High Torque Gearheads

Transcription

1 Brushless DC Motor High Torque Gearheads 12W, 2W, Gear Ratio 5-12 Right-Angle Hollow Shaft Hypoid JH Gearhead Foot Mount Type JB Gearhead Parallel Shaft JV Gearhead Parallel Shaft Gearhead Foot Mount Type Gearhead Right-Angle Hollow Shaft Hypoid Gearhead These gearheads are designed for our compact motors of BMU and BLE2 series. They are specified with high torque and big axial and radial loads. BMU Series Driver BLE2 Series Driver Right-Angle Hollow Shaft Hypoid JH Gearhead "Permissible Torque No torque saturation over the entire speed range. Torque N m Conventional Gear Ratio JH gearhead conventional parallel shaft type "High Strength Compared to conventional gearheads 2x more Permissible Radial Load 981 N Permissible Axial Load 261 N 1.7x more [2:1 at 3 r/min] "Degree of Protection IP66 The degree of protection is IP66 which is realized by the stainless steel shaft (JH and JV gearhead). Stainless Steel Shaft JB gearhead (steel shaft): IP44 O-Ring Gasket Foot Mount Type JB Gearhead Parallel Shaft JV Gearhead "High Permissible Torque Up to 518 N m Torque N m Parallel Shaft with Foot Mount Type Gear Ratio "High Strength Foot Mount Type Permissible Axial Load Permissible Radial Load Permissible radial load 3672 N Permissible axial load 577 N Permissible Axial Load Flange Type Permissible radial load Permissible Radial Load [1/12 by 3 r/min] [1/45 by 3 r/min] 3123 N Permissible axial load 48 N "High Gear Ratio Foot Mount Type JB Gearhead Gear ratio Parallel Shaft JV Gearhead Gear ratio 3 45

2 "Features of Right-Angle Hollow Shaft Hypoid Gearhead Downsizing Downsizes the construction by direct mounting to the conveyor. Furthermore, the concentric shaft offers more flexibility for the mounting direction. 19 mm less Lower Cost Reduction of costs and parts thanks to direct connection. Parts reduction Reduction of coupling space 96 mm Concentric Shaft Shape Right-Angle Hollow Shaft Hypoid Gearhead 25 mm 9 W AC Motor Parallel Shaft Gearhead Reduction of costs Reduction of parts Reduction of coupling space [Right-Angle Hollow Shaft Hypoid Gearhead] [Parallel Shaft Gearhead] "Features of Foot Mount Gearhead No Need for Mounting Bracket Can be mounted directly to the application. High Rigidity, One-Piece Construction One-piece construction for easy shaft centering. Line up Type Right-Angle Hollow Shaft Hypoid JH Geared Output Power [W] 12 Motor Permissible Torque [N m] 41 Gear Ratio 1, 15, 2, 3, 5, 1, 2 Degree of Protection IP66 Image Driver Power Supply Voltage [V] Connection Cable Foot Mount Type JB Geared , 1, 15, 2, 3 5, 1, 2 5, 1, 2, 3, 5 1, 2, 3, 45, 6, 12 IP44 BMU Series Single-Phase 2-24 Three-Phase m Cable drawn by the output shaft side / the opposite side of the output shaft BLE2 Series Parallel Shaft JVGeared , 45 IP66 BMU Series For low gear ratios of 5~2 of the parallel shaft gearhead the GFV gearhead is also available. For details please refer to the BMU Series or BLE2 Series catalogue or the website: «Specifications» - Rated Speed: 3 r/min - Speed Control Range: 8-36 r/min (speed ratio 1:45) - Speed regulation: ±.2 % - Safety Standards: For the following information please refer to the BMU or BLE2 Series catalogue or the website. Motor Features Details of the GFV Parallel Shaft Gearhead Driver Dimensions Connection and Operation BMU Series Catalogue BLE2 Series Catalogue 2

3 "System Configuration Motors, drivers and connection cables are sold separately. BLE2/BMU Series Data Setting Software MEXE2 Motor Connection Cable Driver Max. Extension Length: 2 m 6 To USB Port Computer 1 Right-Angle Hollow Shaft Hypoid JH Gearhead Pull-out on output shaft side Programmable Controller 1 AC Power Supply (Main power supply) Programmable Controller 1 Pull-out on rear of the motor AC Power Supply (Main power supply) Accessories (Sold separately) DIN Rail Mounting Brackets 4 Page 19 External Speed Potentiometer 2 4 Page 19 Driver Mounting Brackets 3 5 Page 19 Watertight, Dust- Resistant Front Cover 3 5 Page 19 General-Purpose Cables for I/O Signals 2 Page 19 Power Supply Cable Page 19 1 Not supplied. 2 External speed potentiometer (PAVR2-2K) and general purpose cable for I/O signals cannot be connected to the driver together. 3 The driver mounting brackets and the watertight, dust-resistant front cover cannot be used together. 4 Only for BLE2 Series. 5 Only for BMU Series. 6 For BMU Series driver is the max. extension length 1m. Example of System Configuration BLE2 Series Sold Separately Right-Angle Hollow Shaft Connection Cable Din Rail Mounting External Speed Driver Hypoid JH Gearhead (3 m) Bracket Potentiometer BLM512HPK-5H1S BLE2D12-C CC3HBLF MADP2 PAVR2-2K BMU Series Sold Separately Right-Angle Hollow Shaft Connection Cable Watertight, Dust-Resistant Driver Driver Mounting Bracket Hypoid JH Gearhead (3 m) Front Cover BLM512HPK-5H1S BMUD12-C2 CC3HBLF MAFP5V PCF12-B The system configuration shown above is an example. Other combinations are also available. 3

4 "Product Number Motor (Combination Type/Round Shaft Type) Right-Angle Hollow Shaft Hypoid JH Geared / Foot Mount Type JB Geared / Parallel Shaft JV Geared BLM 5 2 H P K - 5 C B 5 B - L Motor Product Code Gearhead Product Code 12 Motor Gearhead 1 Motor Type BLM : Brushless Motor 2 Frame Size 5 : 9 mm 3 Output Power 12 : 12 W 2 : 2 W 4 Motor Connection Method H : Connector Type 5 Motor Degree of Protection P : IP66 6 Combined Motor K : Round Shaft Type (Key included) 7 Combined Motor Frame Size 5 : 9 mm Gearhead Size Symbol 8 For the gearhead size symbol please refer to Specifications on pages 7-8. H : JH Gear 9 Gearhead Type B : JB Gear V : JV Gear 1 Gear Ratio Number : Reduction Ratio of Gearhead 11 Output Shaft Material S : Stainless B : Iron 12 Connector Position None: Bottom -L : Left Driver BLE2D 12 - C BMUD 12 - C Driver Type BLE2D : Driver for BLE2 Series BMUD : Driver for BMU Series 2 Output Power 12 : 12 W 2 : 2 W 3 Power Supply Voltage C : Single-Phase, Three-Phase 2-24 VAC 4 Reference Number Connection Cable CC 1 H BL F Cable Type CC : Connection Cable Length 5 :.5 m 1 : 1 m 15 : 1.5 m 2 2 : 2 m 25 : 2.5 m 3 : 3 m 4 : 4 m 5 : 5 m 7 : 7 m 1 : 1 m 15 : 15 m 2 : 2 m 3 Motor Connection Method H : Connector 4 Applicable Motor BL : Brushless Motor 5 Direction of Cable Outlet F : Output Shaft Side B : Counter-Output Shaft Side 4

5 "Product Line The motor, the driver and the connection cables are purchased individually. For the single-phase 1-12 VAC models, please contact the nearest Oriental Motor sales office. Motors Right-Angle Hollow Shaft Hypoid JH Geared Output Power Product Name Gear Ratio List Price 12 W BLM512HPK-5H S 2 W BLM52HPK-5XH S BLM52HPK-5YH S 1, 15, , 5, , 1, 15, Drivers BLE2 Series Output Power 12 W 2 W Power Supply Voltage Product Name List Price Single-Phase, Three-Phase 2-24 VAC Single-Phase, Three-Phase 2-24 VAC BLE2D12-C 188. BLE2D2-C 21. BMU Series Foot Mount Type JB Geared Output Power 2 W Product Name Gear Ratio List Price BLM52HPK-5AB B-L 5, 1, BLM52HPK-5CB B-L 3, BLM52HPK-5EB B-L 1, BLM52HPK-5KB B-L 3, BLM52HPK-5SB B-L 6, Parallel Shaft JV Geared Output Power Product Name Gear Ratio List Price 2 W BLM52HPK-5KV S 3, Other Lineup Connector Position Selection of 4 Directions. Output Power 12 W 2 W Power Supply Voltage Product Name List Price Single-Phase, Three-Phase 2-24 VAC Single-Phase, Three-Phase 2-24 VAC Connection Cables BMUD12-C2 14. BMUD2-C 157. Length Product Name List Price Length Product Name List Price.5 m CC5HBL m CC4HBL m CC1HBL m CC5HBL m CC15HBL 3. 7 m CC7HBL m CC2HBL m CC1HBL m CC25HBL m CC15HBL m CC3HBL m CC2HBL 171. F or B indicating the direction of cable outlet is entered where the box is located within the product name. Two types of the connection cables with different drawing directions are available F : Cable drawn by the output shaft side B : Cable drawn in the opposite side of the output shaft For details please contact the nearest Oriental Motor sales office. "Included Motor Type Parallel Key Safety Cover Installation Screw JH Gearhead 1 Piece 1 Piece 1 Set JB Gearhead JV Gearhead Operating Manual 1 Copy Driver Connector Startup Guide Operating Manual Connector for CN1 (1 Piece) Connector for CN4 (1 Piece) 1 Copy 1 Copy 5

6 Right-Angle Hollow Shaft Hypoid JH Geared 12 W "Specifications Product Name Right-Angle Hollow Shaft Hypoid JH Geared BLM512HPK-5H S Driver BMUD12-C2 BLE2D12-C Rated Output Power (Continuous) W 12 Power Supply Voltage Rated Voltage V Single-Phase 2-24 / Three-Phase 2-24 Permissible Voltage Range 15 +1% Frequency Hz 5/6 Permissible Frequency Range ±5% Rated Input Current A Single-Phase 2./Three-Phase 1.1 Single-Phase 1.7/Three-Phase 1.2 Maximum Input Current A Single-Phase 4.1/Three-Phase 2. Single-Phase 4.8/Three-Phase 3.3 Rated Speed r/min 3 Speed Control Range r/min 8 36 r/min (Speed ratio 1:45) Speed Regulation 1 Load Voltage Temperature 1 Only for BLE2 series driver: The brackets ( ) indicate specification for analog setting. 2 For BMU series, the Conditions Operating ambient temperature is +4 C The values correspond to each specification and characteristic of a stand-alone motor. ±.2% (±.5%) or less: Conditions rated torque, rated speed, rated voltage, normal ambient temperature ±.2% (±.5%) or less: Conditions Rated voltage 15 +1%, rated speed, no load, normal ambient temperature ±.2% (±.5%) or less: Conditions Operating ambient temperature +5 C 2, rated speed, no load, rated voltage Gear Ratio (Actual Gear Ratio) (1.25) (15.38) (2.5) (3.75) (51.25) (12.5) (25.) Direction of rotation 1 Direction of the motor Opposite direction of the motor Output Shaft Speed [r/min] 2 8 r/min r/min At 8 15 r/min Permissible Torque [N m] At 3 r/min At 36 r/min Permissible Radial Load [N] 3 Permissible Axial Load [N] Permissible Load Inertia J [ 1 4 kg m 2 ] 1 mm from the mounting surface 2 mm from the mounting surface When instantaneous stop or instantaneous bi-directional operation is performed 4 At 8 15 r/min At 3 r/min At 36 r/min At 8 15 r/min At 3 r/min At 36 r/min At 8 15 r/min At 3 r/min At 36 r/min At 8 15 r/min At 3 r/min At 36 r/min At 8 15 r/min At 3 r/min At 36 r/min Mass [kg] The rotation direction is viewed from the gear flange side (see illustration on the right). 2 The speed of the output shaft is the value of the speed divided by the gear ratio. Gear Flange Position 3 The permissible radial load can also be calculated with a formula. Page 18 Gear Case 4 It is also applicable when digitally setting the deceleration time to below.1 seconds. Load Position Radial Load Axial Load "Speed Torque Characteristics Continuous Duty Region: Continuous operation is possible in this region. Limited Duty Region: This region is used primarily when accelerating. BLE2 Series BMU Series Maximum Instantaneous Torque Maximum Instantaneous Torque Gear Flange 1 mm 2 mm Distance from Output Shaft End Torque [N m] Limited Duty Region Continuous Duty Region Rated Torque Torque [N m] Limited Duty Region Continuous Duty Region Rated Torque Speed [r/min] Speed [r/min] 36 The values correspond to each specification and characteristic of a motor without gearhead. The speed-torque characteristics show the values when rated voltage is applied. A number indicating the gear ratio is entered where the box is located within the product name. 6

7 Right-Angle Hollow Shaft Hypoid JH Geared 2 W "Specifications Product Name Right-Angle Hollow Shaft Hypoid JH Geared BLM52HPK-5 H S Driver BMUD2-C BLE2D2-C Rated Output Power (Continuous) W 2 Power Supply Voltage Rated Voltage V Single-Phase 2-24 / Three-Phase 2-24 Permissible Voltage Range 15 +1% Frequency Hz 5/6 Permissible Frequency Range ±5% Rated Input Current A Single-Phase 2.7/Three-Phase 1.5 Single-Phase 2.4/Three-Phase 1.4 Maximum Input Current A Single-Phase 4.9/Three-Phase 3.4 Single-Phase 6.5/Three-Phase 4.3 Rated Speed r/min 3 Speed Control Range r/min 8 36 r/min (Speed ratio 1:45) Speed Regulation 1 Load Voltage Temperature 1 Only for BLE2 series driver: The brackets ( ) indicate specification for analog setting. 2 For BMU series, the Conditions Operating ambient temperature is +4 C The values correspond to each specification and characteristic of a stand-alone motor. ±.2% (±.5%) or less: Conditions rated torque, rated speed, rated voltage, normal ambient temperature ±.2% (±.5%) or less: Conditions Rated voltage 15 +1%, rated speed, no load, normal ambient temperature ±.2% (±.5%) or less: Conditions Operating ambient temperature +5 C 2, rated speed, no load, rated voltage Gear Ratio (Actual Gear Ratio) (5) (1) (15) (2) (3) (5) (98.95) (2) Gearhead Size X Y Direction of rotation 1 Direction of the motor Opposite direction of the motor Output Shaft Speed [r/min] 2 8 r/min r/min Permissible Torque [N m] At 8 3 r/min At 36 r/min Permissible Radial Load [N] 3 Permissible Axial Load [N] Permissible Load Inertia J [ 1 4 kg m 2 ] 2 mm from the mounting surface When instantaneous stop or instantaneous bi-directional operation is performed 4 At 8 15 r/min At 3 r/min At 36 r/min At 8 15 r/min At 3 r/min At 36 r/min At 8 15 r/min At 3 r/min At 36 r/min At 8 15 r/min At 3 r/min At 36 r/min Mass [kg] The rotation direction is viewed from the gear flange side (see illustration on the right). 2 The speed of the output shaft is the value of the speed divided by the gear ratio. 3 The permissible radial load can also be calculated with a formula. Page 18 4 It is also applicable when digitally setting the deceleration time to below.1 seconds. Gear Flange Position Gear Case Load Position Radial Load Axial Load "Speed Torque Characteristics Continuous Duty Region: Continuous operation is possible in this region. Limited Duty Region: This region is used primarily when accelerating. Torque [N m] Maximum Instantaneous Torque 1.15 Rated Torque Limited Duty Region Continuous Duty Region Speed [r/min] Gear Flange 1 mm 2 mm Distance from Output Shaft End The values correspond to each specification and characteristic of a motor without gearhead. The speed-torque characteristics show the values when rated voltage is applied. X or Y indicating the gearhead size is entered where the box is located within the product name. A number indicating the gear ratio is entered where the box is located within the product name. 7

8 Foot Mount Type JB Geared 2 W "Specifications Product Foot Mount Type JB Geared BLM52HPK-5 B B-L Name Driver BMUD2-C BLE2D2-C Rated Output Power (Continuous) W 2 Power Supply Voltage Rated Voltage V Single-Phase 2-24 / Three-Phase 2-24 Permissible Voltage Range 15 +1% Frequency Hz 5/6 Permissible Frequency Range ±5% Rated Input Current A Single-Phase 2.4/ Three-Phase 1.4 Single-Phase 2.4/ Three-Phase 1.4 Maximum Input Current A Single-Phase 6.5/ Three-Phase 4.3 Single-Phase 6.5/ Three-Phase 4.3 Rated Speed r/min 3 Speed Control Range r/min 8 36 r/min (Speed ratio 1:45) Speed Regulation 1 Load Voltage Temperature 1 Only for BLE2 series driver: The brackets ( ) indicate specification for analog setting. 2 For BMU series, the Conditions Operating ambient temperature is +4 C The values correspond to each specification and characteristic of a stand-alone motor. ±.2% (±.5%) or less: Conditions rated torque, rated speed, rated voltage, normal ambient temperature ±.2% (±.5%) or less: Conditions Rated voltage 15 +1%, rated speed, no load, normal ambient temperature ±.2% (±.5%) or less: Conditions Operating ambient temperature +5 C 2, rated speed, no load, rated voltage Gear Ratio (Actual Gear Ratio) (4.97) (1.12) (2.8) (3.86) (49.9) (14.1) (196.4) (3.5) (45.8) (588.9) (1178) Gearhead Size A C E K S Rotation Direction Direction of Motor Opposite Direction of Motor Direction of Motor Output Shaft Speed [r/min] 1 8 r/min r/min Permissible Torque [N m] Permissible Radial Load [N] Permissible Axial Load [N] Permissible Load Inertia J [ 1 4 kg m 2 ] 1 mm from the mounting surface 2 mm from the mounting surface When instantaneous stop or instantaneous bi-directional operation is performed 2 At 8 3 r/min At 36 r/min At 8 15 r/min At 3 r/min At 36 r/min At 8 15 r/min At 3 r/min At 36 r/min At 8 15 r/min At 3 r/min At 36 r/min At 8 15 r/min At 3 r/min At 36 r/min At 8 15 r/min At 3 r/min At 36 r/min Mass [kg] The speed of the output shaft is the value of the speed divided by the gear ratio. 2 It is also applicable when digitally setting the deceleration time to below.1 seconds. Load Position Radial Load Axial Load "Speed Torque Characteristics Continuous Duty Region: Continuous operation is possible in this region. Limited Duty Region: This region is used primarily when accelerating. Maximum Instantaneous Torque 1 mm 2 mm Distance from Output Shaft End Torque [N m] Limited Duty Region Continuous Duty Region Rated Torque Speed [r/min] The values correspond to each specification and characteristic of a motor without gearhead. The speed-torque characteristics show the values when rated voltage is applied. A, C, E, K or S indicating the gearhead size is entered where the box is located within the product name. A number indicating the gear ratio is entered where the box is located within the product name. 8

9 Parallel Shaft JV Geared 2 W "Specifications Product Parallel Shaft JV Geared BLM52HPK-5KV S Name Driver BMUD2-C BLE2D2-C Rated Output Power (Continuous) W 2 Power Supply Voltage Rated Voltage V Single-Phase 2-24 / Three-Phase 2-24 Permissible Voltage Range 15 +1% Frequency Hz 5/6 Permissible Frequency Range ±5% Rated Input Current A Single-Phase 2.7/Three-Phase 1.5 Single-Phase 2.4/Three-Phase 1.4 Maximum Input Current A Single-Phase 4.9/Three-Phase 3.4 Single-Phase 6.5/Three-Phase 4.3 Rated Speed r/min 3 Speed Control Range r/min 8 36 r/min (Speed ratio 1:45) Speed Regulation 1 Load Voltage Temperature 1 Only for BLE2 series driver: The brackets ( ) indicate specification for analog setting. 2 For BMU series, the Conditions Operating ambient temperature is +4 C The values correspond to each specification and characteristic of a stand-alone motor. ±.2% (±.5%) or less: Conditions rated torque, rated speed, rated voltage, normal ambient temperature ±.2% (±.5%) or less: Conditions Rated voltage 15 +1%, rated speed, no load, normal ambient temperature ±.2% (±.5%) or less: Conditions Operating ambient temperature +5 C 2, rated speed, no load, rated voltage Gear Ratio 3 45 (Actual Gear Ratio) (3.5) (45.8) Direction of rotation Direction of Motor Output Shaft Speed [r/min] 1 8 r/min r/min 12 8 Permissible Torque [N m] Permissible Radial Load [N] Permissible Axial Load [N] Permissible Load Inertia J [ 1 4 kg m 2 ] 1 mm from the mounting surface 2 mm from the mounting surface When instantaneous stop or instantaneous bi-directional operation is performed 2 At 8 3 r/min At 36 r/min At 8 15 r/min 4461 At 3 r/min 3123 At 36 r/min 2231 At 8 15 r/min 5174 At 3 r/min 3622 At 36 r/min 2587 At 8 15 r/min 686 At 3 r/min 48 At 36 r/min 343 At 8 15 r/min At 3 r/min At 36 r/min At 8 15 r/min At 3 r/min At 36 r/min Mass [kg] The speed of the output shaft is the value of the speed divided by the gear ratio. 2 It is also applicable when digitally setting the deceleration time to below.1 seconds. Load Position Radial Load 1 mm 2 mm Distance from Output Shaft End Axial Load "Speed Torque Characteristics Continuous Duty Region: Continuous operation is possible in this region. Limited Duty Region: This region is used primarily when accelerating. Maximum Instantaneous Torque Torque [N m] Limited Duty Region Continuous Duty Region Rated Torque Speed [r/min] The values correspond to each specification and characteristic of a motor without gearhead. The speed-torque characteristics show the values when rated voltage is applied. A number indicating the gear ratio is entered where the box is located within the product name. 9

10 "BLE2 Series - Common Specifications Item Speed Setting Methods Acceleration/ Deceleration Time Torque Limit *1 Number of Operation Data Setting Input Signals Output Signals Protective Functions Information Max. Extension Distance Time Rating Specifications Control Panel Digital Setting Data Setting Software MEXE2 Set using an external speed potentiometer PAVR2-2K (sold separately): 2 kω,.5 W min. Analog Setting Set using external DC voltage: 1 VDC, 1 ma min. (Initial setting: 5 VDC) Setting Range.~15. s (Initial setting:.5 s) Control Panel Setting Method Data Setting Software MEXE2 Setting Range 3%(Initial setting: 3%) Control Panel Digital Setting Data Setting Software MEXE2 Set using an external speed potentiometer PAVR2-2K (sold separately): 2 kω,.5 W min. Analog Setting Set using external DC voltage: 1 VDC, 1 ma min. (Initial setting: 5 VDC) 16 Points max. (Initial setting: 4 points) Photocoupler input Input resistance: 6.6 kω Connectable external DC power supply: 24 VDC 15 +2% 1 ma min Source input/sink input Supplied through external wiring Arbitrary signal assignment to IN IN6 input (7 points) is possible [ ]: Initial setting [FWD], [REV], [STOP-MODE], [M], [M1], [ALARM-RESET], M2, M3, H-FREE, TL, HMI, EXT-ERROR, START/STOP 2, RUN/BRAKE 2, CW/CCW 2 Photocoupler and Open-Collector Output (ON Power: 1.6 V max.) External power supply: VDC 1 ma max. (5 ma min. for SPEED-OUT output) Source output/sink output Supplied through external wiring Arbitrary signal assignment to OUT, OUT1 (2 points) is possible [ ]: Initial setting [SPEED-OUT], [ALARM-OUT], MOVE, INFO, TLC, VA, DIR When the following protective functions are activated, ALARM-OUT output turns OFF and the motor will coast to a stop. The alarm code will be displayed and ALARM LED will blink at the same time. Overcurrent, main circuit overheat, overvoltage, undervoltage, sensor error, main circuit output error, overload, over-speed, EEPROM error, initial sensor error, initial operation prohibited, external stop When the information occurs, INFO output turns ON. The motor operation continues. Overvoltage, undervoltage, overload, starting limit mode, I/O test mode, requiring CONFIG, requiring power ON again, operation prohibit Motor and driver distance: 2.5 m (when an accessory connection cable is used) Continuous 1 An error up to a maximum of approximately ±1% (at rated torque and rated speed) may occur between the setting value and generated torque due to the setting speed, power supply voltage and motor cable extension length. 2 Operable when 3-wire input mode is selected. "BMU Series - Common Specifications Item Speed Setting Methods Acceleration/ Deceleration Time Input Signals Output Signals Protective Functions Max. Extension Distance Time Rating Digital setting with dial 4 speed settings Specifications 12 W 2 W Analog Setting: s (set time from stopped state to rated speed) Common setting for acceleration/deceleration time with acceleration/deceleration time potentiometer* Digital Setting:. 15. s (set time from current speed to setting speed) Individual acceleration times and deceleration times can be set for each operating data* Acceleration time/deceleration time varies with the load condition of the motor. Photocoupler input Input resistance: 5.7 kω Operated by internal power supply: DC5 V Connectable external DC power supply: 24VDC 15 +2% 1 ma min. Source input/sink input Supplied through external wiring Arbitrary signal assignment to X X2 input (3 points) is possible [ ]: Initial setting [FWD], [REV], [M], M1, ALARM-RESET, EXT-ERROR, H-FREE Photocoupler and Open-Collector Output External power supply: VDC 1 ma max. Source output/sink output Supplied through external wiring Arbitrary signal assignment to Y, Y1 (2 points) is possible [ ]: Initial setting [ALARM-OUT1], [SPEED-OUT], ALARM-OUT2, MOVE, VA, WNG Photocoupler input Input resistance: 6.6 kω Operated by internal power supply: DC5 V Connectable external DC power supply: 24VDC 15 +2% 1 ma min. Source input/sink input Supplied through external wiring Arbitrary signal assignment to IN IN4 input (5 points) is possible [ ]: Initial setting [FWD], [REV], [M], [M1], [ALARM-RESET], EXT-ERROR, H-FREE Photocoupler and Open-Collector Output External power supply: VDC 1 ma max. Source output/sink output Supplied through external wiring Arbitrary signal assignment to OUT, OUT1 (2 points) is possible [ ]: Initial setting [ALARM-OUT1], [SPEED-OUT], ALARM-OUT2, MOVE, VA, WNG When the following protective functions are activated, ALARM-OUT1 output turns OFF and the motor will coast to a stop. The alarm code will be displayed at the same time. (Instantaneous stop for external stop only) Overcurrent, main circuit overheat, overvoltage, undervoltage, sensor error, overload, over-speed, EEPROM error, initial sensor error, initial operation prohibited, external stop Motor and driver distance: 1.5 m (when a connection cable is used) Continuous Overload alarm detection time The overload alarm is generated if the operation goes beyond the continuous duty region. The detection time for this overload alarm can be set from.1 6. seconds. (Initial value: 3. Seconds) However, an alarm is generated for a maximum length of 5 seconds in the following cases. If an applied load goes beyond the limited duty region If the output shaft is locked 1

11 "General Specifications Insulation Resistance Dielectric Strength Temperature Rise Item Motor Driver 1 MΩ or more when 5 VDC megger is applied between the windings and the case after continuous operation under normal ambient temperature and humidity. Suffi cient to withstand 1.5 kvac at 5 Hz applied between the windings and the case for 1 minute after continuous operation under normal ambient temperature and humidity. The temperature rise of the windings is 5 C max. and that of the case surface is 4 C max., measured by the thermocouple method after rated continuous operation under normal ambient temperature and humidity. 1 MΩ or more when 5 VDC megger is applied between the power supply terminal and the protective earth terminal, and between the power supply terminal and the I/O signal terminal after continuous operation under normal ambient temperature and humidity. Suffi cient to withstand 1.5 kvac at 5 Hz applied between the power supply terminal and the protective earth terminal for 1 minute, and 1.5 kvac at 5 Hz applied between the power supply terminal and the I/O signal terminal for 1 minute after continuous operation under normal ambient temperature and humidity. The temperature rise of the heat sink is 5 C max., measured by the thermocouple method after rated continuous operation under normal ambient temperature and humidity. +4 C (Non-freezing) BLE2 Series: +5 C 2 (Non-freezing) Ambient +4 C (Non-freezing) Temperature Ambient 85% or less (Non-condensing) Operating Humidity Environment 1 Altitude Up to 1 m above sea level Atmosphere No corrosive gases or dust. Cannot be used in a radioactive area, magnetic fi eld, vacuum, or other special environments. Not subject to continuous vibration or excessive shock. In conformance with JIS C , "Sine-wave vibration test method" Vibration Frequency Range: 1 55 Hz, Half Amplitude:.15 mm, Sweep Direction: 3 directions (X, Y, Z), Number of Sweeps: 2 times Ambient 1 +6 C (Non-freezing) C (Non-freezing) Temperature Storage Ambient Condition 3 85% or less (Non-condensing) Humidity Altitude Up to 1 m above sea level Atmosphere No corrosive gases, dust or oil. Cannot be stored in a radioactive area, magnetic fi eld, vacuum, or other special environments. Thermal Class UL/CSA Standards: 15 (A), EN Standards: 12 (E) JH Gear, JV Gear: IP66 Degree of Protection 4 JB Gear: IP44 (When using the connection cable, except the driver connector) 1 Attach the BLE2 series driver to a location that has the same heat radiation capability as an aluminum metal plate. Single installed 2x2 mm, 2 mm thick Installed in contact 35x35 mm, 2 mm thick 2 When using a DIN rail mounting bracket, the ambient temperature is ~+4 C. 3 The storage condition applies to a short period such as a period during transportation. 4 The IP indication that shows the watertight and dust-resistant performance are specified under IEC 6529 and IEC IP2 Note Do not measure insulation resistance or perform the dielectric strength test while the motor and driver are connected. Materials and Finish of the Motor for JH Gear and JVGear (IP66) Materials Case: Aluminum Output Shaft: Stainless Steel Screws: Stainless Steel (except protective earth terminal) Finish Case: Paint (except installing surface) 11

12 "Dimensions Unit: mm The motor dimensions in this catalogue are illustrated with the separately-sold connection cable ( The described masses do not include the connection cable mass. A number indicating the gear ratio is entered where the box is located within the product name. A symbol indicating the gearhead size is located in the box within the product name. Motor Right-Angle Hollow Shaft Hypoid JH Geared #12 # W Product Name Motor Product Name Gearhead Product Name BLM512HPK-5H S BLM512HPK 5H S 4.1 #When # attaching a connection cable drawn by the output shaft side. Mass kg Cross Section A-A parts in the figure). 4 M1 38 Parallel Key (Included) (2) 5.4 (26.9) A A 4 ϕ8.6 4 M1 4 ϕ (38) B 9 98 (49) ϕ31 ϕ B 39 Safety Cover (Included) 5 max (18) (17) 19.6 (44) ϕ39 ϕ ϕ ϕ15 (H8) (1) ϕ ϕ15 (H8) +.11 ϕ15.7 (8) ϕ24 ϕ39 Protective Earth Terminal M Cross Section B-B #When # attaching a connection cable drawn in the opposite side of the output shaft. (22) (1) 35.4 (18) (8) (17) (44) 12

13 #2 # W Product Name Motor Product Name Gearhead Product Name BLM52HPK-5XH S BLM52HPK 5XH S #When # attaching a connection cable drawn by the output shaft side. Gear Ratio 5, 1, 15, 2, 3, 5 Mass kg 6.6 (2) 61.6 ϕ115 (267.1) A A Parallel Key (Included) (49) B B ϕ7 ϕ Safety cover (accessory) 5 max. (18) 35.4 (17) Protective Earth Terminal M (44) 47.5 (8) ϕ66.3 ϕ39 ϕ39 ϕ ϕ ϕ25 (H8) (1) ϕ26 Cross Section B-B +.33 ϕ25 (H8) +.21 ϕ26.2 Safety cover (accessory) 4 M1 4 ϕ8.6 4 M1 4 ϕ (39.5) Cross Section A-A #When # attaching a connection cable drawn in the opposite side of the output shaft. (22) (1) 35.4 (18) (8) (17) (44) 13

14 #2 # W Product Name Motor Product Name Gearhead Product Name Gear Ratio BLM52HPK-5YH S BLM52HPK 5YH S 1, #When # attaching a connection cable drawn by the output shaft side. (2) 61.6 ϕ115 (36.6) B A A Mass kg Parallel Key (Included) 5 max. (18) 35.4 (49) 93.6 (17) 9 (44) (8) ϕ75.3 ϕ44 B (1) Safety cover (accessory) ϕ79 ϕ Safety cover (accessory) ϕ M Protective Earth Terminal M ϕ44 ϕ ϕ ϕ3 (H8) Cross Section B-B +.33 ϕ3 (H8) +.25 ϕ ϕ1.6 4 M12 (45.5) ϕ12.5 Cross Section A-A #When # attaching a connection cable drawn in the opposite side of the output shaft. (22) (1) 35.4 (18) (8) (17) (44) 14

15 Foot Mount Type JB Geared #2 # W Product Name Motor Product Name Gearhead Product Name BLM52HPK-5 B B-L BLM52HPK 5 B B 61.6 Dimension Number L Dimension Mass Gear Ratio Number kg 1 5, 1, , , , , Total Length Gearhead Dimensions Output Shaft Dimensions A B C D E F G H I J K M N O P Q R S 1 (219.1) ± ϕ ϕ18 (h6) (245.1) ± ϕ ϕ22 (h6) (258.1) ± ϕ ϕ28 (h6) (353.1) ± ϕ ϕ32 (h6) (375.1) ± ϕ ϕ4 (h6) The center of the gearhead output shaft is offset above the center of the motor. #When # attaching a connection cable drawn by the output shaft side. (2) 93.6 (49) (17) (18) (1) Protective Earth Terminal M4 (44) L S (8) A B O P R Q C K D N M 5 max. H I 4 G J E F #When # attaching a connection cable drawn in the opposite side of the output shaft (22) (1) (18) 35.4 (8) (17) (44) 15

16 Parallel Shaft JV Geared #2 # W Product Name Motor Product Name Gearhead Product Name Gear Ratio Dimensions A L B Mass kg BLM52HPK-5KV S BLM52HPK 5KV S 3, 45 (29.1) #When # attaching a connection cable drawn by the output shaft side. (2) L A ϕ32.16(h6) 4 ϕ13 Thru max. ϕ (17) (44) (8) (18) 19.6 (1) (49) 93.6 Protective Earth Terminal M4 B #When # attaching a connection cable drawn in the opposite side of the output shaft. (22) (1) (18) 35.4 (8) (17) (44) 16

17 "Mounting the Hollow Shaft Load Load Shaft Mounting Examples Installation of the load shaft varies according to the fixing method. Please refer to the illustrations below. The hollow output shaft with an inner diameter tolerance of H8 has a key slot. Machine a matching key slot on the load shaft and use the supplied key to affix the two shafts across the slots. The recommended tolerance of the load shaft is h7. Note To prevent sticking, apply grease on the exterior surface of the load shaft and interior surface of the hollow output shaft. Stepped Load Shaft #Fixing # Method Using an End Plate Key Hollow Output Shaft Load Shaft Screw #Fixing # Method Using a Retaining Ring for Hole Load Shaft Key Hollow Output Shaft Spacer Plain Washer Screw Spring Washer End Plate Spring Washer Retaining Ring for Hole Straight Load Shaft Load Shaft Key Hollow Output Shaft Spacer Plain Washer Screw Spring Washer Retaining Ring for Hole Spacer Recommended Load Shaft Installation Dimensions Unit: mm Output Power 12 W 2 W Gear Ratio , 2 Inner Diameter of Hollow Shaft (H8) ϕ ϕ ϕ Recommended Load Shaft Dimensions (h7) ϕ15.18 ϕ25.21 ϕ3.21 Stepped shaft La length Screw Size M6 M8 Outer Diameter ϕ14.5 ϕ24.5 ϕ29.5 Spacer Dimensions Inner Diameter ϕ7 ϕ9 Thickness Nominal Hole Diameter of Retaining Ring ϕ15 C type retaining ring ϕ25 C type retaining ring ϕ3 C type retaining ring End Plate Thickness Retaining rings for holes, spacers, screws and other parts used to install the load shaft are not included. Length of Load Shaft Inner Diameter Tolerance H8 La It is recommended that the inner diameter tolerance H8 for the load shaft on the fixing side be 5 mm or more. 17

18 Hollow Shaft Type Permissible Radial Load Calculation The formula for permissible radial load varies depending on the mechanism. When End of Shaft being Driven is Not Supported by a Bearing Load Point When End of Shaft being Driven is Supported by a Bearing Load Point Lp S Lp #12W # 79 Permissible Radial Load W [N]= 59+Lp #2W # (Gear Ratio 5 5) 95.5 Permissible Radial Load W [N]= 75.5+Lp #2W # (Gear Ratio 1, 2) 12 Permissible Radial Load W [N]= 82+Lp F F F #12W # Permissible Radial Load W [N]= #2W # (Gear Ratio 5 5) 79 (S+4) 65 (S-Lp) F Permissible Radial Load W [N]= 95.5 (S-9) 14.5 (S-Lp) F #2W # (Gear Ratio 1, 2) Permissible Radial Load W [N]= 12 (S-9) 111 (S-Lp) F F [N]: Permissible Radial Load 2 mm from Flange-Mounting Surface Lp [mm]: Distance from Flange-Mounting Surface to Radial Load Point S [mm]: Distance from Flange-Mounting Surface to Bearing Unit For the permissible radial load 2 mm from the flange-mounting surface please refer to the Specifications. Page 11 Option (Sold Separately) Cable System Configuration Motor Connection cable (See P.5.) 1 Flexible Connection Cable (For extension) 1 Connection Cable (For extension) Driver AC Power 2 Power Supply Supply Cable Programmable Controller 3 General-Purpose Cable for I/O Signals Maximum Extension Length: 2.5 m (Max. 3 cables connectable) Connection Cables (For extension), Flexible Connection Cables (For extension) These cables are used to connect the motor and the driver. When using after extending the cables included with the product, the overall length of the cables should not exceed 2.5 m (maximum of 3 connected cables). Use the flexible connection cable in applications where the cable is bent and flexed. Product Line Connection Cables Product Name Length L (m) List Price CC1BL CC2BL CC3BL CC5BL CC7BL CC1BL Flexible Connection Cables Product Name Length L (m) List Price CC1BL2R CC2BL2R CC3BL2R CC5BL2R CC7BL2R CC1BL2R

19 Power Supply Cables These cables are used to connect the driver and the power supply. Product Line Product Name Power Supply Voltage Length L (m) List Price CC1AC3N 1 1. Single-Phase 2- CC2AC3N VAC CC3AC3N 3 2. CC1AC4N 1 1. Three-Phase 2- CC2AC4N VAC CC3AC4N 3 2. General-Purpose Cables for I/O Signals Cables for connecting the driver and programmable controller Product Line Product Name Length L (m) CC6D5B-1.5 Number of Lead Wire Cores Outer Diameter D (mm) AWG List Price 12. CC6D1B ϕ5.4 CC6D15B CC6D2B CC1D5B CC1D1B ϕ6.7 CC1D15B CC1D2B CC12D5B CC12D1B ϕ7.5 CC12D15B CC12D2B CC16D5B CC16D1B ϕ7.5 CC16D15B CC16D2B Note The general-purpose cable for I/O signals cannot be used together with an external speed potentiometer PAVR2-2K. "DIN Rail Mounting Plate Product Line Product Name List Price MADP2 19. "External Speed Potentiometers Product Line Product Name List Price PAVR2-2K 17. Note External speed potentiometer PAVR2-2K cannot be used together with the general-purpose cable for I/O signals. "Driver Mounting Brackets For Wall Mount Installation Product Line Material: SPCC Surface treatment: Trivalent chromate Product Name Application List Price Applicable Products MADP5-15 DIN rail mounting 18. MAFP4-15 Wall mounting 18. MAFP5V Conveyor guide 1. BMUD12 MAFP5H mounting 1. MADP5-12B DIN rail mounting 23. BMUD2 MAFP4-12B Wall mounting 23. BMUD4 Note Driver mounting bracket cannot be used together with watertight, dust-resistant front cover. "Watertight, Dust-Resistant Front Cover Product Line Product Name List Price Applicable Products PCF12-B 21. BMUD12 Note The watertight, dust-resistant front cover cannot be used together with driver mounting bracket. For details please refer to our website or contact the nearest Oriental Motor sales office. 19

20 These products are manufactured at plants certified with the international standards ISO 91 (for quality assurance) and ISO 141 (for systems of environmental management). Specifications are subject to change without notice. Published in January 217. ORIENTAL MOTOR (EUROPA) GmbH European Headquarters Schiessstraße Düsseldorf, Germany Tel: Fax: ORIENTAL MOTOR SWITZERLAND AG Switzerland Headquarters Badenerstraße Brugg AG, Switzerland Tel: Fax: ORIENTAL MOTOR (UK) LTD. UK Headquarters Unit 5, Faraday Office Park, Rankine Road, Basingstoke, Hampshire RG24 8AH, U.K. Tel: Fax: ORIENTAL MOTOR (FRANCE) SARL France Headquarters 56, Rue des Hautes Pâtures 92 Nanterre, France Tel: Fax: ORIENTAL MOTOR ITALIA s.r.l. Italy Headquarters Via A. De Gasperi, Mazzo di Rho (MI), Italy Tel: Fax: ORIENTAL MOTOR CO., LTD. Headquarters Higashiueno Taito-ku, Tokyo , Japan Tel: Fax: Other countries: Customer Center (Support in German & English) * CA L L OM CC info@orientalmotor.de Mon-Thu: 8: - 17:3 CET Friday: 8: - 16: CET * Free Call Europe For more information please contact: Copyright Oriental Motor (Europa) GmbH 217 UK/1217/VERS1 Printed in Germany 2