DIRECT REPLACEMENTS. phdinc.com (800) INCREASE PRODUCTION REDUCE MAINTENANCE REDUCE DOWNTIME REDUCE SCRAP STRETCHING CYLINDERS

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1 SOLUTIONS A BLOW division MOLDING SOLUTIONS of PHD P Quality SIDEL Support Delivery PLASTIC PACKAGING COMPONENTS P ASTIC PACKAGING COMPONENTS GRO DIRECT REPLACEMENTS phdinc.com (800) INCREASE PRODUCTION REDUCE MAINTENANCE REDUCE DOWNTIME REDUCE SCRAP STRETCHING CYLINDERS NOZZLE CYLINDERS TRANSFER ARMS BOTTLE EJECT SLIDES UNIQUE SOLUTIONS

2 P Quality Support Delivery SOLUTIONS A BLOW division MOLDING SOLUTIONS of PHD PLASTIC PACKAGING COMPONENTS P ASTIC PACKAGING COMPONENTS GRO We understand your unique requirements Focused on the specific needs of the plastic packaging industry, PHD offers many direct replacements for Sidel and Krones machines such as stretching cylinders, nozzle and needle cylinders, and transfer arms. PHD also provides the added benefit of unique designs. Our built-to-need designs address your specific application issues. Our components are the actuators of choice. Designed for long life, PHD products keep your blow molding lines running while increasing productivity and reducing downtime and scrap. We also offer the added benefit of our rebuild program which refurbishes your existing PHD components, enabling even longer service life and savings. To request more literature, visit Direct Replacements EASY DROP-IN With longer life, reduced maintenance, and reduced downtime Superior Delivery FASTER delivery than competitor We offer a wide variety of direct replacement components for Sidel, Krones and other machines. Our drop-in components save you money by reducing costly production downtime and maintenance costs. Many of our components provide up to twice the life of the original unit. This means longer up time for higher production and higher profits. Excellent delivery saves you money by getting you back to business faster. Unique Solutions Special Requirements Rebuild Program Return to service PHD offers a variety of components already designed to fit unique requirements. If your application requires a modified component from outside our large database of designs, our team is ready to help. We welcome special requests, regardless of quantity or frequency of order. Our products can be rebuilt and put back in service for continued savings. Plus you will receive a like new warranty. See page 70 for more information. Copyright 2017, by PHD, Inc. All Rights Reserved. Printed in the U.S.A. 2 (800)

3 SIDEL Replacement Reference Chart... 4 Stretching Cylinders BCS Stretching Cylinder... 5 Series1 and Series2 direct replacement with X27 PHD check valve option BCSU Universal Stretching Cylinder Universal direct replacement with X27 PHD check valve option Universal Stretching Cylinder Universal SBO34 direct replacement Nozzle Cylinders Series1 Nozzle Cylinders Series1 Pneumatic (SBO2-SBO6 HR) and CSD direct replacements BCZ2 Nozzle Cylinder Series2 CSD & HR direct replacements BCZUS Universal Nozzle Cylinder Universal direct replacement BCZUD Universal Nozzle Cylinder Universal direct replacement Transfer Arms BST1 Transfer Arm Series1 direct replacement with more robust and precise design BST2 Transfer Arm Series2 direct replacement with vertical height adjustment Preform/ Bottle Eject Slides ML & ML Series1 replacement ML & ML Series2 direct replacement ML Series2 & 2+ direct replacements ML Universal & Matrix direct replacements Other Mold Base Cylinder Series1 SBO2 and SBO4 direct replacements Rebuild Program Return your unit to service and get a 12 month like new warranty Unique Solutions PHD offers unlimited design capabilities to fit your needs Any marks or names referenced herein are either registered trademarks or trademarks of their respective owners. No association with or endorsement of any company, organization, or product is intended or should be inferred. (800)

4 Replacement Reference Chart Sidel SERIES1 SBO2 Stretching Cylinders Nozzle Cylinders Rotary Transfer Arms Mold Base Cylinders SBO4 Stretching Cylinders Nozzle Cylinders Eject Slides Transfer Arm - Fixed Head SBO6 Stretching Cylinders Nozzle Cylinders Eject Slides Series1 Transfer Arm - Fixed Head SBO10, SBO16, SBO24, SBO32 (Dual Cavity) SBO40 Stretching Cylinders Eject Slides Series1 Transfer Arm - Fixed Head - Preferential Head PHD Model Series BCS1 Stretching Cylinder ML HR (Heat Resistant) ML HR (Heat Resistant) ML CSD (Cold Set) ML CSD (Cold Set) ML CSD (Cold Set) ML312140, ML ML ML (for oversized rod end) PHD Model ML ML HR (Heat Resistant) ML HR (Heat Resistant) ML CSD (Cold Set) ML CSD (Cold Set) ML CSD (Cold Set) ML308222, ML BST1 Transfer Arm PHD Model BCS1 Stretching Cylinder ML HR (Heat Resistant) ML HR (Heat Resistant) ML CSD (Cold Set) ML CSD (Cold Set) ML CSD (Cold Set) ML308222, ML BST1 Transfer Arm PHD Model BCS1 Stretching Cylinder ML308222, ML308876, ML311797, ML310350, ML BST1 Transfer Arm ML Several models were produced in a cam-driven version in relation to the stretching process. Opportunities are also available for transfer arms and ejectors. Sidel SERIES2 & SERIES2+ SBO MODELS Stretching Cylinders Nozzle Cylinders Preform/Eject Slides Series2 Transfer Arm -Fixed Head Standard and Adjustable - Head Only - Preferential Head UNIVERSAL SBO Models Stretching Cylinders Nozzle Cylinders Eject Slide MATRIX SBO Models Eject Slide PHD Model BCS2 Stretching Cylinder BCZ28 Nozzle Cylinder ML304450, ML305278, ML308956, ML BST2xx-5 BST2x25-1x90-xxxx ML Preferential Head Only PHD Model BCSU Universal Stretching Cylinder BCZUS, BCZUD Universal Nozzle Cylinders ML PHD Model ML (800)

5 BCS Stretching Cylinder Sidel Series1 & Series2 Direct Replacement MAJOR BENEFITS PHD Cylinder mounts into the same space and bolt pattern. Provides significantly longer life and reduces maintenance and downtime. Internal shock pads are standard, eliminating metal to metal contact. Cushion controls are standard for end of stroke deceleration on Series1, and Series2 on retract. Cylinders are easily field repairable, maximizing your investment. Series BCS2 Cylinder shown with recommended options X27 and LM Series2 Replacement Series BCS1 Cylinder Series1 Replacement rugged and lightweight anodized aluminum alloy heads, caps, and tube increased capacity cushion controls are easily adjusted and are field repairable, maximizing your investment built-in shock pads are standard, absorbing impact energy and eliminating metal to metal contact cylinder features urethane piston and rod seals for long life effective cushion up to 1.5 in [38.1 mm] for smooth deceleration at end of stroke PTFE wear ring provides piston support and enhances durability. Design 2 [6] increases the width for superior support increased piston seal retention for higher speed applications (BCS2 design only) rod seal retention ring for extreme applications standard alloy steel and optional corrosion resistant stainless steel piston rods are hard chrome plated for maximum life and durability (800)

6 ORDERING DATA: SERIES BCS STRETCHING CYLINDER FOR SERIES1 MACHINES SBO1, SBO2, SBO4 CONSULT FACTORY TO ORDER, SPECIFY: Product, Series, Type, Machine No., Design No., Bore Size, Stroke, any Options. PRODUCT B - Blow Mold TYPE S - Stretching mm 50 BORE SIZE BORE PISTON AREA in mm Contact PHD for smaller or larger bore sizes. in MANDATORY CUSHION CONTROL DB - Cushion Controls Both Ends Series1 only* DR - Cushion Control Retract Only Series2 only** No other cushion option can be Specified See notes 1, 2 & 3. B C S x DR - U19-LM-X27 SERIES C - Cylinder 150 psi [10 bar] Air MACHINE NO. 1 - Series1 Machine (without Manifold) 2 - Series2 Machine (with Manifold) Contact PHD for shorter or longer strokes. NOTES: 1) Cushions and ports are in positions 1 and 5. * -DB Cushions in both directions is required on Series1 units only. (BCS1) ** -DR Cushion on retract only is required on Series2 units only. (BCS2) 2) Standard Series1 Stretching Cylinder ordering number is as follows: BCS1-6-50x406-DB (Stroke may vary) 3) Standard Series2 Stretching Cylinder ordering number is as follows: BCS2-6-50x400-DR (-U19) For CSD machines BCS2-6-50x400-DR (-U19) -LR6 For HR machines -U19 option needs to be specified for valve to be attached to unit. 4) Options not available on Series1 units: (BCS1) -U19, -LR6, -L12, -X25, -X26, -X27 and -R12. 5) Not compatible with SBO4 or SBO14 Series2. Check with PHD before ordering. DESIGN NO. 6 - Metric POSITION 2 Full Extend METRIC STROKE (BCSxx) STANDARD STROKE LENGTHS (100 mm = minimum stroke in 1 mm increments) BORE [mm] 50 CYLINDER TOTAL STROKE MAXIMUM STROKE [mm] 450 POSITION 1 Full Retract CYLINDER OPTIONS K_ - Extra Rod Extension in 1 mm increments. Length code (BCSxxx) is K5 = 5 mm, K17 = 17 mm, K121 = 121 mm, etc. U19 -MAC ISO 2 Series Valve with DIN connection LR6-6 mm orifice on retract for 2 m/sec retraction (4 mm orifice standard) L12-1/2 BSPP to 14 mm Elbow Fitting (Replaces Male Run Tee - BCS2 only) LM - High flow muffler (Recommended Option. See Note 5.) XD -4 Threaded holes front (BCS1 only) X25 - Adaptor block only attached to manifold X26 - Adaptor block with in-line check valve attached to manifold X27 - Adaptor block with PHD in-line check valve attached to manifold (Recommended Option) R12 - Unit without spherical bearing rod end (BCS2 only) RETRACT END ROD EXTENSION MACHINE NO. 1 DESIGN 6 EXTEND END MACHINE NO. 2 DESIGN (800)

7 ENGINEERING DATA: SERIES BCS1 STRETCHING CYLINDER SPECIFICATIONS IMPERIAL METRIC TYPE Pneumatic Cylinder SERIES BCS Stretching Cylinder BORE SIZE in 50 mm BORE AREA - EXTEND 3.04 in mm 2 BORE AREA - RETRACT 2.56 in mm 2 THEORETICAL OUTPUT psi bar OPERATION Double Acting OPERATING PRESSURE RANGE psi bar AMBIENT TEMPERATURE 20 to 180 F 29 to 82 C MAX. OPERATING PISTON SPEED 80 in/sec 2.03 m/sec ADJUSTABLE CUSHION Standard LUBRICATION FDA Regulation 21 CFR PORT SIZE 1/4 BSPP MAXIMUM STROKE in 450 mm STROKE TOLERANCE.079/.000 in 2.0/ 0.0 mm BASE WEIGHT 4.28 lb 1.94 kg STROKE ADDER WEIGHT PER 1 in (25 mm) 0.38 lb 0.17 kg ALLOWABLE KINETIC ENERGY WITH CUSHION 60.5 in-lb 6.84 Nm SHOCK PAD Thermoplastic Polyester Elastomer (TPE) HEADS & CAPS Anodized Aluminum CYLINDER TUBE Anodized Aluminum PISTON ROD Hard Chrome Plated Steel ROD BEARING Internally Lubricated Polymer PISTON & ROD SEALS Urethane Actuator Speeds Cylinder speed is up to 80 in/sec [2.03 m/sec]. Maximum Allowable Kinetic Energy Series BCS1 is provided with cushions on both extend and retract. Its maximum kinetic energy rating is 60.5 in-lb [6.84 Nm]. Life Expectancy Series BCS1 Cylinders have been lab tested over 20 million trouble-free cycles. LUBRICATION Series BCS1 Cylinders are lubricated internally at the factory for the life of the cylinder. PHD uses FDA food grade lubrication per regulation 21 CFR Any other lubrication to the cylinder may decrease the life expectancy. Maintenance As with most PHD products, these cylinders are field repairable. Repair kits, piston and rod assemblies, cushion control cartridge assemblies, and main structural components are available as needed for extended service. (800)

8 ENGINEERING DATA: SERIES BCS2 STRETCHING CYLINDER SPECIFICATIONS IMPERIAL METRIC TYPE Pneumatic Cylinder SERIES BCS Stretching Cylinder BORE SIZE in 50 mm BORE AREA - EXTEND 3.04 in mm 2 BORE AREA - RETRACT 2.56 in mm 2 THEORETICAL OUTPUT psi bar OPERATION Double Acting OPERATING PRESSURE RANGE psi bar AMBIENT TEMPERATURE 20 to 180 F 29 to 82 C MAX. OPERATING PISTON SPEED 80 in/sec 2.03 m/sec ADJUSTABLE CUSHION - RETRACT Standard LUBRICATION; FOOD GRADE FDA Regulation 21 CFR MAXIMUM STROKE in 450 mm STROKE TOLERANCE.079/-.000 in 2.0/-0.0 mm WEIGHT 15.1 lb 5.6 kg ALLOWABLE KINETIC ENERGY RETRACT in-lb 20.5 Nm EXTEND 8.7 in-lb 0.98 Nm SHOCK PAD Thermoplastic Polyester Elastomer (TPE) HEADS & CAPS Anodized Aluminum CYLINDER TUBE Anodized Aluminum PISTON ROD Hard Chrome Plated Steel ROD BEARING Internally Lubricated Polymer PISTON & ROD SEALS Urethane VALVE SPECIFICATIONS SERIES ISO 2 (ISO 5599/1) FUNCTION 5/2 OPERATOR Single PILOT Internal SPOOL RETURN Spring SOLENOID 24 Vdc (5.4 W) VOLTAGE RANGE -15% to +10% from Nominal ELECTRICAL CONNECTOR DIN 43650, Form A MANUAL OPERATOR Non-locking Recessed PILOT EXHAUST Muffled FLOW 3.0 Cv LUBRICATION FDA Regulation 21 CFR FILTRATION 40 Micron OPERATING PRESSURE RANGE 20 to 150 psi [1.37 to 10 bar] AMBIENT FLUID TEMPERATURE 0 to 120 F [-18 to 50 C] Actuator Speeds Typical extension cylinder speed is 80 in/sec [2.03 m/sec] but is controlled by the blow mold mechanical cam to provide in/sec [1.6 m/sec]. Retract speed has been restricted to provide 39.4 in/sec [1.0 m/sec]. An optional orifice (LR6) can be ordered to provide a velocity of 78.7 in/sec [2.0 m/sec]. Maximum Allowable Kinetic Energy The Series BCS2 is provided with a cushion on retract. Its maximum kinetic energy rating is in-lb [20.5 Nm]. The BCS2 maximum kinetic energy capacity on extend is 8.7 in-lb [0.98 Nm] which is provided by the bumper only. Note: Cushions are adjustable for 1 m/sec operation. External shock absorbers are required with cushions adjusted for 2 m/sec operation. Life Expectancy Series BCS2 Cylinders have been lab tested over 20 million trouble-free cycles. LUBRICATION Series BCS2 Cylinders are lubricated internally at the factory for the life of the cylinder. PHD uses FDA food grade lubrication per regulation 21 CFR Any other lubrication to the cylinder may decrease the life expectancy. Maintenance As with most PHD products, these cylinders are field repairable. Repair kits, piston and rod assemblies, cushion control cartridge assemblies, and main structural components are available as needed for extended service. 8 (800)

9 DIMENSIONS: SERIES BCS1 STRETCHING CYLINDER BCS (NON-MANIFOLD UNIT - SERIES1) E SQ R SQ 4X BG AM DE1 PL1 VD DE PL B NUT PER ISO 4035 f12 2X EE PC DC BA KK THREAD SW ACROSS WRENCH FLATS WH G1 G 4X RT THREAD f8 + STROKE VA NOTES: 1) DIMENSIONS SHOWN IN [ ] ARE IN mm. 2) DESIGNATED CENTERLINE IS CENTERLINE OF CYLINDER. 3) UNLESS OTHERWISE DIMENSIONED, MOUNTING HOLE PATTERNS ARE CENTERED ON DESIGNATED CYLINDER CENTERLINE. BORE SIZE [mm] B [31.92] B TOL.0025 [0.06] RT M8 x 1.25 WH [34.0] R [49.0] BG.875 [22.2] VD.249 [6.3] VA MAX..157 [4.0] G [34.5] G [65.2] f [136.7] E [68.5] f [8.0] BORE SIZE [mm] 50 SW (WRENCH FLAT) BA [16.0] [39.9] KK AM EE PORT M16 x [36.0] G 1/4 EE PORT DEPTH.354 [9.0] PL.728 [18.5] PL [49.2] PC.315 [8.0] DE.965 [24.5] DE [55.2] DC.394 [10.0] BORE SIZE [mm] HEX NUT DIMENSIONS PER ISO 4035 (DIN 4398) B C D THD PHD PART NUMBER PHD PART NUMBER (-Z1) [24.0] [8.0] M16 x A MIN [26.75] D THD A B C All dimensions are reference only unless specifically toleranced. (800)

10 DIMENSIONS: SERIES BCS2 STRETCHING CYLINDER BCS (MANIFOLD UNIT - SERIES2) ISO 2 VALVE MOUNT PATTERN EN PL DE 4X RT THRU AM DC CN E1 R1 VA BA G f8 + STROKE G1 C BG R E NOTES: 1) DIMENSIONS SHOWN IN [ ] ARE IN mm. 2) DESIGNATED CENTERLINE IS CENTERLINE OF CYLINDER. 3) UNLESS OTHERWISE DIMENSIONED, MOUNTING HOLE PATTERNS ARE CENTERED ON DESIGNATED CYLINDER CENTERLINE. 4) 100 mm MINIMUM STROKE REQUIRED FOR STANDARD, CONSULT PHD FOR OTHER LENGTHS. 5) FOR ILLUSTRATION PURPOSES, UNIT SHOWN IS AT 100 mm OF STROKE, BUT CHARTED DIMENSION f8 IS AT 0 mm STROKE. SW ACROSS WRENCH FLATS B KK THREAD NUT PER ISO 4035 VD WH f12 DETAIL BORE SIZE [mm] 50 B [38.99] B TOL.0050 [0.13] C.591 [15.0] RT.425 [10.8] WH [53.1] R [60.0] R [96.0] BG [137.8] VD.491 [12.5] VA [162.3] G [45.9] G [34.5] f [132.4] BORE SIZE [mm] E E1 f12 SW (WRENCH FLAT) BA KK AM M16 x [82.6] [120.0] [8.0] [16.0] [25.8] [104.8] PL [33.8] DE [37.9] DC.354 [9.0] CN H9 TOL..630 [16.0] EN h12 TOL..827 [21.0] HEX NUT DIMENSIONS PER ISO 4035 (DIN 4398) D THD B2 C D THD PHD PART NUMBER PHD PART NUMBER (-Z1) [24.0] [8.0] M16 x BORE SIZE [mm] A MIN [26.75] A B2 C All dimensions are reference only unless specifically toleranced (800)

11 OPTIONS: SERIES BCS STRETCHING CYLINDER DB CUSHION CONTROL IN BOTH DIRECTIONS (BCS1 ONLY) (standard location 1 & 5) DR CUSHION CONTROL ON RETRACT ONLY(BCS2 ONLY) (standard location 8) PHD cushions are designed for smooth deceleration at the end of stroke. When the cushion is activated, the remaining volume in the cylinder must exhaust past an adjustable needle which controls the amount of deceleration. The effective cushion lengths for each bore size are shown in the table below. Note: Cushion controls are standard in locations 1 and 5 only. PHD cushions are designed for smooth deceleration at the end of stroke. When the cushion is activated, the remaining volume in the cylinder must exhaust past an adjustable needle which controls the amount of deceleration. The effective cushion lengths for each bore size are shown in the table below. Note: Cushion control is standard in location 8 only DE1 2 DE DE 7 8 Cushion Control 3 bleed-off hole allows compressed air to pass through preventing over pressurization and eliminates cylinder bounce DC DC DH HEX ACROSS FLATS BORE SIZE [mm] 50 DE [55.2] DC.394 [10.0] DE.965 [24.5] EFFECTIVE CUSHION LENGTH.930 [23.6] BORE SIZE [mm] 50 DE [50.6] DC.354 [9.0] DH [2.5] EFFECTIVE CUSHION LENGTH [29.2] K_ SERIES BCS1 EXTRA ROD EXTENSION Extra rod extension can be achieved by specifying the option -K followed by the length code. Rod extension is available in 1 mm increments. Contact PHD for other combinations. NOTE: -K_ = Extra rod extension in 1 mm increment lengths code examples: -K5 = 5 mm extension -K15 = 15 mm extension K_ [ K_] K_ SERIES BCS2 SERIES BCS2 with -R12 Option K_ [ K_] K_ K_ [ K_] K_ LR6 6 mm ORIFICE ON RETRACT (BCS2 ONLY) -LR6 option replaces the standard 4 mm orifice with a 6 mm The LR6 option is required on all BCS2 HR units and replaces the standard 4 mm orifice which provides 39.4 in/sec [1.0 m/sec] retract velocity with a 6 mm orifice that increases retract velocity to 78.7 in/sec [2.0 m/sec]. (Required for HR applications). All dimensions are reference only unless specifically toleranced. (800)

12 OPTIONS: SERIES BCS STRETCHING CYLINDER L12 1/2 BSPP TO 14 mm ELBOW FITTING (BCS2 ONLY) The L12 option is required on all BCS2 HR units and replaces the standard 1/2 BSPP male run tee pressure inlet fitting with a 1/2 BSPP to 14 mm elbow fitting. NOTE: The L12 option is only available if combined with the X26 option. See the X26 option for more information. (Required for HR applications). -L12 option with -X26 option.551 [14.0] [60.5] [80.0] LM HIGH FLOW MUFFLER (BCS2 ONLY) Recommended Option The LM option provides a high flow muffler to replace the standard compressed ball muffler. This high flow muffler reduces the potential for contamination slowing down cylinder velocity. As the high flow muffler is longer, the dimension must be verified to ensure adequate clearance. The high flow muffler may be purchased separately (Part# 73616). Current BCS with Compressed Ball Muffler (Part# ) BCS with High Flow Muffler (Part# 73616) R12 UNIT WITHOUT SPHERICAL ROD END (BCS2 ONLY) This option is for a cylinder without a spherical rod end. JAM NUT INCLUDED [85.1] M16 x 1.5 THREAD U19 MAC ISO 2 SERIES VALVE DIN CONNECTION (BCS2 ONLY) A MAC ISO 2 Series valve is optionally provided assembled to the unit by specifying the -U19 option. The valve is equipped with a DIN 43650, shape A connector, and is lubricated with FDA Regulation 21 CFR food grade lubrication. Reference valve specification chart page 8. RECTANGULAR CONNECTOR F H J VA PLUMBING SCHEMATIC ISO 2 VALVE 4 2 CYLINDER BORE SIZE [mm] 50 F [127.3] H [113.2] J.424 [10.8] VA [206.6] 2X MUFFLER PORT ORIFICE CHECK VALVE RUN-TEE BREATHER VENT 2-WAY PUSH VALVE All dimensions are reference only unless specifically toleranced. NOTES: 1) DIMENSIONS SHOWN IN [ ] ARE IN mm. 2) DESIGNATED CENTERLINE IS CENTERLINE OF CYLINDER. 3) UNLESS OTHERWISE DIMENSIONED, MOUNTING HOLE PATTERNS ARE CENTERED ON DESIGNATED CYLINDER CENTERLINE (800)

13 OPTIONS: SERIES BCS STRETCHING CYLINDER XD 4 THREADED HOLES FRONT (BCS1 ONLY) E SQ R SQ SECTION BG1 BORE SIZE [mm] RT R 50 M8 x [49.0] BG1 MIN..875 [22.2] E [68.5] NOTES: 1) DIMENSIONS SHOWN IN [ ] ARE IN mm. 2) DESIGNATED CENTERLINE IS CENTERLINE OF CYLINDER. 3) UNLESS OTHERWISE DIMENSIONED, MOUNTING HOLE PATTERNS ARE CENTERED ON DESIGNATED CYLINDER CENTERLINE. 4X RT THREAD X25 ADAPTOR BLOCK ONLY ATTACHED TO MANIFOLD (BCS2 ONLY) This option omits the check valve completely allowing the customer to provide the check valve of choice. See the drawing for thread and port sizing required. This option is assembled at the factory, or a kit is available for quick and easy field retrofit. See kit ordering number. UNIT BCS2650 INLET ADAPTOR KIT# [14.0] [268.0] [39.8] 1/2 BSPP NOTE: KIT INCLUDES INLET ADAPTOR ASSEMBLY 1-1/8 NPT O-RING SEAL 1-1/2 NPT O-RING SEAL 4 - INLET ADAPTOR TO MANIFOLD SHCS 1-1/8 NPT BREATHER VENT 1-2 WAY PUSH BUTTON VALVE (FITTING NOT INCLUDED) [60.3] [101.6] X26 ADAPTOR BLOCK WITH IN-LINE CHECK VALVE ATTACHED TO MANIFOLD (BCS2 ONLY) The inline check valve with adaptor block assembly is provided with an inline poppet style check valve to keep incoming air from exhausting through the inlet pressure supply tube during maintenance and keeps the stretch rod from dropping. This option is assembled at the factory, or a kit is available for quick and easy field retrofit. See kit ordering number. NOTE: Comes standard from factory with male run tee. Option -L12 replaces the male run tee with elbow fitting..551 [14.0].551 [14.0]! UNIT BCS2650 THE PHD WARRANTY COVERS THE CYLINDER, ISO VALVE, MANIFOLD AND ALL OTHER COMPONENTS ON THE CYLINDER WITH THE EXCEPTION OF THE CHECK VALVE. THE CHECK VALVE IS PROVIDED AS A SERVICE TO THE CUSTOMER, BUT DOES NOT CARRY THE PHD WARRANTY. INLINE CHECK VALVE KIT# NOTE: KIT INCLUDES INLINE CHECK VALVE 1 - BSPP MALE TO NPT MALE NIPPLE 1 - SEALING RING (FITTING NOT INCLUDED) [268.0] [81.5] [122.8] [82] All dimensions are reference only unless specifically toleranced. (800)

14 OPTIONS & ACCESSORIES: SERIES BCS STRETCHING CYLINDER X27 ADAPTOR BLOCK WITH PHD IN-LINE CHECK VALVE ATTACHED TO MANIFOLD (BCS2 ONLY) Recommended Option The PHD inline check valve with adaptor block assembly is provided with an inline check seal to keep incoming air from exhausting through the inlet pressure supply tube during maintenance and keeps the stretch rod from dropping. This option is assembled at the factory, or a kit is available for quick and easy field retrofit. See kit ordering number below. NOTE: Comes standard from factory with male run tee. Option -L12 replaces the male run tee with elbow fitting. ISO 2 VALVE MOUNT PATTERN [45.9] 2X.551 [14.0] [80.9] [50.8] [86.3] [127.6] NOTE: OPTION INCLUDES INLET ADAPTOR ASSEMBLY 1-1/8 NPT O-RING SEAL 1-1/2 NPT O-RING SEAL 4 - INLET ADAPTOR TO MANIFOLD SHCS 1-1/8 NPT BREATHER VENT 1-2 WAY PUSH BUTTON VALVE 1 - INLET CAP ADAPTOR 4 - INLET CAP ADAPTOR MTG SHCS 2 - INLET CAP O-RING SEALS 1 - QUICK EXHAUST SEAL UNIT -H CODE KIT# DESCRIPTION (INLINE CHECK VALVE KIT) BCS2650 H9166 H (CHECK VALVE SEAL KIT) KIT DOES NOT INCLUDE THE FOLLOWING ITEMS- MALE RUN TEE FITTING, 2 WAY PUSH BUTTON VALVE, 1/8 NPT BREATHER VENT [147.0] [266.7] NOTES: 1) DIMENSIONS SHOWN IN [ ] ARE mm 2) DESIGNATED CENTERLINE IS CENTERLINE OF CYLINDER 3) UNLESS OTHERWISE DIMENSIONED, MOUNTING HOLE PATTERNS ARE CENTERED ON DESIGNATED CYLINDER CENTERLINE 4) 100 mm MINIMUM STROKE REQUIRED FOR STANDARD UNITS, CONSULT PHD FOR OTHER LENGTHS ROD EYE MOUNTING WITH SPHERICAL BEARING (DIN 8139) KK THREAD Ø ER CE AX Ø CN LE JAM NUT NOT INCLUDED BORE SIZE AX CN EN CE LE ER [mm] KK MIN. H9 h12 MIN. MAX. *KIT M16 x [28.0] [16.0] [21.0] [64.0] [22.0] [21.0] NOTE: * KIT DOES NOT INCLUDE JAM NUT. All dimensions are reference only unless specifically toleranced (800)

15 EXPLODED VIEW: SERIES BCS1 STRETCHING CYLINDER KEY 1 2 2A 2B 2C 2D 2E 2F 3 3A 3B 4 4A 4B A 9B PART DESCRIPTION Tube Head Assembly (Extend End) Head Rod Seal Flange Bearing Locator SFHCS Needle Assembly Cap Assembly Cap Needle Assembly Piston and Rod Assembly Piston Rod Piston Seal Wear Ring Multi-Function Impact Seal Cushion O-Ring Seal Tierod and Nut Assembly Tierod Nut Tierod Socket Set Screw Ball (4 per unit) Nut (1 per unit) BCS Full unit description required followed by -H1300 Full unit description required followed by -H1100 Full unit description required followed by -H1105 Sold as part of Seal and Repair Kit Sold as part of Repair Kit (Full unit description -H9010) Sold as part of Repair Kit (Full unit description -H9010) Sold as part of Cushion Kit (Full unit description -H6530) Full unit description required followed by -H1200 Full unit description required followed by -H1205 Sold as part of Cushion Kit (Full unit description -H6530) Full unit description required followed by -H1000 Sold as part of Seal and Repair Kit Sold as part of Repair Kit (Full unit description -H9010) Sold as part of Seal and Repair Kit Sold as part of Seal and Repair Kit Full unit description required followed by -H B 9 9A 9B 3 KIT DESCRIPTION Seal Kit Repair Kit Cushion Kit KIT NUMBER Full unit description required followed by -H9000 Full unit description required followed by -H9010 Full unit description required followed by -H6530 NOTE: General repair, seal and cushion kits are available for BCS (old design units). Contact PHD for more information. 2F 7 BORE A 2 2B 2E A C LUBE BEARING I.D. 2D 5 4B 4A ALL PISTON GEOMETRY AND SEE FIGURE 3 12 NOT ON -XD OPTION = THREAD LOCKER ALIGN CUSHION ORIFICE IN HEAD OR CAP WITH CUSHION ORIFICE HOLE IN MULTI-FUNCTION SEAL SO THAT CUSHION ORIFICE HOLE IS NOT BLOCKED MUST BE FREE FLOW THRU ORIFICE FILL GROOVE IN THIS LOCATION FIG = FOOD GRADE GREASE MULTI-FUNCTION SEAL ORIFICE [22.2 mm.5mm] 7 4 PORT LOCATION DEFINITION See Note 2 3 PART DESCRIPTION TIEROD AND NUT ASSEMBLIES FLAT HEAD CAP SCREWS (LOCATOR TO HEAD) TORQUE in-lb [Nm] 110 [12.4] 20 [2.3] CUSHION ORIFICE FIG. 1 CUSHION UNITS (-DB) FIG. 2 Not on -XD option (No thread extension) NOTES: 1) NUMBERS ENCLOSED BY A HEX REPRESENT PORT POSITIONS 2) LOCATION DEFINITION OF PORTS, CUSHION CONTROLS, AND PORT CONTROLS All dimensions are reference only unless specifically toleranced. (800)

16 EXPLODED VIEW: SERIES BCS2 STRETCHING CYLINDER A D C B 1 BORE 7 2A 2B LUBE BEARING ID FILL GROOVE IN THIS LOCATION 5 4A 8 3B 7 6 ALL PISTON GEOMETRY SEE FIGURE 3 FIG A 3C ALIGN CUSHION ORIFICE IN HEAD OR CAP WITH CUSHION ORIFICE HOLE IN MULTI-FUNCTION SEAL SO THAT CUSHION ORIFICE HOLE IS NOT BLOCKED MUST BE FREE FLOW THRU ORIFICE 8 PORT LOCATIONS See Note CUSHION ORIFICE MULTI-FUNCTION SEAL ORIFICE FIG. 1 CUSHION UNITS (-DR) = THREAD LOCKER = FOOD GRADE GREASE KEY A 4A & 4B FIG. 2 TORQUE CHART 1 PART DESCRIPTION FLANGE TO HEAD SHCS FLANGE TO MANIFOLD SHCS SHOULDER BOLT -U19 OPTION VALVE ASSEMBLY PISTON TO ROD MANIFOLD SHCS MUFFLER TO MANIFOLD ASSEMBLY INLET ADAPTOR TO MANIFOLD SHCS CAP MOUNTING (SHCS) 4 2 TORQUE in-lb [Nm] 200 [22.6] 80 [9.0] 250 [28.2] 100 [11.3] 325 [36.7] 80 [9.0] HAND TIGHTEN PLUS 1/4 TURN 50 [5.6] 125 [14.1] 1 3 NOTES: 1) NUMBERS ENCLOSED BY A HEX REPRESENT PORT POSITIONS 2) LOCATION DEFINITION OF PORTS, CUSHION CONTROLS, AND PORT CONTROLS (800)

17 PARTS LIST AND REPAIR KITS: SERIES BCS2 STRETCHING CYLINDER KEY 1 2 2A 2B 2C 2D 3 3A 3B 3C 4 4A 4B A PART DESCRIPTION Finished Tube Head Assembly Head Rod Bearing Rod Seal Retaining Ring Cap Assembly Cap Cushion Needle Assembly Retaining Ring Piston & Rod Assembly Piston Rod Piston Seal Wear Ring Multi-Function Impact Seal Shoulder Bolt w/female Thread Flange Cushion O-Ring Seal Jam Nut Flange to Head Cap Screw Manifold Block Assembly Manifold Block Manifold to Head Cap Screw Fitting Adaptor Check Valve Male Run Tee Fitting 2 Way Push Button Valve Breather Vent Steel Tubing O-Ring Seal Steel Tube Rod Eye Manifold to Head O-Ring Seal Inlet Adaptor Assembly 1/8 NPT O-Ring Seal 1/2 NPT O-Ring Seal Inlet Adaptor to Manifold Cap Screw Sealing Ring Flange to Manifold Cap Screw NOTE: *Full unit description required (followed by -Hxxxx) KIT DESCRIPTION KIT NUMBER Seal Kit -H9000* Repair Kit -H9010* Cushion Kit -H6530* Inlet Adaptor Assembly Kit -H9150* Manifold Assembly Kit -H9090* Inline Check Valve -X23 to -X26 Conversion Kit -H9160* Inline Check Valve -X26 Kit -H9165* Inline Check Valve -X27 Kit -H9166* NOTE: *Full unit description required (followed by -Hxxxx) CHART 1 OPTION CODE -X26 -X27 KEY X NOTE: *Sold as part of inlet adaptor kit (-H9150*) Sold as part of seal kit (-H9000*) OPTION STANDARD -L See Chart # CHART 2 - Item #18 See Chart # * * * OPTION CODE -X26 -X BCS Full unit description required followed by -H1300 Full unit description required followed by -H1100 Sold as part of Head Assembly Sold as part of Head Assembly, Sold as part of Repair Kit (-H9010*) Sold as part of Head Assembly, Sold as part of Seal Kit (-H9000*) and Repair Kit (-H9010*) Sold as part of Head Assembly, Sold as part of Repair Kit (-H9010*) Full unit description required followed by -H1200 Sold as part of Cap Assembly Sold as part of Cap Assembly, Sold as part of Cushion Kit (-H6530*) Sold as part of Cap Assembly, Sold as part of Cushion Kit (-H6530*) Full unit description required followed by -H1000 Sold as part of Piston & Rod Assembly Sold as part of Piston & Rod Assembly Sold as part of Seal Kit (-H9000*) and Repair Kit (-H9010*) Sold as part of Seal Kit (-H9000*) and Repair Kit (-H9010*) Sold as part of Seal Kit (-H9000*) and Repair Kit (-H9010*) Sold as part of Repair Kit (-H9010*) Full unit description required followed by -H2005 Sold as part of Seal Kit (-H9000*) and Repair Kit (-H9010*) Full unit description required followed by -H2001 Sold as part of Seal Kit (-H9000*) and Repair Kit (-H9010*) Full unit description required followed by -H9090 Sold as part of Manifold Block Assembly Sold as part of Repair Kit (-H9010*) or Manifold Assembly Kit (-H9090*) See Chart #1 See Chart #1 See Chart #1 See Chart #1 See Chart #1 Sold as part of Seal Kit (-H9000*) and Repair Kit (-H9010*) Full unit description required followed by -H1310 Sold as part of Kit ( ) Sold as part of Seal Kit (-H9000*) and Repair Kit (-H9010*) Sold as part of Inlet Adaptor Kit (-H9150*) Sold as part of Inlet Adaptor Kit (-H9150*), Sold as part of Seal Kit (-H9000*) Sold as part of Inlet Adaptor Kit (-H9150*), Sold as part of Seal Kit (-H9000*) Sold as part of Inlet Adaptor Kit (-H9150*), Sold as part of Repair Kit (-H9010*) See Chart #1 Sold as part of Repair Kit (-H9010*) = THREAD LOCKER -X26 option additional parts = FOOD GRADE GREASE 18 SEE NOTE SEE NOTE SEE NOTE 1 SEE NOTE X25 option & -X26 option (included in both options) 30 SEE TORQUE CHART FOR TORQUE SETTING SEE NOTE 1 21 NOTE: 1) Kits do not include items 18, 20 & 21. Must reuse existing components or replace separately X27 option SEE NOTE (800)

18 18 (800)

19 BCSU Stretching Cylinder Sidel Universal Direct Replacement MAJOR BENEFITS PHD Cylinder mounts into the same space and bolt patterns. Provides significantly longer life and reduces maintenance and downtime. Internal shock pads are standard, eliminating metal to metal contact. Cushion controls are standard for retract end of stroke deceleration. Cylinders are easily field repairable, maximizing your investment. -X27 PHD inline check option provides long life check seal and is designed to prevent the stretch rod from dropping during maintenance. rugged and lightweight aluminum alloy head, cap and tube effective cushion up to 1.5 in [38.1 mm] for smooth deceleration at end of stroke PTFE wear ring provides piston support and enhances durability -X27 check seal offers long life built-in shock pads are standard. absorbing impact energy and eliminating metal to metal contact cylinder features urethane piston and rod seals for long life flanged bearing is retained for extreme applications rod seal retention ring for extreme applications alloy steel piston rods are hard chrome plated for maximum life and durability (800)

20 ORDERING DATA: SERIES BCSU STRETCHING CYLINDER THE FOLLOWING IS A CROSS REFERENCE LISTING OF PHD TO SIDEL UNITS: PHD BCSU-5-50 x 400-DR-U19-X24 BCSU-5-50 x 400-DR-X24 SIDEL REPLACES PHD ML# & ML ML BCSU-5-50 x 400-DR-LR6-U19-X24 BCSU-5-50 x 400-DR-LR6-X24 BCSU-5-50 x 400-DR-LR6-X & ML ML ML TO ORDER, SPECIFY: Product, Series, Type, Machine No., Design No., Bore Size, Stroke, any Options. PRODUCT B - Blow Mold TYPE S - Stretching Cylinder mm 50 BORE SIZE BORE PISTON AREA in mm Contact PHD for smaller or larger bore sizes. in MANDATORY CUSHION CONTROL DR - Cushion Control Retract Only* B C S U x DR - U19-X27 SERIES C - Cylinder 150 psi [10 bar] Air MACHINE NO. U - Universal DESIGN NO. 5 - Metric NOTES: 1) * = -DR MUST BE SPECIFIED 2) STANDARD CSD STRETCHING CYLINDER ORDERING NUMBER IS AS FOLLOWS: BCSU-5-50 x DR -U19 -X27 3) STANDARD HR STRETCHING CYLINDER ORDERING NUMBER IS AS FOLLOWS: BCSU-5-50 x DR - LR6 -U19 -X27 4) -U19 OPTION MUST BE SPECIFIED FOR VALVE TO BE ATTACHED TO UNIT 5) -X27 or -X24 CHECK VALVE OPTION MUST BE SELECTED METRIC STROKE (BCSxx) STANDARD STROKE LENGTHS (100 mm = minimum stroke in 1 mm increments) BORE MAXIMUM [mm] STROKE [mm] Contact PHD for shorter or longer strokes. CYLINDER TOTAL STROKE CYLINDER OPTIONS K_ - Extra Rod Extension in 1 mm increments. Length code (BCSxxx) is K5 = 5 mm, K17 = 17 mm, K121 = 121 mm, etc. LR6 - Heat resistant orifice on retract (HR) U19 -MAC ISO 2 Series Valve with DIN connection (See Note 4) R13 - Rod eye attached to rod end of cylinder X24 - Adaptor block with pilot opterated check valve attached to manifold (See Note 5) X27 - Adaptor block with PHD in-line check valve attached to manifold (Recommended Option) (See Note 5) L23 - Replacement of visual indicator with port plug! Stroke lengths set on machine of less than 165 mm [6.5 in], consult PHD for proper needle settings. ROD EXTENSION ENGINEERING DATA: SERIES BCSU STRETCHING CYLINDER SPECIFICATIONS IMPERIAL METRIC TYPE Pneumatic Cylinder SERIES Universal Machines Stretching Cylinder BORE SIZE in 50 mm BORE AREA - EXTEND 3.04 in mm 2 BORE AREA - RETRACT 2.56 in mm 2 THEORETICAL OUTPUT psi bar OPERATION Double Acting OPERATING PRESSURE RANGE psi bar AMBIENT TEMPERATURE 20 to 180 F 29 to 82 C ADJUSTABLE CUSHION - RETRACT Standard LUBRICATION; FOOD GRADE FDA Regulation 21 CFR STROKE in 400 mm STROKE TOLERANCE.079/-.000 in 2.0/-0.0 mm SHOCK PAD Thermoplastic Polyester Elastomer (TPE) HEADS & CAPS Anodized Aluminum CYLINDER TUBE Anodized Aluminum PISTON ROD Hard Chrome Plated Steel ROD BEARING Internally Lubricated Polymer PISTON & ROD SEALS Urethane VALVE SPECIFICATIONS SERIES ISO 2 (ISO 5599/1) FUNCTION 5/2 OPERATOR Single PILOT Internal SPOOL RETURN Spring SOLENOID 24 VDC (5.4 W) VOLTAGE RANGE 15 to 10 from Nominal ELECTRICAL CONNECTOR DIN 43650, Form A MANUAL OPERATOR Non-locking Recessed PILOT EXHAUST Muffled FLOW 3.0 Cv LUBRICATION FDA Regulation 21 CFR FILTRATION 40 Micron OPERATING PRESSURE RANGE 20 to 150 psi [1.37 to 10 bar] AMBIENT FLUID TEMPERATURE 0 to 120 F [ 18 to 50 C] 20 (800)

21 ENGINEERING DATA: SERIES BCSU STRETCHING CYLINDER Life Expectancy Series BCSU Cylinders have been lab tested over 20 million trouble-free cycles. LUBRICATION Series BCSU Cylinders are lubricated internally at the factory for the life of the cylinder. PHD uses FDA food grade lubrication per regulation 21 CFR Any other lubrication to the cylinder may decrease the life expectancy. Maintenance As with most PHD products, these cylinders are field repairable. Repair kits, piston and rod assemblies, cushion control cartridge assemblies, and main structural components are available as needed for extended service. DIMENSIONS: SERIES BCSU STRETCHING CYLINDERS [32] 6X.315 [8] [63.1].787 [20] [75] 2X.875 [22.2] mm STROKE M16 X 1.5 DETAIL T [87.6] [34.3] NUT PER ISO X.625 [15.9] ACROSS FLATS.905 [23] [94] ISO 2 VALVE MOUNTING PATTERN [34.3] Ø [29] [102.3] [60.4] [25.4] [35] [80] [115] [25.4] 6X.394 [10].886 [22.5] M10 x 1.5-6H.787 [20] DP T [47] [31.1] [31.8] 4X M5 x 0.8-6H [.276] [25.4].375 [9.5] [68.9] [70.5] [34.3] [35] [42.5] [42.5].886 [22.5].039 [1].394 [10] [28] Ø.730 [18.5] [55] [85] All dimensions are reference only unless specifically toleranced. (800)

22 OPTIONS: SERIES BCSU STRETCHING CYLINDER DR CUSHION CONTROL ON RETRACT ONLY (Mandatory Option) PHD cushions are designed for smooth deceleration at the end of stroke. When the cushion is activated, the remaining volume in the cylinder must exhaust past an adjustable needle which controls the amount of deceleration [48.6].400 [10.2] K_ EXTRA ROD EXTENSION [2.486 (83.1) (20) [K20]] Extra rod extension can be achieved by specifying the option -K followed by the length code. Rod extension is available in 1 mm increments. Contact PHD for other combinations. NOTE: -K_ = Extra rod extension in 1 mm increment lengths code examples: -K5 = 5 mm extension -K15 = 15 mm extension -K20 = 20 mm extension.787 [20] LR6 ORIFICE ON RETRACT (HR - Heat Resistant Units) The LR6 option is required on all heat resistant units and replaces the standard 6 mm orifice which provides 39.4 in/sec [1.0 m/sec] retract velocity with two 6.5 mm orifices that increases retract velocity to 78.7 in/sec [2.0 m/sec]. (Required for HR applications.) -LR6 option replaces the standard 6 mm orifice with two 6.5 mm orifices R13 ROD EYE MOUNTING WITH SPHERICAL BEARING (DIN 8193) This option includes a rod eye attached to the rod end of the cylinder. 4 JAM NUT INCLUDED ±.203 [5.16] [140.01] 4 Ø [38].827 [21] All dimensions are reference only unless specifically toleranced. Ø.630 [16] H (800)

23 OPTIONS: SERIES BCSU STRETCHING CYLINDER U19 MAC ISO 2 SERIES VALVE DIN CONNECTION A MAC ISO 2 Series valve is optionally provided assembled to the unit by specifying the -U19 option. The valve is equipped with a DIN 43650, shape B connector, and is lubricated with FDA Regulation 21 CFR food grade lubrication [206.1].166 [4.2] [112.3] DIN FORM A CONNECTOR ON VALVE (1.102 [28]) [98.2] X24 ADAPTOR BLOCK WITH IN-LINE PILOT-OPERATED CHECK VALVE ATTACHED The inline check valve with adaptor block assembly is provided with an inline poppetstyle check valve to prevent incoming air from exhausting through the inlet pressure supply tube during maintenance and is designed to prevent the stretch rod from dropping. This option is assembled at the factory. PUSH BUTTON RELIEF VALVE Ø.551 [14] Ø.315 [8] - BCSU CSD UNITS 2X Ø.315 [8] - BCSU HR UNITS 2X Ø.236 [6] VISUAL PRESSURE INDICATOR X27 ADAPTOR BLOCK WITH PHD IN-LINE CHECK VALVE ATTACHED TO MANIFOLD The PHD inline check valve with adaptor block assembly is provided with an inline check seal designed to prevent incoming air from exhausting through the inlet pressure supply tube during maintenance and prevent the stretch rod from dropping. This option is assembled at the factory. The -X27 check valve does not require the use of the tubing for the pilot operated check valve system that comes standard on your universal machine. VISUAL PRESSURE INDICATOR PUSH BUTTON RELIEF VALVE Recommended Option Ø.551 [14] Ø.315 [8] All dimensions are reference only unless specifically toleranced. (800)

24 EXPLODED VIEW: SERIES BCSU STRETCHING CYLINDER 30 -U19 OPTION B 3A 3 3C D A 13C 19 13B BORE ID 2B 4A A 4 2D 2C 4B R13 OPTION MULTI-FUNCTION SEAL ORIFICE APPLY ADHESIVE TO BOTH SHOULDER & THREADS -X27 OPTION CUSHION ORIFICE B 60 60A 60B 42 ALIGN CUSHION ORIFICE IN CAP WITH CUSHION ORIFICE HOLE IN MULTI-FUNCTIONSEAL SO THAT CUSHION ORIFICE HOLE IS NOTBLOCKED MUST BE FREE FLOW THRU ORIFICE WITH -L23 OPTION -X24 OPTION 41 40B = THREAD LOCKER = HYDRAULIC SEALANT 40A = FOOD GRADE GREASE = PRIMER KIT DESCRIPTION KIT NUMBER COLOR CODE Seal Kit Full unit description required followed by -H9000 Repair Kit Full unit description required followed by -H9010 Cushion Needle Kit Full unit description required followed by -H WITH -L23 OPTION 24 (800)

25 PARTS LIST AND REPAIR KITS: SERIES BCSU STRETCHING CYLINDER CYLINDER ONLY PARTS LIST KEY PART DESCRIPTION PART NO. 1 Finished Tube Full unit description required followed by -H Head Assembly Full unit description required followed by -H1100 2A Finished Head Sold as part of Head Assembly 2B Rod Bushing Sold as part of Repair Kit (-H9010*) 2C Rod Seal Sold as part of Seal kit (-H9000*) & Repair Kit (-H9010*) 2D Retaining Ring Sold as part of Repair Kit (-H9010*) 3 Cap Assembly Full unit description required followed by -H1200 3A Finished Cap Sold as part of Cap Assembly 3B Needle Assembly Sold as part of Cap Assembly, Sold as part of Cushion Kit C Steel Ball Sold as part of Cap Assembly 3D Shock Pad Sold as part of Repair Kit (-H9010*) 4 Piston & Rod Assembly Full unit description required followed by -H1000 4A Piston Sold as part of Piston & Rod Assembly 4B Rod Sold as part of Piston & Rod Assembly 5 Piston Seal Sold as part of Seal kit (-H9000) & Repair Kit (-H9010*) 6 Wear Ring Sold as part of Repair Kit (-H9010*) 7 Multi-function Impact Seal Sold as part of Seal kit (-H9000*) & Repair Kit (-H9010*) 8 Custom Shoulder Bolt Sold as part of Repair Kit (-H9010*) 9 Mounting Plate O-ring Cushion Seal Sold as part of Seal kit (-H9000) & Repair Kit (-H9010*) 11 Jam Nut Full unit description required followed by -H SHCS Sold as part of Repair Kit (-H9010*) 13 Manifold Assembly Full unit description required followed by -H A Manifold Sold as part of Manifold Assembly 13B Steel Ball Sold as part of Manifold Assembly 13C Steel Ball Sold as part of Manifold Assembly 14 SHCS Sold as part of Repair Kit (-H9010) 15 Serrated Safety Washer Muffler Finished Steel Tube Full unit description required followed by -H O-ring Seal Sold as part of Seal kit (-H9000*) & Repair Kit (-H9010*) 19 O-ring Seal Sold as part of Seal kit (-H9000*) & Repair Kit (-H9010*) 20 SHCS Sold as part of Repair Kit (-H9010*) NOTE: * Full unit description required (followed by -Hxxxx) -U19 OPTION PARTS LIST KEY PART DESCRIPTION PART NO. 30 Mac ISO 2 Valve X24 OPTION PARTS LIST KEY PART DESCRIPTION PART NO. 40 Inlet Adaptor Assembly A Inlet Adaptor Sold as part of Inlet Adaptor Assembly 40B Steel Ball Sold as part of Inlet Adaptor Assembly 41 O-ring Seal Sold as part of Seal kit (-H9000*) & Repair Kit (-H9010*) 42 SHCS Sold as part of Repair Kit (-H9010) 43 Push Button Bleed Valve Mini Pneumatic Indicator Sealing Washer Male to Male Nipple BSP Nut Pilot Operated Check Valve Branch Tee Fitting Full unit description required followed by -H Threaded Adaptor Fitting Intermediate Tee Fitting Fitting Reducer Compact Elbow Fitting X27 OPTION PARTS LIST KEY PART DESCRIPTION PART NO. 60 Inlet Adaptor Assembly A Inlet Adaptor Sold as part of Inlet Adaptor Assembly 60B Steel Ball Sold as part of Inlet Adaptor Assembly 61 Inlet Adaptor Cap Check Seal O-ring Seal Sold as part of Seal kit (-H9000*) & Repair Kit (-H9010*) 41 O-ring Seal Sold as part of Seal kit (-H9000*) & Repair Kit (-H9010*) 42 SHCS Sold as part of Repair Kit (-H9010) 43 Push Button Bleed Valve Mini Pneumatic Indicator Threaded Adaptor Fitting Intermediate Tee Fitting Fitting Reducer Compact Elbow Fitting SHCS Sold as part of Repair Kit (-H9010*) -R13 OPTION PARTS LIST KEY PART DESCRIPTION PART NO. 70 Rod Eye L23 OPTION PARTS LIST KEY PART DESCRIPTION PART NO. 54 Port Plug NOTE: * Full unit description required (followed by -Hxxxx) (800)

26 26 (800)

27 Universal Stretching Cylinder ML309734, ML310058, ML311138, ML & ML SBO34 ONLY Sidel SB034 Universal Direct Replacement MAJOR BENEFITS PHD Cylinder mounts into the same space and bolt patterns. Provides significantly longer life and reduces maintenance and downtime. Internal shock pads are standard, eliminating metal to metal contact. Cushion controls are standard for retract end of stroke deceleration. Cylinders are easily field repairable, maximizing your investment. rugged and lightweight anodized aluminum alloy heads, caps, and tube (BCS1 design only) increased capacity cushion controls are easily adjusted and are field repairable, maximizing your investment built-in shock pads are standard, absorbing impact energy and eliminating metal to metal contact cylinder features urethane piston and rod seals for long life effective cushion up to 1.5 in [38.1 mm] for smooth deceleration at end of stroke rugged and lightweight anodized aluminum alloy heads, caps, and tube PTFE wear ring provides piston support and enhances durability. Design 2 [6] increases the width for superior support increased piston seal retention for higher speed applications (BCS2 design only) rod seal retention ring for extreme applications standard alloy steel and optional corrosion resistant stainless steel piston rods are hard chrome plated for maximum life and durability (800)

28 ENGINEERING DATA: ML & ML SPECIFICATIONS IMPERIAL METRIC TYPE Pneumatic Cylinder SERIES BCS Stretching Cylinder BORE SIZE in 50 mm BORE AREA - EXTEND 3.04 in mm 2 BORE AREA - RETRACT 2.56 in mm 2 THEORETICAL OUTPUT psi bar OPERATION Double Acting OPERATING PRESSURE RANGE psi bar AMBIENT TEMPERATURE 20 to 180 F 29 to 82 C MAX. OPERATING PISTON SPEED 80 in/sec 2.03 m/sec ADJUSTABLE CUSHION - RETRACT Standard LUBRICATION; FOOD GRADE FDA Regulation 21 CFR MAXIMUM STROKE in 450 mm STROKE TOLERANCE.079/-.000 in 2.0/-0.0 mm WEIGHT 15.1 lb 5.6 kg ALLOWABLE KINETIC ENERGY RETRACT in-lb 20.5 Nm EXTEND 8.7 in-lb 0.98 Nm SHOCK PAD Thermoplastic Polyester Elastomer (TPE) HEADS & CAPS Anodized Aluminum CYLINDER TUBE Anodized Aluminum PISTON ROD Hard Chrome Plated Steel ROD BEARING Internally Lubricated Polymer PISTON & ROD SEALS Urethane VALVE SPECIFICATIONS SERIES ISO 2 (ISO 5599/1) FUNCTION 5/2 OPERATOR Single PILOT Internal SPOOL RETURN Spring SOLENOID 24 VDC (5.4 W) VOLTAGE RANGE 15 to 10 from Nominal ELECTRICAL CONNECTOR DIN 43650, Form A MANUAL OPERATOR Non-locking Recessed PILOT EXHAUST Muffled FLOW 3.0 Cv LUBRICATION FDA Regulation 21 CFR FILTRATION 40 Micron OPERATING PRESSURE RANGE 20 to 150 psi [1.37 to 10 bar] AMBIENT FLUID TEMPERATURE 0 to 120 F [ 18 to 50 C] DIMENSIONS: ML & ML ML with valve, ML without valve 50x290 Model SBO34 machines only [86.4].236 [6] Z.551 [14].315 [8] 3X.625 [15.9] Z [420.1] [63.1] SECTION Z-Z BLEED OFF VALVE DIN FORM A CONNECTOR ON VALVE [154.6] [37.1] [120] [113.2] [42] [62] [215] [217.9].354 [9].551 [14] M10 x 1.5-6H THREAD x DEPTH.709 [18] MIN [66] [55] [87] [141] [27] [47] [42.5].203 [5.2] [166.2] [28] [140].630 [16] 4X.394 [10] THRU.886 [22.5] [42.5] [22.5].984 [25] [80] All dimensions are reference only unless specifically toleranced (800)

29 DIMENSIONS: ML ML x290 Model SBO34 machines only 70 flange with PHD check valve [86.4] [420.1] BLEED OFF VALVE DIN FORM A CONNECTOR ON VALVE [237.5] [154.6] [29.1] [28] Z Z [63.1].203 [5.16] [166.2] [140] Ø.551 [14] [106.5] Ø.315 [8] [112] [105.2] [176.4] Ø.630 [16] [69] 3X.625 [15.9] [27] [63.5] SECTION Z-Z [78.5].394 [10] [77.3] [48] [48] [36.5] [86.4].945 [24] [96] [190] 5X Ø.394 [10] THRU DIMENSIONS: ML & ML ML with valve 50x290 Model SBO34 machines only 70 flange with pilot operated check valve ML without valve 50x290 Model SBO34 machines only 70 flange with pilot operated check valve [86.4] Ø.236 [6] Ø.551 [14] Ø.315 [8] Z Z 3X.625 [15.9] [420.1] [63.1] SECTION Z-Z BLEED OFF VALVE DIN FORM A CONNECTOR ON VALVE [154.6] [140.6] [133.8] [65.5] [78.5] [62] [237.4] [166.2].203 [5.2] [28] [140] [234.5] [160.5] [106.6] Ø.630 [16] [69].394 [10] 5X Ø.394 [10] THRU [27] [63.5] All dimensions are reference only unless specifically toleranced [48] [36.5] [48].945 [24] [96] [190] (800)

30 30 (800)

31 Sidel Series1 Direct Replacement Series1 Nozzle Cylinders ML ML ML ML ML Series1 SB02, SB04, SB06 HR Direct Replacements MAJOR BENEFITS Mounts into the same space and bolt patterns. Provides significantly longer life and reduces maintenance and downtime. Simplified design and maintenance Internal shock pads are standard, eliminating metal to metal contact. Cylinders are easily field repairable, maximizing your investment. Provides energy savings with enhanced sealing technology. Consult PHD for other standard and custom options available. ML CSD Direct Replacements ML & ML (require plumbing modifications) ML ML FDA approved lubrication throughout the actuator polyurethane lip seal, wiper, and rod seals provide long life and are easy to replace polymer bushings for easy replacement piston and rod are PTFE hardcoated aluminum polymer bushings provides better wear for stretching rod ML heavy duty shock pads provide quiet operation, long life, and smooth deceleration long life seals provides longer life than original equipment (800)

32 DIMENSIONS: Series1 Pneumatic Nozzle Cylinder ML HR Ø [120].840 [21.3] A [103.8] [139.6] [82.4] RETRACT 29 mm STROKE [26.5] [213.9] [71] [233.9] [204.4] A [150] [130] [45] [90] [70] [64.9] [74] M30 x 1.5 THD 3/4-14 BSPP 3X 1/8-28 BSPP [35] 14 mm STRETCH ROD BUSHING AND WIPER 4X M8 x 1.25 THRU Ø [54.9] COMPENSATION PISTON Ø.9665 [24.5] SECTION A-A.197 [5] STROKE #2.945 [24] STROKE #1 ML HR [35] A A Ø.967 [24.5] [60] SECTION A-A 1:2 Ø [149.6] Ø [129.5].433 [11] 3/4-14 BSPT PORT 1/4-19 BSPP PORT ON OPPOSITE SIDE [102.3] RETRACT 31.5 mm STROKE.840 [21.3] [202.3] [80.9] [236.9] [149.5] Ø [100.6] Ø [116.5] M30 x 1.5 THD 4X M12 x 1.75 THRU 3X 1/8-28 BSPP 14 mm STRETCH ROD BUSHING AND WIPER All dimensions are reference only unless specifically toleranced (800)

33 DIMENSIONS: Series1 Pneumatic Nozzle Cylinder ML CSD (Requires plumbing modification) [40.6] [133.3] EXTENDED 51 mm STROKE [214.1] NOTE: CYLINDER INFORMATION: BORE DIA = 63 mm PISTON ROD DIA = 32 mm HP BORE DIA = 35.5 mm STROKE = 51 mm STRETCH ROD DIA = 15 mm Ø.984 [25].157 [4] M30 x 1.5 THD [51.1] CUTOUTS ALLOW ACCESS FOR MOUNTING BOLTS M22 x 1.5 HIGH PRESSURE PORT Ø [129.5] 4X M12 x 1.75 THRU Ø [149.6] [25.5] [119.7] [256] Ø [120] Ø [74].630 [16] [101.6].531 [13.5].591 [15] 2X 1/8-28 BSPP 2X [50.8] 15 mm STRETCH ROD BUSHING & WIPER ML CSD [45] Ø [120]*.840 [21.3] A [306] RETRACT 41 mm STROKE [224]* [169.2]* [252.2]* [137.3] A [90] [70] [45] [150] [130] [64.9] [69] M30 x 1.5 THD [35].157 [4] 1/2-14 BSPP 2X 1/8-28 BSPP.748 [19].472 [12] Ø [50.1] 4X M8 x 1.25 THRU 15 mm STRETCH ROD BUSHING AND WIPER Ø COMPENSATION PISTON NOTE: DIMENSIONS DENOTED BY * INDICATES DIMENSIONS DO NOT MATCH CUSTOMER SUPPLIED CYLINDER..980 [24.9] Ø.8688 [22.1] SECTION A-A 1/4-19 BSPP [41] [169.3]* All dimensions are reference only unless specifically toleranced. (800)

34 DIMENSIONS: Series1 Pneumatic Nozzle Cylinder ML CSD (Requires plumbing modification) Ø [120] 4X Ø.390 [9.9] [106] RETRACT 41 mm STROKE [40.6].709 [18] [326.8] [178.9] [29.4] [220.8] [50.8] [70.7] Ø [79] A A [47.6] M30 x 1.5 THREAD.787 [20] PLUGGED 1/4-BSPP GAGE PORT 3/4-14 BSPP PORT LOCATED IN BACK [75.5] 2X 1/8-28 BSPP PORTS All dimensions are reference only unless specifically toleranced (800)

35 BCZ2 CSD & HR Nozzle Cylinder Sidel Series2 Direct Replacement MAJOR BENEFITS PHD Cylinder mounts into the same space and bolt patterns. Provides significantly longer life and reduces maintenance and downtime. Internal shock pads are standard, eliminating metal to metal contact. Cylinders are easily field repairable, maximizing your investment. Consult PHD for other standard and custom options available Non-lubed high-pressure section CSD Nozzle Cylinder HR Nozzle Cylinder MODEL BCZ2S-8-80x45 CYLINDER Replacement for Sidel Model Series2 Machines. MODEL BCZ2D-8-80x43 CYLINDER Replacement for Sidel Model Series2 Machines. MODEL BCZ2S-8-80x45-U22 CYLINDER Replacement for Sidel Model Series2 Machines. Valve manifold provides exceptional response time. MODEL BCZ2D-8-80x43-U22 CYLINDER Replacement for Sidel Model Series2 Machines. Valve manifold provides exceptional response time. (800)

36 CUTAWAY VIEWS: SERIES BCZ2 NOZZLE CYLINDER CSD Nozzle Cylinder manifold mounted MAC 400 Series valve provides exceptional response times to the actuator - optionally provided optional locking nut kit FDA compliant lubrication throughout lower pressure section of the actuator unitized body is 100% machined high strength aluminum, providing wear resistance and precise motion Sidel Series2 direct mounting interface piston and rod are one piece 100% machined, PTFE hardcoat aluminum engineered polymer bushing for easy replacement FDA compliant long life seal provides 3x longer life than previous BCZ seals tested in a lab environment FDA compliant polymer bushing provides better wear for stretch rod PTFE composite glide ring supports piston and protects piston seal integrated jack screws added to simplify rebuild polyurethane lip seals, wipers, and rod seals provide long life and are easy to replace heavy duty shock pads provide quiet operation, long life, and smooth deceleration FDA compliant polyurethane rod wiper press fit with retaining ring - integrated removal grooves to simplify rebuilding Non-lubricated high pressure section reduces possible contamination of bottle/preform HR Nozzle Cylinder polyurethane lip seals, wipers, and rod seals provide long life and are easy to replace Series2 - heat set direct mounting interface piston and rods are PTFE hardcoated aluminum optional locking nut kit FDA approved lubrication throughout lower pressure section of the actuator Standard Proximity Flag (not shown) engineered polymer bushing for easy replacement manifold mounted MAC 400 Series valve provides exceptional response times to the actuator - optionally provided FDA compliant composite glide ring supports piston and protects piston seal FDA compliant polymer bushing provides better wear for stretch rod FDA compliant polyurethane rod wiper press fit with retaining ring - integrated removal grooves to simplify rebuilding FDA compliant long life seal provides 3x longer life than previous BCZ seals tested in a lab environment* Non-lubricated high pressure section reduces possible contamination of bottle/preform integrated jack screws added to simplify rebuild heavy duty shock pads provide quiet operation, long life, and smooth deceleration *As machine set-ups and conditions vary, PHD Inc. cannot guarantee the same extended life will be seen as that resulting from PHD s own lab testing of the stretch rod seal (800)

37 ORDERING & ENGINEERING DATA: SERIES BCZ2 NOZZLE CYLINDER TO ORDER, SPECIFY: Product, Series, Type, Machine No., Process, Design No., Bore Size, Stroke Configurations, and any Options. PRODUCT B - Blow Mold TYPE Z - Nozzle MACHINE NO. 2 - Series2 BORE SIZE 80 mm STROKE CONFIGURATION STD STROKE 45 mm (CSD only) 43 mm (HR only) FITTING OPTIONS* L Straight port fitting installed for 8 mm tubing L swivel elbow port fitting installed for 8 mm tubing B C Z 2 S x 45 - U22 - L1308 SERIES C - Cylinder PROCESS S-CSD D-HR DESIGN NO. 8 - Metric VALVE OPTIONS* MC3 - Manifold circuit only for MAC 400 valve U22 - Attached MAC 400 valve NOTES: 1) Consult PHD for additional options such as magnetic piston, ISO/valve manifold combinations and alternative MAC 400 valve combinations. 2) *If no fittings or valves are required, leave blank. BCZ2S CYLINDER SPECIFICATIONS IMPERIAL METRIC TYPE SERIES Pneumatic BCZ CSD Nozzle Cylinder CYLINDER BORE SIZE in 80 mm PISTON ROD DIAMETER in 50 mm CYLINDER - LOW PRESSURE BORE AREA - EXTEND in cm 2 BORE AREA - RETRACT in cm 2 THEORETICAL EXTEND OUTPUT psi bar THEORETICAL RETRACT OUTPUT psi bar OPERATION Double Acting OPERATING PRESSURE RANGE psi bar BLOW CYLINDER - HIGH PRESSURE BORE SIZE in 55mm BORE AREA in cm 2 OPERATING PRESSURE 600 psi 41.4 bar THEORETICAL CLAMP FORCE psi bar AMBIENT & FLUID TEMPERATURE STROKE TIME (TYPICAL) -20 to 180 F -29 to 82 C EXTEND RETRACT 93 ms 78 ms FULL RETRACT TO MID POSITION MID POSITION TO FULL EXTEND FULL EXTEND TO MID POSITION MID POSITION TO FULL RETRACT LUBRICATION PORT SIZE Food Grade Lubricant G1/8 STROKE in ( ) 45 mm ( ) BCZ2D IMPERIAL METRIC Pneumatic BCZ HR Nozzle Cylinder in 80 mm in 50 mm in cm in cm psi bar psi bar Double Acting psi bar in 55mm in cm psi 41.4 bar psi bar -20 to 180 F -29 to 82 C 57 ms 75 ms 113 ms 90 ms Food Grade Lubricant G1/ in ( ) 43 mm ( ) Life Expectancy Series BCZ Cylinders have been designed for 15 million trouble-free cycles except for high pressure stretch rod seal. Long life stretch rod seal provides three times longer life than previous Series BCZ seals tested in a lab environment. Operation with lubricated air can extend cylinder life. Maintenance As with most PHD products, these cylinders are field repairable. Repair kits, tooling kits, and main structural components are available as needed for extended service. Optional rebuild service is available. Cycle Rate Series BCZ Nozzle Cylinders meet or exceed cycle rate of competitor s unit when using optional manifold/valve combinations. LUBRICATION Series BCZ Nozzle Cylinders are lubricated with FDA approved food grade lube in the control air section of the unit which provides extended life and better performance. The high pressure or blow air section does not require lubrication. As machine set-ups and conditions vary, PHD Inc. cannot guarantee the same extended life will be seen as that resulting from PHD s own lab testing of the stretch rod seal. (800)

38 DIMENSIONS: SERIES BCZ2 NOZZLE CYLINDER MODEL BCZ2S-8-80x45 CSD CYLINDER.625 [15.9] [235] [101.7] [197] [88].675 [17.1] [120] RETRACTED* [49.5].315 [8] [95.25] [36] 1.18 [30] Ø [42.2] SECTION Y-Y GE18LR PARKER FITTING (HIGH PRESSURE SUPPLY) [1.0] 4X M5 x 0.8 Y x.490 DP [12.5] (SEE NOTE 2) 4X M4 x 0.7 2X 1/8 BSPP PORTS x.400 DP [10.5] (SEE NOTE 3) M45 x 1.5 THD Y [48.9] [80] [49.9] [79] [57] [48.9] ROD WIPER AND BUSHING FOR 14mm SHAFT [103].788 [20] NOTES:. 1) DIMENSIONS IN [ ] ARE mm * DIMENSION FOR EXTEND IS [165] 2) M5 MOUNTING HOLES FACILITATE NAMUR INTERFACE 3) M4 MOUNTING HOLES FACILITATE PHD SUPPLIED MANIFOLD INTERFACE 4X M8 x H.945 DP [24] MIN [70.7] [120] MODEL BCZ2D-8-80x43 HR CYLINDER [63.7] [269.3] [50.9] [231.5] [168.1] [142.7] [74.9].531 [13.5] [120] RETRACTED* [49.5].315 [8] [42.2] [110] SECTION Y-Y [36.2] GE18LR PARKER FITTING (HIGH PRESSURE SUPPLY) [1.0] 2X M6 x 1 x.354 [9] (SEE NOTE 2) 3X 1/8 BSPP PORTS [99.1] Y [25.8] M45 x [102.8] [27] [79] Y [120] [70.66] [85.7] [42.9] [48.9] [80] [57] [49.9] [48.9] 4X M8 x H x.945 [24] MIN ROD SEAL AND BUSHING FOR 14 mm SHAFT NOTES: 1) DIMENSIONS IN [ ] ARE mm * DIMENSION FOR EXTEND IS [163] 2) M6 MOUNTING HOLES FACILITATE PHD SUPPLIED MANIFOLD INTERFACE All dimensions are reference only unless specifically toleranced (800)

39 OPTIONS: SERIES BCZ2 NOZZLE CYLINDER L1308 STRAIGHT PORT FITTING INSTALLED FOR 8 mm TUBING This option provides straight fittings for 8 mm tubing. See page 37 for dimensions of fittings with valve options. MODEL BCZ2S CSD CYLINDER For standard units without manifold and/or valve options, two fittings will be supplied. For manifold and valve circuit options, only one fitting will be supplied. MODEL BCZ2D HR CYLINDER For standard units without manifold and/or valve options, three fittings will be supplied. For manifold and valve circuit options, only two fittings will be supplied..551 [14] HEX.551 [14] HEX [88].675 [17.1] 8 mm TUBING.713 [18.1] [50.9] [74.9] 8 mm TUBING.531 [13.5].768 [19.5] L ELBOW PORT FITTING INSTALLED FOR 8 mm TUBING This option provides 90 swivel elbow fittings for 8 mm tubing. See page 9 for dimensions of fittings with valve options. MODEL BCZ2S CSD CYLINDER For standard units without manifold and/or valve options, two fittings will be supplied. For manifold and valve circuit options, only one fitting will be supplied. MODEL BCZ2D HR CYLINDER For standard units without manifold and/or valve options, three fittings will be supplied. For manifold and valve circuit options, only two fittings will be supplied..472 [12] HEX.472 [12] HEX [88].675 [17.1] 8 mm TUBING [23.8] [25] [50.9] [74.9] 8 mm TUBING.531 [13.5].984 [25].925 [23.5] All dimensions are reference only unless specifically toleranced. (800)

40 OPTIONS: SERIES BCZ2 NOZZLE CYLINDER U22 ATTACHED MAC 400 VALVE This option provides a manifold mounted valve combination that uses a MAC 400 Series valve. This option improves reaction time and simplifies plumbing issues. An exhaust orifice is installed in the valve so that the cylinder will achieve cycle rates of an OEM cylinder. Removing this orifice will decrease actuation time. VALVE SPECIFICATIONS TYPE MAC Series A-BOA-DM-DDAJ-1JM=4357 PRESSURE (MAX) 125 psi FLOW (MAX) 1.0 Cv FUNCTION 5/2 OPERATOR Single PILOT Internal SPOOL 4-Way Pilot SOLENOID 24 VDC, (5.4 W) ELECTRICAL Rectangular, CONNECTOR DIN Form B Style MANUAL OPERATOR Non-locking Recessed PILOT EXHAUST Muffled PLUMBING SCHEMATICS BCZ2S CSD CYLINDER BCZ2D HR CYLINDER CYCLE OF OPERATION MAC 400 VALVE 4 2 A B A B C HIGH PRESSURE 600 PSI RETRACT - DEFAULT - (A) MID-POSITION -(C) EXTEND -(C+B) MID-POSITION - (C) RETRACT - (A) 5 STD PRESSURE 150 PSI MAX ) ( ORIFICE 2X MUFFLER HIGH PRESSURE 600 PSI X 2X MAC 400 VALVE SOL 1 5 ) ( 3 SOL X ORIFICE 1 1 -U22 1 STD PRESSURE 150 PSI MAX MODEL BCZ2S CSD CYLINDER MODEL BCZ2D HR CYLINDER [167] [66.9] [41.3] [76.8] RECTANGULAR CONNECTOR DIN 43650, FORM B STYLE 1/4 NPT PORT MAC 400 SERIES VALVE [85.5] [25.8].408 [10.4] [155.8] RECTANGULAR CONNECTOR DIN 43650, FORM B STYLE 1/4 NPT PORT MAC 400 SERIES VALVE [62] [31] [90.4] [34] [155.8] All dimensions are reference only unless specifically toleranced (800)

41 OPTIONS: SERIES BCZ2 NOZZLE CYLINDER -L1308-U22 MODEL BCZ2S CSD CYLINDER MODEL BCZ2D HR CYLINDER.551 [14] HEX 8 mm TUBING.551 [14] HEX 8 mm TUBING [76.8] [66.9] [80] [81] -L1508-U22 MODEL BCZ2S CSD CYLINDER 8 mm TUBING MODEL BCZ2D HR CYLINDER 8 mm TUBING.472 [12] HEX.472 [12] HEX [66.9] [85] [76.8] [85] MC3 MANIFOLD CIRCUIT ONLY FOR MAC 400 VALVE The MC3 option provides a manifold circuit only for use with MAC 400 Series valves. All hardware relating to mounting the valve such as mufflers and seals will be provided in kit form. An exhaust orifice is supplied with the kit so that the cylinder will achieve cycle rates of an OEM cylinder. Removing this orifice will decrease actuation time. MODEL BCZ2S CSD CYLINDER MODEL BCZ2D HR CYLINDER MANIFOLD PORTING FOR MAC 400 SERIES VALVES [118.5] [41.3] [150] [62] [85.5] [90.4] NOTE:MUFFLERS, SCREWS AND MANIFOLD O-RINGS WILL BE PROVIDED IN SEPARATE BAG FOR INSTALLATION OF VALVES All dimensions are reference only unless specifically toleranced. (800)

42 EXPLODED VIEW: SERIES BCZ2S NOZZLE CYLINDER KEY 1 1A 1B 1C 1D 2 2A 2B 2C 2D 2E 2F 3 4 4A 4B 4C 4D 4E 4F A 17B 17C 17D PART DESCRIPTION Body Assembly Body Bushing Rod Seal Retaining Ring Piston and Rod Assembly Piston and Rod Piston Seal Wear Ring Shock Pad High Pressure Piston Seal Rod O-Ring Tube Cap Assembly Cap Bushing Rod Wiper Rod Seal 5 Cap O-Ring Retaining Ring Tube O-Ring Tube Standard Head Cap Screws Cap Standard Head Cap Screws High Pressure Fitting Plug Manifold Plate Assembly Manifold O-Ring Manifold SHCS Muffler Mac 400 Series Valve Valve Manifold O-Ring Straight Port Fitting (-L1308) Straight Port Fitting (-L1308-U22 OR -L1308-MC3) 90 Swivel Port Fitting (-L1508) 90 Swivel Port Fitting (-L1508-U22 OR -L1508-MC3) Valve SHCS Valve Orifice BCZ2S-7-80x45 Full unit description required followed by -H Sold as part of Repair Kit -H9010 Sold as part of Repair Kit -H9010 Sold as part of Repair Kit -H9010 Full unit description required followed by -H Sold as part of Repair Kit -H9010 Sold as part of Repair Kit -H9010 Sold as part of Repair Kit -H9010 Sold as part of Repair Kit -H9010 Sold as part of Repair Kit -H Full unit description required followed by -H Sold as part of Cap Repair Kit Sold as part of Cap Repair Kit Sold as part of Cap Repair Kit Sold as part of Cap Repair Kit Sold as part of Cap Repair Kit Sold as part of Repair Kit -H9010 Sold as part of Fastener Kit -H9020 Sold as part of Fastener Kit -H Sold As Part of Manifold Kit Sold As Part of Manifold Kit Sold As Part of Manifold Kit MAC 411A-B0A-DM-DDAJ-1JM =4357 Sold As Part of Manifold Kit Sold As Part of Manifold Kit Sold As Part of Orifice Kit or Manifold Kit KIT DESCRIPTION Unit Repair Kit 1 Cap Repair Kit 2 Cap Seal Only Kit 3 Tooling Kit 4 Cap Seal Tooling Kit 5 Rod Locking Nut Fastener Kit Manifold Kit Orifice Kit OPTIONAL FITTINGS 17A 17B KIT NUMBER Full unit description required followed by -H Full unit description required followed by -H NOTES: 1) Includes all parts to repair the full unit excluding cap parts. 2) Includes all hardware to completely repair cap. 3) Includes rod seal and grease to replace cap seal only. 4) Includes all specialized tools required to rebuild unit. 5) Includes tools to rebuild cap. Tools in this kit are also included in Kit # C C 17D DETAIL A A C DETAIL C FILL GREASE RESERVOIR B DETAIL B F CROSS-SECTION A 4C D 2B 2C 2B 2D 3 4E 4D 4B PORT POSITION DETAIL 3 PORT LOCATION DETAIL 1A 2E NOTES: 1) NUMBERS INCLUDED IN A HEX INDICATE PORT POSITION 2) NUMBERS INCLUDED IN AN OVAL INDICATE PORT LOCATION 1D 2F BODY BORE 2A = HYDRAULIC SEALANT & PRIMER = THREAD LOCKER KIT [10] SPANNER WRENCH GROOVES 1C 1B 1 = FOOD GRADE LUBRICATION *SEE PHD FOR SPECIFIC LUBRICATION M45 x [65] Kit provides a rod locking nut made of steel with yellow zinc dichromate plating (800)

43 EXPLODED VIEW: SERIES BCZ2D NOZZLE CYLINDER KEY 1 1A 1B 1C 1D 2 2A 2B 2C 2D 2D1 2D2 2D3 2D4 2D5 2D6 2E 2F 2G 2H 3 4 4A 4B 4C 4D 4E 4F B PART DESCRIPTION Body Assembly Double Stage Body Bushing Rod Seal Retaining Ring Piston and Rod Assembly Double Stage Cylinder 1 Piston & Rod Piston Seal Shock Pad Intermediate Piston Assembly Piston Bushing Rod Seal Piston Seal Shock Pad Shock Pad Double Stage Cylinder 2 Piston & Rod High Pressure Piston Seal Wear Ring Rod O-Ring Double Stage Tube Cap Assembly Cap Bushing Rod Wiper Rod Seal 4 Cap O-Ring Retaining Ring Tube O-Ring Cap Screw Tube Screws High Pressure Fitting Plug Shock Pad Manifold Plate Assembly Manifold O-Ring Manifold Screw Muffler Label MAC 400 Series Valve Valve Manifold O-Ring 8mm Tube Fitting (-L1308) 8mm Tube Fitting (-L1508) 8mm Tube Fitting (-L1308-U22 OR -L1308-MC3) 8mm Tube Fitting (-L1508-U22 OR -L1508-MC3) Valve Screw PTF Port Plug Proximity Flag Orifice Disk C D E F BCZ2D-7-80x43 Full unit description required followed by -H Sold as part of Repair Kit -H9010 Sold as part of Repair Kit -H9010 Sold as part of Repair Kit -H9010 Full unit description required followed by -H Sold as part of Repair Kit -H9010 Sold as part of Repair Kit -H9010 Full unit description required followed by -H Sold as part of Repair Kit -H9010 Sold as part of Repair Kit -H9010 Sold as part of Repair Kit -H9010 Sold as part of Repair Kit -H9010 Sold as part of Repair Kit -H Sold as part of Repair Kit -H9010 Sold as part of Repair Kit -H9010 Sold as part of Repair Kit -H Full unit description required followed by -H Sold As Part of Cap Repair Kit Sold As Part of Cap Repair Kit Sold As Part of Cap Repair Kit Sold As Part of Cap Repair Kit Sold As Part of Cap Repair Kit Sold as part of Repair Kit -H9010 Sold as part of Fastener Kit -H9020 Sold as part of Fastener Kit -H Sold as part of Repair Kit -H Sold As Part of Manifold Kit Sold As Part of Manifold Kit Sold As Part of Manifold Kit MAC 411A-BOA-DM-DDAJ-1 JM = 4357 Sold As Part of Manifold Kit Sold As Part of Manifold Kit Sold As Part of Orifice Kit or Manifold Kit.029 ±.015 2G DETAIL E KIT DESCRIPTION Unit Repair Kit 1 Rod Locking Nut Tooling Kit 3 Cap Seal Tooling Kit 4 Fastener Kit Manifold Kit Cap Repair Kit 2 Cap Seal Repair Kit Orifice Kit OPTIONAL FITTINGS 18 FILL GREASE RESERVOIR 18 KIT NUMBER Full unit description required followed by -H Full unit description required followed by -H NOTES: 1) Includes all parts to repair the full unit excluding cap parts. 2) Includes all hardware to completely repair cap. 3) Includes all specialized tools required to rebuild unit. 4) Includes tools to rebuild cap. Tools in this kit are also included in Kit # CROSS-SECTION DETAIL B DETAIL C DETAIL D 4A DETAIL F B 4F 1 4C E 2F 2F 5 4D 4 4E 3 PORT POSITION DETAIL NOTES: 1) NUMBERS INCLUDED IN A HEX INDICATE PORT POSITION 2) NUMBERS INCLUDED IN AN OVAL INDICATE PORT LOCATION PORT LOCATION DETAIL 2B 2D 2D2 2D3 2D3 2D6 2G PISTON ROD THREAD A 10 2B 2D1 2D4 2H 1 2C 2D5 2D4 2 KIT [10] SPANNER WRENCH GROOVES 1D = HYDRAULIC SEALANT & PRIMER 1C 1B 1A PISTON BORE = THREAD LOCKER = FOOD GRADE LUBRICATION *SEE PHD FOR SPECIFIC LUBRICATION M45 x [65] Kit provides a rod locking nut made of steel with yellow zinc dichromate plating. (800)

44 44 (800)

45 BCZUS Nozzle Cylinder Sidel Universal Direct Replacement MAJOR BENEFITS Unit is designed to operate for 20 million cycles Direct replacement for OEM Cylinder FDA materials used on all soft components inside unit Lube-free high pressure section Improved geometry over OEM to reduce component fatigue Optional internal detent to keep unit in the retract position with loss of air pressure and during service reducing chance of damaged transfer arms Composite, high wear resistant, rod scraper Tooling kit available for in field rebuild optional retract detent FDA seals long life rod scraper retract shock pad Teflon hard anodized aluminum coating bearing grade polymer diffuser FDA wear rings (800)

46 ORDERING & ENGINEERING DATA: SERIES BCZUS UNIVERSAL NOZZLE CYLINDER THE FOLLOWING IS A CROSS REFERENCE LISTING OF PHD TO SIDEL UNITS: PHD SIDEL BCZUS-5-7 X 30-U22-CT A BCZUS-5-7 X 30-U22-CT A TO ORDER, SPECIFY: Product, Series, Type, Machine No., Process, Design No., Bore Size, Stroke Configurations, and any Options. PRODUCT B - Blow Mold TYPE Z - Nozzle MACHINE U - Universal BORE SIZE BORE AREA BORE AREA METRIC STROKE (mm) (in) (sq mm) (sq in) STD STROKE mm B C Z U S x 30 - U22-CT1 SERIES C - Cylinder PROCESS S-CSD DESIGN NO. 5 - Metric VALVE OPTIONS MC3 - Manifold circuit only for MAC 400 valve U22 - Attached MAC 400 valve CT1 - Target attached to body CT2 - Target attached to body H55 - Rod retract detent CYLINDER SPECIFICATIONS IMPERIAL METRIC TYPE Pneumatic Cylinder SERIES BCZU Two Step Nozzle Cylinder OPERATION Double Acting BORE SIZE - ACTUATOR in 70 mm STROKE in 30 mm PISTON ROD DIAMETER in 56 mm BORE AREA EXTEND in cm 2 BORE AREA RETRACT in cm 2 OPERATING PRESSURE RANGE psi bar BLOW PRESSURE 580 psi 40 bar THEORETICAL EXTEND 87 PSI (6 BAR) lbf N THEORETICAL RETRACT 87 PSI (6 BAR) lbf N AMBIENT AND FLUID TEMPERATURE -20 F to +180 F -29 C to +82 C STROKE TIME - APPLIED POWER TO END OF STROKE Extend 50 ms, Retract 110 ms STROKE TIME - START OF MOVEMENT TO END OF Extend 32 ms, Retract 65 ms STROKE LUBRICATION N/A PORT SIZE N/A GLIDE RING FDA Internally Lubricated Engineered Polymer PISTON & ROD SEALS FDA Internally Lubricated Engineered Polymer BUMPER FDA Polyurethane CAP Teflon Hard Anodized Aluminum CYLINDER BODY Teflon Hard Anodized Aluminum PISTON ROD Teflon Hard Anodized Aluminum ROD BEARING FDA Internally Lubricated Engineered Polymer VALVE SPECIFICATIONS SERIES Mac 400 series PRESSURE [MAX] 125 psi FLOW [MAX] 1.0 Cv FUNCTION 5/2 OPERATOR Single PILOT Internal SPOOL RETURN 4 way Pilot SOLENOID 24Vdc, 0.15W ELECTRICAL CONNECTOR Form "B" MANUAL OPERATOR Non-locking Recessed PILOT EXHAUST Muffled Life Expectancy Series BCZU Cylinders have been designed for 20 million trouble-free cycles. Cycle Rate Series BCZU Nozzle Cylinders meet or exceed cycle rate of competitor s unit when using optional manifold/valve combinations. Maintenance As with most PHD products, these cylinders are field repairable. Repair kits, tooling kits, and main structural components are available as needed for extended service. Rebuild service is available (800)

47 DIMENSIONS: SERIES BCZUS UNIVERSAL NOZZLE CYLINDER [105] 2X M6 x 1 DP [18] MIN 4X M8 x 1.25 DP [20] MIN [39.9] [53].465 [11.8] Ø [110] BOLT CIRCLE Ø [14] THRU DIFFUSER SQ [119].945 [24] [50] [51.9] 45 Ø [118.7].087 [2.2].473 [12] USEABLE FLAT Ø [75] [79] 4X M8 x 1.25 DP.945 [24] MIN 4X.276 [7] [69] 4X M5 x 0.8 DP.473 [12]MIN [34] LOCK NUT [65] [50] ACROSS FLATS [49.9] M55 x 2 Ø [51.9] 2X Ø.236 [6] [99] [105.6] Ø [55.9] [11.8] [46] [101] RETRACTED [131] EXTENDED OPTIONS: SERIES BCZU UNIVERSAL NOZZLE CYLINDERS H55 ROD RETRACT DETENT The H55 option provides additional retract position retention force. This additional retention force reduces the potential for nozzle dropping when the air pressure is removed. CT1 CT2 TARGET ATTACHED TO BODY The CT1 & CT2 target option is required for sensing of the cylinder on the machine. A B UNIT SIZE BCZUS-5-70-CT1 -CT1 OPTION LETTER DIMENSIONS A B C D [11.0] [38.0] [70.0] [50.0] D C UNIT SIZE BCZUS-5-70-CT2 -CT2 OPTION LETTER DIMENSIONS A B C D [21.0] [28.0] [70.0] [50.0] All dimensions are reference only unless specifically toleranced. (800)

48 OPTIONS: SERIES BCZUS UNIVERSAL NOZZLE CYLINDER MC3 MANIFOLD CIRCUIT ONLY FOR MAC 400 SERIES VALVE The MC3 option provides a manifold circuit only for use with MAC 400 Series valves. All hardware relating to mounting the manifold such as fasteners and seals will be provided in kit form [38] [87] [5] TARGET SIDE OF BODY 2X Ø [11.2] 2X M5 x 0.8-6H [24] [4.5] [75] [12] [35] [6] [22] [29] [32] U22 ATTACHED MAC 400 SERIES VALVE The U22 option provides a manifold mounted valve combination that uses a MAC 400 Series valve. An exhaust orifice is installed in the valve so that the cylinder will achieve cycle rates of an OEM cylinder. CYLINDER [72.7] [2.6] MANIFOLD ASSEMBLY HIGH PRESSURE 40 BAR [580 PSI] [25.3] VALVE VALVE [36] [52.3] (12) (14) 2X MUFFLER ORIFICE CONNECTOR PER DIN #43650 FORM B CONNECTOR ISO STD PRESSURE 150 PSI MAX PLUMBING SCHEMATIC [2.6] Ø.315 [8] INCOMING TUBE SIZE [109] [115.6] [91.4] [101.4] [74.1] All dimensions are reference only unless specifically toleranced (800)

49 EXPLODED VIEW: SERIES BCZUS UNIVERSAL NOZZLE CYLINDER SPARINGLY SHCS INCLUDED WITH VALVE O-RINGS INCLUDED WITH VALVE -CT1 & -CT2 OPTIONS -H55 OPTION = FOOD GRADE GREASE -MC3 OPTION = THREAD LOCKER -U22 OPTION (INCLUDES -MC3 OPTION) 30 O-RINGS INCLUDED WITH MANIFOLD ASSEMBLY KIT DESCRIPTION KIT NUMBER COLOR CODE Repair Kit Full unit description required followed by -H9010 Detent Kit Manifold Kit Orifice Kit CT1 Target Kit CT2 Target Kit Repair Tooling Not Shown (800)

50 PARTS LIST: SERIES BCZUS UNIVERSAL NOZZLE CYLINDER CYLINDER ONLY PARTS LIST KEY PART DESCRIPTION PART NO. 1 Body Cap Piston Shock Pad Diffuser Spacer Tube Retaining Ring Full unit description required followed by -H Compression Seal Sold as part of Repair Kit (-H9010*) 9 70mm Piston Seal Sold as part of Repair Kit (-H9010*) 10 56mm Rod Seal Sold as part of Repair Kit (-H9010*) 11 40mm Rod Seal Sold as part of Repair Kit (-H9010*) 12 O-Ring Seal Sold as part of Repair Kit (-H9010*) 13 56mm Wear Ring Sold as part of Repair Kit (-H9010*) 14 40mm Wear Ring Sold as part of Repair Kit (-H9010*) 15 Fastener Serrated Safety Washer mm Rod Scraper Sold as part of Repair Kit (-H9010*) 18 Rod Scraper Retainer Locking Nut Full unit description required followed by -H3600 NOTE: * Full unit description required (followed by -Hxxxx) -MC3 OPTION PARTS LIST KEY PART DESCRIPTION PART NO. 30 Manifold Assembly Fastener Serrated Safety Washer Orifice Plug Muffler Elbow Fitting U22 OPTION PARTS LIST KEY PART DESCRIPTION PART NO. 30 Manifold Assembly Fastener Serrated Safety Washer Orifice Plug Muffler Elbow Fitting Series Mac Valve CT1 OPTION PARTS LIST KEY PART DESCRIPTION PART NO. 50 Target Fastener Serrated Safety Washer CT2 OPTION PARTS LIST KEY PART DESCRIPTION PART NO. 50 Target Fastener Serrated Safety Washer H55 OPTION PARTS LIST KEY PART DESCRIPTION PART NO. 70 O-Ring Seal Detent Ring NOTE: * Full unit description required (followed by -Hxxxx) 50 (800)

51 BCZUD 3 Position HR Nozzle Cylinder Sidel Universal Direct Replacement MAJOR BENEFITS Unit is designed to operate for 20 million cycles Direct replacement for Sidel Universal OEM Nozzle Cylinder on heat set machines FDA materials used on all internal components Completely non-lubed unit Improved geometry over OEM to reduce component fatigue Optional internal detent to keep unit in the retract position with loss of air pressure Composite, high wear resistant, rod scraper Tooling kit available for in field rebuild Factory rebuild available MAC 52 Series Valves PHD Option -U44 MAC 400 Series Valves PHD Option -U22 FDA seals low friction rod scraper long life piston rod optional retract detent mid-position extend shock pad mid-position retract shock pad main retract shock pad FDA wear rings high grade composite diffuser (800)

52 ORDERING & ENGINEERING DATA: SERIES BCZUD UNIVERSAL NOZZLE CYLINDER TO ORDER, SPECIFY: Product, Series, Type, Machine No., Process, Design No., Bore Size, Stroke Configurations, and any desired Options. PRODUCT B - Blow Mold TYPE Z - Nozzle MACHINE U - Universal METRIC STROKE BORE SIZE STD STROKE 80 mm 42 mm B C Z U D x 42 - U22-CT1 SERIES C - Cylinder 150 psi [10 bar] air PROCESS D-HR (3 Position) DESIGN NO. 5 - Metric VALVE OPTIONS MC3 - Manifold circuit only for MAC 400 valves MC6 - Manifold circuit only for MAC 52 valves U22 - Attached (2) MAC 400 valves U44 - Attached (3) MAC 52 valves CT1 - Target attached to body CT2 - Target attached to body H55 - Rod retract detent CYLINDER SPECIFICATIONS IMPERIAL METRIC TYPE Pneumatic SERIES BCZU Three Step HR Nozzle Cylinder OPERATION Double Acting MAIN BORE SIZE - ACTUATOR in 80 mm INTERMEDIATE BORE SIZE - ACTUATOR in 90 mm TOTAL STROKE in 42 mm INTERMEDIATE STROKE in 20 mm PISTON ROD DIAMETER in 66 mm BORE AREA EXTEND in cm 2 BORE AREA RETRACT (UNIT RETRACTED) in cm 2 BORE AREA INTERMEDIATE (UNIT RETRACTED) in cm 2 OPERATING PRESSURE RANGE psi bar HIGH PRESSURE 580 psi max 40 bar max AMBIENT AND FLUID TEMPERATURE -20 F to +180 F -29 C to +82 C GLIDE RING UHMWPE PISTON & ROD SEALS UHMWPE BUMPER Food Grade Urethane CAP, CYLINDER BODY, MAIN PISTON ROD Anodized Aluminum INTERMEDIATE PISTON ROD Anodized Aluminum Life Expectancy Series BCZU Cylinders have been designed for 20 million trouble-free cycles. Cycle Rate Series BCZU Nozzle Cylinders meet or exceed cycle rate of competitor s unit when using optional manifold/valve combinations. Maintenance As with most PHD products, these cylinders are field repairable. Repair kits, tooling kits, and all components are available as needed for extended service. Rebuild service is available. MAC 400 SERIES VALVE SPECIFICATIONS EXTEND/RETRACT INTERMEDIATE MAXIMUM PRESSURE 120 psi MAXIMUM FLOW 1.0 Cv FUNCTION 5/2 OPERATOR Single PILOT Internal SPOOL RETURN 4 way Pilot SOLENOID 24VDC, 5.4W ELECTRICAL CONNECTOR Form B Style ISO 6952 Form B Industry Standard MANUAL OPERATOR Non-locking Recessed PILOT EXHAUST Muffled MAC 52 SERIES VALVE SPECIFICATIONS EXTEND RETRACT INTERMEDIATE MAXIMUM PRES- SURE 120 psi MAXIMUM FLOW 1.5 Cv FUNCTION 3/2 OPERATOR Single/ N.C. Main Single/ N.O. Main Single/ N.C. Main PILOT Internal SPOOL RETURN 3 way Pilot SOLENOID 24VDC, 5.4W ELECTRICAL CONNECTOR Form B Style ISO 6952 Form B Style ISO 6952 Form B Industry Standard MANUAL OPERATOR Non-locking Recessed PILOT EXHAUST Muffled 52 (800)

53 DIMENSIONS: SERIES BCZUD UNIVERSAL NOZZLE CYLINDER Ø.315 [8] [40] 2X M5 x 0.8 DP.433 MIN [133] [43].330 [8.4] USEABLE FLAT [119] SQ [105] Ø.553 [14].094 [2.4].472 [12] Ø [110] BOLT CIRCLE [50] [62].945 [24] Ø [118.7] [39.9] 2X M6 x 1 DP.708 MIN 45 Ø [85] 4X.276 [7] 4X M8 x 1.25 DP.945 MIN [107.5] [92.5] 4X M8 x 1.25 DP.945 MIN 4X M5 x 0.8 DP.394 MIN [34] 2X Ø.315 [8] [60] ACROSS FLATS LOCK NUT M65 x [65] [50] [153] [159.6] [49.4] [61.5] RETRACTED [81.5 ] INTERMEDIATE [103.5] EXTENDED (800)

54 OPTIONS: SERIES BCZUD UNIVERSAL NOZZLE CYLINDER H55 ROD RETRACT DETENT The H55 option provides additional retract position retention force. This additional retention force reduces the potential for nozzle dropping when the air pressure is removed. CT1 CT2 TARGET ATTACHED TO BODY B A The CT1 and CT2 target option is required for sensing of the cylinder on the machine. C D UNIT SIZE BCZUD-5-80-CT1 BCZUD-5-80-CT2 -CT1 OPTION LETTER DIMENSIONS A B C D [1.0] [102.0] [70.0] [50.0] -CT2 OPTION LETTER DIMENSIONS [11.0] [92.0] [70.0] [50.0] MC3 MANIFOLD CIRCUIT ONLY FOR MAC 400 SERIES VALVE The MC3 option provides a manifold circuit only for use with MAC 400 Series valves. All hardware relating to mounting the valve such as mufflers and seals will be provided in kit form. An exhaust orifice (Item #35 on page 10) is supplied with the kit so that the cylinder will achieve cycle rates of an OEM cylinder. Removing this orifice will change actuation time 54 (800)

55 OPTIONS: SERIES BCZUD UNIVERSAL NOZZLE CYLINDER U22 ATTACHED MAC 400 SERIES VALVES The U22 option provides a manifold-mounted valve combination that uses two MAC 400 Series valves. An exhaust orifice (Item #35 on page 10) is installed in the valve so that the cylinder will achieve cycle rates of an OEM cylinder. Removing this orifice will change actuation time [36] [34.8] [55.9] [57.2] [132.6] EXTEND / RETRACT MAIN VALVE CONNECTOR DIN #43650 FORM "B" CONNECTOR ISO 6952 STANDARD 2X.494 [12.6] 2X [36.8 ] DETAIL T DETAIL R TARGET SIDE OF BODY INTERMEDIATE VALVE CONNECTOR PER FORM "B" CONNECTOR INDUSTRY STANDARD [82.1] [36].994 [25.3] Ø.315 [8] INCOMING TUBE SIZE T R [115.1] [113.8] Ø.315 [8] INCOMING TUBE SIZE [38.4] [82.1] (800)

56 OPTIONS: SERIES BCZUD UNIVERSAL NOZZLE CYLINDER MC6 MANIFOLD CIRCUIT ONLY FOR MAC 52 SERIES VALVE The MC6 option provides a manifold circuit only for use with MAC 52 Series valves. All hardware relating to mounting the valve such as seals will be provided in kit form. An exhaust orifice (Item #96 on page 10) is supplied with the kit so that the cylinder will achieve cycle rates of an OEM cylinder. Removing this orifice will change actuation time. U44 ATTACHED MAC 52 SERIES VALVES Ø 10mm INCOMING AIR FITTING Ø 12mm EXHAUST AIR FITTING The U44 option provides a manifold mounted valve combination that uses three MAC 52 Series valves. This option improves reaction time and simplifies plumbing issues. An exhaust orifice (Item #96 on page 10) is installed in the valve so that the cylinder will achieve cycle rates of an OEM cylinder. Removing this orifice will change actuation time. 45 Ø 10mm INCOMING AIR FITTING T DETAIL T EXTEND VALVE AND RETRACT VALVE CONNECTOR DIN #43650 FORM "B" CONNECTOR ISO 6952 STANDARD DETAIL R Ø 10mm INCOMING AIR FITTING Ø 12mm EXHAUST AIR FITTING INTERMEDIATE VALVE CONNECTOR PER FORM "B" CONNECTOR INDUSTRY STANDARD [26.5] [68.2] [46.7] [107.7] [47.5] [28.5] 45 FULL EXTEND MID POSITION T R FULL RETRACT 15 TARGET SIDE OF BODY [127.7] [167.2] ALL VALVES HAVE 1/4 NPT PORTS (800)

57 EXPLODED VIEW: SERIES BCZUD UNIVERSAL NOZZLE CYLINDER CT1 & -CT2 OPTION SPARINGLY H55 OPTION SEE NOTE 1 37 SEE NOTE 3 33 SEE NOTE 4 94 SEE NOTE 4 93 SEE NOTE SEE NOTE 3 88 SEE NOTE 4 93 SEE NOTE SEE NOTE SEE NOTE 4 95 SEE NOTE 4 = FOOD GRADE GREASE 34 -MC3 OPTION SEE NOTE 4 Repair Kit KIT DESCRIPTION = THREAD LOCKER KIT NUMBER Full unit description required followed by -H9010 Detent Kit Main Manifold Kit (400 Series) Mid Manifold Kit (400 Series) Orifice Kit (400 Series) CT1 Target Kit CT2 Target Kit COLOR CODE 30 SEE NOTE 2 31 SEE NOTE SEE NOTE 1 36 SEE NOTE 3 -U22 OPTION (-MC3 OPTION INCLUDED) MC6 OPTION SEE NOTE 3 90 SEE NOTE 4 92 SEE NOTE 4 93 SEE NOTE SEE NOTE 4 -U44 OPTION (-MC6 OPTION INCLUDED) Main Manifold Kit (52 Series) Mid Manifold Kit (52 Series) Orifice Kit (52 Series) Repair Tooling NOTES: 1) FASTENERS AND O-RINGS INCLUDED WITH VALVES. 2) O-RINGS INCLUDED IN MANIFOLD ASSEMBLIES. 3) Included in -MC3 Option 4) Included in -MC6 Option (800)

58 PARTS LIST: SERIES BCZUD UNIVERSAL NOZZLE CYLINDER CYLINDER ONLY KEY PART DESCRIPTION PART NUMBER 1 Body Cap Piston Shock Pad Diffuser Spacer Tube Retaining Ring Full unit description required followed by -H Compression Seal Sold as part of Repair Kit (-H9010*) 9 80 mm Piston Seal Sold as part of Repair Kit (-H9010*) mm Rod Seal Sold as part of Repair Kit (-H9010*) mm Rod Seal Sold as part of Repair Kit (-H9010*) 12 O-Ring Seal Sold as part of Repair Kit (-H9010*) mm Wear Ring Sold as part of Repair Kit (-H9010*) mm Wear Ring Sold as part of Repair Kit (-H9010*) 15 Fastener Serrated Safety Washer mm Rod Scraper Sold as part of Repair Kit (-H9010*) 18 Rod Scraper Retainer Locking Nut Full unit description required followed by -H Intermediate Piston Shock Pad Shock Pad mm Piston Seal Sold as part of Repair Kit (-H9010*) NOTE: *Full unit description required (followed by -Hxxxx) -CT1 OPTION KEY PART DESCRIPTION PART NUMBER 50 Target Fastener Serrated Safety Washer CT2 OPTION KEY PART DESCRIPTION PART NUMBER 50 Target Fastener Serrated Safety Washer H55 OPTION KEY PART DESCRIPTION PART NUMBER 70 O-Ring Seal Detent Ring NOTE: *Full unit description required (followed by -Hxxxx) -MC3 OPTION KEY PART DESCRIPTION PART NUMBER 30 Main Manifold Assembly Intermediate Manifold Assembly Fastener Serrated Safety Washer Orifice Plug Muffler Elbow Fitting U22 OPTION KEY PART DESCRIPTION PART NUMBER 30 Main Manifold Assembly Intermediate Manifold Assembly Fastener Serrated Safety Washer Orifice Plug Muffler Elbow Fitting Series Mac Valve Series Mac Valve MC6 OPTION KEY PART DESCRIPTION PART NUMBER 80 Main Manifold Plate Intermediate Manifold Plate O-Ring Seal O-Ring Seal Fastener Fastener Serrated Safety Washer Long Extension Short Extension Ø 10 mm Tube Elbow Fitting Ø 12 mm Tube Elbow Fitting Bantum Muffler Orifice Plug U44 OPTION KEY PART DESCRIPTION PART NUMBER 80 Main Manifold Plate Intermediate Manifold Plate O-Ring Seal O-Ring Seal Fastener Fastener Serrated Safety Washer Series Mac Valve Series Mac Valve Series Mac Valve Manifold to Body Fastener Long Extension Short Extension Ø 10 mm Tube Elbow Fitting Ø 12 mm Tube Elbow Fitting Bantum Muffler Orifice Plug (800)

59 BST1 Transfer Arm single spring for jaw closure rail and carriage fasteners remove from top for ease of disassembly maintenance Sidel Series1 Direct Replacement easily replaceable spring posts larger 25 mm ground profile roller rail bearing for greater rigidity hardened spring pins are replaceable hardened replaceable jaw stop bumper stop for both extend and retract single fastener for easy head removal and maintenance easily replaceable spring posts MAJOR BENEFITS Linear rail and carriage bearing has increased in size and upgraded to a roller bearing style assembly when compared to PHD s previous design Base and shaft have been incorporated into a weldment Head is designed with large radial bearings for increased rigidity and long life Hardened replaceable jaw stop for ease of repair and cost considerations Jaw and retract springs are manufactured especially for PHD, providing greater life All spring return pins are hardened and replaceable for ease of repair and cost considerations Unit is designed to operate over 20 million cycles Lighter in overall weight than OEM arm long life springs pocketed base for precision location of linear carriage 100 /180 JAW OPENING one piece welded base/shaft for improved strength large radial bearings integral pin machined onto rail end for precise location larger 25 mm ground profile roller rail bearing for greater rigidity BST Transfer Arm Preferential Head Available (800)

60 ORDERING DATA: SERIES BST1 TRANSFER ARM TO ORDER SPECIFY: Product Line, Series, Type, Machine No., Process, Cam Bearing, Design No., Head Design, Jaw Opening and Options if required. PRODUCT LINE B - Blow Mold TYPE T - Transfer Arm PROCESS S - CSD D - HR DESIGN NO. 6 - Metric JAW OPENING Non-Locking (100 ) Locking (180 ) B S T 1 S x Q9 SERIES S - Slide MACHINE NO. 1 - Series1 CAM BEARING 1 - Standard (Linear) 4 - Twin Cam (Linear/4040) 5 - Twin Cam (Linear/2426) HEAD DESIGN 1 - Removable OPTIONS Q9 - Pivot Arm Alignment Key H Head Assembly Only with Spring Attached (Requires Full Unit Description) H Slide Assembly Only (Requires Full Unit Description) 100 RECOMMENDATIONS Care must be taken with the newer style preforms to ensure that the fingers match the profile of the finish being processed. 100 JAW OPENING (NON-LOCKING) The gripper head utilizes an external extension spring and has a maximum opening angle of 100. This head design is non-locking in the full open position. The unit can be converted to a 190 locking design simply by replacing the left and right jaws. 180 JAW OPENING (LOCKING) The gripper head utilizes an external extension spring and has a maximum opening angle of 190. This head design will cause the jaws to lock open once they are rotated past 180. This jaw design can make performing maintenance easier by allowing the jaw to stay open while manually rotating the transfer arm table. The unit can be converted to a 100 non-locking design simply by replacing the left and right jaws.! WARNING: See maximum open length on page 55. Jaws may be rotated only until the spring reaches the maximum open length. Exceeding this length will weaken or damage the spring. REMOVABLE HEAD DESIGN HEAD TO ARM POSITIONING The BST1xx1-6 head to rail arm design consists of a precision rail arm dowel pin that interfaces with and accurately positions the transfer arm head axially onto the rail arm assembly. SECURE HEAD TO RAIL USING FASTENER A locating edge on the bottom of the head radially orients and keeps it from rotating. LOCATION FEATURE FROM HOLE IN HEAD TO PIN ON END OF RAIL This quick head change feature allows the head and arm to be easily and quickly maintained. FULL UNIT DESCRIPTION AND -H1100 ANTI-ROTATION FEATURE FROM LEDGE ON HEAD TO BOTTOM OF RAIL FULL UNIT DESCRIPTION AND -H (800)

61 ENGINEERING DATA: SERIES BST1 TRANSFER ARM SPECIFICATIONS SERIES OPERATION LINEAR BEARING SYSTEM LUBRICATION AMBIENT TEMPERATURE GRIP FORCE AT TOOLING* CSD HR EXTENSION SPRING FORCE** FULL RETRACT FULL EXTEND WEIGHT STROKE IMPERIAL METRIC Sidel Series1 Replacement Cam Operated, Spring Return Steel Ground Profile Rail with Recirculating Roller Bearings FDA Regulation 21 CFR on Linear Rail -20 to 180 F -29 to 82 C 6.7 lb 29.8 N 11.9 lb 52.9 N 20 lb 89.0 N 47.4 lb N 11.4 lb 4.3 kg in 90.0 mm *See page 55 for alternate grip force springs. **Each spring provides 1/2 of total retract force. LIFE EXPECTANCY Series BST Transfer Arms are designed for over 20 million trouble-free cycles with proper maintenance. MAINTENANCE As with most PHD products, these transfer arms are field repairable. Repair kits, jig, and main structural components are available as needed for extended service. LUBRICATION The Series BST Transfer Arm linear bearing system is lubricated with FDA-approved food grade lube which provides extended life. Lubrication of the bearing system every six months is recommended. Lubricant is available from PHD. Refer to repair procedures. SETUP TOOLING Optional jig kits are available to verify and re-align transfer arms as needed in the field. NOTCHED TO FIT INTO STANDARD 6 inch VISE REMOVABLE LEGS Jig part number Retrofit Jig part number Allows updating Design 5 jig to work with Design 6 transfer arms. (800)

62 DIMENSIONS: SERIES BST1 TRANSFER ARM / 180 HEAD [ 117] BST1x5-6-1 BST1x BST1xx-6-1 X 180 BST1xx-6-1 X [ 115].354 [ 9 ] [ 98.1] [ 209.6].572 [ 14.5 ] Ø [32] [ 201.1] [ 110.6] [ 87.8] [ 57.5] [ 103] BST1x [ 10].551 [ 14] [60.5] [ 60] [ 80] 2X.3167 [8.04] 2X Ø.430 [ 10.9] Ø [ 100] [186.6] ARM RETRACTED 20 lb SPRING FORCE [276.6] ARM EXTENDED 47.4 lb SPRING FORCE NOTES: 1) DIMENSIONS IN [ ] INDICATE VALUES IN mm 2) NOMINAL TRAVEL OF SLIDE IS [94.8] [ 113.5] 2X [ 75.6] [ 130.8] [ 55.2] [ 54.9] 4X Ø.2610 [ 6.6] [ 29] [93].394 [ 10] 2X.332 [ 8.4] [ 60] [ 85.1] [ 69] [ 79.9] Ø [ 32] All dimensions are reference only unless specifically toleranced (800)

63 PROCESSES & OPTIONS: SERIES BST1 TRANSFER ARM S COLD SET (CSD) PROCESS 100 /180 JAW OPENING External extension springs provide the necessary grip force for Cold Set (CSD) bottle processes [48.2] For forces, see engineering data page or alternate head spring at bottom of page. D HEAT RESISTANT (HR) PROCESS [49.1] 100 /180 JAW OPENING External extension springs with heavier spring force provide the necessary grip force for HR bottle processes. For forces, see engineering data page or alternate head spring at bottom of page. Q9 FACTORY INSTALLED PIVOT ARM ALIGNMENT KEY Factory installation of the key provides locking of pivot arm. Q9 OPTION KEY BASE ASSEMBLY! WARNING: Pivot arm alignment key is for alignment purposes only and is not intended as a safety shear coupling. If the Sidel machine s torque limiter is set incorrectly, damage to the transfer arm may occur if the arm is contacted during machine operation. NOTE: KEYWAY IS NOT PROVIDED AS STANDARD. IF -Q9 OPTION IS NOT ORDERED, THE TRANSFER ARM MUST BE JIG SET. THE KIT CAN BE ORDERED SEPARATELY FOR FIELD RETROFIT IF REQUIRED. SEE KIT INCLUDES FOR COMPONENTS. Q9 OPTION KEYED PIVOT ARM * KIT INCLUDES: 1 - RECTANGULAR KEY - SHAFT TO PIVOT ARM 1 - KEYED PIVOT ARM 1 - KEYED BASE WELDMENT ASSEMBLY 1 - DISASSEMBLY / ASSEMBLY INSTRUCTIONS Q9 OPTION RECTANGULAR KEY ALTERNATE HEAD SPRINGS Listed in the chart below are alternative PHD designed springs for BST1xx-6 jaws. This list provides the customer with a variety of differing force springs that fit onto the posts of the transfer arm head. The springs are color coded for ease of identification with NSF registered DYKEM. NOTE: PHD highly recommends the application of lubrication a pplied to the inside of the spring hooks and the post grooves for maximum life. 190! WARNING: See maximum open length A in chart below. Jaws may be rotated only until the spring reaches the maximum open length A. Exceeding this length will weaken or damage the spring. GRIP FORCE Forces are calculated based on dimension from the center of the shafts to the center of the preform/bottle as shown in Figure 1. If tooling is longer or shorter than that shown, grip force will vary from the list given. Consult PHD for grip force other than listed [85] FIGURE 1 Grip Force Stripe Stripe Standard Free State Dimension A Maximum Open Length A Dimension Ø B PHD Part # lbs N Color Qty PHD Use Inch mm Inch mm Inch mm Yellow Green White 1 BST1 CSD Yellow White 2 BST1 HR All dimensions are reference only unless specifically toleranced. Ø B A COLOR CODE STRIPE DOWN CENTER OF SPRING DIAMETER NOTE: Pull out forces are related to grip forces but will vary depending on finger tooling design. PHD springs will allow process refinement for both bottle and preform transfer. (800)

64 PARTS LIST & REPAIR KITS: SERIES BST1 TRANSFER ARM 25 24G M 24L 24K 28 24H 24J 24G 24F 24E 24D 24E 24C 24B 24A = HIGH STRENGTH THREAD LOCKER = RACE LOCKER = FOOD GRADE GREASE KITS KIT DESCRIPTION KIT NUMBER Pivot Arm Alignment Key Kit (See page 55) Jig Kit (See page 53) Rail & Carriage Assembly Repair Kit Head Repair Kit - Cold Set (CSD), Head Repair Kit - Heat Resistant (HD), Head Repair Kit - Cold Set (CSD), Head Repair Kit - Heat Resistant (HD), Spring Extension Spring Kit Cam Shaft Bearing Replacement Kit Twin Cam Shaft Bearing Replacement Kit (4040) Twin Cam Shaft Bearing Replacement Kit (2426) Jig Conversion Kit KEY A 24B 24C 24D 24E 24F 24G 24H 24J 24K 24L 24M PART DESCRIPTION Weldment Base Assembly Rail & Carriage Assembly Carriage to Base SHCS Bearing Mounting Shaft Retaining Ring Upper Cam Bearing Bumper Bumper to Carriage Rail SHCS Spring Holder Pin Extension Spring Lock Nut Pivot Arm SHCS Lower Cam Bearing Shaft Lower Cam Bearing Pivot Arm Nylon Insert Locking Nut Bearing Spacer Mounting Flange Mounting Flange Bearing Head Assembly Jaw Shaft Bearing Spacer Body to Tang SHCS Body Body Spring Holder Pin Jaw Stop Jaw Bearing Left Jaw Right Jaw Left / Right Jaw to Shaft LHCS Jaw Spring Holder Pin Jaw Extension Spring Head to Rail LHCS Split Lock Washer Finger to Jaw SHCS Metric Rivit Nut Shock Pad SHCS Shock Pad Stop Bracket SHCS Shaft Key Keyed Pivot Arm Keyed Weldment Base Assembly PART NO. BST1x1-6 BST1x4-6 BST1x Sold as part of Rail & Carriage Assembly Repair Kit Sold as part of Extension Spring Kit Full unit description required followed by -H Full unit description required followed by -H1100 Full unit description required followed by -H Full unit description required follow ed by -H Sold as part of Pivot Arm Alignment Kit (800)

65 BST2 Transfer Arm Sidel Series2 Direct Replacement vertical height adjustment (-AP) no shim pack required for adjustment hardened, easily replaceable spring pins MAJOR BENEFITS Threaded vertical height adjustment eliminates need for shim pack, which greatly reduces setup adjustment time (-AP option). Linear rail and carriage bearing has increased in size and upgraded to roller bearing style assembly. Base, shaft, and pivot incorporated into one piece weldment. Head is designed with large radial bearings for increased rigidity and long life. Hardened replaceable jaw stop for ease of repair and cost considerations. Jaw and retract springs manufactured especially for PHD, providing greater life. All spring return pins hardened and replaceable for ease of repair and cost considerations. Unit is designed to operate over 20 million cycles. precision head no wave washer springs required hardened, easily replaceable jaw stop single fastener for easy head removal and maintenance vertical height adjustment using standard shim pack larger 25 mm ground profile roller rail bearing for greater rigidity (see detail below, right) extend safety stop one piece welded base/shaft for improved strength pocketed base for precise carriage location, components align when assembling pivot and linear cam bearings allow vertical adjustment with shims large radial ball bearings larger 25 mm ground profile roller rail bearing for greater rigidity (800)

66 ORDERING & ENGINEERING DATA: SERIES BST2 TRANSFER ARM TO ORDER SPECIFY: Product Line, Series, Type, Machine No., Process, Cam Bearing, Design No., Head Design, Jaw Opening and Options if required. PRODUCT LINE B - Blow Mold TYPE T - Transfer Arm PROCESS S - CSD D - HR DESIGN NO. 5 - Metric JAW OPENING 90 - Non-Locking (90 ) B S T 2 S x 90 - AP SERIES S - Slide MACHINE NO. 2 - Series2 RECOMMENDATIONS Care must be taken with the newer style preforms to ensure that the fingers match the profile of the finish being processed. CAM BEARING 2 - Single Pivot Bearing 3 - Double Pivot Bearing HEAD DESIGN 1 - Removable OPTIONS AP - Threaded Vertical Height Adjustment KS - Shim Height Adjustment Installed H110 - Head Assembly with Spring Installed, No Clamp (Requires Full Unit Description) H115 - Head Assembly with Spring and Clamp Installed (Requires Full Unit Description) H116 - Head Assembly Only, No Spring, No Clamp (Requires Full Unit Description) H117 - Head Assembly with Clamp Installed, No Spring (Requires Full Unit Description) H800 - Slide Assembly Only (Requires Full Unit Description) SPECIFICATIONS SERIES OPERATION LINEAR BEARING SYSTEM LUBRICATION AMBIENT TEMPERATURE GRIP FORCE AT TOOLING* EXTENSION SPRING FORCE FULL RETRACT FULL EXTEND WEIGHT - STANDARD UNIT WEIGHT - AP ADJUSTABLE UNIT STROKE IMPERIAL METRIC Sidel Series2 Replacement Cam Operated, Spring Return Steel Ground Profile Rail with Recirculating Roller Bearings FDA Regulation 21 CFR to 180 F -29 to 82 C 3.4 to 9.4 lb 15.1 to 41.8 N 14 lb 45 lb 13.1 lb 13.8 lb 62.3 N N 4.9 kg 5.2 kg /-.551 in /-14 mm *See page 63 for alternate grip force springs. LIFE EXPECTANCY Series BST Transfer Arms are designed for over 20 million troublefree cycles with proper maintenance. Jig For Series BST2 - ML This jig is designed to verify and assist in rebuilding transfer arms as needed in the field. This jig is designed to fit in a standard 6 inch vise. MAINTENANCE As with most PHD products, these transfer arms are field repairable. Repair kits and main structural components are available as needed for extended service. LUBRICATION The Series BST Transfer Arm linear bearing system is lubricated with FDA-approved food grade lube which provides extended life. Lubrication of the bearing system every six months is recommended. Lubricant is available from PHD. Refer to repair procedures (800)

67 DIMENSIONS: SERIES BST2xx-5 TRANSFER ARM Ø [125] 3X Ø.355 [9] Ø [106] BOLT CIRCLE (5.811) ( ) [147.6] [55.7].394 [10] = STANDARD UNIT.512 = -KS OPTION INCLUDED [13].369 [9.4] (3.286) ( ) [83.5] Ø [88].118 [3]( -KS OPTION).871 [22.1] [124] SEE PAGE [103] [58.2] [126] 2X [96.5] 3X.512 [13].571 [14.5] 3.423[86.9] INSTALLED [109.9] INSTALLED 2X.314 [8] [38.5] 2X.110 [2.8] 2X M5 x [67.6] INSTALLED [157.6] [102.4] INSTALLED [65] [33] 2X [106.8] 2X [92.8] [67] R [70] 3X Ø [35] [18.1] [156] ARM INSTALLED ( 10.8 LB SPRING FORCE) [142.0] ARM ON RETRACT STOP ( 6.4 LB SPRING FORCE) [246.0] ARM EXTENDED (36.0 LB SPRING FORCE) [44.9] FOR BST2X2-5 UNITS NOTES: 1) DIMENSIONS IN [ ] INDICATE VALUES IN mm 2) JAW ROTATION IS 90 TOTAL, 45 EACH JAW 3) MAXIMUM TRAVEL OF SLIDE IS [116.0] 4) UNIT DESIGNED FOR STROKE OF [90.0] 5) RETRACT OVERTRAVEL IS.551 [14.0 ] 6) EXTEND OVERTRAVEL IS.472 [12.0 ] All dimensions are reference only unless specifically toleranced. (800)

68 DIMENSIONS: SERIES BST2xx-5 TRANSFER ARM WITH-AP OPTION Ø [125] 3X Ø.355 [9] Ø [106] BOLT CIRCLE (5.811) ([147.6]) * = VERTICAL HEIGHT ADJUSTMENT DIMENSIONS THAT WILL CHANGE + / [4mm] ( ONE FULL TURN IS EQUAL TO.0394 [1mm] ) * [74.9] Ø [88] *1.762 [44.8] [46.2] *4.389 [111.5] PROCESS D SEE PAGE 61 *3.562 [90.5] *1.798 [45.7] *4.468 [113.5] 2X.314 [8] *2X [84].571 [14.5] *3X.512 [13] [86.9] INSTALLED [109.9] INSTALLED [38.5] 2X.110 [2.8] 2X M5 x [67.6] [157.6] INSTALLED [65] [102.4] INSTALLED [33] *2X [94.3] *2X [80.3] [67] R [70].713 [18.1] [44.9] FOR BST2X2-5 UNITS 3X Ø [35] [156] ARM INSTALLED (10.8 lb SPRING FORCE) [142.0] ARM ON RETRACT STOP (6.4 lb SPRING FORCE) [246.0] ARM EXTENDED (36.0 lb SPRING FORCE) NOTES: 1) DIMENSIONS IN [ ] INDICATE VALUES IN mm 2) JAW ROTATION IS 90 TOTAL, 45 EACH JAW 3) MAXIMUM TRAVEL OF SLIDE IS [116.0] 4) UNIT DESIGNED FOR STROKE OF [90.0] 5) RETRACT OVERTRAVEL IS.551 [14.0] 6) EXTEND OVERTRAVEL IS.472 [12.0] All dimensions are reference only unless specifically toleranced (800)

69 PROCESSES & OPTIONS: SERIES BST2 TRANSFER ARM S COLD SET (CSD) PROCESS 90 JAW OPENING External extension springs provide the necessary grip force for Cold Set (CSD) bottle processes [56.6] [83.0] For forces, see engineering data on page 58 or alternate head spring at top of page 63. D HEAT RESISTANT (HR) PROCESS 90 JAW OPENING External extension springs with heavier spring force provide the necessary grip force for Heat Resistant (HR) bottle processes [55.5] [81.9] For forces, see engineering data on page 58 or alternate head spring at top of page 63. KS SHIM HEIGHT ADJUSTMENT FACTORY INSTALLED FLANGE BASE SHIM PACK A factory installed flange base shim pack is required for transfer height setup in the machine. This option allows for vertical adjustment of the unit. NOTE: Standard unit does not include flange shim spacers. PHD offers this in kit form (see below). Sidel shims are interchangeable with the PHD transfer arm. KIT DESCRIPTION KIT NUMBER Flange Base Shim Kit (800)

70 PROCESSES & OPTIONS: SERIES BST2 TRANSFER ARM AP THREADED VERTICAL HEIGHT ADJUSTMENT This option allows for fast and easy vertical height adjustment once the unit is positioned in the machine. There is no need to remove the unit from the machine while adjusting the height. This option eliminates the need for a shim pack. NOTE: One full turn is equal to.0394 in [1mm] adjustment [86.5] UNIT SHOWN AT HIGHEST POSITION M16 X 1 JAM NUT (24mm OPEN END WRENCH) VERTICAL ADJUSTMENT (32mm OPEN END WRENCH) ±.157 [90.5 ±4] [94.5] UNIT SHOWN AT MID POSITION UNIT SHOWN AT LOWEST POSITION HEIGHT ADJUSTMENT PROCEDURES 1) Install the arm into the machine. 2) Using a 24mm box end wrench, loosen the locking nut. 3) Using a 32mm open end wrench, rotate the vertical adjustment mount to adjust the arm height until the jaw fingers are at the proper height over the mold. Clockwise (CW) movement will raise the arm, counterclockwise (CCW) will lower the arm. The arm has a range of ±.157 [4mm]. 4) Tighten the lock nut while holding the vertical adjustment mount stationary to ensure that the height does not change. M16 X 1 JAM NUT STEP 2 VERTICAL ADJUSTMENT MOUNT M16 X 1 JAM NUT (24mm OPEN END WRENCH) VERTICAL ADJUSTMENT (32mm OPEN END WRENCH) M16 X 1 JAM NUT STEP 4 VERTICAL ADJUSTMENT MOUNT RAISE ARM (CW) ±.157 [4mm] STEP 3 LOWER ARM (CCW) 70 (800)

71 ACCESSORIES & KITS: SERIES BST2 TRANSFER ARM ALTERNATE HEAD SPRINGS Listed are alternative PHD designed springs for BST2 jaws. This list provides the customer with a variety of differing force springs that fit onto the posts of the transfer arm head. The springs are color coded with NSF registered DYKEM per the chart below for ease of identification. GRIP FORCE Ø B A NOTE: PHD highly recommends the application of lubrication applied to the inside of the spring hooks and the post grooves for maximum life. Forces are calculated based on the dimension from the center of the shafts to the center of the preform/bottle as shown in Figure 1. If tooling is longer or shorter than what is shown, the grip force will vary from the list given [75] FIGURE 1 COLOR CODE STRIPE DOWN CENTER OF SPRING DIAMETER Consult PHD for grip force adjustments other than listed. Grip Force Stripe Stripe Standard Free State Dimension A Dimension Ø B PHD Part # lb N Color Qty PHD Use Inch mm Inch mm Yellow 1 BST2 CSD Green White Yellow 2 BST2 HR White NOTE: Pull out forces are related to grip forces, but will vary depending on finger tooling design. PHD springs will allow process refinement for both bottle and preform transfer. ALTERNATE RETRACT SPRINGS Listed are alternative PHD designed springs for BST2 retraction. This list provides the customer with alternative force spring that fits onto the posts of both the head and base spring pins. The springs are color coded with NSF registered DYKEM per the chart below for ease of identification. A HEAD RETRACT PIN Ø.650 [16.5] Note: PHD highly recommends the application of lubrication applied to the inside of the spring hooks and the post grooves for maximum life. COLOR CODE STRIPE DOWN CENTER OF SPRING DIAMETER BASE SPRING PIN PHD Part # Stripe Color Stripe Qty Standard PHD Use Dimension A Arm On Stop Total Force (lbs) Arm On Stop Dimension A Arm Out Min Total Force (lbs) Arm Out Min Dimension A Arm Out Max NOTES: 1) Pull out forces are related to grip forces, but will vary depending on finger tooling design. These spring options allow process refinement for both bottle and preform transfer. 2) Total retract forces are two times the above charted forces, as two springs are required per unit. Total Force (lbs) Arm Out Min Inch mm lb N Inch mm lb N Inch mm lb N Yellow 1 BST Yellow (800)

72 -AP VERTICAL HEIGHT ADJUSTMENT PART & REPAIR KITS: SERIES BST2 TRANSFER ARM M 32 23B 23P 2 23L 23J 23K 31 23H 3 23G 16 23F 14 23E 12 23D C A N 8 = HIGH STRENGTH THREAD LOCKER FOR BST2X3-5 ONLY (PHD KIT 84540) = FOOD GRADE GREASE FOR BST2X2-5 ONLY (PHD KIT 84539) 7 FOR BST2X3-5 ONLY (PHD KIT 84699) = ANTI-SEIZE KIT DESCRIPTION Rail & Carriage Assembly Repair Kit Head Repair Kit - Heat Resistant (HR) Head Repair Kit - Cold Set (CSD) Spring Extension Spring Kit BST2x2 Cam Bearing Replacement Kit BST2x3 Cam Bearing Replacement Kit BST2x3 Pivot Bearing Replacement Kit Flange Base Shim Kit Cam Bearing Shim Kit KITS KIT NO. BST2x3-5 BST2x FOR BST2X2-5 ONLY (PHD KIT 84539) KEY A 23B 23C 23D 23E 23F 23G 23H 23J 23K 23L 23M 23N 23P PART DESCRIPTION Weldment Base Assembly Rail & Carriage Assembly Carriage to Base SHCS Extend Stop Extend Stop FHCS Spring Holder Body Pin Linear Cam Bearing Shaft Bearing Bearing to Bearing Spacer Commercial Shim Washer Nylon insert Lock Nut Extension Spring Head to Arm SHCS Arm Mount Bearing Mount Mounting Arm to Rail SHCS Lower Bearing Ring Mount Mid Bearing Ring Mount Bearing Upper Bearing Ring Mount Upper Bearing Ring Mount SHCS Locking Nut Total Head Assembly Shaft Split Lock Washer Bearing Spacer Body to Tang SHCS Body Body Spring Holder Pin Tang Bearing Left Jaw Right Jaw Jaw Spring Holder Pin Jaw to Nut SHCS Metric Nut Jaw Extension Spring Weldment Base Assembly Mid Bearing Ring Mount Vertical Adjustment Mount Serrated Washer Metric Nut Serrated Washer Flat Metric Washer Spring Base Washer Serrated Washer Washer to Spring Post SHCS Upper Bearing Ring Mount Part NO. BST2x3-5 BST2x Sold as Part of Rail Repair Kit Sold as Part of Extension Spring Kit Full Unit Description followed by -H11x or Sold as Part of Head Assembly or Sold as Part of Head Assembly or Sold as Part of Head Assembly or Sold as Part of Head Assembly or Sold as Part of Head Assembly or Sold as Part of Head Assembly or Sold as Part of Head Assembly or Sold as Part of Head Assembly or Sold as Part of Head Assembly or Sold as Part of Head Assembly or Sold as Part of Head Assembly or Sold as Part of Head Assembly or Sold as Part of Head Assembly Full Unit description followed by -H1600 or Sold as Part of Head Assembly (800)

73 Preform/Bottle Eject Slide ML & ML Sidel Series1 Replacement MAJOR BENEFITS Provides consistent preform/bottle ejection. Minimizes stress on transfer arm jaws with straight and faster eject as on the Sidel Series1 machines. Reduces preventative maintenance and maintenance time. Manifold mounted valve provides faster response. Valve provided with DIN connector to plug into existing machine plug. Rewiring not necessary. CONVERSION REQUIREMENTS Order per machine maximum height requirements.* Remove existing eject system. Mount eject slide (drill and tap four mounting holes). Align eject slide position. Route electric cable to valve. Adjust eject slide height (max. per dimensions*). Adjust sabre height (max per dimensions*). Adjust eject chute if required (not in picture). NOTE: * See next page for maximum height dimensions. (800)

74 DIMENSIONS: ML & ML ML [139.5] [81.6] [142.7] [283.5] RETRACTED [328.5] EXTENDED [79.3] [39.6].565 [14.3] SECTION Z-Z [34.9] [74.8] FINE ADJUSTMENT ±0.315 in [±8 mm] [49.3] R [324.6] [90] [97] [74.7] LOOSENING THIS PLATE WILL ALLOW FOR ROTATION AND HEIGHT ADJUSTMENT +0.87, in [+22, mm] VALVE PER MAC A-DM- DJA-1JA= [162.8]* 2X ORIFICE PER X MUFFLER PER [367.1]* VALVE SCHEMATIC 1 *SLIDE IS NORMALLY RETRACTED [233] ) ( )( [76] CYLINDER ASSEMBLY 120/160 (2.9W) RECTANGULAR DIN CONNECTOR [35] STROKE [162.8] [212.6] 1/4-19 BSPP INLET PORT NOTE: * Maximum height Z Z [73.7] [76.1] [187.8] 5/16-18 UNC.500 [12.7] ML [39.6] SECTION Z-Z [79.2].565 [14.3] [34.9] [142.7] [293.5] RETRACTED [328.5] EXTENDED [74.8] [139.5] [81.6] [49.3] [74.7] R [324.6] [90] [97] LOOSENING THIS PLATE WILL ALLOW FOR ROTATION AND HEIGHT ADJUSTMENT +0.87, in [+22, mm] VALVE PER MAC A-DM- DJA-1JA=0650 2X ORIFICE PER X MUFFLER PER [233] VALVE SCHEMATIC 1 *SLIDE IS NORMALLY RETRACTED ) ( )( [76] CYLINDER ASSEMBLY 120/160 (2.9W) RECTANGULAR DIN CONNECTOR [35] STROKE FINE ADJUSTMENT ±0.315 in [8 mm] [251.9]* [460.4]* [251.9] [276.9] [301.9] 1/4-19 BSPP INLET PORT NOTE: * Maximum height Z Z [73.7] [165.1] 5/16-18 UNC.500 [12.7] All dimensions are reference only unless specifically toleranced (800)

75 Preform/Bottle Eject Slide ML & ML Sidel Series2 Direct Replacement MAJOR BENEFITS Direct replacement for Festo FENG slide and DNC P cylinder assembly on Sidel Model, Series2 Machines. PHD Slide mounts into the same space and bolt patterns. Direct valve manifold provides quicker response time with higher kinetic energy capacity. 4X M6 X 1-6g THREAD THRU [32.5] [64.9] 4X THRU AND COUNTER BORE FOR M6 SOCKET HEAD CAP SCREW OPPOSITE SIDE [97] [90] [32.5] [78] 2X [61].098 [2.5] [45] F E [32.5] [59.74] B 2X EXHAUST MUFFLER D A C 4X M6 x 1-6g THREAD x.394 MIN [56.6] 1/4-19 BSPP PORT DP.354 MIN - AIR IN - 2X.472 [12] NOTE: DIMENSIONS IN [ ] ARE mm [74] [49.8] [74.2] [136.5] UNIT ML# ML# LETTER DIMENSIONS A B C D E F.984 [25] [179] [208.7] [86.9] [115.3] [150.5] [35] [189] [218.7] [91.9] [120.3] [155.5] All dimensions are reference only unless specifically toleranced. (800)

76 Preform/Bottle Eject Slide ML Sidel Series2 & 2+ Direct Replacement MAJOR BENEFITS Direct replacement for Bosch unit slide, cylinder, and valve on Sidel Model, Series2 and 2+ Machines. PHD Slide mounts into the same space and bolt patterns of the Bosch slide assembly and customer s slide mounting plate. Direct valve manifold provides quicker response time with higher kinetic energy capacity. MAC VALVE PER 413A-00A-DM-DJAJ-1KD = 4392 (DISTRIBUTOR SUPPLIED; PHD INSTALLED) [129.4] 2X.602 [15.3] 2X M6 x 1 THRU (DP.787) [55.7] C L [64.2] X [67.0] [38.1] [31.8] SLIDE MOUNTING SURFACE [100.0] [90.0] [55.0].787 [20.0] [67.2] [139.6] (RETRACTED) 2X [165.2] (RETRACTED ) [137.2] (RETRACTED) [175.5] (RETRACTED) [112.4] (RETRACTED) [149.2] [254.9] (RETRACTED) 1/4-19 BSPP PORT DP.354 [9] MIN (AIR INLET) 4X THRU C BORE DP (SLIDE MOUNTING HOLES) [245.0] (RETRACTED) [74.0] 2X.472 [12.0] 2X EXHAUST MUFFLER [152.4] NOTES: 1) UNIT IS A 25MM BORE X 25MM STROKE EJECT SLIDE 2) EJECT SLIDE IS NORMALLY RETRACTED AND POWERED BY A 400 SERIES MAC VALVE 3) MAC VALVE PART NUMBER PER: 413A-00A-DM-DJAJ-1KD = 4392 All dimensions are reference only unless specifically toleranced (800)

77 Preform/Bottle Eject Slide ML Universal & Matrix Replacement MAJOR BENEFITS Direct drop in on Sidel Universal and Matrix machines High speed Integral travel stops for controlled eject Dual durometer shock pads for kinetic energy control and longer life.315 [8] Ø.472 [12] 4X HUSHSTOP SHOCK PADS.329 [8.4].187 [4.7] [48] [61.3] 4X M6 X 1-6H [164.6] [35].542 [13.8] [30] [40.6] [92].795 [20.2] [96] [100] 4X Ø MAC 400 SERIES VALVE 24 VDC MOD [80.6] 1/8-28 BSPP BSPP PORT 4X Ø.268 THRU COUNTERBORE Ø.443 x DP [72] [35] [30] [35.6] NOTES: 1) ALL DIMENSIONS ARE FOR REFERENCE ONLY UNLESS OTHERWISE SPECIFIED 2) REPLACEMENT UNIT FOR SIDEL UNIVERSAL BOTTLE/ PREFORM EJECT SLIDE 3) UNIT NORAMALLY EXTENDED. ENERGIZING VALVE RETRACTS SLIDE 4) UNIT STROKE =.960 ± (800)

78 Mold Base Cylinder ML304151, ML & ML Sidel Series1 SB02 & SB04 Direct Replacement MAJOR BENEFITS Direct replacement for OEM supplied mold base cylinder on Sidel model SBO Series1 Machines SBO2 and SBO4 allowing the cylinder to mount into the same space and bolt pattern. High tensile strength, replaceable rod end significantly reduces cylinder rod end breakage. Heavy duty cylinder designed for long life. ML has an oversized rod end M20 x 1.5. ML & ML mm bore x 80 mm stroke 2X CUSHION NEEDLE [26.5] [133.3] 2X G 1/4 PORT 2X.236 [6] [40.0] 2X.354 [9].625 [15.9] WRENCH FLAT NUT PER DIN [18.5] [149.2] 2X M8 x 1.25 [31.8] DP.787 [20] MIN [68.5] [46.5] ML# =M16 x 1.5 ROD END THD ML# =M20 x 1.5 ROD END THD [27.5] [68.9] [34.5] 7.33 AT 80 mm STROKE [186.2].157 [4.0] [40.0] ML mm bore x 70 mm stroke (Shorter stroke for increased life) M20 x 1.5-6g THREAD [30.4] MIN THREAD JAM NUT 2X.394 [10] [176].625 [15.9] WRENCH FLAT.708 [17.9] WRENCH FLAT [27.5] [80.7] All dimensions are reference only unless specifically toleranced (800)

79 Rebuild Program ReBUILD it yourself or allow PHD? PHD's rebuild program can save your facility training, additional work load, possible tool requirements, and facility space to perform the rebuilds. In addition, you will receive a 12 month like new warranty. Before: Get a 12 Month Like New Warranty After: This stretching cylinder was rebuilt and returned to service. To request a free brochure, visit PHD Unlimited Unique Solutions designs and manufactures units to meet the special requirements of our customers. We welcome and encourage requests for specialized products, regardless of quantity or frequency of order. Our solutions range from one-time-only units to high quantity requirements. With over 30,000 designs and over 100,000 quotes already in our database, we can provide most quotes within eight working hours. When it comes to delivery, PHD is the best. Give us a call or go online and see how we can become your engineering partner. ML OCVS5 40 x 80 with Manifolded MAC 400 Series Valve High speed, low cost OEM solution ML Air Docking Station Fully field-repairable Internal parts are all in bushings for wear resistance Black oxide finish for corrosion resistance ML Quick Change Volumetric Pump Quick change for easy cleaning Adjustable volume Clear pump for visual confirmation Easy 90 turn of the pump to remove Slide off piston design Corrosion resistant and designed for autoclave ML Hydraulic Die Retention Cylinder Direct replacement 50 to 4,000 psi operating pressure range- hydraulic Field repairable, increases value and provides longer life PHD offers rebuild program providing same warranty as new unit Spring extend for ease of setup (800) ML Pneumatic Pick Head Pneumatically changes pitch Lower cost than electric pick head Easy installation Customer specified pitch and number of heads Reference ML and ML for other pick heads Contact PHD for additional solutions or request to see a video 79

80 OTHER SOLUTIONS KRONES BCK Stretching Cylinders Krones direct replacement Simplified pneumatic system Eject Cylinder ML and ML Krones direct replacement Provides rapid repeatable ejection function due to MAC valve design and PHD cylinder. High kinetic energy capacity Provides faster delivery times than OEM product In many cases lower cost solution than OEM product Intended for high speed part rejection To request a free brochure, visit Transfer Arm Head ML Krones direct replacement BCN Needle Cylinder Continuous extrusion blow molding needle actuators direct replacement Significantly longer life Reduces maintenance and downtime CT Needle Cylinder Needle Cylinders for Continuous Extrusion Bottle Blow Molding PHD Cylinder mounts into the same space and bolt patterns Also available - EPET capable designs CV & AV Knockout Cylinders Significantly longer life Reduces maintenance and downtime Slip Sheet Gripper Modular assembly consisting of a clamp, slide and transition plate Clamp provides a wide opening so slip sheets are not missed Quick installation and easy maintenance Fill Line Eject Slide Repeatable ejection High kinetic energy capacity Uses proven PHD thruster slide technology Cam Follower Wheels Competitive pricing Longer life than OEM Available in variety of material 80 (800) M 2/