Optimized for OEM requirements at a lower price.
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- Deirdre Hunter
- 5 years ago
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1 The Price Alternative Optimized for OEM requirements at a lower price. Series OSH Compact Pneumatic Slide Table - 4 s, Incremental Travels Series ORQ Compact Rotary Table - 6 s Series OCV Pneumatic ISO Cylinder - 3 s, 4 Strokes Series OSD Pneumatic Thruster Slide - 3 s, 4 Travels Series OCG Pneumatic Round Body Cylinder - 6 s, 1 Strokes Series OCQ Pneumatic Compact Cylinders - 1 s, Incremental Strokes Series OSX Light Duty Pneumatic Thruster Slide - 5 s, 7 Travels Series OSP Compact Pneumatic Thruster Slide - 8 s, Incremental Travels (8) Series OSW Dual Bore Pneumatic Slide Table - 6 s, Incremental Travels
2 The Price Alternative Pneumatic Cylinders & Rotary Tables The data shown is presented as a quick reference tool for determining which slide may fit your requirements. Refer to engineering data pages for more information. It is recoended to use the PHD online sizing app to easily and confidently determine which slide is best suited for your requirements. OCG Round Body Pneumatic ISO Air The Price Alternative OCQ Round Body Pneumatic ISO Air The Price Alternative OCV ISO Air The Price Alternative SERIES SEE PAGE 5 SEE PAGE 13 SEE PAGE 19 SIZE MAX STROKE MAX FORCE in lb 14 psi [1 bar] 2 3/4" " /4" /2" " /2" psi [1 bar] psi [1 bar] NOTE: Consult PHD for longer strokes. OCQ Compact Rotary Table The Price Alternative SERIES SEE PAGE 57 SIZE MAXIMUM TORQUE OUTPUT in-lb 1 psi [7 bar] 145 psi [1 bar] (8)
3 The Price Alternative Pneumatic Slides The data shown is presented as a quick reference tool for determining which slide may fit your requirements. Refer to engineering data pages for more information. It is recoended to use the PHD online sizing app to easily and confidently determine which slide is best suited for your requirements. SERIES OSD Pneumatic Thruster The Price Alternative SEE PAGE 25 MODEL MAX STANDARD TRAVEL MAX THRUST* MAX DYNAMIC MOMENTS PITCH YAW ROLL MAX LOAD HORIZONTAL** in in in-lb Nm in-lb Nm in-lb Nm lb kg OSDD OSDD OSH Compact Pneumatic Slide Table The Price Alternative SEE PAGE 29 OSDD OSH OSH OSH OSP Compact Pneumatic Thruster The Price Alternative OSW Dual Bore Pneumatic Slide Table The Price Alternative OSX Light Duty Pneumatic Thruster The Price Alternative SEE PAGE 35 SEE PAGE 41 SEE PAGE 53 OSH OSPC OSPC OSPC OSPC OSPC OSPC OSPC OSPC OSW OSW OSW OSW OSW OSW OSXC OSXC OSXC OSXC OSXC * Maximum thrust shown is at the maximum psi [bar] operating pressure possible for that slide. See respective engineer specifications. ** Maximum load horizontal shown is at the minimum travel length respective to that series and size of slide. (8)
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5 OCG The Price Alternative Pneumatic Round Body Cylinders BENEFITS Imperial and metric models to match machine builders specifications Magnets standard for switch sensing capability Standard cushions to reduce end of travel impact 6 bore sizes with 1 stroke lengths available to fit a variety of applications Drop-in mounting to match global standard optional switch bundle for ease of ordering includes 2 switches with band brackets Component Head & Cap Cylinder Tube Rod Seal Piston Seal O-Rings Cushion Seal Cushion Needle Piston Wear Ring Rod Bushing Rod Nut Piston Rod* Materials Anodized Aluminum Alloy NBR Brass PTFE PTFE and Bronze Alloy Carbon Steel *Stainless steel sizes 3/4", 1", 2 and 25 cushion controls on both ends to reduce impact at end of stroke rugged and lightweight anodized aluminum alloy head, cap, and tube hard chrome-plated steel piston rod provides maximum wear resistance *size 3/4", 1", 2 and 25 have stainless steel bearing alloy rod bushing provides rod support and smooth cycling NBR cushion and tube seals magnet on piston for externally mounted switches PTFE wear ring provides piston support and smooth cycling 5 (8)
6 ORDERING DATA Optimax OCG Cylinders IMPERIAL DESIGN NO. 1 = Imperial BORE SIZE in 3/ /4 1-1/ /2 AREA in STROKE Standard Lengths in * 12* *Not available 3/4 in Bore MODEL NO. SWITCH BUNDLE (OPTIONAL) OCG 1 1-1/2 x 4 - ST N K 2 DESIGN NO. 5 = Metric METRIC BORE SIZE AREA STROKE Standard Lengths * 3* *Not available 2 Bore Switch Circuitry D = DC Reed N = DC Solid State NPN - Sink P = DC Solid State PNP - Source Cable Type K = Quick Connect 2 = 2 Meter Cable NOTES: 1) Switch bundle includes 2 switches and 2 mounting brackets. Bundle available with actuator only. 2) Magnets and cushions standard both directions. 3) See page 9 for mounting accessories. Switches & Brackets Repair Kits Bore Part in No. 3/ / / / Cordsets Model Number Cable Length in [2 m] in [5 m] Includes one cordset Part Number Description Reed DC 5-3 V, 5mA, Quick Connect Reed DC 5-3 V, 5mA, 2m Cable Sink Type (NPN), DC 5-3 V, 5mA, Quick Connect Sink Type (NPN), DC 5-3 V, 5mA, 2m Cable Source Type (PNP), DC 5-3 V, 5mA, Quick Connect Source Type (PNP), DC 5-3 V, 5mA, 2m Cable Round Cylinder Switch Band Bracket Includes one switch or bracket.342 [8.7].877 [22.3] CAD & Sizing Assistance Use PHD s free online Product Sizing and CAD Configurator at (8)
7 ENGINEERING DATA Optimax OCG Cylinders Specifications Operating Air Pressure Temperature Limits Velocity Rated Life Lubrication Series OCG Cylinder 8 to 14 psi [.5 to 9.7 bar] 32 to +14 F [ to +6 C] 2 to 2 in/s [5 to 5 /s] 3 million cycles Factory lubricated for rated life Bore Rod Total Piston Base Adder Diameter Rod Area Weight Per 1 in [25 ] Direction in in in 2 2 lb kg lb kg 3/ Extend Retract Extend Retract / Extend Retract / / Extend Retract Extend Retract Extend Retract Lateral Load Sizing & Application Assistance Use PHD s free online Product Sizing Application or view the Product Sizing Catalog at: Bore 1 in 25 2 in 5 3 in 75 Maximum Lateral Load by Stroke 4 in 1 5 in in 15 7 in 8 in 2 1 in in 3 in oz g oz g oz g oz g oz g oz g oz g oz g oz g oz g 3/ / / / Impact Velocity in/s [m/s] 25 [.64] 2 [.51] 15 [.38] 1 [.25] 5 [.13] 1 [4.5] Maximum Kinetic Energy OCG1-3/4 & OCG5-2 2 [9.1] 3 [13.6] 4 [18.1] 5 [22.7] 6 [27.2] Impact Velocity in/s [m/s] Maximum Kinetic Energy OCG1-1 & OCG [.64] 2 [.51] 15 [.38] 1 [.25] 5 [.13] [4.5] [9.1] [13.6] [18.1] [22.7] [27.2] [31.8] [36.3] 9 [4.8] Impact Velocity in/s [m/s] 25 [.64] 2 [.51] 15 [.38] 1 [.25] 5 [.13] 2 [9.1] Maximum Kinetic Energy OCG1-1-1/4 & OCG [18.1] 6 [27.2] 8 [36.3] 1 [45.4] 12 [54.4] 14 [63.5] 16 [72.6] Total Attached Load lb [kg] Total Attached Load lb [kg] Total Attached Load lb [kg] Impact Velocity in/s [m/s] 25 [.64] 2 [.51] 15 [.38] 1 [.25] 5 [.13] Maximum Kinetic Energy OCG1-1-1/2 & OCG5-4 5 [22.7] 1 [45.4] 15 [68.] 2 [9.7] 25 [113.4] Impact Velocity in/s [m/s] 25 [.64] 2 [.51] 15 [.38] 1 [.25] 5 [.13] 5 [22.7] Maximum Kinetic Energy OCG1-2 & OCG5-5 1 [45.4] 15 [68.] 2 [9.7] [113.4] [136.] [158.8] [181.4] Impact Velocity in/s [m/s] 25 [.64] 2 [.51] 15 [.38] 1 [.25] 5 [.13] 1 [45.4] Maximum Kinetic Energy OCG1-2-1/2 & OCG [9.7] 3 4 [136.] [181.4] 5 [226.8] 6 [272.1] 7 [317.5] Total Attached Load lb [kg] Total Attached Load lb [kg] Total Attached Load lb [kg] (8)
8 DIMENSIONS Optimax OCG Cylinders A KK 2 D FLATS H A Y K ZB + STROKE 2X EE PORT P Ø B 4X DD H N K OCG5-2 & 25 ONLY KK Ø MM Ø B W V ZZ + STROKE LB + STROKE C V TE TF 4X DD SQ R Ø E Ø TD SQ R D FLATS H1 HEX TA 4X TC C TB TG SECTION C-C 4X EACH FEATURE DIMENSION N Letter Dim Imperial 3/4 in 1 in 1-1/4 in 1-1/2 in 2 in 2-1/2 in A B / / / / / / -.15 D DD 8-32 x.28 DP 1-32 x.3 DP 1-32 x.3 DP 1/4-28 x.47 DP 5/16-24 x.63 DP 3/8-24 x.63 DP / -.5 M4 x.7 x 7 DP / -.5 M5 x.8 x 7.5 DP / -.5 M5 x.8 x 8 DP Metric / -.5 M6 x 1. x 12 DP 3 +. / -.5 M8 x 1.25 x 16 DP E / -.5 M1 x 1.5 x 16 DP EE 1/8 NPT 1/8 NPT 1/8 NPT 1/8 NPT 1/4 NPT 1/4 NPT G 1/8 G 1/8 G 1/8 G 1/8 G 1/4 G 1/4 H H K KK 1/4-28 5/ /16-2 7/16-2 1/2-2 1/2-2 M8 x 1.25 M1 x 1.25 M1 x 1.25 M14 x 1.5 M18 x 1.5 M18 x 1.5 LB MM N P R.55 ±.4.65 ±.4.79 ± ± ± ±.4 14 ± ±.1 2 ±.1 26 ±.1 32 ±.1 38 ±.1 TA TB TC M5 x.8 M6 x.75 M8 x 1. M1 x 1.25 M12 x 1.25 M14 x 1.5 M5 x.8 M6 x.75 M8 x 1. M1 x 1.25 M12 x 1.25 M14 X 1.5 TD / / / / / / / / / / / -. TE TF TG V W Y ZB ZZ / -. CAD & Sizing Assistance Use PHD s free online Product Sizing and CAD Configurator at ALL DIMENSIONS ARE REFERENCE ONLY UNLESS SPECIFICALLY TOLERANCED. 8 (8)
9 ACCESSORIES Optimax OCG Cylinders REAR FLANGES Imperial xx Metric xx REAR HINGE CLEVIS Imperial xx Metric xx TRUNNION PINS xx REAR HINGE PIN xx FRONT FLANGE Imperial xx Metric xx BASE MOUNTING Imperial xx Metric xx BASE MOUNTING Imperial xx Metric xx HINGE TRUNNION BRACKET xx DASH NO. - 2 Cylinder 1 = 3/4 Bore ( 2) 2 = 1 Bore ( 25) 3 = 1-1/4 Bore ( 32) 4 = 1-1/2 Bore ( 4) 5 = 2 Bore ( 5) 6 = 2-1/2 Bore ( 63) Mounting Attachments Recoended Attachment Mounting Torques Base Part No. Cylinder Bore Mounting Torque Trunnion Torque Description Imperial Metric Dash No. in in-lb Nm in-lb Nm xx Base Mounting 3/ xx Front or Rear Flange Mounting 1-1/ xx Trunnions 1-1/ xx Rear Hinge Clevis xx Rear Hinge & 2-1/ Trunnion Bracket xx Rear Hinge Pin EXAMPLE: is a base mounting kit for a size 1-1/4 bore cylinders. Metric Imperial Rod Eye with Spherical Bearing (DIN 8139) Cylinder Standard Kit No. OCG OCG OCG Rod Clevis Mounting (DIN 814) Cylinder Standard Kit No. -Z1 Kit No. OCG OCG OCG Rod Clevis Mounting Rod Eye Mounting Cylinder Standard Kit No. Cylinder Standard Kit No. OCG1 3/ OCG1 3/ OCG OCG OCG1 1-1/ OCG1 1-1/ OCG1 1-1/ OCG1 1-1/ OCG OCG OCG1 2-1/ OCG1 2-1/ (8)
10 MOUNTINGS & ACCESSORIES Optimax OCG Cylinders Base Mounting 15 B LH LZ M ZZ + STROKE LT M Z X Y LS + STROKE Y X 2X Ø LC LX W 4X Ø LD W NOTE: Kit includes one base mounting bracket and fasteners. Letter Dim Imperial Metric 3/4 in 1 in 1-1/4 in 1-1/2 in 2 in 2-1/2 in B LC LD LH LS LT LX LZ M W X Y Z ZZ Front or Rear Flange Mounting 4X Ø FD F SQ FX SQ B Ø E FT ZZ + STROKE NOTE: Kit includes one flange mounting bracket and fasteners. Letter Dim Imperial 3/4 in 1 in 1-1/4 in 1-1/2 in 2 in 2-1/2 in B E / / / / / / / / /-.5 Metric / /-.5 F FX FD FT ZZ ALL DIMENSIONS ARE REFERENCE ONLY UNLESS SPECIFICALLY TOLERANCED / (8)
11 MOUNTINGS & ACCESSORIES Optimax OCG Cylinders Rear Clevis Hinge Mounting L RR CZ Ø CD d9 Letter Dim Imperial 3/4 in 1 in 1-1/4 in 1-1/2 in 2 in 2-1/2 in CD d CZ L RR NOTE: Kit includes rear clevis hinge mounting bracket and fasteners. Metric Rear Hinge Pin L L1 T D1 D NOTE: For use with rear clevis hinge mount. Kit includes two retaining rings and one rear hinge pin. Letter Dim Imperial 3/4 in 1 in 1-1/4 in 1-1/2 in 2 in 2-1/2 in D d D L L T Metric CAD & Sizing Assistance Use PHD s free online Product Sizing and CAD Configurator at ALL DIMENSIONS ARE REFERENCE ONLY UNLESS SPECIFICALLY TOLERANCED (8)
12 MOUNTINGS & ACCESSORIES Optimax OCG Cylinders Hinge and Trunnion Bracket TZ TN TU Ø TD e8 PIN DIA TV TS TT TB TH TW Ø TR TU Ø TR 4XØ TF TW TB TH Ø TE TX NOTE: Kit includes two trunnion pins and one trunnion bracket. Omit trunnion pins when used with rear clevis hinge mount. TY Imperial Metric Letter Dim 3/4 in 1 in 1-1/4 in 1-1/2 in 2 in 2-1/2 in TB TE / / / / / / / / / / /-. TF TH.98 ± ± ± ± ± ± /-. 25 ±.1 3 ±.1 35 ±.1 4 ±.1 5 ±.1 6 ±.1 TN TR TT TU TV TW TX TY TS TZ TD Trunnion Mounting TR TS BRKT MTG RANGE 2X Ø TD PIN DIA ZF TZ ZR + STROKE NOTE: Kit includes two trunnion pins. Letter Dim Imperial 3/4 in 1 in 1-1/4 in 1-1/2 in 2 in 2-1/2 in TD e TR TS TZ ZF ZR Metric ALL DIMENSIONS ARE REFERENCE ONLY UNLESS SPECIFICALLY TOLERANCED (8)
13 OCQ The Price Alternative Pneumatic Compact Cylinders BENEFITS Standard shock pads reduce end of travel impact 1 bore sizes available in incremental stroke lengths Standard magnets for switch sensing capability Drop-in metric mounting matching global standard Proven Optimax performance at a competitive price Component Body Bore Plug Snap Ring Piston Rod Rod Bushing Rod Seal Shock Pads Piston Seal O-rings Piston Wear Ring* Materials Anodized Aluminum Alloy See Figure NBR PTFE * 32 thru 1 only snap ring stainless steel size spring steel size 4-1 piston rod stainless steel size chrome-plated steel size 32-1 rod bushing hard anodize aluminum size anodized aluminum with PTFE/bronze bearing alloy size 4-1 integrated switch slots magnet on piston for externally mounted switches 13 (8)
14 ORDERING DATA Optimax OCQ Pneumatic Compact Cylinders TYPE S = Singl Rod, Double Acting Bore in SIZE Area sq Area sq in MODEL NO. S 5- x 2 OCQ 12 SWITCH BUNDLE (OPTIONAL) - SD K DESIGN NO. 5 = Metric STANDARD STROKE LENGTHS [] 5,1, 15, 2, 25, 3, 5,1, 15, 2, 25, 3, 5,1, 15, 2, 25, 3, 35, 4, 45, 5 5,1, 15, 2, 25, 3, 35, 4, 45, 5 5,1, 15, 2, 25, 3, 35, 4, 45, 5, 75, 1 5,1, 15, 2, 25, 3, 35, 4, 45, 5, 75, 1 1, 15, 2, 25, 3, 35, 4, 45, 5, 75, 1 1, 15, 2, 25, 3, 35, 4, 45, 5, 75, 1 1, 15, 2, 25, 3, 35, 4, 45, 5, 75, 1 1, 15, 2, 25, 3, 35, 4, 45, 5, 75, 1 Switch Circuitry D = DC Reed N = DC Solid State NPN - Sink P = DC Solid State PNP - Source NOTES: 1) Switch bundle option includes 2 switches 2) Switch bundle available with actuator only 3) Switches available in quick connect only 4) Magnets standard for switch sensing CABLE TYPE K = Quick Connect Cordsets Model Number Cable Length in [2 m] in [5 m] Includes one cordset. Switches Part Number Description Reed DC 5-3 V, 5 ma, Quick Connect Sink Type (NPN), DC 5-3 V, 5 ma, Quick Connect Source Type (PNP), DC 5-3 V, 5 ma, Quick Connect Includes one switch (8)
15 ENGINEERING DATA Optimax OCQ Pneumatic Compact Cylinders Series OCQ Cylinder Specifications 12 & Operating Air Pressure.7-1 bar [1.2 to 145 psi].5-1 bar [7.3 to 145 psi] Operating Temperature 5 to 6 C [41 to 14 F] Velocity 5 to 5 /s [2 to 2 in/s ] 5 to 3 /s [2 to 13 in/s] 5 to 2 /s [2 to 8 in/s] Rated Life 3 million cycles Lubrication Factory lubricated for rated life Rod Diameter Effective Area Unit Weight (g) by Stroke Direction 2 in 2 5 Extend Retract Extend Retract Extend Retract Extend Retract Extend Retract Extend Retract Extend Retract Extend Retract Extend Retract Extend Retract Weight (g) of Moving Components by Stroke Maximum Lateral Load (kg) by Stroke (8)
16 ENGINEERING DATA Optimax OCQ Pneumatic Compact Cylinders MAXIMUM ALLOWABLE KINETIC ENERGY.6 12 Bore.6 16 Bore Total Moving Load kg Total Moving Load kg Bore.6 25 Bore Total Moving Load kg Total Moving Load kg.6 32 Bore.6 4 Bore Total Moving Load kg Total Moving Load kg.6 5 Bore Bore Total Moving Load kg Total Moving Load kg.35 8 Bore.25 1 Bore Total Moving Load kg Total Moving Load kg 16 (8)
17 DIMENSIONS Optimax OCQ Pneumatic Compact Cylinders SIZES 12 THRU 32 SIZE 12 SIZE 16 H THREAD C DEEP Ø D ROD SIZE 2 & 25 M E 4X WASHER FOR THRU MOUNTING Ø Y K FLATS Q 2X P F CL 8X THRU & C BORE FOR OB SHCS, M OA THREAD x RA DEEP (4X THIS & OPPOSITE SIDE) E Ø G Z Ø X L 8X RB 8X RA B + STROKE A + STROKE NOTES: 1) Designated centerline is centerline of cylinder 2) Unless otherwise dimensioned, mounting hole patterns are centered on designated centerline of cylinder 3) 4x washers supplied with unit. H THREAD C DEEP Ø D ROD SIZE 32 Ø G 14 M E 4X WASHER FOR THRU MOUNTING K FLATS Q 2X P F Ø Y 8X THRU & C BORE FOR OB SHCS, OA THREAD x RA DEEP (4X THIS & OPPOSITE SIDE) M E JJ J Z Ø X L 8X RB 8X RA B + STROKE A + STROKE Bore A B C Ø D E F Ø G H J JJ K L M P OA OB Q RA RB Ø X Ø Y Z M3 x M5 x.8 M4 x.7 M M4 x M5 x.8 M4 x.7 M M5 x M5 x.8 M6 x 1 M M6 x M5 x.8 M6 x 1 M M8 x G 1/8 M6 x 1 M SIZES 4 THRU 1 8X THRU & C BORE FOR OB SHCS, OA THREAD x RA DEEP (4X THIS & OPPOSITE SIDE) H THREAD C DEEP Ø D ROD SIZE 4 SQ M SQ E JJ 8X THRU & C BORE FOR OB SHCS, OA THREAD x RA DEEP (4X THIS & OPPOSITE SIDE) NOTES: 1) Designated centerline is centerline of cylinder 2) Unless otherwise dimensioned, mounting hole patterns are centered on designated centerline of cylinder 3) 4x washers supplied with unit J T H THREAD C DEEP Ø D ROD Ø G SIZE 5 THRU 1 SQ M SQ E JJ J 4X WASHER FOR THRU MOUNTING T Ø G Ø Y Z Ø X K FLATS L Q 2X P 8X RB 8X RA B + STROKE A + STROKE F Bore A B C Ø D E F Ø G H J JJ K L M P OA OB Q RA RB T Ø X Ø Y Z M8 x G 1/8 M6 x 1 M M1 x G 1/4 M8 x 1.25 M M1 x G 1/4 M1 x 1.5 M M16 x G 3/8 M12 x 1.75 M M2 x G 3/8 M12 x 1.75 M ALL DIMENSIONS ARE REFERENCE ONLY UNLESS SPECIFICALLY TOLERANCED. ALL DIMENSIONS ARE MM. (8)
18 MOUNTING KITS Optimax OCQ Pneumatic Compact Cylinders FLANGE MOUNTING KITS SIZE 12 THRU 25 L A1 + STROKE L A2 + STROKE Kit Base Part Number Cylinder Bore 12 = = 16 2 = 2 25 = = 32 4 = 4 5 = 5 63 = 6 8 = 8 1 = 1 FX FZ FV SIZE 32 THRU 1 2X Ø FD L FT A1 + STROKE L A2 + STROKE FT FLANGE MOUNT DIMENSIONS A1 A2 FD FT FV FX FZ L M FX FZ M FV 4X Ø FD FT NOTES: 1) Kit may be attached to either end of cylinder. Each kit contains single flange mounting plate and necessary fasteners for mounting to cylinder. 2) Cylinder shown for reference only. FT FOOT MOUNTING KITS SIZE 12 THRU 25 L A + STROKE Kit Base Part Number 12 = = 16 2 = 2 25 = = 32 Cylinder Bore 4 = 4 5 = 5 63 = 6 8 = 8 1 = 1 FOOT MOUNT DIMENSIONS A LS L LD LG LH LT LX LY LZ X Y LX LZ SIZE 32 THRU 1 LX LZ LY LH 4X Ø LD LH LY LG LG 4X Ø LD L Y LT X LS + STROKE A + STROKE LT Y X LS + STROKE NOTES: 1) Each kit contains bracket and mounting hardware for one end only. 2) Cylinder shown for reference only. REAR FORK MOUNTING KITS Kit Base Part Number 16 Cylinder Bore 12 = = 16 2 = 2 25 = = 32 REAR FORK DIMENSIONS A CL Ø CD Ø D CT CU CW CX CZ L RR = 4 5 = 5 63 = 6 8 = 8 1 = 1 SIZE 12 THRU 25 L SIZE 32 THRU 1 L CT CL + STROKE CT CL + STROKE CU CW CU CW Ø CD H1 THRU RR Ø CD H1 THRU RR CX CX A PIN CZ A PIN CZ Ø D d9 PIN Ø D d9 PIN NOTES: 1) Each kit contains: rear fork, fasteners for mounting to cylinder, pin, and retaining rings 2) Cylinder shown for reference only. 18 ALL DIMENSIONS ARE REFERENCE ONLY UNLESS SPECIFICALLY TOLERANCED. ALL DIMENSIONS ARE MM. (8)
19 OCV The Price Alternative Pneumatic Round ISO Cylinders BENEFITS Series OCV Cylinders are ISO 6431 The price alternative to the PHD Series CV Pneumatic Cylinder 32, 4 & 5 bores 25, 5, 1 & 2 stroke lengths Component Head & Cap Cylinder Tube Rod Seal Piston Seal O-Rings Cushion Seal Piston Rod Rod Nut Cushion Needle Rod Bushing Materials Painted Aluminum Alloy Anodized Aluminum Alloy Polyurethane NBR Carbon Steel Brass PTFE and Bronze Alloy wear ring provides piston support and smooth cycling optional switches and brackets for end position sensing magnet on piston for externally mounted switches cushion controls on both ends to reduce impact at end of stroke self-compensating rod seal and wiper bearing provides rod support and smooth cycling 19 (8)
20 ORDERING DATA Optimax OCV Cylinders MODEL NO. TYPE S = Single Rod Bore SIZE Area 2 [in 2 ] 84 [1.25] 1257 [1.95] 1963 [3.5] SWITCH BRACKET (OPTIONAL) OCV S 5 32 x - 25 ST 2 DESIGN NO. 5 = Metric NOTES: 1) Magnets standard on all units 2) Cushions and cushion controls standard on all units STROKE Standard Stroke Lengths [] Contact PHD for other strokes Switch Circuitry D = DC Reed N = DC Solid State NPN - Sink P = DC Solid State PNP - Source Cable Type K = Quick Connect 2 = 2 Meter Cable Note: Includes 2 switches and 2 mounting brackets Bundle available with actuator only SB Switches Part Number Description Reed, DC 5-3V, 5mA w/quick Connect Reed, DC 5-3V, 5mA w/2m Cable Solid State NPN, DC 5-3V, 5mA w/quick Connect Solid State NPN, DC 5-3V, 5mA w/2m Cable Solid State PNP, DC 5-3V, 5mA w/quick Connect Solid State PNP, DC 5-3V, 5mA w/2m Cable Includes one switch. SA Switch Bracket Bore SA SB Cordsets Model Number Cable Length in [2 m] in [5 m] Includes one cordset. Trunnion Mount Bore Part Number Notes: 1) Trunnion mount incompatible on 25 stroke units with a single switch. 2) Trunnion mount incompatible on 25 and 5 stroke units with two switches. 3) Trunnion installation requires end user to remove and reinstall the cylinder cap. CAD & Sizing Assistance Use PHD s free online Product Sizing and CAD Configurator at (8)
21 ENGINEERING DATA Optimax OCV Cylinders Specifications Operating Air Pressure Temperature Limits Velocity Rated Life Lubrication Series OCV Cylinder 1 to 1 bar [15 to 15 psi] -5 to +7 C [23 to +158 F] 5 to 8 /s [2 to 31 in/s] 3 million cycles Factory lubricated for rated life Bore Rod Effective Base Adder Dia Rod Area Weight Per 25 Direction 2 in 2 g oz g oz Extend Retract Extend Retract Extend Retract Sizing & Application Assistance Use PHD s free online Product Sizing Application or view the Product Sizing Catalog at: SPEED DATA - STANDARD UNITS MAXIMUM ALLOWABLE KINETIC ENERGY Bore Bore Acceleration Time Stroke During Acceleration s in NOTES: The above speed data is based on: A) No attached loads B) Line pressure of 6 bar [87 psi] C) Valve and tubing rated at Cv=5 CYLINDER FORCE TABLE Rod Effective Dia Rod Area Direction 2 in 2 Extend Retract Extend Retract Extend Retract Impact Velocity m/s [in/s] Impact Velocity m/s [in/s] 2 [78] 1.5 [58] 1 [39].5 [19] 3 [116] 2.5 [97] 2 [78] 1.5 [58] 1 [39].5 [19] 1 [22] 1 [22] 2 [44] 3 [66] 32 BORE 2 3 [44] [66] Total Attached Load kg [lb] 4 [88] 4 BORE 5 [11] 6 [132] Total Attached Load kg [lb] 7 [154] 4 [88] 8 [176] 9 [198] 5 [11] 1 [22] 1.75 [68] 5 BORE Bore Normal Stroke [L] Full Stroke Tolerance in L > 5 +2./- +.8/- 5 < L > /- +.13/- L > 5 +2./- +.8/- 5 < L > /- +.13/- L > 5 +2./- +.8/- 5 < L > /- +.13/- Impact Velocity m/s [in/s] 1.5 [58] 1.25 [48] 1 [39].75 [29].5 [19].25 [1] 2 [44] 4 [88] 6 [132] 8 [176] 1 [22] Total Attached Load kg [lb] 12 [265] 14 [39] (8)
22 DIMENSIONS Optimax OCV Cylinders NUT PER ISO 435 AM f9 BG PL 2X *EE Ø BA PC E R Ø B Ø DK DC KK THREAD SW ACROSS WRENCH FLATS f2 WH VD G f8 + STROKE DE G VA 8X RT THD Bore Ø B RT WH f2 R M6 x 1 M6 x 1 NOTES: 1) Dimensions are in. 2) Designated centerline is centerline of cylinder. 3) Unless otherwise dimensioned, mounting hole patterns are centered on designated cylinder centerline. 4) *EE conforms to ISO 163. BG MIN VD VA MAX G f8 f9 E MAX SW (WRENCH FLAT) Ø BA KK AM *EE PORT M1 x 1.25 M12 x 1.25 M8 M16 x x 1.5 PL PC DE DC Ø DK 22. G 1/ G 1/ G 1/ TRUNNION MOUNT ACCESSORY TL TM TL TK 2X Ø TD UW NOTES: 1) Dimensions shown assume no switch brackets are installed. 2) Trunnion mount incompatible on 25 stroke units with a single switch. 3) Trunnion mount incompatible on 25 and 5 stroke units with two switches. 4) Trunnion installation requires end user to install. Bore XV + STROKE Part No. Ø TD e9 TK MAX TL** MAX TM MAX UW MAX XV MIN * TM max for bore size 32 does not conform to ISO 6431 (MT4) and ISO (MT4) ** TL max dimensions do not conform to ISO 6431 (MT4) and ISO (MT4) SWITCHES AND BRACKETS 22 Bore Includes one bracket. Cordsets Model Number Brackets Switch Bracket Number Cable Length in [2 m] in [5 m] Includes one cordset. Part Number ALL DIMENSIONS ARE REFERENCE ONLY UNLESS SPECIFICALLY TOLERANCED. ALL DIMENSIONS ARE MM. (8) Switches Description Reed, DC 5-3V, 5mA w/quick Connect Reed, DC 5-3V, 5mA w/2m Cable Solid State NPN, DC 5-3V, 5mA w/quick Connect Solid State NPN, DC 5-3V, 5mA w/2m Cable Solid State PNP, DC 5-3V, 5mA w/quick Connect Solid State PNP, DC 5-3V, 5mA w/2m Cable Includes one switch.
23 MOUNTING ACCESSORIES Optimax OCV Cylinders MP2 PIVOT PINS Bore Std Kit No. -Z1 Kit No REAR FORK MOUNTING (MP2 PER VDMA 24562) Bore Std Kit No. -Z1 Kit No NOTE: Includes pivot pin hardware. PILLOW BLOCK MOUNTING WITH RIGID BEARINGS (BMP4, CETOP RP 17P) Bore Std Kit No FASTENER MOUNTING (MX1) Bore Std Kit No. -Z1 Kit No RECTANGULAR FLANGE MOUNTING Bore Std Kit No. -Z1 Kit No BASE MOUNTING Bore Std Kit No. -Z1 Kit No REAR MALE HINGE MOUNTING MP4 Bore Std Kit No. -Z1 Kit No FASTENER MOUNTING (MX1) Bore Std Kit No. -Z1 Kit No ROD EYE WITH SPHERICAL BEARING (DIN 8139) Bore Std Kit No ROD CLEVIS MOUNTING (DIN 814) Bore Std Kit No. -Z1 Kit No (8)
24 24 (8)
25 OSD The Price Alternative Pneumatic Thruster Slide BENEFITS 3 bore sizes with 4 travel lengths available to fit variety of applications The price alternative to the PHD Series SD Slide Oversized guide shafts Travel adjustment collars in extend direction are standard Shock pads on extend and retract are provided to eliminate metal to metal contact at end of travel, reducing noise and shock Dowel pin holes and mounting threads in slide body for easy and accurate mounting Magnet on piston for position sensing Switch bundle option provides two switches and brackets utilizing proven PHD Series 175 switch technology, for simplified ordering at a lower price Component Body Tool Plate Rod Bushing Cylinder Tube Cylinder Cap ( 6) Cylinder Cap ( 2 & 4) Tierod and Nut Guide Shafts External Fasteners Stop Collars Piston Rod ( 6) Piston Rod ( 2 & 4) Rod Seal O-Rings Shock Pad Pressed In Ball Plugs Shaft Bearings Materials Anodized Aluminum Alloy Carbon Steel Stainless Steel NBR Polypropylene Polyurethane Polymer Composite steel travel adjustment collars on extend direction allow user to adjust slide travel PHD Series AV Cylinder components provide industry-proven reliability optional switches and brackets for position sensing internally lubricated polymer bearings provide smooth operation with minimum deflection and wear precision ground hardened guide shafts provide maximum rigidity with minimum deflection magnet on piston for externally mounted switches threaded and counterbored mounting holes in tool plate with dowel holes for precise attachment of tooling urethane shock pads on extend and retract directions provide vibrational damping and minimize impact forces (8)
26 ORDERING DATA Optimax OSD Slides MODEL NO. TYPE D = Oversize Shafts SIZE Bore 3/4" 1-1/8" 2" TRAVEL Travel Length 1", 2", 4", 8" 2", 4", 8", 1" 2", 4", 8", 1" OSD D 1-6 x 8 Contact PHD for other travel lengths SWITCH BUNDLE (OPTIONAL) - SA 2 DESIGN NO. 1 = Imperial Switch Circuitry N = DC Solid State NPN - Sink P = DC Solid State PNP - Source Cable Type K = Quick Connect 2 = 2 Meter Cable NOTES: 1) Includes 2 switches and 2 mounting brackets 2) Switch bundle available with actuator only Switch Brackets Slide Part Number Includes one bracket Solid State Switches Part Number Description Sink Type (NPN), 1-3 VDC w/6 ft [1.8 m] Cable Source Type (PNP), 1-3 VDC w/6 ft [1.8 m] Cable Sink Type (NPN), 1-3 VDC, Quick Connect Source Type (PNP), 1-3 VDC, Quick Connect Includes one switch Cordsets Model Number Cable Length in [2 m] in [5 m] Includes one cordset CAD & Sizing Assistance Use PHD s free online Product Sizing and CAD Configurator at (8)
27 ENGINEERING DATA Optimax OSD Slides Specifications Operating Air Pressure Operating Temperature Repeatability Velocity (Zero 1 psi [6.9 bar] Rated Life Lubrication Series OSD Slide 2 to 15 psi [1.4 to 1 bar] -2 to +18 F [-29 to +82 C] ±.1 inch [±.25 ] of original position 5 in/sec [1.3 m/sec] 3 million cycles Factory lubricated for rated life Guide Shaft Diameter Bore Diameter Travel Weight Adder Typical Dynamic Load Effective Area Base Weight in in Direction in 2 2 lb kg lb/in kg/ lb N Extend Retract Extend Retract Extend Retract DEFLECTION inches [] Weight lb [kg] 18.8 [8.5] 15 [6.8] 11.3 [5.1] 7.5 [3.4] 3.8 [1.7] SIZE 2 SIZE 4 SIZE 6.32 [.81].16 [.41].8 [.2].5 [.13].2 [.5] [25] [51] [76] [12] [127] [152] [178] [23] Travel in [] Weight lb [kg] 52.5 [23.8] 45 [2.4] 37.5 [17.] 3 [13.6] 22.5 [1.2] 15 [6.8] 7.5 [3.4] MAXIMUM ALLOWABLE KINETIC ENERGY Impact Velocity in/sec [m/sec] 35. [.89] 3. [.76] 25. [.64] 2. [.51] 15. [.38] 1. [.25] 5. [.13] [51] [12] [152] [23] [254] Travel in [].64 [1.63].32 [.81].12 [.31].5 [.13].2 [.5] 35. [.89] 3. [.76] 25. [.64] 2. [.51] 15. [.38] 1. [.25] 5. [.13] [2.3] [4.5] [6.8] [9.1] [11.3] [13.6] [15.9] [18.1] [2.4] [22.7] Total Moving Weight lb [kg] Weight lb [kg] 135 [61.2] 12 [54.4] 15 [47.6] 9 [4.8] 75 [34.] 6 [27.2] 45 [2.4] 3 [13.6] 15 [6.8] [51] [12] [152] [23] [254] Travel in [] SIZE 2 SIZE 4 SIZE [.2] [.5] [.7] [.9] [1.1] [1.4] [1.6] [1.8] [2.] [2.3] Total Moving Weight lb [kg] Impact Velocity in/sec [m/sec] Impact Velocity in/sec [m/sec] 3. [.76] 25. [.64] 2. [.51] 15. [.38] 1. [.25] 5. [.13].32 [.81].12 [.31].5 [.13].2 [.5].1 [.3] [6.8] [13.6] [2.4][27.2] [34.] [4.8] [47.6] [54.4][61.2] [68.] [74.8] Total Moving Weight lb [kg] Sizing & Application Assistance Use PHD s free online Product Sizing Application or view the Product Sizing Catalog at: (8)
28 DIMENSIONS Optimax OSD Slides AB + TRAVEL 4X Y THREAD THRU FROM THIS SIDE C'BORED FROM OPPOSITE SIDE FOR Q SHCS O R S A B + TRAVEL U+TRAVEL HH ±.2 F1 2X BB PORT E D V SQ W F2 AA G CC ±.5 Ø FOR DOWEL PIN 2X IN TOOL PLATE 2X THRU Ø & C'BORE FOR DD SHCS X2 SHAFT Ø H L M CC ±.5 Ø FOR DOWEL PIN T EE A B D E F1 F2 G H L M O Q R S T U V W X2 Y #1 x.215 DP / /4 x.275 DP / /8 x.4 DP /2-13 AA AB BB CC DD EE HH /8 NPT.1884 x.25 MIN DP 1/ /8 NPT.259 x.31 MIN DP 3/ /4 NPT.3759 x.5 MIN DP 1/ CAD & Sizing Assistance Use PHD s free online Product Sizing and CAD Configurator at 28 ALL DIMENSIONS ARE REFERENCE ONLY UNLESS SPECIFICALLY TOLERANCED. ALL DIMENSIONS ARE MM. (8)
29 OSH The Price Alternative Compact Pneumatic Slide Table BENEFITS Multiple port locations for application flexibility Four bore sizes available in incremental travel lengths to fit a variety of applications Drop-in metric mounting matching global standard Standard shock pads reduce end of travel impact Standard magnets for switch sensing capability Proven Optimax performance at a competitive price Component Body Tool Plate Rod Bushing Bore Plug Snap Ring Rod Coupling Rod Seal Shock Pad Piston Seal O-rings Piston Rod Rail Rail Fasteners Tool Plate Fasteners Pressed in Ball Plugs Port Plugs Materials Anodized Aluminum Alloy Carbon Steel Brass NBR Stainless Steel one piece anodized aluminum tool plate rail bearing technology provides excellent load carrying ability shock pads standard to absorb end of travel energy impact size 6 & 1 threaded bore plug size 16 & 2 bore plug with snap ring size 6 & 1 dual piston seals size 16 & 2 single piston seal 2 switch slots per side standard magnet for externally mounted switches three port locations: this side, opposite side, and rear face anodized aluminum body with integral switch slots 29 (8)
30 ORDERING DATA Optimax OSH Slides Bore in SIZE Area sq Area sq in MODEL NO. 5 OSH 1 - x 2 SWITCH BUNDLE (OPTIONAL) - SD K2 DESIGN NO. 5 = Metric STANDARD TRAVEL LENGTHS [] 5,1, 15, 2, 25, 3, 4, 5, 6 5,1, 15, 2, 25, 3, 4, 5, 6 5,1, 15, 2, 25, 3, 4, 5, 6 5,1, 15, 2, 25, 3, 4, 5, 6 Switch Circuitry D = DC Reed N = DC Solid State NPN - Sink P = DC Solid State PNP - Source NOTES: 1) Switch bundle option includes 2 switches 2) Switch bundle available with actuator only 3) Switches available in quick connect only 4) Magnets standard for switch sensing CABLE TYPE K = Quick Connect Cordsets Model Number Cable Length in [2 m] in [5 m] Includes one cordset. Switches Part Number Description Reed DC 5-3 V, 5 ma, Quick Connect Sink Type (NPN), DC 5-3 V, 5 ma, Quick Connect Source Type (PNP), DC 5-3 V, 5 ma, Quick Connect Includes one switch. ENGINEERING DATA Series OSH Slide Specifications 6 1 & 16 2 Operating Air Pressure 1.2 to 7 bar [18 to 11 psi].6 to 7 bar [9 to 11 psi].5 to 7 bar [7.5 to 11 psi] Operating Temperature 5 to 6 C [41 to 14 F] Velocity 5 to 5 /sec [2 to 2 in/sec] Rated Life 3 million cycles Lubrication Factory lubricated for rated life Rod Unit Weight by Travel Effective Area Diameter Direction 2 in 2 g oz g oz g oz g oz g oz g oz g oz g oz g oz 6 3 Extend Retract Extend Retract 66.1 Extend Retract Extend Retract (8)
31 ENGINEERING DATA Optimax OSH Slides Lateral Body Thru and Counterbore Recoended Mounting Torques Lateral Body Threads Rear and Bottom Body Threads Tool Plate and Table Threads Nm in-lb Nm in-lb Nm in-lb Nm in-lb MAXIMUM ALLOWABLE KINETIC ENERGY.6 6 Bore.6 1 Bore Attached Load kg Attached Load kg.6 16 Bore.6 2 Bore Attached Load kg Attached Load kg Max Pitch Moment Max Yaw Moment Max Roll Moment Nm Nm Nm X X X Pitch Moment Yaw Moment Roll Moment (8)
32 DIMENSIONS Optimax OSH Slides 4X E x F1 DEEP B4 B3 B5 A1 B2 A2 B1 B5 R5 C2 C4 K1 L1 L2 L3 L4 N x E x F2 DEEP 3X H THRU 3X Ø FOR J SHCS THIS SIDE 3X Ø FOR J SHCS OPPOSITE SIDE M5 x.8 x 4 DP PORT 2X THIS SIDE PLUGGED 2X OPPOSITE SIDE PLUGGED P1 P2 C3 C1 P3 R4 R3 R2 + TRAVEL R1 + TRAVEL K3 K2 + TRAVEL 4X E x F3 DEEP GUIDE RAIL WIDTH G 4X E x F3 DEEP D2 D3 D1 P4 P5 2X M5 x.8 x 4 DP PORT 32 (8)
33 DIMENSIONS Optimax OSH Slides Model OSW5-6 OSW5-1 OSW5-16 OSW5-2 Travel A1 A2 B1 B2 B3 B4 B5 C1 C2 C3 C4 D1 D2 D3 E F1 F2 F3 G H J K1 K2 K3 L1 L2 L3 L4 R1 R2 R3 R4 R5 N P1 P2 P3 P4 P M3 x M4 x M M4 x M M5 x M M4 x M5 x M5 x M6 x M ALL DIMENSIONS ARE REFERENCE ONLY UNLESS SPECIFICALLY TOLERANCED. ALL DIMENSIONS ARE MM. (8)
34 34 (8)
35 OSP The Price Alternative Compact Pneumatic Thruster Slide BENEFITS Port locations on top and side Standard shock pads reduce end of travel impact Magnets standard for switch sensing capability 8 bore sizes available in incremental travel lengths to fit a variety of applications Drop-in metric mounting matches global standard Component Body Rod Bushing Tool Plate Tool Plate Fasteners Snap Rings Guide Shafts Slide Bearings Piston Rod Bore Plug Rod Seal Shock Pad Piston Seal O-Rings Pressed In Ball Plugs Port Plugs Materials Anodized Aluminum Alloy Carbon Steel See Figure Above NBR Stainless Steel anodized aluminum body with integrated switch grooves NBR rod and piston seals steel tool plate steel tool plate fasteners bore plug: size 12 & 4-6 aluminum alloy size steel anodized aluminum piston rod bushing piston rod: size 12-2 stainless steel size steel with hard chrome plating slide bearings: size 12-4 bronze alloy size 5-63 PTFE and bronze alloy NOTE: UNIT VIEW DEPICTS LESS THAN 3 MM OF TRAVEL (8)
36 ORDERING DATA Optimax OSP Slides BUSHING TYPE C = Slide Bushing Bore in SIZE Area sq Area sq in MODEL NO. OSP C5-12 x 2 SWITCH BUNDLE (OPTIONAL) - SD K2 DESIGN NO. 5 = Metric STANDARD TRAVEL LENGTHS [] SWITCH CIRCUITRY D = DC Reed N = DC Solid State NPN - Sink P = DC Solid State PNP - Source NOTES: 1) Switch bundle option includes 2 switches 2) Switch bundle available with actuator only 3) Switches available in Quick Connect only 4) Magnets standard for switch sensing CABLE TYPE K = Quick Connect Cordsets Model Number Cable Length in [2 m] in [5 m] Includes one cordset. Switches Part Number Description Reed DC 5-3 V, 5 ma, Quick Connect Sink Type (NPN), DC 5-3 V, 5 ma, Quick Connect Source Type (PNP), DC 5-3 V, 5 ma, Quick Connect Includes one switch. CAD & Sizing Assistance Use PHD s free online Product Sizing and CAD Configurator at (8)
37 ENGINEERING DATA Optimax OSP Slides Specifications Operating Air Pressure Operating Temperature Velocity Rated Life Lubrication Series OSP Slide 1 to 1 bar [14.5 to 145 psi} 5 to 6 C [41 to 14 F] 5 to 5 /sec [2 to 2 in/sec] 3 million cycles Factory lubricated for rated life Rod Diameter Effective Area Base Unit Weight Adder per 5 Travel Body Thru & Counterbore Recoended Mounting Torques Bottom Body Threads Rear Body Threads Tool Plate Threads Direction 2 in 2 kg lb kg lb Nm in-lb Nm in-lb Nm in-lb Nm in-lb Extend Retract Extend Retract Extend Retract Extend Retract Extend Retract Extend Retract Extend Retract Extend Retract Maximum Lateral Load [kg] by Travel [] Weight of Moving Components [kg] by Travel [] NOTES: 1) Attached load must not exceed maximum kinetic energy. 2) Maximum loads given are positioned 5 from face of tool plate. Sizing & Application Assistance Use PHD s free online Product Sizing Application or view the Product Sizing Catalog at: (8)
38 ENGINEERING DATA Optimax OSP Slides MAXIMUM ALLOWABLE KINETIC ENERGY.6 12 Bore.6 16 Bore Total Moving Weight kg 5 1 Total Moving Weight kg Bore.6 25 Bore Total Moving Weight kg Total Moving Weight kg Bore.6 4 Bore Total Moving Weight kg Total Moving Weight kg.6 5 Bore.6 63 Bore Total Moving Weight kg Total Moving Weight kg 38 (8)
39 DIMENSIONS Optimax OSP Slides SIZES X NN THRU S Q DETAIL XX Z WA 4X C'BORE AND THRU FOR DD SHCS Ø DB 4X MM ML DP DETAIL XX L H R U X ±.2 T X Ø DA PW X ±.2 VA J K G Ø XE H7 XL DP FA FB GA 2X FF PORT C + TRAVEL B + TRAVEL GB E Ø XE H7 XL DP Ø XA H7 XB XL XC GC PA + TRAVEL 2X FF PORT PB Ø XA H7 DETAIL XX Ø XE H7 XL DP Z WA 4X YY YL DP X DETAIL XX WB X ±.2 B C DA DB DD FA FB FF G GA GB GC H J K L MM ML NN PA M4 8 5 M5 X (SEE NOTE 1) M4 x.7 1 M4 x M4 8 5 M5 X (SEE NOTE 2) M5 x.8 12 M5 x M5 1 6 G 1/ M5 x.8 13 M5 x M5 1 6 G 1/ M6 X M6 X M G 1/ M8 X M8 X PB PW Q R S T U VA X XA H7 XB XC XE H7 XL YL YY Z M5 X M5 x M6 X M6 X M8 X NOTES: 1) For travel lengths = 19 or less, GB = 7.5 2) For travel lengths = 19 or less, GB = 9 CAD & Sizing Assistance Use PHD s free online Product Sizing and CAD Configurator at E WA WB TRAVEL TRAVEL TRAVEL ALL DIMENSIONS ARE REFERENCE ONLY UNLESS SPECIFICALLY TOLERANCED. ALL DIMENSIONS ARE MM. (8)
40 DIMENSIONS Optimax OSP Slides SIZES X NN THRU S Q 2X DETAIL ZZ Z WA 4X C'BORE AND THRU FOR DD SHCS Ø DB 4X MM ML DP 2X DETAIL ZZ L H R U X ±.2 T X Ø DA X ±.2 VB VA PW cc b a J G K FB FA GA 2X FF PORT C + TRAVEL B + TRAVEL GB E e d Ø XA H7 GC PA + TRAVEL 2X FF PORT XC PB XL XB Ø XA H7 DETAIL ZZ Z WA 4X YY YL DP X 2X DETAIL ZZ WB X ±.2 B C DA DB DD FA FB FF G GA GB GC H J K L MM ML NN PA M G 1/ M8 X M8 X M G 1/ M1 X M1 X M G 1/ M1 X M1 X PB PW Q R S T U VA X XA H7 XB XC XL YL YY Z M8 X M1 X M1 X VB a b cc d e E WA WB TRAVEL TRAVEL TRAVEL ALL DIMENSIONS ARE REFERENCE ONLY UNLESS SPECIFICALLY TOLERANCED. ALL DIMENSIONS ARE MM. (8)
41 OSW The Price Alternative Dual Bore Pneumatic Slide Table BENEFITS Dual piston bores provide high power in compact spaces Standard shock pads reduce end of travel impact Magnets standard for switch sensing capability 6 bore sizes available in incremental travel lengths to fit a variety of applications Drop-in metric mounting matching global standard Stroke adjustments and shock absorbers available as kits Component Body Tool Plate Rod Bushing Bore Plug Coupling Nut* Rod Coupling Piston Rod Rail Fasteners Tool Plate Fasteners Snap Rings** Rod Seal Shock Pad Piston Seal O-Rings Rail Materials Anodized Aluminum Alloy Copper Bronze Alloy Stainless Steel NBR Carbon Steel cross roller bearing provides precise movement and excellent load carrying capabilities * 6 and 8 only **Carbon steel size 6 only anodized aluminum tool plate NBR piston seal and bore plug seal aluminum alloy bore plug stainless steel retaining rings stainless steel tool plate fasteners stainless steel rod couplers anodized aluminum body with integrated switch grooves anodized aluminum rod bushings NBR rod seal and bushing seal 41 (8)
42 ORDERING DATA Optimax OSW Slides Bore in SIZE Area sq Area sq in MODEL NO. 5 OSW 12 - x 2 SWITCH BUNDLE (OPTIONAL) - SD K2 DESIGN NO. 5 = Metric STANDARD TRAVEL LENGTHS [] 1, 2, 3, 4, 5, 1, 2, 3, 4, 5, 75 1, 2, 3, 4, 5, 75, 1 1, 2, 3, 4, 5, 75, 1 1, 2, 3, 4, 5, 75, 1, 125, 15 1, 2, 3, 4, 5, 75, 1, 125, 15 Switch Circuitry D = DC Reed N = DC Solid State NPN - Sink P = DC Solid State PNP - Source NOTES: 1) Switch bundle option includes 2 switches 2) Switch bundle available with actuator only 3) Switches available in quick connect only 4) Magnets standard for switch sensing CABLE TYPE K = Quick Connect Cordsets Model Number Cable Length in [2 m] in [5 m] Includes one cordset. Switches Part Number Description Reed DC 5-3 V, 5 ma, Quick Connect Sink Type (NPN), DC 5-3 V, 5 ma, Quick Connect Source Type (PNP), DC 5-3 V, 5 ma, Quick Connect Includes one switch. CAD & Sizing Assistance Use PHD s free online Product Sizing and CAD Configurator at (8)
43 ENGINEERING DATA Optimax OSW Slides Specifications Operating Air Pressure Operating Temperature Velocity Rated Life Lubrication Series OSW Slide 1.5 to 7 bar [21.7 to 11 psi] 5 to 6 C [41 to 14 F] 5 to 5 /sec [2 to 2 in/sec] 3 million cycles Factory lubricated for rated life Rod Diameter Effective Area Unit Weight by Travel Direction 2 in 2 g oz g oz g oz g oz g oz g oz g oz g oz g oz Extend 57.9 Retract 42.7 Extend Retract Extend Retract Extend Retract Extend Retract Extend Retract Recoended Mounting Torques Body Thru & C bore Body Threads Tool Plate Threads Table Threads Nm in-lb Nm in-lb Nm in-lb Nm in-lb Sizing & Application Assistance Use PHD s free online Product Sizing Application or view the Product Sizing Catalog at: (8)
44 ENGINEERING DATA Optimax OSW Slides MAXIMUM ALLOWABLE KINETIC ENERGY.6 6 Bore.6 8 Bore Attached Load kg Attached Load kg.6 12 Bore.6 16 Bore Attached Load kg Attached Load kg.6 2 Bore.6 25 Bore Attached Load kg Attached Load kg Tool Plate Mounted Load Tool Plate Mounted Load with Shock Absorbers Table Mounted Load Table Mounted Load with Shock Absorbers Table Mounted Load Tool Plate Mounted Load Table Mounted Load with Shock Absorbers Tool Plate Mounted Load with Shock Absorbers 44 (8)
45 DIMENSIONS Optimax OSW Slides 6 Bore 4X M2.5 x.45 x 3.5 DEEP N x M3 x.5 x 4 DEEP F A F SECTION A-A.5 A 3 H9 x 2.5 DEEP 4 Ø 3 H9 x 2.5 DEEP 1 2X M3 x.5 x 5 DEEP 2X M3 x.5 PORT M 5 K X M2.5 x.45 x 3 DEEP 6 2X M2.5 x.45 x 3 DEEP 5.5 J J2 Z ZZ GA 3 H9 x 2.5 DEEP 4 HA Ø 3 H9 x 2.5 DEEP 1 12 G H H H NN x M4 x.7 x 8 DEEP THIS SIDE C'BORE AND THRU FOR M3 SHCS OPPOSITE SIDE NOTES: 1) Designated centerline is centerline of slide housing width 2) Unless otherwise dimensioned, dimensions are centered on designated centerline 3) Magnet on piston standard 4) Shock pad on extend and retract standard 5) See page 51 for travel adjustment and shock absorber kits Travel F G GA H HA J1 J2 K M N NN Z ZZ ALL DIMENSIONS ARE REFERENCE ONLY UNLESS SPECIFICALLY TOLERANCED. ALL DIMENSIONS ARE MM. (8)
46 DIMENSIONS Optimax OSW Slides 8 Bore A N x M3 x.5 x 4 DEEP F F SECTION A-A 4X M3 x.5 x 4 DEEP A 1 4 Ø 3 H9 3 H9 x 3 DEEP x 3 DEEP 3.8 M KA 3.8 K NA x M3 x.5 x 4 DEEP X M3 x.5 x 4 DEEP 2X M4 x.7 x 6 DEEP 6.5 2X M5 x.8 PORT J J Z ZZ Ø 3 H9 x 3 DEEP GA 3 H9 x 3 DEEP 4 HA 1 15 G H H H H NN x M4 x.7 x 8 DEEP THIS SIDE NOTES: 1) Designated centerline is centerline of slide housing width 2) Unless otherwise dimensioned, dimensions are centered on designated centerline 3) Magnet on piston standard 4) Shock pad on extend and retract standard 5) See page 51 for travel adjustment and shock absorber kits C'BORE AND THRU FOR M3 SHCS OPPOSITE SIDE Travel F G GA H HA J1 J2 K KA M N NA NN Z ZZ ALL DIMENSIONS ARE REFERENCE ONLY UNLESS SPECIFICALLY TOLERANCED. ALL DIMENSIONS ARE MM. (8)
47 DIMENSIONS Optimax OSW Slides 12 Bore 17 1 A F N x M4 x.7 x 5.5 DEEP F SECTION A-A 4X M4 x.7 x 6 DEEP 1 A 1 4 H9 x Ø 4 H9 x 3.5 DEEP 3.5 DEEP X M5 X.8 X 8 DEEP M KA K 5 NA x M4 x.7 x 5 DEEP X M4 x.7 x 5 DEEP 5 1 2X M5 x.8 PORT J J2 Z ZZ GA Ø 4 H9 x 3.5 DEEP HA 5 Ø 4 H9 x 3.5 DEEP 1 2 NOTES: 1) Designated centerline is centerline of slide housing width 2) Unless otherwise dimensioned, dimensions are centered on designated centerline 3) Magnet on piston standard 4) Shock pad on extend and retract standard 5) See page 51 for travel adjustment and shock absorber kits G H H H H NN x M5 x.8 x 1 DEEP THIS SIDE C'BORE AND THRU FOR M4 SHCS OPPOSITE SIDE Travel F G GA H HA J1 J2 K KA M N NA NN Z ZZ ALL DIMENSIONS ARE REFERENCE ONLY UNLESS SPECIFICALLY TOLERANCED. ALL DIMENSIONS ARE MM. (8)
48 DIMENSIONS Optimax OSW Slides 16 Bore 24 1 A F N x M5 x.8 x 6 DEEP F X M5 x.8 x 7 DEEP SECTION A-A 1 A 1 5 H9 Ø 5 H9 x 4 DEEP x 4 DEEP 6 2 2X M6 x 1. x 1 DEEP M KA K NA x M5 x.8 x 5.5 DEEP X M5 x.8 x 5.5 DEEP 12. 2X M5 x.8 PORT J J2 Z ZZ GA HA 6 5 H9 x 4 DEEP Ø 5 H9 x 4 DEEP 1 26 NOTES: 1) Designated centerline is centerline of slide housing width 2) Unless otherwise dimensioned, dimensions are centered on designated centerline 3) Magnet on piston standard 4) Shock pad on extend and retract standard 5) See page 51 for travel adjustment and shock absorber kits G H H H H NN x M6 x 1 x 12 DEEP THIS SIDE C'BORE AND THRU FOR M5 SHCS OPPOSITE SIDE Travel F G GA H HA J1 J2 K KA M N NA NN Z ZZ ALL DIMENSIONS ARE REFERENCE ONLY UNLESS SPECIFICALLY TOLERANCED. ALL DIMENSIONS ARE MM. (8)
49 DIMENSIONS Optimax OSW Slides 2 Bore A F N x M5 x.8 F F x 1 DEEP FF X M5 x.8 x 8 DEEP SECTION A-A 2 A 2 5 H9 x Ø 5 H9 x 5 DEEP 5 DEEP X M6 x 1. x 13 DEEP M KA K 12 NA x M6 x 1. x 6.5 DEEP X M6 x 1. x 6.5 DEEP 2X 1/8 G PORT J1 15 Z ZZ J GA 5 H9 x 5 DEEP 6 HA Ø 5 H9 x 5 DEEP G H H H H H H NN x M6 x 1 x 12 DEEP THIS SIDE C'BORE AND THRU FOR M5 SHCS OPPOSITE SIDE NOTES: 1) Designated centerline is centerline of slide housing width 2) Unless otherwise dimensioned, dimensions are centered on designated centerline 3) Magnet on piston standard 4) Shock pad on extend and retract standard 5) See page 51 for travel adjustment and shock absorber kits Travel F FF G GA H HA J1 J2 K KA M N NA NN Z ZZ ALL DIMENSIONS ARE REFERENCE ONLY UNLESS SPECIFICALLY TOLERANCED. ALL DIMENSIONS ARE MM. (8)
50 DIMENSIONS Optimax OSW Slides 25 Bore A F F F N x M6 x 1. x 13 DEEP FF X M6 x 1. x 1 DEEP SECTION A-A 2.5 A H9 x 6 DEEP Ø 6 H9 x 6 DEEP 31 2X M8 x 1.25 x 15 DEEP M KA K NA x M8 x 1.25 x 8.5 DEEP X M8 x 1.25 x 8.5 DEEP 2X 1/8 G PORT J1 18 Z J2 ZZ GA 6 H9 x 6 DEEP 7 HA Ø 6 H9 x 6 DEEP 2 38 G H H H H H H NN x M8 x 1.25 x 16 DEEP THIS SIDE C'BORE AND THRU FOR M6 SHCS OPPOSITE SIDE NOTES: 1) Designated centerline is centerline of slide housing width 2) Unless otherwise dimensioned, dimensions are centered on designated centerline 3) Magnet on piston standard 4) Shock pad on extend and retract standard 5) See page 51 for travel adjustment and shock absorber kits Travel F FF G GA H HA J1 J2 K KA M N NA NN Z ZZ ALL DIMENSIONS ARE REFERENCE ONLY UNLESS SPECIFICALLY TOLERANCED. ALL DIMENSIONS ARE MM. (8)
51 KITS Optimax OSW Slides SHOCK ABSORBER KIT RETRACT SHOCK ABSORBER B C F D A STOP BLOCK H NOTES: 1) Each shock kit includes 2 table mounted stop blocks. Shorter travel slides will use only 1 stop block. Phd recoends replacing shocks every 1.2 Million cycles. 2) Shocks/shock kits not available on size 6 E G Shock Absorber Kit Base Part Number EXTEND SHOCK ABSORBER 16 Slide Bore 8 = 8 12 = = 16 2 = 2 25 = 25 Replacement Shock Part Number Max Energy per Cycle Nm Max Energy per Hour Nm Dimension D by Travel Length A B C E F G H STROKE ADJUSTMENT KIT A Stroke Adjustment Kit Base Part Number Slide Bore 6 = 6 8 = 8 12 = = 16 2 = 2 25 = 25 Adjustment Amount Blank = 5 15 = = 25 B 5 TRAVEL ADJUSTMENT 15 TRAVEL ADJUSTMENT 25 TRAVEL ADJUSTMENT D25 D15 C D D15 D25 A B C D D15 D25 E F G D E F G ALL DIMENSIONS ARE REFERENCE ONLY UNLESS SPECIFICALLY TOLERANCED. ALL DIMENSIONS ARE MM. (8)
52 52 (8)
53 OSX The Price Alternative Light Duty Pneumatic Thruster Slide BENEFITS Standard shock pads reduce end of travel impact 5 bore sizes with up to 7 travel lengths available to fit variety of applications Travel adjustment on retract Magnets standard for switch sensing capability Smooth linear motion at twice the thrust of a single bore size Drop-in metric mounting to match global standard s 12 and 16 are drop-in compatible for competition sizes 1 and 15. Component Body Tool Plate Rod Bearing Retainer Bore Plug Rod Seal Shock Pad Piston Seal O-Rings Tool Plate Fasteners Piston Rods (size 12 thru 2) Piston Rods (size 25 & 32) Port Plugs Travel Adjustment Snap Ring Rod Bearings Materials Anodized Aluminum Alloy NBR Stainless Steel Carbon Steel PTFE and Bronze Composite integrated slots for switches multiple mounting options offer flexibility magnets on pistons for externally mounted switches bearings provide rod support and smooth cycling 53 (8)
54 ORDERING DATA Optimax OSX Slides MODEL NO. BUSHING TYPE C - Slide Bushing SIZE OSX C 5-12 x 1 TRAVEL Travel Length 1, 2, 3, 4, 5, 7*, 1* *Not available on size 12 & 16 SWITCH BUNDLE (OPTIONAL) - SD N K 2 DESIGN NO. 5 - Metric NOTES: 1) Switch bundle includes 2 switches 2) Switch bundle available with actuator only 3) Switches available in Quick Connect only 4) Magnets standard for switch sensing Switch Circuitry D = DC Reed N = DC Solid State NPN - Sink P = DC Solid State PNP - Source Cable Type K = Quick Connect Switches Part Number Description Reed DC 5-3 V, 5mA, Quick Connect Sink Type (NPN), DC 5-3 V, 5mA, Quick Connect Source Type (PNP), DC 5-3 V, 5mA, Quick Connect Includes one switch Cordsets Model Number Cable Length in [2 m] in [5 m] Includes one cordset CAD & Sizing Assistance Use PHD s free online Product Sizing and CAD Configurator at (8)
55 ENGINEERING DATA Optimax OSX Slides Specifications Series OSX Slide Operating Air Pressure 1 to 7 bar [14.5 to 11 psi] Operating Temperature 5 to 6 C [41 to +14 F] Velocity 5 to 5 /sec [2 to 2 in/sec] Rated Life 3 million cycles Lubrication Factory lubricated for rated life Unit Weight by Travel kg oz kg oz kg oz kg oz kg oz kg oz kg oz , Rod Lateral Load Effective Area Direction 2 in 2 Extend Retract Extend Retract Extend Retract Extend Retract Extend Retract Maximum Lateral Loads by Travel kg lb kg lb kg lb kg lb kg lb kg lb kg lb Sizing & Application Assistance Use PHD s free online Product Sizing Application or view the Product Sizing Catalog at: MAXIMUM ALLOWABLE KINETIC ENERGY SIZE SIZE 16.8 SIZE Total Moving Weight kg Total Moving Weight kg Total Moving Weight kg SIZE 25.7 SIZE Total Moving Weight kg Total Moving Weight kg Body Thru & C-Bore Body Bottom Threads Unit (Mounting) Recoended Mounting Torques Body Side Threads Unit (MTG) Tool Plate Face (Tooling MTG) Tool Plate Top & Bottom (Tooling MTG) Nm in-lb Nm in-lb Nm in-lb Nm in-lb Nm in-lb NOTES: 1) Assumes use of at least 75% of full thread depth. 2) Assumes use of high strength steel socket head cap screws. 3) PHD recoends use of threadlocker. (8)
56 DIMENSIONS Optimax OSX Slides 2X W THREAD O B A + TRAVEL P D E F CAD & Sizing Assistance Use PHD s free online Product Sizing and CAD Configurator at E G K 2X Y THREAD THRU CC 2X C BORE FOR DD SHCS THIS SIDE AND OPPOSITE SIDE 2X T THREAD THRU BB 8X GG THREAD 4X THIS SIDE 4X OPPOSITE SIDE 4X FF PORT 2X OPPOSITE SIDE 2X THIS SIDE PLUGGED AA BB 4X GG THREAD 2X THIS SIDE 2X OPPOSITE SIDE 4X FF PORT 2X OPPOSITE SIDE 2X THIS SIDE PLUGGED L M C H KK AA N R EE SIZE 2 THRU 32 SIZE 12 AND 16 KK N R EE 2X W THREAD Notes: 1) Designated centerline Is centerline of unit. 2) Retract travel adjustment 5 max. E LL G NN Ø SHAFTS LETTER DIM SIZE & 2 3, 4 & 5 1 & 2 3, 4 & 5 1 & 2 3, 4 & 5 7 & 1 1 & 2 3, 4 & 5 7 & 1 1 & 2 3, 4 & 5 7 & 1 A 55 + TRAVEL 6 + TRAVEL 7 + TRAVEL 72 + TRAVEL 82 + TRAVEL B C D E 35 ±.2 45 ±.2 5 ±.2 6 ±.2 75 ±.2 F G H K L M N O P R T M4 x.7 M5 x.8 M6 x 1 M8 x 1.25 M8 x 1.25 Y M4 x.7 M5 x.8 M5 x.8 M6 x 1 M6 x 1 W M3 x.5 x 5 DP M4 x.7 x 6 DP M4 x.7 x 6 DP M5 x.8 x 7.5 DP M5 x.8 x 8 DP AA BB CC DD M3 M4 M5 M6 M6 EE FF M5 M5 M5 G 1/8 G 1/8 GG M3 x.5 x 4.5 DP M4 x.7 x 5 DP M4 x.7 x 5.5 DP M5 x.8 x 7.5 DP M5 x.8 x 7.5 DP KK LL NN Ø 6 Ø 8 Ø 1 Ø 12 Ø ALL DIMENSIONS ARE REFERENCE ONLY UNLESS SPECIFICALLY TOLERANCED. ALL DIMENSIONS ARE MM. (8)
57 ORQ The Price Alternative Series ORQ Compact Rotary Table Available in 6 sizes Standard adjustment screws with integral shock pads Standard thru mounting holes in body are threaded to provide versatility and ease of mounting Double rack and pinion drive system increases output torque and eliminates backlash at end of rotation Hollow pinion allows pass thru from back of unit to output hub Standard magnets on pistons for externally mounted switches Drop-in replacement for other manufacturers hollow pinion allows pass thru from back of unit to output hub Component Body Bearing Retainer Output Hub Pinion Ball Bearing Piston Adjustment Screw Adjustment Nut Fasteners O-Ring & Piston Seal standard thru mounting holes in body are threaded to provide versatility and ease of mounting Materials Anodized Aluminum Alloy High strength steel Bearing steel Stainless Steel Carbon Steel NBR double rack and pinion drive system increases output torque and eliminates backlash at end of rotation standard magnets on pistons for externally mounted switches standard adjustment screws with internal shock pads; adjustable throughout entire rotation (8)
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