cylinder replacement only H11 - Without cylinder option CB - Proximity switch ready on both ends BB - Shock pads on extension and retraction L - Lube fitting in saddle port position 2 and L - Lube fitting in saddle port position 3 Q1 - Corrosion resistant guide shafts (both ends unplated) QFxx ECVA CYLINDER QL11 Q1 CB BOTH ENDS L ESG SLIDE L SWITCH 2 Blue shaded areas are accessories and are ordered by kit or part numbers. ESG SLIDE Green shaded areas are options. Options are included in ordering code. L BOTH SIDES BB BOTH ENDS 37

38 MECHANICS SPEED THRUST ENGINEERING DATA: SERIES ESG SLIDE SPECIFICATIONS Series ESG REPEATABILITY 1 ±. in [±.1 mm] MAXIMUM BACKLASH 2.7 in [.18 mm] RATED LIFE Refer to Life vs. Thrust Chart FULL TRAVEL TOLERANCE /-. in [+3./-. mm] DUTY CYCLE 1% OPERATING TEMPERATURE - 1 F [ - C] LUBRICATION INTERVAL 3 Horizontal: 1 million in [2 km], Vertical: million in [1 km] SERIES ESG size SPECIFICATIONS MAXIMUM TRAVEL in [mm] 19.9 [] 23.2 [] 3.3 [9] DRIVE MECHANISM Ball Screw SCREW DIAMETER mm SCREW CONFIGURATION -RB -RB1 -RB1 -RB1 -RB1 -RB1 SCREW LEAD mm/rev GUIDE SHAFT DIAMETER mm GUIDE SHAFT BEARING TYPE Ball Bushing MAXIMUM SPEED in/sec [mm/sec] 19. [] 39.3 [1] 39.3 [1] 3. [1] 39.3 [1] 3. [1] MAXIMUM RPM rev/min MAXIMUM THRUST lbf [N] 3 [13] 13 [8] [23] 32 [12] [23] 32 [12] NOMINAL THRUST lbf [N] 9 [] 7 [33] 28 [127] 219 [97] 28 [127] 219 [97] ESG SLIDE TORQUE WEIGHT INERTIA PERMISSIBLE DRIVE TORQUE 7 in-lb [Nm] 1.2 [1.2] 38. [.3] 38. [.3] NO-LOAD TORQUE in-lb [Nm] 1.33 [.1] 3. [.].31 [.] ZERO STROKE (WOT) lb [kg] 13.7 [.21] [8.] 2.7 [11.19] TOTAL LENGTH ADDER (WLT) lb/in [kg/mm].7 [.1].7 [.132].92 [.19] ZERO STROKE (WOM) lb [kg].1 [2.] 8.7 [3.8] 1.7 [.89] MOVING LENGTH ADDER (WLM) lb/in [kg/mm].38 [.].8 [.1].8 [.1] ZERO STROKE (JO) lb-in 2 [kg-m 2 ].1 [3. x 1 - ].1 [1. x 1 - ].1 [1. x 1 - ] LENGTH ADDER (JL) lb-in 2 /in [kg-m 2 /mm].9 [9.8 x 1-9 ].2 [2.9 x 1-8 ].2 [2.9 x 1-8 ] MOVING WEIGHT lb-in 2 /lb 9.3 x x x x x x 1-3 ADDER (JM) [kg-m 2 /kg] [.21 x 1-7 ] [2.8 x 1 - ] [2.8 x 1 - ] [.3 x 1 - ] [2.8 x 1 - ] [.3 x 1 - ] MOTOR CONFIGURATION (JQ) 38 -QF11.8 [1. x 1 - ].11 [.71 x 1 - ].11 [.71 x 1 - ] -QF21 lb-in 2 [kg-m 2 ].9 [2.7 x 1 - ].283 [8.28 x 1 - ].283 [8.28 x 1 - ] -QL11.11 [3.1 x 1 - ].21 [.11 x 1 - ].21 [.11 x 1 - ] 1) UNIDIRECTIONAL AT MODERATE SPEEDS AND LOADS 2) AXIAL FREE PLAY WHEN DRIVE SHAFT LOCKED 3) REFER TO OPERATING INSTRUCTIONS FOR RE-LUBRICATION DETAILS ) REFER TO SPEED VS. TRAVEL CHART ON NEXT PAGE ) REFER TO LIFE VS. THRUST CHART ON NEXT PAGE WEIGHT AND INERTIAL CALCULATIONS: TOTAL WEIGHT = WOT + (WLT x TRAVEL) + MOTOR MOUNT WEIGHT [reference pages 2 and 3] TOTAL MOVING WEIGHT = WOM + (WLM x TRAVEL) + EXTERNAL PAYLOAD FOR -Qx11: INERTIA Reflected = JO + (J L x TRAVEL) + (JM x TOTAL MOVING WEIGHT) + JQ FOR -QF21: INERTIA Reflected = [JO + (JL x TRAVEL) + (JM x TOTAL MOVING WEIGHT)] / + JQ RBxxx SCREW CONFIGURATION The ball screw drive system of the Series ESG is available in two lead choices. This provides flexibility when matching velocity and load requirements to the application. Refer to product specifications and sizing software for performance parameters. ) 1 MILLION INCHES [2 km] LIFE 7) CORRESPONDS TO MAXIMUM THRUST 8) FOR HOMING AND INCREASED APPLICATION FLEXIBILITY, INCLUDE EXTRA TRAVEL WHEN NECESSARY. 9) ALL DIMENSIONS ARE FOR REFERENCE ONLY UNLESS SPECIFICALLY TOLERANCED. REFER TO ONLINE SIZING SOFTWARE FOR ACTUAL VALUES. E SGB x - RB1 - BB - L - QL11 High lead for speed Low lead for thrust

39 PERFORMANCE CHARTS: SERIES ESG SLIDE This section contains information on the capabilities of the Series ESG. It is not intended to be a comprehensive selection guide. To make the selection process simple and quick, refer to PHD s sizing software. You may request application assistance from your distributor or PHD s Customer Service Department. Use the Application Data Fax Sheet at the back of this catalog for application sizing. ESG SLIDE 39

40 PERFORMANCE CHARTS: SERIES ESG SLIDE The deflection figures given in these charts are based on the effect of external loads. Shaft straightness, shaft weight, and bearing alignment will affect the accuracy of the saddle location. For torsional deflection calculations, see the SG Slide in the Product Sizing. Deflections shown are theoretical and reflect the performance of the unit at mid-travel. Deflections at ends of travel will be greatly reduced. MAXIMUM LOAD lb [kg] 2 [9.7] 18 [81.7] 1 [72.] 1 [3.] 12 [.] 1 [.] 8 [3.3] [27.2] [18.1] 2 [9.1] 1.98 [] [1].9 [1] 7.87 [2] 9.82 [2] [3] [3] 1.78 [] [] 19.8 [] TRAVEL inch [mm] Horizontal load values are based on the load centered on the saddle as shown. 3 [18.7] 3 [13.1] 2 [113.] 2 [9.7] 1 [8.] 1 [.] [22.7] 1.98 [] [1].9 [1] 7.87 [2] 9.82 [2] [3] [3] 1.78 [] [] 19.8 [] 21.3 [] [] ESG SLIDE LOAD lb [kg] [272.2] [22.8] [181.] 3 [13.1] 2 [9.7] NOTE: LOAD VALUES ARE BASED ON SERVICE LIFE OF 1 MILLION in [2 km] 1 [.] [1] 7.87 [2] [3] 1.78 [] 19.8 [] [] 27. [7] 31.9 [8] 3.33 [9]

41 DIMENSIONS: SERIES ESG SLIDE 2 QJ QVA QB + TRAVEL QG A + TRAVEL C + TRAVEL CC N D 2X Z ±. [+.2 / -.] FOR DOWEL PIN, AA DP QH (OPTION -QFxx) QE (OPTION -QL11). [12.7mm] OF STROKE ADJUSTMENT V SQ. HH F RR C L M C P L 3 1 E QBA E R ±. [+.2 / -.] FOR DOWEL PIN, U DEEP QL h7 X COUNTERBORE AND THRU HOLE FOR S SHCS DD ADJUSTED ON RETRACT ONLY (THIS END) SEE NOTE 1 O JJ K BOTH ENDS Y X KK THREAD X T THREAD OPPOSITE SIDE: COUNTERBORE FOR Q SHCS 2X GG TRAVEL ADJUSTMENT OR -BB OPTION X NN THREAD LL L J G H MM X1 SHAFT Size A QB C D E F G H I J K L M N O P Q R S T U V M8 x M8 M8 [189] [17] [1] [12.] [8.] [17] [27] [2] [1.3] [1] [2] [1] [39] [7.] [12.] [12] [8] x 2 [] [9.] M1 x M8 M1 [21.] [19] [189.] [1] [3.2] [1] [31] [9] [11] [1] [2] [8] [3] [8] [12.] [17] [8] x 2 [] [] M12 x M1 M1 [2] [19] [21] [171.] [8.] [179] [33] [3] [173] [1] [2] [.2] [.] [] [12.] [1] [8] x 2 [] [] Size W X1 Y Z AA CC DD GG HH JJ KK LL MM NN QVA QBA QE QH QG QJ QL RR M x M x [97] [1] [9] [8] [12.] [1.] [8.] [29.] [7.] [1.] x 12 [3.] [.] 1. x 9 [8.1] [29.9] [3.] [.] [2.] [2.] [.] [8.] M8 x M x [1.] [2] [9] [8] [12.] [11] [8.] [31.1] [71.] [11.] x 12 [3.] [7.] 1. x 9 [8.1] [3.9] [.] [.] [23.] [28.] [1.] [8.] M1 x M x [117] [2] [9] [8] [12.] [139.] [8.] [3.8] [72.] [139.] x 1 [3.] [11.] 1. x 9 [8.1] [3.9] [2.] [2.] [23.] [28.] [1.] [8.] 1) UMBERS SHOWN IN INDICATE SLIDE POSITIONS. 2) DIMENSIONS: inch [mm] 3) DUE TO TRAVEL TOLERANCE ALLOWANCES, DIMENSION DD WILL NOT BE THE SAME ON BOTH ENDS OF THE UNIT. W I ESG SLIDE 1

42 OPTIONS: SERIES ESG SLIDE QF11 QF21 FOLDBACK MOTOR MOUNTING WITH 1:1 DRIVE RATIO FOLDBACK MOTOR MOUNTING WITH 2:1 DRIVE RATIO Foldback motor mounting with the QF11 option provides a 1:1 drive ratio allowing similar performance to the inline motor mounting in a shorter overall length. The QF21 option provides a 2:1 drive ratio reduction for applications that require higher thrust. If a blank motor mount is desired for special motor requirements, use -W motor code to order a motor mount intended for customer modification. See page 12. E SGB x - RB1 - BB - L - QF21 (MML + TRAVEL) MMD VARIES WITH MOTOR MMU PULLEY ID (SEE NOTE 3) 1 MMV PULLEY OD MMJ 1:1 OR 2:1 DRIVE RATIO -QFxx COMPATIBLE IN ALL POSITIONS MMH MMM 2 G ESG SLIDE Size QB (G) qh MMD min mmd Max MME MMF MMG MMH 1:1 MMH 2:1 MMJ 1:1 MMJ 2:1 MMM mml Weight mmd lb BLANK [kg] -W BLANK MOTOR MOUNTING [17] [27] [.] [9.] [31.] [9.] [.] [3.] [99.] [97.] [72.] [7.] [131.] [231] [1.2] [13.] [.] [.] [33.8] [22.7] [19] [31] [.] [9.] [22.] [9.] [.] [8.] [11.1] [11.9] [8.1] [83.9] [1.1] [28.] [1.7] [1.] [8.] [.] [1.8] [27.] [19] [33] [2.] [9.] [22.] [9.] [.] [8.] [118.1] [11.9] [8.1] [83.9] [18.1] [28.] [2.37] [1.] [8.] [.] [1.8] [27.] 1) YOUR MOTOR, YOUR WAY MOTOR MOUNT -QFxx IS PROVIDED IN KIT FORM TO ALLOW ASSEMBLY OF MOTOR TO SLIDE. 2) KITS INCLUDE DIRECTIONS AND ALL PARTS REQUIRED TO ASSEMBLE SLIDE BASED ON -Wxxxx CODE SUPPLIED BY CUSTOMER. 3) WHEN (-W) IS SPECIFIED, PULLEY ID IS SUPPLIED WITH UNFINISHED ID Ø MMU AND MOTOR MOUNTING PLATE IS SUPPLIED WITHOUT MOTOR MOUNTING FEATURES. ) DIMENSIONS: inch [mm] Typical Kit Contents Contents will vary with selected motor. QB + TRAVEL MME MMF QH MMU 1:1 3 MMG MMU 2:1 MMV 1:1 MMV 2:1 (-W) Blank motor mounting plate 2

43 OPTIONS: SERIES ESG SLIDE QL11 INLINE MOTOR MOUNTING WITH 1:1 DRIVE RATIO Inline motor mounting with the QL11 option provides a 1:1 drive ratio with the lowest overall unit weight and height for high speed applications. The simple, low inertia design of the inline motor mounting allows for a cost effective solution with minimal assembly time. If a blank motor mount is desired for special motor requirements, use -W motor code to order a motor mount intended for customer modification. See page 12. E SGB x - RB1 - BB - L - QL11 MMT (COUPLER ID SEE NOTE 3) 1 2 G QB + TRAVEL -W BLANK MOTOR MOUNTING Size QB (G) QE MMA MMB MMB MMC WEIGHT MMB MMT MMT MAX MAX MIN lb BLANK MIN SHAFT STANDARD OVERSIZE [kg] ALLOWED [17] [27] [3.] [9.] [2.] [8.] [.] [7.] [.] [21.] [.] [12.] [19] [31] [.] [3.] [3.] [8.] [7.] [88.] [.] [22.] [.] [1.] [19] [33] [2.] [3.] [3.] [8.] [88.] [11.] [1.3] [22.] [.] [1.] Typical Kit Contents Contents will vary with selected motor. MMB VARIES WITH MOTOR 1) YOUR MOTOR, YOUR WAY MOTOR MOUNT -QL11 IS PROVIDED IN KIT FORM TO ALLOW ASSEMBLY OF MOTOR TO SLIDE. 2) KITS INCLUDE DIRECTIONS AND ALL PARTS REQUIRED TO ASSEMBLE A SLIDE BASED ON -Wxxxx CODE SUPPLIED BY CUSTOMER. 3) WHEN (-W) IS SPECIFIED, COUPLER ID IS SUPPLIED WITH UNFINISHED ID Ø MMT AND MOTOR MOUNTING PLATE IS SUPPLIED AT MMC OVERSIZE AND WITHOUT MOTOR MOUNTING FEATURES. ) REFER TO CAD MODEL FOR ACTUAL DIMENSIONS. ) DIMENSIONS: inch [mm] MMA QE 3 MMC SQ VARIES WITH MOTOR ESG SLIDE (-W) Blank motor mounting plate 3

44 OPTIONS: SERIES ESG SLIDE Wxxxx MOTOR CODE Your Motor, Your Way customizable motor mounting is generated by PHD s extensive motor database at phdinc.com. The user may select their compatible motor of choice from the pre-populated motor database. In the event the chosen motor is not in the database, they may enter necessary motor features to generate the PHD motor code. The tailored motor mounting components are included with the specified driver and shipped in kit form. See page 12. Q1 CORROSION RESISTANT GUIDE SHAFTS Extremely hard corrosion-resistant coating on the guide shafts for use in applications where moisture may corrode untreated hardened and ground shafts. End faces of the shafts remain uncoated. Consult PHD for fully coated shafts. E SGB x - RB1 - BB - Q1 - QL11 E SGB x - RB1 - BB - L - QF21 L LUBE FITTING IN SADDLE PORT POSITION 2 AND -QF MOTOR MOUNTING SHOWN -QL MOTOR MOUNTING SHOWN L LUBE FITTING IN SADDLE PORT POSITION 3 Lube fittings provide an easy efficient method for lubricating the bearings and shafts for extended life beyond the normal catalog specifications. Periodic lubrication (every 2 million inches of travel [3 km]) is recommended for applications where heat, dust, or other conditions will dry out the bearings and shafts. PHD suggests a lightweight oil. NOTE: *SEE CATALOG DIMENSIONS E SGB x - RB1 - BB - L - QL11 E SGB x - RB1 - BB - L - QL11 -L ONLY LUBE FITTING.328 [8.33] * D/2 -L ONLY LUBE FITTING * D/2.328 [8.33] -L ONLY LUBE FITTING.328 [8.33] ESG SLIDE H CYLINDER REPLACEMENT ONLY (WITHOUT SLIDE) This option provides complete ECVA Cylinder replacement and motor mounting is included/excluded based on ordering specifications. If motor mounting is desired, a full unit description is required. E SGB x - RB1 - BB - H - QL11 H11 SLIDE REPLACEMENT ONLY (WITHOUT CYLINDER) This option provides the slide mechanism only without cylinder or motor mounting. Included with option -H11 is all the hardware required for mounting standard PHD Series ECVA Cylinders or pneumatic standard VDMA/ISO cylinders to the slide. A selfaligning rod coupling is also provided, making it easy to attach the appropriate VDMA/ISO cylinder. (No extra rod extension required.) E SGB x - RB1 - BB - H11 - QL11

45 OPTIONS: SERIES ESG SLIDE BB SHOCK PADS BOTH DIRECTIONS This option provides urethane shock pads on retraction and extension for crash protection, eliminating metal-to-metal contact as the saddle reaches physical end of travel. This -BB option does not affect the overall slide length. E SGB x - RB1 - BB - L - QL11 Size B C [3] [9] [3] [9] [3] [9] 1) DIMENSIONS: inch [mm] 2) LOCK SCREW TORQUE IS 3 in-lb [3.39 Nm]. LOCK SCREW B.33 [8.] AT BOTH ENDS AT EXTEND OR RETRACT SHOCK PAD B LOCK SCREW ADJ STUD ADJ STUD C CB PROXIMITY SWITCH READY BOTH ENDS This option provides targets in the slide saddle for use with 8 mm inductive proximity switches. The end plates of the slide come standard with provisions for mounting the 8 mm proximity switches on both ends. Proximity switches must be ordered separately. See next page for switch information. E SGB x - RB1 - CB - L - QL11 Size A B C D [1.] [28] [37.] [9] [1.] [28] [3] [8] [1.] [28] [1] [8] NOTE: DIMENSIONS: inch [mm] B MAX A MAX 8 mm PROXIMITY SWITCH C L C A MAX B MAX D C L ESG SLIDE

46 ACCESSORIES: SERIES ESG SLIDE INDUCTIVE PROXIMITY SWITCHES Inductive proximity switches are available for use with PHD Series ESG Slides (requires option -CB). See Switches and Sensors section of PHD s main catalog for complete switch specifications. PART NO. DESCRIPTION mm Inductive Proximity Switch, NPN with 2 meter Cable mm Inductive Proximity Switch, PNP with 2 meter Cable 2 SOLID STATE SWITCHES Cylinder comes standard with a magnet band for use with PHD miniature Reed and Solid State Switches listed below. These switches mount easily to the cylinder using any of the three T slots provided in the body. SERIES 2 SOLID STATE SWITCHES PART NO. DESCRIPTION color NPN (Sink) DC Solid State, 2 m cable Brown PNP (Source) DC Solid State, 2 m cable Tan 21-1 NPN (Sink) DC Solid State, Quick Connect Brown 21-1 PNP (Source) DC Solid State, Quick Connect Tan SERIES 2 REED SWITCHES PART NO. DESCRIPTION color AC/DC Reed, 2 m cable Silver AC/DC Reed, Quick Connect Silver 1 CORDSETS WITH QUICK CONNECT PART NO. DESCRIPTION meter/3 wire meter/3 wire OPTION -QFxx OPTION -QL11 SWITCHES SHOWN: 2-1-2, & AVAILABLE IN POSITIONS 2, 3 & CYLINDER SLOT COVER ASSEMBLED IN POSITION 1 NOT AVAILABLE FOR SWITCH USE AS STANDARD. CONTACT PHD FOR ALTERNATE POSITIONS. ESG SLIDE 21-1, 21-1 & Connector Detail.2 [.1].17 [.3] CABLE.23 [.].87 [22.1].2 [13.3] 2 SC.37 [9.] Size SC SD [33.] [.] [3.9] [.9] [3.9] [2.8] NOTE: DIMENSIONS: inch [mm] 3 SC SWITCHES SHOWN: 21-1, 21-1 & AVAILABLE IN POSITIONS 2, 3 & SD

47 APPLICATION SIZING QUESTIONNAIRE: Your Name: Project Name: Organization: Contact Info: Zip Code: For sizing application assistance, please fill out the following questionnaire and or fax ( ) it to us. You can also size your application by using our online sizing software at sizing.phdinc.com. Actuator Type m ECVA Cylinder m ECVR Cylinder m ESK/ESL SLIDE m ESG SLIDE Mounting Inclination Travel Length ( =Horizontal/9 =Vertical) (in/mm) θ Payload (W) (lbf/kg) Is the payload guided? (Unguided load may require selection of slide) m YES m NO W Payload s C.G. offset (y) offset (x) offset (z) m in m mm m in m mm (only allowed on slides) m in m mm (only allowed on slides) Axial Thrust Force (F) (lbf/n) F Motor Mounting Style Foldback Gear Ratio m Inline m Foldback m 1:1 m 2:1 MOTION PROFILE: Please include all the moves that make up one complete cycle. HOME DISPLACEMENT TOTAL TRAVEL TIME Accel./deccel. Time Payload (w) Axial thrust (F) Dwell/idle time in [mm] seconds seconds lb [kg] lbf [N] seconds Move 1 Move 2 Move 3 Move 7

48 MORE PHD ELECTRIC SOLUTIONS: Series EGRK Gripper Standard Series EGRM Clamp Standard ML Ball Screw Driven Gripper ML Lead Screw Driven Stepper Cylinder ML2291 IP7 Slide ML31393 IP7 Belt Slide for Food Industry ML379 Stepper Drive with Variable Pitch Pickhead ML3129 Precision Guide Servo Gripper ML3 SFP Slide with Lead Screw Drive ML3119 Belt Drive DC Gripper ML Jaw DC Gripper 8 PHD, Inc. 99 Clubridge Drive P.O. Box 97, Fort Wayne, Indiana 899 U.S.A. Phone (2) Fax (2) phdinfo@phdinc.com PHDinEurope GmbH Arnold-Sommerfeld-Ring Baesweiler, Germany Tel. +9 () Fax +9 () info@phdineurope.de 1M 1/