Improved Speed Control Made Simple. Stepper Motors. CVK Series SC Type

Transcription

1 Improved Speed Control Made Simple Stepper Motors CVK Series SC Type

2 The simple motor and driver configuration makes speed control possible. Control is easy. Select speeds, and turn the start input ON or OFF. Regular Feed Operation Turn the forward input ON or OFF Speed Selection Operation -speed selection operation Application Example Return Operation Turn the CW/CCW input ON or OFF Smooth Low Speed Operation Speed range is from. r/min to 6 r/min Low Speed High Speed Stepper Motors CVK Series SC Type Operated via CW and CCW rotation input. Stepper Motor & No pulse generator needed speed settings are possible Compact and high torque motor Improved stop position repeatability Maintains torque even when stopped

3 Speed Control Simple System Configuration to Control I/O Simple configuration consisting of motor, driver and programmable controller. The operating speed, acceleration and deceleration time, running current can be set via the driver switches. Simply turn the FWD (RVS) input to ON or OFF allows for easy control. Motor The Motor can be Downsized Thanks to the Use of Compact, High Torque Motors Because a stepper motor provides high torque at low operation speeds, it can be used without a gearhead. This allows for downsizing of the motor and decreasing the overall size of the equipment as compared to induction motors with almost identical speeds Switch or Programmable Controller Induction Motor 131 (5.16) Motor dimensions Unit = mm (in.) 8 (3.14) Individual Speed Setting are Possible The driver can be set to individual speeds, and can be easily controlled externally. Return operation 4 VDC Power Supply -speed selection operation Output 5 W, Gear Ratio 3 Mass:.45 kg (5.4 lb.) Torque:.39 N m CVK Series SC Type PKP546N18A Mass:.49 kg (1.8 lb.) Torque:.5 N m 59 (.3) 4 (1.65) 4 (1.65) 8 (3.14) Speed 1 Speed FWD Input RVS Input M Input Speed 1 Speed FWD Input RVS Input M Input When the Operation Input is Constant, Stop Position Repeatability is Improved When the motor is stopped, even if the load weight is changed, if the operating conditions are the same the deceleration traveling amount does not change due to inertial load or frictional load. This allows for improvement of the stop position repeatability. Speed Accurate deceleration at the set deceleration rate Maintains Torque When Stopped Motor current is supplied when stopped so torque is still generated. This provides load holding capability (holding force is 5% of max. holding torque). FWD Input Stops without any variation due to load Constant overrun amount Operation Input OFF Product-Line Motor 18 motor models in 3 frame sizes are available. types of drivers are available. With installation plate Right Angle Type The connector points outward. With installation plate The connector points upward. Frame size 8 mm (1.1 in.).5 to.91 (7.3 to 1.9) 4 mm (1.65 in.) Maximum Holding Torque N m (oz-in). to.5 (31 to 71) 6 mm (.36 in.).66 to.1 (93 to 9) Dimensions mm (in.) 85 (W) 4.5 (H) 57.5 (D) 85 (W) 4.5 (H) 5.5 (D) (3.35) (.96) (.6) (3.35) (.96) (.7) 3

4 System Configuration This is an example of a system configuration with the programmable controller. Motors, cables and drivers need to be ordered individually. Programmable Controller CVK Series SC Type Motor Connection Cable A Connection Cable is required. Connection Cable Page 18 Accessories (Sold Separately) Connection Cables 4 VDC Power Supply MCV Coupling Motor Mounting Bracket Page Page 1 Not Supplied. Cable for I/O Signals Cable for DC Power Supply Page Page Example System Configuration Price CVK Series SC Type Accesssories Connection Motor Motor Flexible Coupling Cable (5 m) Mounting Bracket + PKP566FN4A CCM5V5AEF CVD54BR-KSC PALP-5 MCV1988 $75. $41. $188. $17. $7. The system configuration shown above is an example. Other combinations are also available. 4

5 Product Number Motor PKP F N 4 A CVD 5 18 B R - K SC Series Name PKP: PKP Series 5: 5-Phase Motor Frame Size : 8 mm (1.1 in.) 4: 4 mm (1.65 in.) 3 6: 56.4 mm (. in.) 6 mm (.36 in.) when the Motor Identifi cation is F 4 Motor Case Length 5 Motor Identifi cation F: Motor Frame Size 6 mm (.36 in.) 6 Number of Lead Wires N: 5 7 Motor Winding Specifi cation 8 Shaft A: Single Shaft B: Double Shaft 9 Reference Number 1 Type CVD: CVK Series 5: 5-Phase 3 Rated Current 4 Shape B: with Installation Plate 5 Connector Shape R: Right Angle 6 Power Supply Input K: DC Power Supply 7 Type SC: Speed Control Product Line Please purchase motor, driver and connection cables separately. Motor Product Name (Single Shaft) List Price Product Name (Double Shaft) List Price PKP53N1A PKP55N1A PKP543N18A PKP544N18A PKP545N18A PKP546N18A PKP564FN4A PKP566FN4A PKP569FN4A $64. $74. $5. $54. $61. $66. $69. $75. $9. PKP53N1B PKP55N1B PKP543N18B PKP544N18B PKP545N18B PKP546N18B PKP564FN4B PKP566FN4B PKP569FN4B $66. $75. $54. $56. $64. $69. $7. $78. $95. Right Angle Type with Installation Plate With Installation Plate Product Name List Price Product Name List Price CVD51BR-KSC CVD51B-KSC CVD518BR-KSC CVD54BR-KSC $188. CVD518B-KSC CVD54B-KSC $188. Connection Cable Cables for connecting the motor and driver and cables to connect the driver to the programmable controller are available. Refer to page 17 for details. Included Items Motor Included Type Common to All Types Operating Manual 1 Copy Included Type Common to All Types Connector Connector fot CN1 1pc. Connector fot CN 1pc. Connector fot CN3 1pc. Operating Manual 1 Set 5

6 Frame Size 8 mm (1.1 in.) 5-Phase Stepper Motors Specifications Motor Product Name Single Shaft PKP53N1A PKP55N1A Double Shaft PKP53N1B PKP55N1B Product Name CVD51B -KSC CVD51B -KSC Maximum Holding Torque N m (oz-in).5 (7.3).91 (1.9) Holding Torque at Motor Standstill N m (oz-in).6 (3.6).45 (6.3) Rotor Inertia J: kg m (oz-in ) (.49) (.99) Rated Current A/Phase 1. Setting speed range r/min. to 6 Speed accuracy ±.8% Power Supply Input 4 VDC±1%.9 A Excitation Mode Microstep For the right angle type with an installation plate, an R (right angle) indicating the connector configuration is specified where the box is located in the product name. The actual operating speed is accurate within ±.8% against the set speed. Speed Torque Characteristics (Reference values) PKP53 Current [A] 1..5 Torque [oz-in] Torque [N m] : CVD51BR-KSC Power Supply Voltage: 4 VDC Current: 1. A/Phase.8 Operating Current Rate 1% Operating Current Rate 7% Pullout Torque.6.4. Input Current PKP55 Current [A] 1..5 Torque [oz-in] Torque [N m] : CVD51BR-KSC Power Supply Voltage: 4 VDC Current: 1. A/Phase.1 Operating Current Rate 1%.1 Pullout Torque Operating Current Rate 7% Input Current Speed [r/min] Speed [r/min] Note Data for the speed - torque characteristics is based on Oriental Motor's internal measurement conditions. If the conditions are changed, the characteristics may also change as a result. Depending on the driving conditions, a considerable amount of heat may be generated by the motor. Be sure to keep the motor case temperature at 1 C (1 F), or less. Explanation of Specifications Table Terminology Max. Holding Torque Holding Torque While Stopped Setting Speed Range Speed Accuracy : This is the maximum holding force the motor has when power is supplied (at rated current) but the motor is not rotating. : This is holding torque when the automatic current cutback function is active. : This is the settable speed range for the motor and driver combination. : Degree of operating speed errors due to individual differences, temperature and deterioration due to age of the driver. 6

7 Frame Size 4 mm (1.65 in.) 5-Phase Stepper Motors Specifications Motor Product Name Single Shaft PKP543N18A PKP544N18A PKP545N18A PKP546N18A Double Shaft PKP543N18B PKP544N18B PKP545N18B PKP546N18B Product Name CVD518B -KSC CVD518B -KSC CVD518B -KSC CVD518B -KSC Maximum Holding Torque N m (oz-in). (31).3 (4).37 (5).5 (71) Holding Torque at Motor Standstill N m (oz-in).11 (15.6).15 (1).19 (6).5 (35) Rotor Inertia J: kg m (oz-in ) (.19) (.3) (.39) (.6) Rated Current A/Phase 1.8 Setting speed range r/min. to 6 Speed accuracy ±.8% Power Supply Input 4 VDC±1%.5 A Excitation Mode Microstep For the right angle type with an installation plate, an R (right angle) indicating the connector configuration is specified where the box is located in the product name. The actual operating speed is accurate within ±.8% against the set speed. Speed Torque Characteristics (Reference values) PKP543 Current [A] 1 Torque [oz-in] Torque [N m] : CVD518BR-KSC Power Supply Voltage: 4 VDC Current: 1.8 A/Phase.3 Operating Current Rate 1% Operating Current Rate 7% Pullout Torque..1 Input Current Speed [r/min] PKP544 Current [A] 1 Torque [oz-in] Torque [N m] : CVD518BR-KSC Power Supply Voltage: 4 VDC Current: 1.8 A/Phase.4 Operating Current Rate 1% Pullout Torque Operating Current Rate 7%.3..1 Input Current Speed [r/min] PKP545 Current [A] 4 Torque [oz-in] Torque [N m] : CVD518BR-KSC Power Supply Voltage: 4 VDC Current: 1.8 A/Phase.5 Operating Current Rate 1% Pullout Torque Operating Current Rate 7% Input Current PKP546 Current [A] 3 1 Torque [oz-in] Torque [N m] : CVD518BR-KSC Power Supply Voltage: 4 VDC Current: 1.8 A/Phase.7 Operating Current Rate 1%.6 Operating Current Rate 7% Pullout Torque Input Current Speed [r/min] Speed [r/min] Note Data for the speed - torque characteristics is based on Oriental Motor's internal measurement conditions. If the conditions are changed, the characteristics may also change as a result. Depending on the driving conditions, a considerable amount of heat may be generated by the motor. Be sure to keep the motor case temperature at 1 C (1 F), or less. 7

8 Frame Size 6 mm (.36 in.) 5-Phase Stepper Motors Specifications Motor Product Name Single Shaft PKP564FN4A PKP566FN4A PKP569FN4A Double Shaft PKP564FN4B PKP566FN4B PKP569FN4B Product Name CVD54B -KSC CVD54B -KSC CVD54B -KSC Maximum Holding Torque N m (oz-in).66 (93) 1.15 (163).1 (9) Holding Torque at Motor Standstill N m (oz-in).33 (46).58 (8) 1.1 (156) Rotor Inertia J: kg m (oz-in ) (.88) (1.59) (3.) Rated Current A/Phase.4 Setting speed range r/min. to 6 Speed accuracy ±.8% Power Supply Input 4 VDC±1% 3. A Excitation Mode Microstep For the right angle type with an installation plate, an R (right angle) indicating the connector configuration is specified where the box is located in the product name. The actual operating speed is accurate within ±.8% against the set speed. Speed Torque Characteristics (Reference values) PKP564F PKP566F PKP569F Current [A] 4 Torque [oz-in] Torque [N m] : CVD54BR-KSC Power Supply Voltage: 4 VDC Current:.4 A/Phase 1. Operating Current Rate 1% Operating Current Rate 7%.8 Pullout Torque.6.4. Input Current Current [A] 4 Torque [oz-in] Torque [N m] : CVD54BR-KSC Power Supply Voltage: 4 VDC Current:.4 A/Phase 1.6 Operating Current Rate 1% 1.4 Operating Current Rate 7% Pullout Torque Input Current Speed [r/min] Speed [r/min] Speed [r/min] Note Data for the speed - torque characteristics is based on Oriental Motor's internal measurement conditions. If the conditions are changed, the characteristics may also change as a result. Depending on the driving conditions, a considerable amount of heat may be generated by the motor. Be sure to keep the motor case temperature at 1 C (1 F), or less. Current [A] 8 4 Torque [oz-in] Torque [N m] : CVD54BR-KSC Power Supply Voltage: 4 VDC Current:.4 A/Phase 3. Operating Current Rate 1% Operating Current Rate 7%.5 Pullout Torque Input Current 8

9 Specifications Input Signal Output Signal Photocoupler input (FWD, RVS) Photocoupler [ON]: input voltage VDC, Photocoupler [OFF]: input voltage 1 VDC (Terminal voltage) Photocoupler input (AWO, M) Photocoupler [ON]: input voltage VDC, Photocoupler [OFF]: input voltage 1 VDC (Terminal voltage) Photocoupler and open-collector output, External operating conditions: 3 VDC 1 ma max. (ALM, PLS-OUT) General Specifications Motor Thermal Class 13 (B) Insulation Resistance Dielectric Voltage Operating Environment (In operation) The measured value is 1 MΩ min. when a 5 VDC megger is applied between the windings and the case under normal ambient temperature and humidity. No abnormalities are observed, even when applying voltage between the windings and the case for 1 minute under normal ambient temperature and humidity with the following conditions. PKP5, PKP54 :.5 kvac 5/6 Hz PKP56 : 1. kvac 5/6 Hz Ambient Temperature 1 +5 C ( F) (Non-freezing) +5 C (+3 +1 F) (Non-freezing) Ambient Humidity 85% or less (Non-condensing) Atmosphere No corrosive gases or dust. The product should not be exposed to water, oil or other liquids. Temperature Rise Winding temperature rise 8 C (176 F) max. (Based on Oriental Motor's internal measurement conditions) Shaft Runout.5T.I.R (mm) 3 Radial Play 1.5 mm (.1 in.) max. ((5 N load) (1.1 lb.)) Axial Play.75 mm (.3 in.) max. ((1 N load) (. lb.)) [PKP5 is.5 N load (.59 lb.)] Concentricity of Installation Pilot to the Shaft.75T.I.R mm (.3 in.) 3 Perpendicularity of Installation Surface to the Shaft.75T.I.R mm (.3 in.) 3 1 Radial Play: Displacement in shaft position in the radial direction when a 5 N (1.1 lb.) load is applied perpendicular to the tip of the motor shaft. Axial Play: Displacement in shaft position in the axial direction when a 1 N (. lb.) (PKP5 is.5 N (.59 lb.)) load is applied to the motor shaft in the axial direction. 3 T. I. R. (Total Indicator Reading): The total dial gauge reading when the measurement section is rotated once around the reference axis center. Note When performing insulation resistance measurement or dielectric strength, please disconnect the motor and driver. ϕ.75 A.5 A.75 A Rotation Direction This indicates the rotation direction when viewed from the output shaft side of the motor. When driver FWD input is ON: CW direction When driver RVS input is ON: CCW direction Motor Clockwise Rotation CW Counterclockwise Rotation CCW Permissible Radial Load and Permissible Axial Load Permissible Radial Load Motor Permissible Product Name Dinstance from Shaft End mm [in.] Frame Size Axial Load [] 5 [.] 1 [.39] 15 [.59] [.79] 8 mm [1.1 in.] PKP53, PKP55 5 (5.6) 34 (7.6) 5 (11.7) 5 (1.1) 4 mm [1.65 in.] PKP543, PKP544 PKP545, PKP (7.8) 44 (9.9) 58 (13) 85 (19.1) 15 (3.3) 6 mm [.36 in.] PKP564, PKP566, PKP569 9 () 1 () 13 (9) 18 (4) 7 (6) 3 (6.7) Radial Load and Axial Load Distance from Shaft End [mm (in.)] (.79) 15 (.59) 1 (.39) 5 (.) Axial Load Unit: N (lb.) Radial Load 9

10 Dimensions Unit = mm (in.) Motor Frame Size 8 mm (1.1 in.) Product Name L1 L Mass kg (lb.) PKP53N1A 3.11 PKP53N1B (1.6) 4 (1.65) (.4) PKP55N1A PKP55N1B (.3) 61.5 (.4) (.44) D CAD B1146 B1147 Connection Cable (Sold separately) Product Name: LC5N6A ϕ5.1 (ϕ ) 4.5±.15 (.177±.6) 1±1 (.39±.4) L L1 1.5 (.6) 15±1 (.59±.4) 1±.5 (.394±.1) 4.5±.15 (.177±.6) ϕ5.1 (ϕ ) ϕ.33 (ϕ ) 8 (1.1) 3±. (.96±.8) 3±. (.96±.8) 8 (1.1) 5 (.) 9.5 (.37) 4 M.5.5 (.1) Deep The length of the shaft flat on the double shaft model is 1±.5 (.394±.1) (.65) Frame Size 4 mm (1.65 in.) Product Name L1 L Mass kg (lb.) PKP543N18A 33.3 PKP543N18B (1.3) 48 (1.89) (.51) PKP544N18A 39.9 PKP544N18B (1.54) 54 (.13) (.64) PKP545N18A PKP545N18B (1.85) 6 (.44) (.81) PKP546N18A PKP546N18B (.3) 74 (.91) (1.8) D CAD B164 B165 B166 B167 Connection Cable (Sold separately) Product Name: LC5N6E ϕ5.1 (ϕ ) 15±1 1 (.591±.4) 4.5±.15 (.177±.6).7 (.1) 9.7 (.38) L L1 3 (.1) 5.9 (.3) 1.5 (.6) ±.5 (.79±.) 15±.5 (.591±.1) 4.5±.15 (.177±.6) ϕ5.1 (ϕ ) ϕ.1 (ϕ ) [6 (.4)] 4 M3 4.5 (.177) Deep 4 (1.65) (.91) 5 (.98) 1 The length of the shaft flat on the double shaft model is 15±.5 (.591±.1). With connection cable 31±. (1.±.8) 31±. (1.±.8) 4 (1.65) Frame Size 6 mm (.36 in.) Product Name L1 L Mass kg (lb.) PKP564FN4A PKP564FN4B (1.73) 65 (.56) (1.3) PKP566FN4A PKP566FN4B (.) 77 (3.3) (1.74) PKP569FN4A PKP569FN4B (3.33) 15.5 (4.15) (.9) D CAD B15 B153 B154 Connection Cable (Sold separately) Product Name: LC5N6E 1±1 (.83±.4) ±.5 (.787±.1) ϕ8.15 (ϕ.315.6) 7.5±.15 (.95±.6) 5.5 (.1) 13.5 (.53) With connection cable L L1 7 (.8) (.8) 5.9 (.3) (.8) 4±.5 (.94±.) ±.5 (.787±.1) 7.5±.15 (.95±.6) ϕ8.15 (ϕ.315.6) ϕ36.5 (ϕ ) [5 (.)] 6 (.36) 5±.35 (1.969±.14) (.91) 6 (1.) 4 ϕ4.5 (.177) Thru 5±.35 (1.969±.14) 6 (.36) Applicable Connectors The table below shows the applicable connectors. Motor Frame Size Connector Housing Contact Cimpring Tool Manufacturer Name 8 mm (1.1) Molex 4 mm (1.65), 6 mm (.36) MDF97-5S-3.5C MDF97-SC HT81/MDF97-S HIROSE ELECTRIC CO.,LTD These dimensions are for double shaft motors. For single shaft motors, ignore the shaft in the areas. 1

11 Right Angle Type with Installation Plate Product Name Mass kg (oz.) D CAD CVD51BR-KSC CVD518BR-KSC CVD54BR-KSC.6 (.1) B11 85 (3.35) 3.5 (.14) 78 (3.7) 3.5 (.14).5 (.1) 4.5 (.96) max. (.79) Included Connector Housing: Contact: (Molex) (Molex) (Molex) (Molex) 5.5 (.7) 5 (.) 3 (1.18) 5 (.) max. 3.5 (.14) 3.5 (.14) (3.7) (.8) 8 (.31) 3.5 (.14) With Installation Plate Product Name Mass kg (oz.) D CAD CVD51B-KSC CVD518B-KSC CVD54B-KSC.6 (.1) B (3.35) 3.5 (.14) 78 (3.7) 3.5 (.14).5 (.1) 4.5 (.96) max. (.79) Included Connector Housing: Contact: (Molex) (Molex) (Molex) (Molex) 5.5 (.7) 5 (.) 3 (1.18) 3.5 (.14) 3.5 (.14) (3.7) (.8) 8 (.31) 3.5 (.14) 11

12 Connection and Operation Names and Functions of Parts Signal Monitor Indicators LED Indicator Display Color Function Description PWR/ALM Green Red Alarm Contents Number of Times Blinks 3 5 Function Overheat Protection Overvoltage Protection Overcurrent Protection Power Supply Indication Alarm Indication This LED is lit while the power supply is input. This LED blinks if an alarm (protective function) generates. Description When the temperature of the driver circuit board reached 85 C (185 F). When the power supply voltage of the driver exceeded the permissible value When a large load inertia was stopped abruptly. When an elevating drive of a large load was performed. When an excessive current has fl own through the driver output circuit for the motor. When the motor is stopped or decelerated abruptly. 9 EEPROM Error When the data stored in the driver was damaged Lit CPU error When the CPU of the driver malfunctioned. Function Setting Switch No. Function Selects the maximum speed of Speed 1. 1 OFF: 6 r/min Factory Setting ON: r/min Selects the setting method of Speed. OFF: Fixed at 1% of Speed 1 Factory Setting ON: Selects from 16 types of speed ranging from.5 to 5% of Speed 1. Switches the operating current rate of the motor between 1% and 7%. 3 OFF: 1% Factory Setting ON: 7% 4 Sets the acceleration/deceleration time by using three switches in combination. 5 Factory Setting 6.5 s (No.4: OFF, No.5: OFF, No.6: ON) Speed Setting Switch Display Function 16/SPD1 Sets Speed 1. Factory Setting 7 1/SPD Sets Speed 1 or Speed. Factory Setting Motor Connector Power Supply Connector I/O Signal Connector Input/Output Signal Name Function FWD+ FWD This signal is used to rotate the motor in the forward direction. Input RVS+ RVS This signal is used to rotate the motor in the reverse direction. AWO+ AWO This signal is used to put the motor into a non-excitation state. M+ M This signal is used to switch the speed. Output ALM+ ALM This signal is output when the driver is in the alarm status (normally closed). PLS-OUT+ PLS-OUT The PLS-OUT signal is output 5 times with each revolution of the motor output shaft. 1

13 Connection Diagrams When input-signal voltage is 5 VDC Programmable Controller Current Source Output Circuit Current Sink Output Circuit 5 VDC 5 VDC Twisted-Pair Wire CN3 1 FWD. kω 1 Ω 1 Ω. kω RVS 3 4. kω 1 Ω 1 Ω. kω AWO M Ω 47 Ω 1 kω 1 kω V 3 VDC Max. V 3 VDC Max. R R 1 ma Max. CN3 9 ALM 1 11 PLS-OUT 1 Output Saturated Voltage.5 V Max. V V Blue Red CN 1 Motor Lead Wires Orange Green Black VDC±1% GND CN1 + Connector pin arrangement is different depending on the motor, please check the connection table below for details. Motor and Connection Table Model A Pin No. 51 Model B Pin No. 1 5 Model A Model B CN Pin No. Pin No. Color Pin No. Color 1 5 Blue 1 Blue 4 Red Red 3 3 Orange 3 Orange 4 Green 4 Green 5 1 Black 5 Black The Color in the table indicates the lead wire color of the connection cable sold separately. Note The pin arrangement for Model A and Model B motors is different. Normal rotation may not occur if connected improperly. 13

14 When input-signal voltage is 4 VDC Programmable Controller Current Source Output Circuit Current Sink Output Circuit 4 VDC V 4 VDC CN3 Twisted-Pair Wire 1 R1 FWD 1.5 to. kω.5 W or more 3 R1 RVS to. kω.5 W or more 5 R AWO to. kω.5 W or more 7 R M to. kω.5 W or more. kω. kω 47 Ω 47 Ω 1 Ω 1 Ω 1 Ω 1 Ω 1 kω 1 kω. kω. kω V [Notes on Wiring] I/O Signal Connection Input Signals FWD input and RVS input use a 5 VDC specification. If voltage exceeds 5 VDC, connect an external resistor R1 to keep the input current between 7 ma to ma. Example) For 4 VDC, R1: 1.5. kω.5 W min. AWO input and M input use a 5 VDC specification. If voltage exceeds 5 VDC, connect an external resistor R to keep the input current between 5 ma to 15 ma. Example) For 4 VDC, R: 1.5. kω.5 W min. Output Signals Use output signals at 3 VDC 1 ma max. When the current value exceeds 1 ma, connect an external resistor R. Use twisted-pair cables of AWG 4 (..3 mm ). Provide a distance of 1 mm (3.94 in.) min. between the signal lines and power lines (such as power supply lines and motor lines). Connecting the Power Supply Use a wire of AWG (.3 mm ). Incorrect polarities of the DC power-supply input will damage the driver. Make sure that the polarity is correct before turning the power on. Motor Cable Extension Use a thick wire of AWG (.3 mm ) min. A maximum of 3 cables can be used to connect the motor and the driver. The maximum extension length is 1 m (3.8 ft.). General A separate hand crimp tool is required to crimp the connector and lead wires included with the driver. Connection cables which are available as accessories (sold separately) have already had their lead wires crimped. If noise generated by the motor cable or power supply cable causes a problem with the specific wiring or layout, shield the cables or use ferrite cores. 14

15 Speed Setting Method [Speed Setting Switch] 16/SPD1 Switch 1/SPD Switch [Function Setting Switch] No.1: SPD H/L Switch (Highest Speed) No.: SPD EN Switch (Select Speed ) No.3: RUN Switch (Operating Current) No.4 to 6: ACC Switch (Acceleration Time, Deceleration Time) The CVK Series SC Type motors can be set with types of operating speeds, a high speed and low speed. The high speed Speed 1 and low speed Speed are defined below. Speed 1...High speed side operating speed when M input is OFF. Speed... Low speed side operating speed when M input is ON. Speed 1 Speed FWD Input RVS Input M Input There are setting patterns for Speed 1 and Speed, which varies according to the setting of the SPD EN switch (function setting switch No. ). Setting Pattern Pattern 1 Pattern SPD EN Switch OFF ON Setting Process Speed Setting Method Speed 1: Selects the speed from 56 types of speed. Speed : Fixed at 1% of Speed 1 Speed 1: Selects the speed from 16 types of speed Speed : Selects the speed from 16 types of speed ranging from.5 to 5% of Speed 1. Select the highest speed of of the Speed 1. Select the setting method of the Speed. Select the operation speed for the Speed 1 and. Set the acceleration time and deceleration time. Set the operating current rate. The setting is completed. Switch to Use Use 16/SPD1 and 1/SPD None 16/SPD1 1/SPD Setting Item Maximum Speed Select the Speed 1 max. speed using the SPD H/L switch (function setting switch No. 1). The max. speed can be selected from either r/min or 6 r/min. The speed which can be set using the speed setting switch is either r/min or 6 r/min. OFF: 6 r/min (Factory setting) ON: r/min Speed Setting Method Select the Speed setting method using the SPD EN switch (function setting switch No. ). OFF: Speed fixed at 1% of Speed 1 (factory setting) ON: Select 1 speed from 16 types in a range of.5 to 5% of Speed 1 Operating Speed Operating speed varies according to the setting pattern. [Pattern] Speed 1 Check the desired speed setting from the 56 types in the setting value list and set using a combination of 16/SPD1 switch and 1/SPD switch. Speed Speed is fixed at 1% of Speed 1. [Pattern ] Speed 1 Check the desired speed setting from the 16 types in the setting value list and set using a combination of 16/ SPD1 switch. Speed Check the desired speed setting from the 16 types in the setting value list and set using a combination of 16/ SPD switch. Acceleration Time and Deceleration Time Acceleration time is time required for the speed to reach 6 r/min from r/min. Deceleration time is time required for the speed to reach r/min from 6 r/min. The same time is applied to acceleration, deceleration and speed change. Please set using ACC to (function setting switch No. 4 to 6). Speed[r/min] 6 Operation Speed Acceleration Time Decelation Time Time[s] ACC (No.4) ACC1 (No.5) ACC (No.6) Acceleration time Deceleration time OFF OFF OFF. s ON OFF OFF.5 s OFF ON OFF.1 s ON ON OFF. s OFF OFF ON.5 s ON OFF ON 1. s OFF ON ON. s ON ON ON 3. s 15

16 Running Current Ratio and Standstill Current Ratio [Running Current Ratio] When the load is light and there is excess torque, by reducing the running current ratio, temperature rise in the motor can be suppressed. The actual running current is the value derived by multiplying the driver s rated current by the running current ratio. [Standstill Current Ratio] When the motor is stopped, the current cutback function activates, and the motor current is lowered until the motor fully stops. Standstill current ratio is 5% of the running current. Standstill Current=Running Current 5% Running current=rated current of driver Running current ratio The running current ratio can be selected using the RUN switch (function setting switch No. 3). OFF: Running current ratio 1% (factory setting) ON: Running current ratio 7% Note When the optional circuit product cover is installed on the CVD54BR-KSC, please set the running current ratio to 7%. Operating Speed Setting Values List When max. speed is 6 r/min Pattern 1 Pattern Pattern 1 16/SPD1 Switch Speed 1: Selects the speed from 56 types of speed. Speed : Fixed at 1% of Speed 1 Speed 1: Selects the speed from 16 types of speed Speed : Selects the speed from 16 types of speed ranging from.5 to 5% of Speed 1. 1/SPD Switch A B C D E F A B C D E F Pattern 16/SPD1 Switch 1/SPD Switch (Speed ) (Speed 1) A B C D E F 5 r/min r/min r/min r/min r/min r/min r/min r/min r/min r/min A 475 r/min B 5 r/min C 55 r/min D 55 r/min E 575 r/min F 6 r/min For a list of the settings values when the max. speed is r/min, please refer to the operating manual. Unit: r/min Unit: r/min 16

17 Cables Cable System Configuration Connection Cable Master Control System Cable for I/O Signals Motor Connection Cable Select any of three connection methods. Connection Cable Connection Cable Extension Cable Side Connection Cable Motor Side Connection Cable without Terminal Processing Cable for Motor 4 VDC Power Supply Cable for DC Power Supply Motor (Connector-Coupled Type) Note A maximum of 3 cables can be used to connect the motor and the driver. The maximum wiring distance between the motor and the driver is 1 m (3.8 ft.). 17

18 Connection Cable for Motor Motor Connection Cable Select any of three connection methods. 1Connection Cable 1Connection Cable Extension Cable Side 3Connection Cable Motor Side 4Connection Cable without Terminal Processing Connection Cable Cable for Motor Motor (Connector-Coupled Type) 1Connection Cable This cable is used to connect the connector-coupled motor with the driver. Because there are connectors on both sides, the motor and driver can be connected directly. 5 Phase Frame Size 8 mm (1.1 in.) Applicable Product Motor Frame Size 8 mm (1.1 in.) CVD51BR-KSC CVD51B-KSC Product Name Length L m (ft.) List Price CCM5V5AAF.5 (1.8) $3. CCM1V5AAF 1 (3.3) $5. CCM15V5AAF 1.5 (4.11) $6. CCMV5AAF (6.6) $9. CCM5V5AAF.5 (8.) $3. CCM3V5AAF 3 (9.8) $3. CCM4V5AAF 4 (13.1) $36. CCM5V5AAF 5 (16.4) $41. For Extension Cables Side (CCM V5ADFT) to extend the connection cable, please check the notes below. 5 Phase Frame Size 4 (1.65 in.)/6 mm (.36 in.) Applicable Product Motor Frame Size 4 mm (1.65 in.) 6 mm (.36 in.) CVD518BR-KSC CVD518B-KSC CVD54BR-KSC CVD54B-KSC Product Name Length L m (ft.) List Price CCM5V5AEF.5 (1.8) $3. CCM1V5AEF 1 (3.3) $5. CCM15V5AEF 1.5 (4.11) $6. CCMV5AEF (6.6) $9. CCM5V5AEF.5 (8.) $3. CCM3V5AEF 3 (9.8) $3. CCM4V5AEF 4 (13.1) $36. CCM5V5AEF 5 (16.4) $41. Dimensions Unit = mm (in.) 11.8 (.46) 3.9 (.15) Motor Side (Molex) (Molex) 5.7 (.) 55 (.17) ϕ5.4 (.1) Dimensions Unit = mm (in.) [3] (.91) 5.9 (.3) Motor Side L 9.5 (.37) 55 (.17) MDF97-5S-3.5C (HIROSE ELECTRIC CO., LTD.) (Molex) 7.4(.9) 55 (.17) ϕ5.7 (.) L 9.5 (.37) 55 (.17) Side Side 14.7 (.58) [7.5] (.3) 14.7 (.58) [7.5] (.3) For Extension Cables Side (CCM V5ADFT) to extend the connection cable, please check the notes below. Extension Cable Side These cables can be used to extend the connection cables. They can be connected directly from the connection cable to the driver. Product Name Length L m (ft.) List Price CCM5V5ADFT.5 (1.8) $3. CCM1V5ADFT 1 (3.3) $5. CCM15V5ADFT 1.5 (4.11) $6. CCMV5ADFT (6.6) $9. CCM5V5ADFT.5 (8.) $3. CCM3V5ADFT 3 (9.8) $3. CCM4V5ADFT 4 (13.1) $36. CCM5V5ADFT 5 (16.4) $41. Dimensions Unit = mm (in.) [1.7] (.85) 7.8 (.31) 3 (.91) 55 (.17) Motor Side (Molex) (Molex) ϕ5.7 (.) L 9.5 (.37) 55 (.17) Side 14.7 (.58) [7.5] (.3) 18

19 3Connection Cable Motor This connection cable has a connector on the motor side. Motor Frame Size 8 mm (1.1 in.) 4 mm (1.65 in.) 6 mm (.36 in.) Dimensions Connection Cable Motor Side Product Name Length L m (ft.) List Price LC5N6A.6 () $5. LC5N1A 1 (3.3) $7. LC5N6E.6 () $6. Product Names: LC5N6A/LC5N1A 5 L Product name: LC5N6E 1 L (Molex) 5 Motor Leads UL Style 365, AWG4 5 MDF97-5S-3.5C (HIROSE ELECTRIC CO., LTD.) 5 Motor Leads UL Style 365, AWG 4Connection Cable No Termination These connection cables are used to extend the wiring distance between the motor and driver. Keep the wiring distance between the motor and driver to 1 m (3.8 ft.) or less. Product Name Cable Type Length L m (ft.) Conductor AWG Finished Outer Diameter mm (in.) List Price CC5PK5 5 (16.4) $5. Connection cable.3 mm ϕ7. (.8) CC1PK5 1 (3.8) (.1) $1. Cable Core: 5 Cores (Blue, Red, Orange, Green, Black) Cable Rating: 15 C (1 F) Sheath of Armor: Oil Resistant, Heat-Resistant Non Migration Property Vinyl 19

20 Connection Cable Connection Cable Cable for I/O Signals 4Connection Cable Sets for The followings are provided as a connection cable set. Cable for I/O Signals 1Cable for Motor Cable for Motor 3Cable for DC Power Supply Cable for DC Power Supply 1Cables for Motor These cables are used to connect the motor and the driver. There is a connector on the driver side. Product Name Length L m (ft.) Type Conductor AWG List Price CC5N1.5 (1.8) $19. Fixed CC1N1 1 (3.3).3 mm (.1) $. CC5N1R.5 (1.8) $5. Flexible CC1N1R 1 (3.3).3 mm (.1) $9. For dimensions please visit our website. I/O Signal Cables These cables are used to connect the host system and the driver. They utilize shielded cable and feature ground wires attached to both ends of the cable to make grounding easy. 3Cables for DC Power Supply Product Name Length L m (ft.) Conductor AWG List Price CC1D5-.5 (1.8) $3. CC1D1-1 (3.3) 4 $36. CC1D (4.11). mm (.8) $4. CC1D- (6.6) $48. For dimensions please visit our website. Product Name Length L m (ft.) Conductor AWG List Price CCD5-.5 (1.8) $18. These cables are used to connect the power line and the driver. They utilize shielded cable and feature ground wires attached to both ends of the cable to make grounding easy. CCD1-1 (3.3) $..3 mm (.1) CCD (4.11) $. CCD- (6.6) $5. For dimensions please visit our website.

21 4 Connection Cable Set A set of connection cables to connect the motor to the driver, for I/O signals and for the DC power supply. There is a connector on the driver side. Product Name LCS4SD5 Connector Connector Product Name Connector for Motor Connector for Power Supply Connector for Input Signal Length L1.6 m (1.11) Length L 1 mm (.39) Conductor AWG.3 mm (.1) List Price $7. Dimensions L1 1 Connector (Molex) L Connector Arrangement For Motor Pin No. Color 1 Blue Red 3 Orange 4 Green 5 Black For Power Supply Pin No. Color 1 Red Black For I/O Signal Pin No. Color 1 Brown Red 3 Orange 4 Yellow 5 Green 6 Blue 7 Purple 8 Gray 9 White 1 Black 11 Brown 1 Red Motor Mounting Brackets Material: Aluminum Alloy (SPCC) Product Name List Price Motor Frame Size Applicable Product PFB8A $6. 8 mm (1.1 in.) PKP5 PAFP PALP $13. 4 mm (1.65 in.) PKP54 PALP-5 $17. 6 mm (.36 in.) PKP56 F The parentheses ( ) indicate the specifications for PFB8A. The product names are listed such that the applicable product names can be determined. The mounting bracket base is built with holes large enough to allow for adjustments of the belt tension after mounting the motor. These mounting brackets can be perfectly fitted to the pilot of the stepper motors. (Except for PALP.) Mounting Brackets for Circuit Products This is a DIN Rail mounting bracket for drivers with installation plates. Because it is made of metal, solid installation is possible. No horizontal slip even without an end plate. <Application Example> Material: SPCC Surface Treatment: Electroless nickel plating Product Name List Price Applicable MADP7 $11. with Installation Plate, Right Angle Installation Plate 1

22 Accessories (Sold separately) For details, check the Oriental Motor website or contact the Oriental Motor sales office. Flexible Couplings A flexible coupling ideal for the CVK Series SC Type is available. Once the type and/or applications of the motor has been selected, the recommended size of coupling can be selected easily. Compatible with all motor shaft diameters. MCV coupling This one-piece coupling is made with anti-vibration rubber molded between aluminum alloy hubs. Product Name List Price MCV15 $75. MCV19 $7. The box in the product name indicates the number representing the inner diameter of the coupling.

23 Circuit Product Cover This cover provides protection for the driver and prevents accidental contact. For use with the right angle type driver with an installation plate. Material: Resin Product Name List Price Applicable s PADC-CVD $14. CVD51BR-KSC, CVD518BR-KSC CVD54BR-KSC Note When using the CVD54BR-KSC with a circuit product cover attached, set running current ratio to 7%. <Application Example> 3

24 Related Products Brushless Motor BLH Series This is a slim, high-power brushless motor with a 4 VDC board-type driver. Speed control range is 1 to 3 r/min. Output power is 15 W (1/5 HP) to 1 W (1/8 HP). ORIENTAL MOTOR U.S.A. CORP. Western Sales and Customer Service Center Tel: (31) Fax: (31) Los Angeles Tel: (31) San Jose Tel: (48) Seattle Tel: (45) Midwest Sales and Customer Service Center Tel: (847) Fax: (847) Chicago Tel: (847) Detroit Tel: (734) 88-3 Dallas Tel: (14) Toronto Tel: (95) Technical Support Tel: (8) / 8:3 A.M. to 5: P.M., P.S.T. (M F) 7:3 A.M. to 5: P.M., C.S.T. (M F) techsupport@orientalmotor.com Specifications are subject to change without notice. This catalog was published in June, 18. Obtain Specifications, Online Training and Purchase Products at: Eastern Sales and Customer Service Center Tel: (781) Fax: (781) Boston Tel: (781) Charlotte Tel: (74) New York Tel: (973) Philadelphia Tel: (61) Tampa Tel: (813) Copyright 18 ORIENTAL MOTOR U.S.A. CORP. This printed material uses ECF (Elemental Chlorine Free) paper and vegetable oil based inks. This combination is environmentally friendly. Printed in USA 17TC #516