Brushless Motor and Driver Packages. BX Series. Capable of Speed Control, Position Control and Torque Limiting World-Class Brushless Motors

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1 Brushless Motor and Driver Packages BX Series Capable of Speed Control, Position Control and Torque Limiting World-Class Brushless Motors

2 The highest standard speed control motors BX Series. It provides the speed control, position control, torque limiting and other extended functions. High performance and ease of use at an affordable price. BX Series

3 Benefits of Brushless Motors Speed control, position control and torque limiting work exactly as a servo motor. Speed Range 2 4 r/min Speed Regulation.5% Built-in position function 16 position data Torque limiting Ease of use and high reliability realized at an affordable price Digital setting and operation larm function Lineup 3 4 W Torque increased when gear head is attached By combining with the parallel shaft gearhead, the torque can be increased easily as an C motor. It is still slim and compact, even if gears are equipped. Being a combination type with preassembled motor and gear, installation to the equipment is simple and no worries of damaging the shaft Output Torque 75 times N m N m 12 W 12 W Round Shaft Type Combination Type, Gear Ratio 1 When motor shaft speed is 2 3 r/min Torque [N m] For 12 W motors Slim and Compact Even if gears are equipped Overall Length141 mm Gear Unit 2 W, 4 W motor parallel shaft gearhead Gear ratio 2 Maximum Permissible Load Inertia kg m mm Motor Capable of Driving Large Inertial Loads Since the motor is constructed to accommodate large rotor inertia, therefore no adjustment is needed even when load inertia is large. The value changes at instantaneous stop and instantaneous bi-directional operation. Stable Motor Operation Flutter characteristics showing the speed fluctuation of the motor, actual power equivalent to the servo motor. Effective value: pprox..1% (Reference value at rated speed) Flutter Characteristics Even if the motor is set to operate at a certain constant speed, the actual speed has little fluctuations against the set speed. The fluctuation in speed is called flutter.

4 Speed control, position control and torque limiting work exactly as a servo motor. Improved function and performance achieved at an affordable price. Speed Control Highest standard of speed control contributing to improved tact time Maximum speed 4 r/min, Speed ratio 1:2 (Twice the conventional model) BX Series achieves 2 4 r/min (For digital setting ) The speed range has been substantially expanded. 3 4 r/min for analog setting. Torque [N m] 4 W Limited Duty Region Continuous Duty Region Starting Torque Enlarged region Speed [r/min] Rated Torque Speed selection according to the load and tact time Speed can be set in up to 16 different speeds. (Twice the conventional model) No. 7 Motor Movement ON FWD Input OFF ON M2 Input OFF ON M1 Input OFF ON M Input OFF No. No. 1 No. 2 No. 3 No. 4 No. 5 No. 6 Minimal influence from external environment enabling smooth operations Speed regulation: ±.5% (Load, voltage, temperature) Simple speed control for vertical operation The electromagnetic brake type motor enables stable speed control during vertical operation (hoisting operation). The electromagnetic brake is automatically controlled via the driver in accordance with ON/OFF of the operation command signal. When the power supply is turned off (or when a power failure occurs), the motor stops instantly to hold the load in place. During vertical operation, regenerative energy is produced, therefore a separately-sold regeneration unit is necessary. Load W (Weight) 4 Position Control With built-in positioning function Positioning operation is possible using the driver alone. No need for a control module. Conventional Model BX Series BX Series Control Module or Not necessary Wide variety of positioning operations Operating data can be set in up to 16 points (1 points more than the conventional model.) There are 3 types of operation functions: independent operation, linked operation, and linked operation 2. Independent Operation Linked Operation Linked Operation 2 Speed Starting Command Speed Starting Command Speed Starting Command Operating Data No. Operating Data No. Operating Data No. Operating Data No. 1 Operating Data No. 1 Time Dwell Time Operating Data No. 1 Dwell time is the waiting time for the next positioning operation to start. Time Time Continuous rotational operation can be in the same direction If the command position exceeds the "round setting range"parameters, the command position and various rotation data can be returned to. Since various rotation data also return to, continuous rotational operation in the same direction is possible. pplications with continuous operation in the same direction [Index Mechanism]

5 BX Series Torque Limiting What is torque limiting function? The setting range for the motor maximum torque at 25% can be limited in 1% increments. Depending on the conditions, motor torque can be controlled for safety, and the product can be used according to your desired application. Moreover, with BX Series... Improved torque limiting accuracy BX pprox. ±1% (t rated torque) Torque Limiting ON/OFF can be switched over via external signals (TL input) pplications using torque limiting Tensioning (Brake) Used as Brake to Produce Tension Tension Maximum Torque Torque Limiting Set Value When TL input is ON, torque limiting is valid. Maximum Instantaneous Torque Torque Limiting Set Value Pushing Used for press applications such as for printing Torque Limit 5% Set TL Input ON TL Input OFF Price Even with improved functions and performance, the price is similar to conventional models. Digital setting is possible with the driver alone The functions are also largely improved. Connection cable not included Oriental Motor conventional model BX Series 6 W motor Combination type, Parallel-shaft gearhead Gear ratio 3 New Functions Oriental Motor Conventional Model BX Series BX Series 6 W motor Combination type, Parallel-shaft gearhead Gear ratio 3 BX Series For price and lead time please contact the nearest Oriental Motor office, or visit our website. + Cables for Motor Cables for Encoder lso available without connection cables. Teaching Function Test Operation Function (JOG operation) Teaching can be done using control module OPX-2 (Sold separately) at the driver panel or data setting software MEXE2. Move the Control Module OPX-2 (Sold separately) The connection can be confirmed by simply connecting the motor and the driver, and turning the power on. load to the target position, and the position data can be stored as the positioning data. You may download the Data Setting Software from website, or send a CD-ROM request to us. For details, please contact the nearest Oriental Motor sales office. Return-To-Home Operation function where P-PRESET is input at the desired position to confirm the home position. The home position can be set with any value and an external sensor is not required. 5

6 With the enhanced of slim and compact driver, digital setting and operation are available. Improvement to user-friendly and reliability performance is now available in full lineup. User Friendly Simple Data Setting Digital setting and operation using the operating panel of the driver. Speed, load factor, current position, operation number and other information are displayed. The control module OPX-2 (Sold separately) can also be used for remote setting. Speed control, positioning control, BX-compatible (Speed control), Indication at a load factor of 5% With a simple operation of the switch the control mode is changed BX-compatible (Positioning control) can be changed easily. Can be switched over easily Effective Utilization of Installation Space With an optimal positioning of the built-in components in the driver, compactness and slimness are achieved. Close contact installation of multiple units, reducing the installation space and enabling more shafts at the same space are available. Slim and compact driver Installation area 64 mm 2 Volume ratio to conventional model pprox. 5% decreased Multiple units are installed in close contact with each other BX 4 mm Series Driver 4 mm 16 mm 12 mm Installation width 38% decrease Easy data editing and monitoring The data setting software (MEXE2) is downloadable from the Oriental Motor website and is also available in CD-ROM (for free). This software is compatible with Windows 7, Vista, XP, 2, and can perform I/O and speed waveform monitoring, as well as data editing. The data setting software can be downloaded from the following URL. mexe2/ Data Setting Software MEXE2 Driver Computer (Not supplied.) Waveform Monitoring PC Interface Cable 5 m Sold separately as accessories. USB Cable.5 m To connect to a computer, you need to install a dedicated device driver. Usable at almost the same environments as the BX Series conventional model Simple Wiring Since the I/O connector has become screwless, welding and special crimp tools are not necessary. Motor connectors and encoder connectors can be connected easily. 2 mm Conventional Model BX Series Driver 45 mm 25 mm Motor Connector Easy Connection 325 mm 6 I/O Connector Insert the lead wire while pushing the orange button with a screwdriver.

7 BX Series Reliability larm Warning Function The alarm (protective function) and the warning (warning function) preceding the alarm quickly respond if a problem occurs. Display Example larm Warning Overflow 1 1 Overvoltage Overload 3 3 Lineup larm Code 1 Indication Warning code 1 Indication Highly accurate return-to-home ZSG signals are output for every rotation of the motor. By synchronizing with the external sensor, a more accurate return-to-home is possible. Sink/Source logic selectable With the external controller matched, sink/source logic can be changed via the switch in the driver. These products support the voltage specifications used around the world. Expanded range of voltage specifications 115 VC (Conventional model) 12 VC, 23 VC (Conventional model) 24 VC Single-Phase 2 VC specification added for 4 W Output Power Package Motor Type Frame Size Output Power Driver Power Supply Voltage Connection Cable 6 mm 3 W Round Shaft Type 8 mm 9 mm 6 W 12 W Single-Phase 1-12 VC Single-Phase 2-24 VC Three-Phase 2-24 VC Cables for Motor 2 W Combination Type (Parallel shaft gear) Combination Type (Hollow Shaft Flat Gear) For each type, models with electromagnetic brakes are also available. Extendable up to 3 m by using together with the accessory cable. Hollow Shaft Flat Gear 14 mm 4 W Single-Phase 2-24 VC Three-Phase 2-24 VC Cables for Encoder 1 m, 2 m, 3 m or not included High Permissible Torque, Long Life High permissible torque and long life are achieved through improved gear case rigidity and larger diameters for gears and bearings. rated life of 1 hours is achieved. 5 hours for 2 W and 4 W Space Saving Direct connection to the drive shaft is possible without using a connecting part, resulting in space savings for equipment. Space Saving Permissible Torque without Saturation The hollow shaft flat gearhead enables permissible torque without saturation even at high gear ratios. The motor torque can be fully utilized. Permissible torque [N m] Hollow Shaft Flat Gearhead Parallel Shaft Gearhead 1 2 Gear Ratio Low Cost Eliminating parts like the coupling or the belt-and-pulley also decreases parts cost and labor. [Parallel Shaft Gearhead] [Hollow Shaft Flat Gearhead] Parts Reduction Coupling Gearhead Motor Connection Space Gearhead Motor Space Saving 7

8 System Configuration Not supplied. ccessories (Sold separately) ccessories (Sold separately) Flexible Couplings ( Page 35) Cables used for EMC directive evaluation Connection Cables, Flexible Connection Cables ( Page 34) Control Module ( Page 35) Data Setting Software Communication Cable ( Page 34) or BX Series To USB Port Combination Type (Motor and gearhead) Conversion Cables (Included) Driver Computer Data Setting Software MEXE2 Connection Cables (Included or ccessory) MEXE2 can be downloaded from the website. C Power Supply (Main power supply) Programmable Controller ccessories (Sold separately) Mounting Brackets ( Page 35) Regeneration Units ( Page 35) DIN Rail Mounting Bracket ( Page 35) External Speed Potentiometer ( Page 35) User's Manuals that describe the operating methods for these products are available. For details, please contact the nearest Oriental Motor sales office, or download from the Oriental Motor website. System Configuration Example BX Series Sold Separately Combination Type Connection Cable Flexible Mounting Bracket Parallel Shaft (7 m) Coupling BXS62-5S-3 CC7SBF SOL6M8 MCL The system configuration shown above is an example. Other combinations are available. 8

9 Product Number Code BXS62M-1S Series Name BXS: BX Series Motor Frame Size 2: 6 mm 4: 8 mm 5: 9 mm 2 6: 14 mm (11 mm for gearhead) Output Power (W) 3: 3 W 6: 6 W 12: 12 W 2: 2 W 4: 4 W Power Supply Voltage : Single-Phase 1-12 VC C: Single-Phase, Three-Phase 2-24 VC M: Electromagnetic Brake Type Blank: Standard Type Gear Ratio/Shaft Confi guration Gearhead Type (Combination type only) Connection Cable Length (Included) Number: Gear Ratio for Combination Types : Round Shaft Type S: Parallel Shaft Gearhead FR: Hollow Shaft Flat Gearhead -1: 1 m -2: 2 m -3: 3 m None: Connection cable not included Examples of product names that indicate connection cable availability and length 3 m connection cable included BXS62M-1S-3 Connection cable not included BXS62M-1S Product Line Combination Type The combination type comes with the motor and its dedicated gearhead pre-assembled. This simplifies mounting in the equipment. Motors and gearheads are also available separately to facilitate changes in motor and gearhead combinations and if spare gearheads are required. Standard Type Combination Type Parallel Shaft Gearhead Single-Phase 1-12 VC Output Power Gear Ratio 3 W BXS23- S 5, 1, 15, 2 3, 5, 1 2 Single-Phase, Three-Phase 2-24 VC Output Power Gear Ratio 3 W BXS23C- S 5, 1, 15, 2 3, 5, W BXS46- S 5, 1, 15, 2 3, 5, W BXS46C- S 5, 1, 15, 2 3, 5, W BXS512- S 5, 1, 15, 2 3, 5, W BXS512C- S 5, 1, 15, 2 3, 5, W BXS62- S 5, 1, 15, 2 3, 5 1, 2 2 W BXS62C- S 5, 1, 15, 2 3, 5 1, 2 4 W BXS64C- S 5, 1, 15, 2 3, 5 1, 2 The following items are included in each product. Combination Type Parallel Shaft Gearhead Motor, gearhead, driver, conversion cable, connection cable, CN1 connector, CN5 connector, CN7 connector, driver mounting bracket (with screws), installation screws, parallel key, operating manual Only with types supplied with a connection cable number indicating the gear ratio is specified in the box in the product name. When the accessory connection cable is supplied, a number indicating the length of the cable, -1 (1 m), -2 (2 m), or -3 (3 m), is specified in the box in the product name. 9

10 Combination Type Hollow Shaft Flat Gearhead Single-Phase 1-12 VC Output Power Gear Ratio 3 W BXS23- FR 6 W BXS46- FR 12 W BXS512- FR 2 W BXS62- FR Round Shaft Type Single-Phase 1-12 VC Output Power 3 W BXS23-6 W BXS46-12 W BXS512-2 W BXS62-5, 1, 15, 2 3, 5, 1 2 5, 1, 15, 2 3, 5, 1 2 5, 1, 15, 2 3, 5, 1 2 1, 15, 2 3, 5, 1 Single-Phase, Three-Phase 2-24 VC Output Power Gear Ratio 3 W BXS23C- FR 6 W BXS46C- FR 12 W BXS512C- FR 2 W BXS62C- FR 4 W BXS64C- FR 5, 1, 15, 2 3, 5, 1 2 5, 1, 15, 2 3, 5, 1 2 5, 1, 15, 2 3, 5, 1 2 1, 15, 2 3, 5, 1 5, 1, 15, 2 3, 5, 1 Single-Phase, Three-Phase 2-24 VC Output Power 3 W BXS23C- 6 W BXS46C- 12 W BXS512C- 2 W BXS62C- 4 W BXS64C- Electromagnetic Brake Type Combination Type Parallel Shaft Gearhead Single-Phase 1-12 VC Output Power Gear Ratio 3 W BXS23M- S 6 W BXS46M- S 12 W BXS512M- S 2 W BXS62M- S 5, 1, 15, 2 3, 5, 1 2 5, 1, 15, 2 3, 5, 1 2 5, 1, 15, 2 3, 5, 1 2 5, 1, 15, 2 3, 5 1, 2 Single-Phase, Three-Phase 2-24 VC Output Power Gear Ratio 3 W BXS23CM- S 6 W BXS46CM- S 12 W BXS512CM- S 2 W BXS62CM- S 4 W BXS64CM- S 5, 1, 15, 2 3, 5, 1 2 5, 1, 15, 2 3, 5, 1 2 5, 1, 15, 2 3, 5, 1 2 5, 1, 15, 2 3, 5 1, 2 5, 1, 15, 2 3, 5 1, 2 The following items are included in each product. Combination Type Parallel Shaft Gearhead Motor, gearhead, driver, conversion cable, connection cable, CN1 connector, CN5 connector, CN7 connector, driver mounting bracket (with screws), installation screws, parallel key, operating manual Combination Type Hollow Shaft Flat Gearhead Motor, gearhead, driver, conversion cable, connection cable, CN1 connector, CN5 connector, CN7 connector, driver mounting bracket (with screws), installation screws, parallel key, safety cover (with screws), operating manual Round Shaft Type Motor, driver, conversion cable, connection cable, CN1 connector, CN5 connector, CN7 connector, driver mounting bracket (with screws), operating manual Only with types supplied with a connection cable number indicating the gear ratio is specified in the box in the product name. When the accessory connection cable is supplied, a number indicating the length of the cable, -1 (1 m), -2 (2 m), or -3 (3 m), is specified in the box in the product name. 1

11 Combination Type Hollow Shaft Flat Gearhead Single-Phase 1-12 VC Output Power Gear Ratio 3 W BXS23M- FR 6 W BXS46M- FR 12 W BXS512M- FR 2 W BXS62M- FR Round Shaft Type Single-Phase 1-12 VC Output Power 3 W BXS23M- 6 W BXS46M- 12 W BXS512M- 2 W BXS62M- 5, 1, 15, 2 3, 5, 1 2 5, 1, 15, 2 3, 5, 1 2 5, 1, 15, 2 3, 5, 1 2 1, 15, 2 3, 5, 1 Single-Phase, Three-Phase 2-24 VC Output Power Gear Ratio 3 W BXS23CM- FR 6 W BXS46CM- FR 12 W BXS512CM- FR 2 W BXS62CM- FR 4 W BXS64CM- FR 5, 1, 15, 2 3, 5, 1 2 5, 1, 15, 2 3, 5, 1 2 5, 1, 15, 2 3, 5, 1 2 1, 15, 2 3, 5, 1 5, 1, 15, 2 3, 5, 1 Single-Phase, Three-Phase 2-24 VC Output Power 3 W BXS23CM- 6 W BXS46CM- 12 W BXS512CM- 2 W BXS62CM- 4 W BXS64CM- The following items are included in each product. Combination Type Hollow Shaft Flat Gearhead Motor, gearhead, driver, conversion cable, connection cable, CN1 connector, CN5 connector, CN7 connector, driver mounting bracket (with screws), installation screws, parallel key, safety cover (with screws), operating manual Round Shaft Type Motor, driver, conversion cable, connection cable, CN1 connector, CN5 connector, CN7 connector, driver mounting bracket (with screws), operating manual Only with types supplied with a connection cable number indicating the gear ratio is specified in the box in the product name. When the accessory connection cable is supplied, a number indicating the length of the cable, -1 (1 m), -2 (2 m), or -3 (3 m), is specified in the box in the product name. 11

12 Specification 3 W, 6 W, 12 W Single-Phase Combination Type BXS23- BXS46- BXS512- Standard 1-12 VC Round Shaft Type BXS23- BXS46- BXS512- Single-Phase/Three- Combination Type BXS23C- BXS46C- BXS512C- Product Phase 2-24 VC Round Shaft Type BXS23C- BXS46C- BXS512C- Name Single-Phase Combination Type BXS23M- BXS46M- BXS512M- With 1-12 VC Round Shaft Type BXS23M- BXS46M- BXS512M- Electromagnetic Brake Single-Phase/Three- Combination Type BXS23CM- BXS46CM- BXS512CM- Phase 2-24 VC Round Shaft Type BXS23CM- BXS46CM- BXS512CM- Rated Output Power (Continuous) W Rated Speed r/min 3 Rated Torque N m Maximum Instantaneous Torque N m Rotor Inertia J: 1-4 kg m Round Shaft Type Permissible Inertia J: 1-4 kg m Speed Control Range Digital setting: 2 4 r/min (1:2) nalog setting: 3 4 r/min (1:133) Load ±.5% or less: Conditions rated torque, rated speed, rated voltage, normal temperature Speed Control Mode Speed Voltage ±.5% or less: Conditions Rated voltage 15 +1%, rated speed, no load, normal temperature Regulation Temperature ±.5% (±.5%) 1 or less: Conditions mbient temperature +5 C, at rated speed, with no load, at rated voltage Torque Limiting Value Setting Range 25% Traveling mount Setting Range 8,388,68 +8,388,67 step Position Control Mode Resolution.72 (1 rotation: 5 pulses) Speed Setting Range Digital setting: 2 4 r/min (1:2) Torque Limiting Value Setting Range 25% Power Supply Input Electromagnetic Brake 2 Single-Phase 1-12 VC 15 +1% Rated Voltage Single-Phase 2-24 VC 15 +1% Three-Phase 2-24 VC 15 +1% Frequency 5/6 Hz ±5% Rated Input Current Maximum Input Current Single-Phase 1-12 VC Single-Phase 2-24 VC Three-Phase 2-24 VC Single-Phase 1-12 VC Single-Phase 2-24 VC Three-Phase 2-24 VC ctive when the power is off, automatically controlled by the driver Type Static Friction Torque N m Gravitational Operation Capability 3 Continuous Regenerative Power Instantaneous Regenerative Power W W pplicable Regeneration Unit 1 24 EPRC-4P (ccessory) 1 Specification for analog setting 2 Specification for products with electromagnetic brake Do not start or stop the motor by turning the power supply ON/OFF, as it will cause abnormal wear to the electromagnetic brake. 3 Value when a regeneration unit is used. Install the regeneration unit at a location that has the same heat radiation capability as an aluminum heat sink that is mm and 3 mm thick. Speed Torque Characteristics Continuous Duty Region : Continuous operation is possible in this region. Limited Duty Region : Region mainly used during acceleration. When a load that exceeds the rated torque is applied continuously for approximately 5 seconds, the overload protective function is activated and the motor coasts to a stop. 3 W 6 W 12 W Maximum Instantaneous Torque Maximum Instantaneous Torque Maximum Instantaneous Torque Torque [N m] Limited Duty Region Continuous Duty Region Rated Torque Torque [N m] Limited Duty Region Continuous Duty Region Rated Torque Torque [N m] Limited Duty Region Continuous Duty Region Rated Torque 2 (3) Speed [r/min] 4 2 (3) Speed [r/min] 2 (3) Speed [r/min] For the Speed Control Mode, the speed setting method can change the speed control range. For the Position Control Mode, the setting is done digitally. Digital setting: 2 4 r/min nalog setting: 3 4 r/min The values correspond to each specification and characteristic of a stand-alone motor. The speed-torque characteristics shows the values when rated voltage is applied. number indicating the gear ratio is specified in the box in the product name. To indicate the combination type, either S (for parallel shaft gearhead) or FR (for hollow shaft flat gearheads) is entered in the box within the product name. When the accessory connection cable is supplied, a number indicating the length of the cable, -1 (1 m), -2 (2 m), or -3 (3 m), is specified in the box in the product name. 12

13 Specification 2 W, 4 W Product Name Standard With Electromagnetic Brake Single-Phase 1-12 VC Single-Phase/Three- Phase 2-24 VC Single-Phase 1-12 VC Single-Phase/Three- Phase 2-24 VC Combination Type BXS62- Round Shaft Type BXS62- Combination Type BXS62C- BXS64C- Round Shaft Type BXS62C- BXS64C- Combination Type BXS62M- Round Shaft Type BXS62M- Combination Type BXS62CM- BXS64CM- Round Shaft Type BXS62CM- BXS64CM- Rated Output Power (Continuous) W 2 4 Rated Speed r/min 3 Rated Torque N m Maximum Instantaneous Torque N m Rotor Inertia J: 1-4 kg m 2.66 Round Shaft Type Permissible Inertia J: 1-4 kg m Speed Control Range Digital setting: 2 4 r/min (1:2) nalog setting: 3 4 r/min (1:133) Speed Control Mode Load ±.5% or less: Conditions rated torque, rated speed, rated voltage, normal temperature Speed Voltage ±.5% or less: Conditions Rated voltage 15 +1%, rated speed, no load, normal temperature Regulation Temperature ±.5% (±.5%) 1 or less: Conditions mbient temperature +5 C, at rated speed, with no load, at rated voltage Torque Limiting Value Setting Range 25% Traveling mount Setting Range 8,388,68 +8,388,67 step Position Control Mode Resolution.72 (1 rotation: 5 pulses) Speed Setting Range Digital setting: 2 4 r/min (1:2) Torque Limiting Value Setting Range 25% Power Supply Input Electromagnetic Brake 2 Rated Voltage Single-Phase 1-12 VC 15 +1% Single-Phase 2-24 VC 15 +1% Three-Phase 2-24 VC 15 +1% Frequency 5/6 Hz ±5% Rated Input Current Maximum Input Current Single-Phase 2-24 VC 15 +1% Three-Phase 2-24 VC 15 +1% Single-Phase 1-12 VC 4.7 Single-Phase 2-24 VC Three-Phase 2-24 VC Single-Phase 1-12 VC 11.3 Single-Phase 2-24 VC Three-Phase 2-24 VC ctive when the power is off, automatically controlled by the driver Type Static Friction Torque N m Gravitational Operation Capability 3 Continuous Regenerative Power Instantaneous Regenerative Power W W pplicable Regeneration Unit 1 8 RGB1 (ccessory) 1 Specification for analog setting 2 Specification for products with electromagnetic brake Do not start or stop the motor by turning the power supply ON/OFF, as it will cause abnormal wear to the electromagnetic brake. 3 Value when a regeneration unit is used. Install the regeneration unit at a location that has the same heat radiation capability as an aluminum heat sink that is mm and 3 mm thick. Speed Torque Characteristics Continuous Duty Region : Continuous operation is possible in this region. Limited Duty Region : Region mainly used during acceleration. When a load that exceeds the rated torque is applied continuously for approximately 5 seconds, the overload protective function is activated and the motor coasts to a stop. 2 W 4 W Maximum Instantaneous Torque Maximum Instantaneous Torque Torque [N m] 1.3 Limited Duty Region Rated Torque Continuous Duty Region 2 (3) Speed [r/min] Torque [N m] (3) Limited Duty Region Continuous Duty Region Rated Torque Speed [r/min] For the Speed Control Mode, the speed setting method can change the speed control range. For the Position Control Mode, the setting is done digitally. Digital setting: 2 4 r/min nalog setting: 3 4 r/min The values correspond to each specification and characteristic of a stand-alone motor. The speed-torque characteristics shows the values when rated voltage is applied. number indicating the gear ratio is specified in the box in the product name. To indicate the combination type, either S (for parallel shaft gearhead) or FR (for hollow shaft flat gearheads) is entered in the box within the product name. When the accessory connection cable is supplied, a number indicating the length of the cable, -1 (1 m), -2 (2 m), or -3 (3 m), is specified in the box in the product name. 13

14 Vertical Operation (Gravitational operation) The BX Series achieves stable speed control during gravitational operation. During vertical drive (gravitational operation) shown in the figure to the right, normally an external force causes the motor to rotate and function as a power generator. If this energy is applied to the driver, an error will occur. The accessory regeneration unit (sold separately) can convert regenerative energy into thermal energy for dissipation. Use the accessory regeneration unit when using the motor for vertical applications or when braking a large inertial load quickly. Regeneration Unit pplicable Product BXS23 (Rated output power 3 W) EPRC-4P BXS46 (Rated output power 6 W) BXS512 (Rated output power 12 W) BXS62 (Rated output power 2 W) RGB1 BXS64 (Rated output power 4 W) Continuous Regenerative Power Instantaneous Regenerative Power 1 W 24 W 1 W 8 W ttach the regeneration unit to a location that has the same heat radiation capability as an aluminum heat radiation plate that is mm and 3 mm thick. Regenerative Power The regenerative power can be estimated using the formula below. Use the calculated value as a guideline. Regenerative Power (W) =.147 TL [N m] N [r/min] TL: Load torque N: Speed Gravitational Operation Capability Load W Torque [N m] BXS62.6 BXS512.4 BXS46.2 BXS23 Gravitational Operation Capability BXS Speed [r/min] 4 Gravitational operation exceeding the range of continuous regeneration capability will trigger the built-in thermal protector (15 C) of the regeneration unit. Use the electromagnetic brake type for gravitational operation. Common Specifications Input Signals Output Signals Item Speed Control Mode Position Control Mode Protective Functions Maximum Extension Distance Time Rating Photocoupler Input Mode Input resistance: 6.6 kω Operation due to internal power supply: 5 VDC Connectable External DC Power Supply: 24 VDC 15 +2% Current 1 m or more Sink input/source input Supplied through external wiring Signals can be assigned randomly to IN IN8 Input (9 points) [ ]: Initial Setting [FWD], [RVS], [M], [M1], [M2], M3, [FREE], [STOP], [LM-RST], TH, TL, S-ON, HMI, [Not used] Signals can be assigned randomly to OUT OUT2 Input (3 points) [ ]: Initial Setting [LM], [WNG], [MOVE], END, TLC, V, ZSG Photocoupler and Open-Collector Output External Power Supply: VDC Current 1 m or less Sink output/source output Supplied through external wiring Signals can be assigned randomly to IN IN8 Input (9 points) [ ]: Initial Setting [STRT], [M], [M1], [M2], M3, [FREE], [STOP], [LM-RST], [HOME], [HOMES], TH, SSTRT, MS, MS1, MS2, MS3, MS4, MS5, FWD, RVS, +JOG, JOG, S-ON, P-PRESET, TL, HMI, Not used Signals can be assigned randomly to OUT OUT2 Input (3 points) [ ]: Initial Setting [LM], WNG, MOVE, [REDY], [HOME-P], END, TLC, V, ZSG Transistor/Open Collector Output Power External Power Supply: VDC Current 2 m or less SG, BSG 5 pulses/1 rotation When the following protective functions operate, the LM output is turned off, and the motor is stopped. t the same time, the alarm code is indicated in the operating panel. Overfl ow, overcurrent, overvoltage, undervoltage, overload, overspeed, EEPROM failure, initial sensor failure, initial operation inhibited, overheating of regeneration unit, software overtravel, operating data problem Motor and Driver Distance: 3 m (ccessory connection cable used) Continuous Speed Control Mode Specifications 14 Item Digital setting nalog setting Speed Control Range 2 4 r/min (Set in 1 r/min increments) 3 4 r/min Speed Setting Method Set in either of the following methods. Operating Panel MEXE2 OPX-2 (ccessory) Set in either of the following methods. (Digital settings only for Operating data No.2 15) Operating data No.: Internal Speed Potentiometer (SPEED) Operating data No.1: PVR-2KZ (ccessory) or External analog setting with 1 VDC external DC voltage cceleration/deceleration time. 3. s (Rated speed, no load running).1 3 s (Rated speed, no load running) Setting method for acceleration/ deceration time Set in either of the following methods. (Individual settings) Operating Panel MEXE2 OPX-2 (ccessory) Once set, the specifi ed acceleration and deceleration time applies to operating data No. and No. 1. cceleration time potentiometer (CC) Deceleration time potentiometer (DEC) Torque Limiting Value Setting Range 25% Set in either of the following methods. Torque limiting applies to all operating data. Torque Limiting Setting Operating Panel MEXE2 OPX-2 (ccessory) PVR-2KZ (ccessory) or External analog setting with 1 VDC external DC Methods voltage Number of Operating Data Settings 16 Points The Operation When Motor is Stopped Operations can be selected when the motor is stopped. Motor Non-excitation (Initial setting)/ Position Holding by Servo Control stopped (Motor excitation) Other Operations JOG operation, test operation, teaching (Excluding MEXE2 ) The Data Setting Software MEXE2 can be downloaded from the website. When using MEXE2, the data setting software communication cable CC5IF-USB (accessory) is required.

15 Position Control Mode Specifications Positioning Operation Item Traveling mount Setting Range Resolution Speed Setting Range Operating Modes Operation Functions cceleration/deceleration time Torque Limiting Value Setting Range 25% Number of Operating Data Settings 16 Points Operating data setting method Other Operations Digital setting 8,388,68 +8,388,67 step.72 (5 steps/1 rotation) 2 4 r/min (Set in 1 r/min increments) Incremental or absolute Independent, Linked, Linked 2, Sending in order, Direct. 3. s (Rated speed, no load running) Set in either of the following settings. Operating Panel MEXE2 OPX-2 (ccessory) (External analog settings can also be done for torque limiting only.) Continuous operation, JOG operation, return-to-home operation, test operation, teaching The Data Setting Software MEXE2 can be downloaded from the website. When using MEXE2, the data setting software communication cable CC5IF-USB (accessory) is required. Torque Limiting Function Setting the limit for the motor output torque is possible during the Speed Control Mode and Position Control Mode. Item Torque Limiting Setting Methods Torque Limiting Value Setting Range Specifi cations Select one of the following methods. Digital Independent Torque Setting: torque limiting value can be set independently for each of the 16 data sets. External nalog One-time Setting: rbitrary setting on PVR-2KZ (accessory) or by external DC voltage ( 1 VDC) This torque limiting value applies to all operation data. ssuming that the rated torque of the motor is 1%, torque limiting values can be set by one of the following: Digital Setting: 25% (set in 1% increments) External analog setting: 25% settings using PVR-2KZ (ccessory) or 1 VDC external DC voltage Do not apply a load that exceeds the instantaneous maximum torque. Note n error up to approximately ±1% (at rated torque and rated speed) may occur between the set value and generated torque due to the setting speed, power supply voltage and motor cable extension length. General Specifications Insulation Resistance Dielectric Strength Temperature Rise Operating Environment 2 Storage Conditions 3 Item Motor Driver mbient Temperature mbient Humidity ltitude tmosphere Vibration mbient Temperature mbient Humidity ltitude 1 MΩ or more when 5 VDC megger is applied between the windings and the case after continuous operation under normal ambient temperature and humidity. (Except for the encoder) Suffi cient to withstand 1.5 kvc at 5 Hz applied between the windings and the case for 1 minute after continuous operation under normal ambient temperature and humidity. (Except for the encoder) The maximum temperature rise of the windings is 5 C and that of the case is 4 C 1 when measured by the thermocouple method after rated continuous operation under normal ambient temperature and humidity. +5 C (non-freezing) 1 MΩ or more when 5 VDC megger is applied between the power supply terminal and the protective earth terminal, and between the power supply terminal and the I/O signal terminal after continuous operation under normal ambient temperature and humidity. No abnormality is judged even with application of 1.5 kvc at 5 Hz between the power supply terminal and the protective earth terminal, and with application of 1.5 kvc at 5 Hz between the power supply terminal and the I/O signal terminal, for 1 minute after continuous operation under normal ambient temperature and humidity. Temperature rise of the heat sink is 5 C or less measured by the thermocouple method after rated continuous operation under normal ambient temperature and humidity. (6 C or less for close-contact installation for 2 W and 4 W types) +5 C (non-freezing) 2 +4 C during close-contact installation for 2 W and 4 W types 85% or less (non-condensing) Maximum of 1, m above sea level No corrosive gases or dust. Cannot be used in a radioactive area, magnetic fi eld, vacuum, or other special environments. Do not expose to continuous vibration or excessive shock Complies with JIS C Sine Wave Vibration Test method Frequency range: 1 55 Hz, Half amplitude:.15 mm, Sweep direction: 3 directions (X,Y, Z) Number of sweeps: C (non-freezing) 85% or less (non-condensing) 3, m or less above sea level C (non-freezing) Heat-resistant Class UL/CS Standards: 15 (), EN Standards: 12 (E) Degree of Protection IP54 (Excluding the installation surface of the round shaft type and connectors) IP2 1 For round shaft types, attach to a heat sink (material: aluminum) of one of the following sizes to keep the motor case surface temperature from exceeding 9 C. 3 W Type: mm and 5 mm thick, 6 W Type: mm and 5 mm thick, 12 W Type: mm and 5 mm thick, 2 W Type: 2 2 mm and 5 mm thick, 4 W Type: mm and 6 mm thick 2 Install the driver at a location with a heat-releasing capacity equivalent or greater than an aluminum metal plate. Single installation 2 2 mm and 2 mm thick Close-contact installation mm and 2 mm thick 2 W, 4 W Type: When using a driver mounting bracket and DIN rail mounting bracket (ccessory), the load factor is 9% or less. 3 The storage condition applies to a short period such as a period during transportation. Note Do not measure insulation resistance or perform a dielectric strength test while the motor and driver are connected. 15

16 Permissible Torque of Combination Type Combination Type Parallel Shaft Gearhead Unit: N m Motor shaft speed Gear Ratio BXS r/min r/min BXS r/min r/min BXS r/min r/min BXS r/min r/min BXS r/min r/min colored background indicates gear shaft rotation in the same direction as the motor shaft. Others rotate in the opposite direction. Combination type Hollow Shaft Flat Gearhead Unit: N m BXS23 BXS46 BXS512 BXS62 BXS64 Motor shaft speed Gear Ratio r/min r/min r/min r/min r/min r/min r/min r/min r/min r/min Rotation Direction of Hollow Shaft Flat Gearhead The combination type hollow shaft flat gearhead output shaft rotates in the direction as shown below in relation to the rotation direction input from the driver. Front View Flat Gearhead Rear View Flat Gearhead During FWD Input During RVS Input During RVS Input During FWD Input Output shaft speed of the combination type Unit: r/min Gear Ratio Motor shaft speed 2 r/min r/min r/min r/min

17 Permissible Load Inertia J of Combination Types Combination Type Parallel Shaft Gearhead Unit: 1 4 kg m 2 Gear Ratio BXS23 BXS46 BXS When instantaneous stop or instantaneous bi-directional operation is performed When instantaneous stop or instantaneous bi-directional operation is performed When instantaneous stop or instantaneous bi-directional operation is performed BXS62 BXS When instantaneous stop or instantaneous bi-directional operation is performed It is also applicable when digitally setting the deceleration time to below.1 second. Combination Type Hollow Shaft Flat Gearhead Unit: 1 4 kg m 2 Gear Ratio BXS23 BXS46 BXS512 BXS When instantaneous stop or instantaneous bi-directional operation is performed When instantaneous stop or instantaneous bi-directional operation is performed When instantaneous stop or instantaneous bi-directional operation is performed When instantaneous stop or instantaneous bi-directional operation is performed BXS When instantaneous stop or instantaneous bi-directional operation is performed It is also applicable when digitally setting the deceleration time to below.1 second. 17

18 Permissible Radial Load/Permissible xial Load Combination Type Parallel Shaft Gearhead Gear Ratio Permissible Radial Load N Distance from the tip of output shaft 1 mm 2 mm Permissible xial Load N r/min r/min 9 11 BXS23 1, 15, r/min r/min , 5, 1, r/min r/min Radial Load r/min r/min BXS46 1, 15, r/min r/min xial Load 3, 5, 1, r/min r/min r/min r/min mm 2 mm Distance from the tip of output shaft BXS512 1, 15, r/min r/min , 5, 1, r/min r/min , 1, 15, r/min r/min BXS62 BXS64 3, r/min r/min , r/min r/min Combination Type Hollow Shaft Flat Gearhead BXS23 BXS46 BXS512 BXS62 BXS64 For 4 W Type only Permissible Radial Load N Permissible xial Gear Ratio Distance from the gearhead Load installation surface 1 mm 2 mm N 2 3 r/min , 1 4 r/min , 2, 3, 5, 2 3 r/min 5 4 1, 2 4 r/min r/min , 1 4 r/min , 2, 3, 5, 2 3 r/min , 2 4 r/min , r/min r/min , r/min r/min , 5, 1, r/min r/min , r/min r/min , r/min r/min , 5, r/min r/min mm 2 mm Radial Load Distance from installation surface xial Load Round Shaft Type Permissible Radial Load N Distance from the tip of output shaft 1 mm 2 mm BXS BXS BXS BXS62 BXS Permissible xial Load Half of motor mass or less 18

19 Dimensions (Unit mm) Mounting screws are included with the combination type. number indicating the gear ratio is specified in the box in the product name. When the accessory connection cable is supplied, a number indicating the length of the cable, -1 (1 m), -2 (2 m), or -3 (3 m), is specified in the box in the product name. Standard Type 3 W Motor/Parallel Shaft Gearhead Motor Gearhead Gear Ratio L Mass kg CD 5, 1, 15, 2 34 C147 BXS23- S BXM23-GFS GFS2G 3, 5, C147B BXS23C- S 2 43 C147C L 32± ϕ1.15 (h7) Motor Cable ϕ9 4 mm 1±.5 ϕ ϕ4.5 Thru ϕ7±.5 25± Parallel Key (Included) Housing: R (MOLEX) Round Terminal: SR-51T-4 (JST) Housing: R (MOLEX) Encoder Cable ϕ8 4 mm Motor/Hollow Shaft Flat Gearhead BXS23- FR, BXS23C- FR Motor: BXM23-GFS Gearhead: GFS2G FR Mass: 1.5 kg C ϕ34.39 (h8) ϕ5.5 Thru ϕ2 ϕ7± Motor Cable ϕ9 4 mm 2 26 Housing: R (MOLEX) Encoder Cable ϕ8 4 mm Housing: R (MOLEX) Round Terminal: SR-51T-4 (JST) +.11 ϕ ϕ12 (H8) ϕ12 (H8) +.11 ϕ ± Parallel Key (Included) Round Shaft Type BXS23-, BXS23C- Motor: BXM23-2 Mass:.7 kg C ± ϕ8.15 (h7).3 (h7) 2 6 Motor Cable ϕ9 4 mm 4 ϕ4.5 Thru ϕ7±.5 Housing: R (MOLEX) Round Terminal: SR-51T-4 (JST) Housing: R (MOLEX) Encoder Cable ϕ8 4 mm 19

20 Standard Type 6 W Motor/Parallel Shaft Gearhead Motor Gearhead Gear Ratio L Mass kg CD 5, 1, 15, 2 41 C148 BXS46- S BXM46-GFS GFS4G 3, 5, C148B BXS46C- S 2 51 C148C L 35± ϕ15.18 (h7) Motor Cable ϕ9 4 mm 13±.5 ϕ34 M5 1 Deep 8 4 ϕ6.5 Thru ϕ94±.5 25± Parallel Key (Included) Housing: R (MOLEX) Round Terminal: SR-51T-4 (JST) Housing: R (MOLEX) Encoder Cable ϕ8 4 mm Motor/Hollow Shaft Flat Gearhead BXS46- FR, BXS46C- FR Motor: BXM46-GFS Gearhead: GFS4G FR Mass: 2.6 kg C ϕ38.39 (h8) ϕ6.5 Thru ϕ25 ϕ94± Motor Cable ϕ9 4 mm 2 Encoder Cable ϕ8 4 mm 26 Housing: R (MOLEX) 71.5 Housing: R (MOLEX) Round Terminal: SR-51T-4 (JST) ϕ ϕ15 (H8) ϕ15 (H8) +.11 ϕ ± Parallel Key (Included) Round Shaft Type BXS46-, BXS46C- Motor: BXM46-2 Mass: 1. kg C ± ϕ1.15 (h7) ϕ73.3 (h7) 2 8 Motor Cable ϕ9 4 mm 4 ϕ6.5 Thru ϕ94±.5 Housing: R (MOLEX) Round Terminal: SR-51T-4 (JST) Housing: R (MOLEX) Encoder Cable ϕ8 4 mm 2

21 Standard Type 12 W Motor/Parallel Shaft Gearhead Motor Gearhead Gear Ratio L Mass kg CD 5, 1, 15, 2 45 C149 BXS512- S BXM512-GFS GFS5G 3, 5, C149B BXS512C- S 2 64 C149C L 42±1 5 34±.5 25 ϕ18.18 (h7) 18±.5 M6 12 Deep 4 ϕ8.5 Thru ϕ14±.5 25± Parallel Key (Included) Motor Cable ϕ9 4 mm ϕ2 ϕ4 9 2 Housing: R (MOLEX) Round Terminal: SR-51T-4 (JST) Housing: R (MOLEX) Encoder Cable ϕ8 4 mm Motor/Hollow Shaft Flat Gearhead BXS512- FR, BXS512C- FR Motor: BXM512-GFS Gearhead: GFS5G FR Mass: 3.8 kg C ϕ5.39 (h8) ϕ8.5 Thru ϕ3 ϕ14± Motor Cable ϕ9 4 mm Housing: R (MOLEX) Round Terminal: SR-51T-4 (JST) Housing: R (MOLEX) Encoder Cable ϕ8 4 mm ϕ ϕ2 (H8) ϕ2 (H8) +.21 ϕ21 25± Parallel Key (Included) 21

22 Round Shaft Type BXS512-, BXS512C- Motor: BXM512-2 Mass: 1.6 kg C ± ϕ12.18 (h7) 2 ϕ83.35 (h7) Motor Cable ϕ9 4 mm 9 4 ϕ8.5 Thru Housing: R (MOLEX) ϕ14±.5 Round Terminal: SR-51T-4 (JST) Housing: R (MOLEX) Encoder Cable ϕ8 4 mm Standard Type 2 W and 4 W Motor/Parallel Shaft Gearhead Motor Gearhead Gear Ratio L Mass kg CD BXS62- S, BXS62C- S BXM62-GFS 5, 1, 15, 2 6 C198 GFS6G 3, C198B BXS64C- S BXM64-GFS 1, 2 86 C198C L 5±1 5 35±.5 32 ϕ22.21 (h7) ±.5 M6 12 Deep 4 ϕ8.5 Thru 32± Motor Cable ϕ9 4 mm ϕ25 Protective Earth Terminal M4 ϕ ϕ12±.5 Parallel Key (Included) t the time of shipment, a key is fixed in the key slot of the gearhead shaft. Housing: R (MOLEX) Encoder Cable ϕ8 4 mm Housing: R (MOLEX) 22

23 Motor/Hollow Shaft Flat Gearhead Motor Gearhead Mass kg CD BXS62- FR BXM62-GFS BXS62C- FR GFS6G FR 7.3 C257 BXS64C- FR BXM64-GFS ϕ8.5 Thru (h8) ϕ12 ± ϕ58 ϕ4 14 (14) Protective Earth Terminal M ± Parallel Key (Included) Housing: R (MOLEX) +.21 ϕ26.2 (H8) +.33 ϕ25 (H8) +.33 ϕ ϕ26.2 Motor Cable ϕ94 mm Housing: R (MOLEX) Encoder Cable ϕ84 mm Round Shaft Type BXS62-, BXS62C-, BXS64C- Motor: BXM62-, BXM64- Mass: 2.5 kg C ± ϕ14.18 (h7) ϕ94.35 (h7) 14 ϕ12±.5 4 ϕ8.5 Thru 11 Protective Earth Terminal M4 Motor Cable ϕ9 4 mm Housing: R (MOLEX) Encoder Cable ϕ8 4 mm Housing: R (MOLEX) 23

24 Electromagnetic Brake Type 3 W Motor/Parallel Shaft Gearhead Motor Gearhead Gear Ratio L Mass kg CD 5, 1, 15, 2 34 C153 BXS23M- S BXM23M-GFS GFS2G 3, 5, C153B BXS23CM- S 2 43 C153C L 32± ϕ1.15 (h7) Motor Cable ϕ9 4 mm 1±.5 ϕ ϕ4.5 Thru ϕ7±.5 25± Parallel Key (Included) Housing: R (MOLEX) Round Terminal: SR-51T-4 (JST) Housing: R (MOLEX) Encoder Cable ϕ8 4 mm Motor/Hollow Shaft Flat Gearhead BXS23M- FR, BXS23CM- FR Motor: BXM23M-GFS Gearhead: GFS2G FR Mass: 1.8 kg C ϕ34.39 (h8) ϕ5.5 Thru ϕ2 ϕ7± Motor Cable ϕ9 4 mm 2 Encoder Cable ϕ8 4 mm Housing: R (MOLEX) Round Terminal: SR-51T-4 (JST) Housing: R (MOLEX) ϕ ϕ12 (H8) ϕ12 (H8) +.11 ϕ ± Parallel Key (Included) Round Shaft Type BXS23M-, BXS23CM- Motor: BXM23M-2 Mass: 1. kg C ± ϕ8.15 (h7).3 (h7) 2 6 Motor Cable ϕ9 4 mm 4 ϕ4.5 Thru Housing: R (MOLEX) Encoder Cable ϕ8 4 mm ϕ7±.5 Housing: R (MOLEX) Round Terminal: SR-51T-4 (JST) 24

25 Electromagnetic Brake Type 6 W Motor/Parallel Shaft Gearhead Motor Gearhead Gear Ratio L Mass kg CD 5, 1, 15, 2 41 C154 BXS46M- S BXM46M-GFS GFS4G 3, 5, C154B BXS46CM- S 2 51 C154C L 35± Motor Cable ϕ9 4 mm ϕ15.18 (h7) 13±.5 ϕ34 M5 1 Deep 8 4 ϕ6.5 Thru ϕ94±.5 25± Parallel Key (Included) Housing: R (MOLEX) Round Terminal: SR-51T-4 (JST) Housing: R (MOLEX) Encoder Cable ϕ8 4 mm Motor/Hollow Shaft Flat Gearhead BXS46M- FR, BXS46CM- FR Motor: BXM46M-GFS Gearhead: GFS4G FR Mass: 3.1 kg C ϕ38.39 (h8) ϕ6.5 Thru ϕ94± ϕ Motor Cable ϕ9 4 mm Housing: R (MOLEX) Round Terminal: SR-51T-4 (JST) Housing: R (MOLEX) Encoder Cable ϕ8 4 mm ϕ ϕ15 (H8) ϕ15 (H8) ϕ ± Parallel Key (Included) Round Shaft Type BXS46M-, BXS46CM- Motor: BXM46M-2 Mass: 1.5 kg C ± ϕ1.15 (h7) ϕ73.3 (h7) 2 8 Motor Cable ϕ9 4 mm 4 ϕ6.5 Thru ϕ94±.5 Housing: R (MOLEX) Round Terminal: SR-51T-4 (JST) Housing: R (MOLEX) Encoder Cable ϕ8 4 mm 25

26 Electromagnetic Brake Type 12 W Motor/Parallel Shaft Gearhead Motor Gearhead Gear Ratio L Mass kg CD 5, 1, 15, 2 45 C155 BXS512M- S BXM512M-GFS GFS5G 3, 5, C155B BXS512CM- S 2 64 C155C L 42±1 5 34±.5 25 ϕ18.18 (h7) 18±.5 ϕ2 M6 12 Deep 4 ϕ8.5 Thru ϕ14±.5 25± Parallel Key (Included) Motor Cable ϕ9 4 mm ϕ4 9 Encoder Cable ϕ8 4 mm 2 Housing: R (MOLEX) Round Terminal: SR-51T-4 (JST) Housing: R (MOLEX) Motor/Hollow Shaft Flat Gearhead BXS512M- FR, BXS512CM- FR Motor: BXM512M-GFS Gearhead: GFS5G FR Mass: 4.4 kg C ϕ5.39 (h8) ϕ8.5 Thru ϕ3 ϕ14± Motor Cable ϕ9 4 mm Housing: R (MOLEX) 2 Round Terminal: SR-51T-4 (JST) Housing: R (MOLEX) Encoder Cable ϕ8 4 mm +.21 ϕ ϕ2 (H8) ϕ2 (H8) +.21 ϕ21 25± Parallel Key (Included) 26

27 Round Shaft Type BXS512M-, BXS512CM- Motor: BXM512M-2 Mass: 2.2 kg C ± ϕ12.18 (h7) 2 ϕ83.35 (h7) Motor Cable ϕ9 4 mm 9 4 ϕ8.5 Thru Housing: R (MOLEX) ϕ14±.5 Round Terminal: SR-51T-4 (JST) Housing: R (MOLEX) Encoder Cable ϕ8 4 mm Electromagnetic Brake Type 2 W and 4 W Motor/Parallel Shaft Gearhead Motor Gearhead Gear Ratio L Mass kg CD BXS62M- S, BXS62CM- S BXM62M-GFS 5, 1, 15, 2 6 C22 GFS6G 3, C22B BXS64CM- S BXM64M-GFS 1, 2 86 C22C L 5±1 5 35±.5 32 ϕ22.21 (h7) ±.5 M6 12 Deep 4 ϕ8.5 Thru ϕ25 Protective Earth Terminal M4 Motor Cable ϕ9 4 mm ϕ ϕ12±.5 Housing: R (MOLEX) Encoder Cable ϕ8 4 mm Housing: R (MOLEX) 32± Parallel Key (Included) t the time of shipment, a key is fixed in the key slot of the gearhead shaft. 27

28 Motor/Hollow Shaft Flat Gearhead Motor Gearhead Mass kg CD BXS62M- FR BXM62M-GFS BXS62CM- FR GFS6G FR 8.3 C258 BXS64CM- FR BXM64M-GFS ϕ8.5 Thru (h8) ϕ12±.5 14 ϕ58 (14) ϕ Protective Earth Terminal M ± Parallel Key (Included) Housing: R (MOLEX) +.21 ϕ26.2 (H8) +.33 ϕ25 (H8) +.33 ϕ ϕ26.2 Motor Cable ϕ94 mm Housing: R (MOLEX) Encoder Cable ϕ84 mm Round Shaft Type BXS62M-, BXS62CM-, BXS64CM- Motor: BXM62M-, BXM64M- Mass: 3.5 kg C ± ϕ14.18 (h7) ϕ94.35 (h7) 14 Protective Earth Terminal M4 Motor Cable ϕ9 4 mm ϕ12±.5 4 ϕ8.5 Thru Encoder Cable ϕ8 4 mm Housing: R (MOLEX) Housing: R (MOLEX) 28

29 Driver (Common to all drivers) BXSD3-, BXSD3-C, BXSD6-, BXSD6-C, BXSD12-, BXSD12-C, BXSD2-, BXSD2-C, BXSD4-C Mass:.8 kg C259 Slit Driver Installation Bracket (2 pieces per set) When driver mounting bracket is installed 4 23 max. 12 Slit 5 ϕ4.5 Thru Installation Bracket R Protective Earth Terminal 2 M Installation Bracket ϕ 3.5 Countersinking Conversion Cables (Included) Comes in a set of 2 cables, one each for the motor and the encoder. For Motor (22.2) Housing: R-21 (MOLEX) Housing: P (MOLEX) 24 (14.5) Motor Side ϕ9 Housing: (MOLEX) Driver Side (7.9) For Encoder (3.6) Housing: (MOLEX) Housing: P (MOLEX) (1.9) Motor Side ϕ8 Driver Side Connection Cable (Included) Type of Cables Length L (m) 1 m 1 2 m 2 3 m 3 For Motor (22.2) L (14.5) 11.6 For Encoder (3.6) L (14.5) 11.6 Motor Side ϕ8 Housing: P (MOLEX) Housing: R (MOLEX) Driver Side 13.8 ϕ8 Encoder Side Housing: P (MOLEX) Housing: R (MOLEX) 22.2 Driver Side 29

30 Connection and Operation Names and Functions of Driver Parts Operating Panel cceleration Time Potentiometer (CC) Internal Speed Potentiometer (SPEED) Deceleration Time Potentiometer (DEC) Encoder Connector (CN4) Input Signal Connector (CN5) Electromagnetic Brake Connector (CN3) CHRGE LED (Red) Motor Connector (CN2) Control Module Connector (CN6) Function Switch (SW1) Regeneration Unit Connection Terminal (CN1) I/O Signal Connector (CN7) Main Power Input Terminal ( CN1 ) Protective Earth Terminal Operating Panel Key: Changes the operating mode. Key: Changes the setting value Key: Confirming the data Operating mode Monitoring Data Parameter Test Speed Control Speed, load rate, operation number, alarm code, warning code, I/O monitor, control mode Data No. 15 (16 points) Operating speed, torque limiting, deceleration time, delete data I/O test, JOG operation, Data No. select operation, teaching Details Position Control Speed, position, load rate, operation number, selection number, alarm code, warning code, I/O monitor, control mode Data No. 15 (16 points) Operating method, position, operating speed, operating function, sequenced positioning, torque limiting, acceleration time, deceleration time, delete data Set various parameters I/O test, JOG operation, Data No. select operation, return-to-home operation, position preset, teaching Function Switch (SW1) No. 1 Function Switchover between Speed Control Mode and Positioning Control Mode ON: Positioning Control Mode OFF: Speed control Mode Factory Setting: OFF 2 BX Compatibility mode setting When turned ON, the I/O signal can be matched with the content for the BX Series. Factory Setting: OFF 3 Not used 4 Select the power supply for input signal (Built-in or external) Factory Setting: OFF (External) Input Signal Connector (CN5, 11 pins) For Speed Control Mode Pin No. Signal Name Function 1 IN-COM Input signal common 2 IN FWD Rotate in FWD direction/deceleration stop. 3 IN1 RVS Rotate in RVS direction/deceleration stop. 4 IN2 M 5 IN3 M1 Operating Data No. Selection 6 IN4 M2 7 IN5 FREE Motor excitation cancellation, electromagnetic brake release 8 IN6 STOP Instantaneous stop occurs when input during motor operation 9 IN7 LM-RST larm cancellation 1 IN8 Not used (Functions can be expanded) 11 IN-COM1 Input signal common ( V) The functions assigned to IN IN8 are initial values. The content can be changed with the parameters. For Position Control Mode Pin No. Signal Name Function 1 IN-COM Input signal common 2 IN HOME Return-to-Home Operation Start 3 IN1 STRT Positioning Operation Start 4 IN2 M 5 IN3 M1 Operating Data No. Selection 6 IN4 M2 7 IN5 FREE Motor excitation cancellation, electromagnetic brake release 8 IN6 STOP Instantaneous stop occurs when input during motor operation 9 IN7 LM-RST larm cancellation 1 IN8 HOMES Mechanical Home Sensor 11 IN-COM1 Input signal common ( V) 3

31 I/O Signal Connector (CN7, 12 pins) For Speed Control Mode Pin No. Signal Name Function 1 VH External analog setting input 2 VM 3 VL 4 OUT+ 5 OUT 6 OUT1+ 7 OUT1 8 OUT2+ Connect when controlling with PVR-2KZ or external DC voltage LM MOVE Output when an alarm is generated Output during motor operation 9 OUT2 WNG Output when a warning is generated 1 SG -Phase Output 11 BSG B-Phase Output 12 OUT-COM Common for SG and BSG The functions assigned to OUT OUT2 are initial values. The content can be changed with the parameters. Connection Connection Example For Position Control Mode Pin No. Signal Name Function 1 VH External analog setting input 2 VM 3 VL 4 OUT+ 5 OUT 6 OUT1+ Connect when controlling with PVR-2KZ or external DC voltage LM Output when an alarm is generated Output when the preparation for the operation is completed REDY 7 OUT1 8 OUT2+ HOME-P Output during home detection 9 OUT2 1 SG -Phase Output 11 BSG B-Phase Output 12 OUT-COM Common for SG and BSG PE Encoder Cable Motor Cable Connection Cable Conversion Cable (Included) Encoder connector Connect to CN4 Electromagnetic Brake Connector Connect to CN3 Input signal Connect to CN5 Connection Cable Conversion Cable (Included) Motor Power Connector Connect to CN2 Regeneration Unit Connect to CN1 Main power supply Connect to CN1 External analog setting device Connect to CN7 Output signal Connect to CN7 PE Note When connecting a motor, be sure to use the accessory conversion cable. If the motor is connected directly, a malfunction may occur. Regardless of the presence of electromagnetic brakes, be sure to connect the electromagnetic brake connector to CN3.

32 Connection to Programmable Controller For Sink Logic Programmable Controller 24 VDC V 3 VDC or less IN-COM IN IN1 IN2 IN3 IN4 IN5 IN6 IN IN8 1 IN-COM1 11 CN5 6.6 kω 6.6 kω 6.6 kω 6.6 kω 6.6 kω 6.6 kω 6.6 kω 6.6 kω 6.6 kω V Driver 82 Ω 82 Ω 82 Ω 82 Ω 82 Ω 82 Ω 82 Ω 82 Ω 82 Ω V 3 VDC or less R1 R1 R1 1 m or less 1 m or less 1 m or less OUT+ OUT OUT1+ OUT1 OUT2+ OUT CN7 V R2 R2 2 m or less 2 m or less SG 1 BSG 11 OUT-COM 12 V Note Use an output power signal of 3 VDC or less. Connect a current limiting resistor R1 to OUT OUT2, and keep the current at 1 m or less. Connect a current limiting resistor R2 to SG and BSG, and keep the current at 2 m or less. For Source Logic Programmable Controller 24 VDC V 3 VDC or less R1 R1 R1 1 m or less 1 m or less 1 m or less IN-COM IN IN1 IN2 IN3 IN4 IN5 IN6 IN7 IN8 1 IN-COM1 11 OUT+ OUT OUT1+ OUT1 OUT2+ OUT CN5 CN7 6.6 kω 6.6 kω 6.6 kω 6.6 kω 6.6 kω 6.6 kω 6.6 kω 6.6 kω 6.6 kω V Driver 82 Ω 82 Ω 82 Ω 82 Ω 82 Ω 82 Ω 82 Ω 82 Ω 82 Ω V 3 VDC or less R2 2 m or less SG 1 V R2 2 m or less BSG 11 OUT-COM 12 V Note Use an output power signal of 3 VDC or less. Connect a current limiting resistor R1 to OUT OUT2, and keep the current at 1 m or less. Connect a current limiting resistor R2 to SG and BSG, and keep the current at 2 m or less. SG and BSG are not compatible with the source logic. For detailed information and handling precautions of this product, see the User's Manual. To obtain the User's Manual, download it from the Oriental Motor website or contact the Oriental Motor sales office. 32

33 Motor and Driver Combinations Standard Type Combination Type Parallel Shaft Gearhead The combination type comes with the motor and parallel shaft gearhead pre-assembled. Output Power Motor Gearhead Driver 3 W BXS23- S BXSD3- BXM23-GFS GFS2G BXS23C- S BXSD3-C 6 W BXS46- S BXSD6- BXM46-GFS GFS4G BXS46C- S BXSD6-C 12 W BXS512- S BXSD12- BXM512-GFS GFS5G BXS512C- S BXSD12-C 2 W BXS62- S BXSD2- BXM62-GFS BXS62C- S GFS6G BXSD2-C 4 W BXS64C- S BXM64-GFS BXSD4-C Round Shaft Type Output Power 3 W 6 W BXS23- BXS23C- BXS46- BXS46C- Motor BXM23-2 BXM W BXS512- BXM512-2 BXS512C- Driver BXSD3- BXSD3-C BXSD6- BXSD6-C BXSD12- BXSD12-C BXSD2-2 W BXS62- BXM62- BXS62C- BXSD2-C 4 W BXS64C- BXM64- BXSD4-C Combination Type Hollow Shaft Flat Gearhead The combination type comes with the motor and hollow shaft flat gearhead pre-assembled. Output Power Motor Gearhead Driver 3 W BXS23- FR BXSD3- BXM23-GFS GFS2G FR BXS23C- FR BXSD3-C 6 W BXS46- FR BXSD6- BXM46-GFS GFS4G FR BXS46C- FR BXSD6-C 12 W BXS512- FR BXSD12- BXM512-GFS GFS5G FR BXS512C- FR BXSD12-C 2 W BXS62- FR BXSD2- BXM62-GFS BXS62C- FR GFS6G FR BXSD2-C 4 W BXS64C- FR BXM64-GFS BXSD4-C Electromagnetic Brake Type Combination Type Parallel Shaft Gearhead The combination type comes with the motor and parallel shaft gearhead pre-assembled. Output Power Motor Gearhead Driver 3 W BXS23M- S BXSD3- BXM23M-GFS GFS2G BXS23CM- S BXSD3-C 6 W BXS46M- S BXSD6- BXM46M-GFS GFS4G BXS46CM- S BXSD6-C 12 W BXS512M- S BXSD12- BXM512M-GFS GFS5G BXS512CM- S BXSD12-C 2 W BXS62M- S BXSD2- BXM62M-GFS BXS62CM- S GFS6G BXSD2-C 4 W BXS64CM- S BXM64M-GFS BXSD4-C Round Shaft Type Output Power 3 W 6 W BXS23M- BXS23CM- BXS46M- BXS46CM- Motor BXM23M-2 BXM46M-2 12 W BXS512M- BXM512M-2 BXS512CM- Driver BXSD3- BXSD3-C BXSD6- BXSD6-C BXSD12- BXSD12-C BXSD2-2 W BXS62M- BXM62M- BXS62CM- BXSD2-C 4 W BXS64CM- BXM64M- BXSD4-C Combination Type Hollow Shaft Flat Gearhead The combination type comes with the motor and hollow shaft flat gearhead pre-assembled. Output Power Motor Gearhead Driver 3 W BXS23M- FR BXSD3- BXM23M-GFS GFS2G FR BXS23CM- FR BXSD3-C 6 W BXS46M- FR BXSD6- BXM46M-GFS GFS4G FR BXS46CM- FR BXSD6-C 12 W BXS512M- FR BXSD12- BXM512M-GFS GFS5G FR BXS512CM- FR BXSD12-C 2 W BXS62M- FR BXSD2- BXM62M-GFS BXS62CM- FR GFS6G FR BXSD2-C 4 W BXS64CM- FR BXM64M-GFS BXSD4-C number indicating the gear ratio is specified in the box in the product name. When the accessory connection cable is supplied, a number indicating the length of the cable, -1 (1 m), -2 (2 m), or -3 (3 m), is specified in the box in the product name. 33

34 ccessories (Sold separately) Connection Cables, Flexible Connection Cables This is a connection cable for connecting the motor and the driver. The maximum extension length of the connectable cable is 3 m. Use the flexible connection cable in applications where the cable is bent and flexed. Connection cables and flexible connection cables come as a set of motor and encoder cables. Cables for Motor Cables for Encoder Cable System Configuration Connection cables/flexible connection cables For motor/for encoder Motor Conversion cable (Included) Driver Product Line Connection Cable Length L (m) CC1SBF 1 CC2SBF 2 CC3SBF 3 CC5SBF 5 CC7SBF 7 CC1SBF 1 CC15SBF 15 CC2SBF 2 CC3SBF 3 Flexible Connection Cables Length L (m) CC1SBR 1 CC2SBR 2 CC3SBR 3 CC5SBR 5 CC7SBR 7 CC1SBR 1 CC15SBR 15 CC2SBR 2 CC3SBR 3 Dimensions (Unit mm) Cables for Motor (22.2) Motor Side Cables for Encoder (3.6) Encoder Side CC_SBF: ϕ8 CC_SBR: ϕ9 Housing: P (MOLEX) Housing: R (MOLEX) CC_SBF: ϕ8 CC_SBR: ϕ9.5 Housing: P (MOLEX) Housing: R (MOLEX) L L Driver Side (14.5) Driver Side (14.5) Data Setting Software Communication Cable This communication cable is required for connecting to the computer on which the data setting software is installed. Computer and Driver Connection Data Setting Software MEXE2 USB Cable.5 m Product Line CC5IF-USB Data Setting Software MEXE2 Data Setting Software can be downloaded from our website. CD-ROMs are also available. For the operating environment and other details, please check the website. Computer (Not supplied.) Connect to the Control Module Connector PC Interface Cable 5 m Note To connect to a computer, you must install a dedicated device driver. 34

35 Control Module You can use the Control Module to set and check various parameters. It is connected to the driver s communication connector (CN6). Product Line OPX-2 (Enlarged view) External Speed Potentiometer Set and adjust the motor speed. Product Line PVR-2KZ (2 kω 1/4 W and with a linear resistance vs. angle curve) Regeneration Units Use this to perform vertical operation or drive a large inertial load with an electromagnetic brake type motor. Product Line pplicable Product BXS23 BXS46 BXS512 BXS62 BXS64 EPRC-4P RGB1 DIN Rail Mounting Bracket Use this mounting plate when mounting the driver to a DIN rail. Product Line MDP2 Flexible Couplings Clamp-type coupling connectings the motor/gearhead shaft to another part. Product Line MCL Couplings (For combination type parallel shaft gearhead) pplicable Product Load Type Coupling Type BXS23 Uniform load Impact Load MCL3 BXS46 Uniform load MCL4 Impact Load MCL55 BXS512 Uniform load Impact Load MCL55 BXS62 Uniform load BXS64 Impact Load MCL65 MCS Couplings (For round shaft type) pplicable Product Load Type Coupling Type BXS23 Uniform load MCS2 BXS46 Impact Load BXS512 Uniform load BXS62 MCS3 BXS64 Impact Load Motor and Gearhead Mounting Brackets These dedicated mounting brackets are for mounting motors and gearheads. Product Line pplicable Product BXS23 BXS46 BXS512 BXS62 BXS64 SOL2M4 SOL4M6 SOL5M8 SOL6M8 Note These cannot be used with combination type hollow shaft flat gearheads. For details, check the Oriental Motors website or contact the Oriental Motor sales office. 35