RoHS-Compliant. Brushless DC Motor and Driver Package BX Series

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1 RoHS-Compliant Brushless DC Motor and Driver Package BX Series

2 RoHS-Compliant Brushless DC Motor and Driver Package BX Series The BX Series brushless DC motor and driver packages offer high performance and high function. The full lineup covers a wide output range from 3 W (1/25 HP) up to 4 W (1/2 HP). When using with a control module, the BX Series provides the torque limiting, position control and other extended functions, in addition to the high-performance speed control function offered by the standard model. Features Functional Extension to Meet Various pplication Needs In addition to the speed control function offered by the standard model, you can implement various other functions using a control module. Speed Control Standard Model Standard Model Speed Control Mode (when a control module is used) Position Control Position Control Mode (when a control module is used) Torque Limiting (when a control module is used) Control Module (Sold separately) You can extend the functions of the BX Series using an optional control module. The following functions are available on the extended system: Speed setting (up to 8 speeds) Setting of positioning operation data (up to 6 data settings) Torque limit setting Various displays OPX-1: Speed (r/min), position counter (STEP), load factor (%), alarm codes, alarm history Motor Driver Control Module OPX-1 For additional function settings using a dedicated setting unit Standard Model You can control the motor speed using the driver's internal speed potentiometer or supplied external speed potentiometer. Wide Speed Control Range and Flat Torque The BX Series offers a wide speed range of 3 to 3 r/min and provides flat torque at all Limited Duty Region speeds from high to low. The high starting torque characteristics ensure Continuous Duty Region ample torque at start and stop. Torque Starting Torque Rated Torque Speed [r/min] Excellent Speed Stability The BX Series offers highly accurate speed control, achieving an excellent speed regulation with respect to load. Speed regulation:.5% with respect to load.5% with respect to voltage.5% with respect to temperature With the BX Series, rotational irregularity (flutter ) at medium and high speeds is also reduced substantially. "Flutter" refers to rotational irregularity caused by the motor structure, drive method used by the driver, and so on. Speed Control during Vertical Drive The motor with an electromagnetic brake enables stable speed control even during vertical drive (gravitational operation). When the power is turned off, the motor stops instantly to hold the load in place. The electromagnetic brake is automatically controlled via the driver in accordance with / of the operation command signal. Note: Regeneration energy generates during vertical drive. If the BX Series will be used in applications that require vertical drive, be sure to use a regeneration unit (sold separately). Load W 2

3 Speed Control (Extended function when using a control module) Digital Speed Setting (Up to eight speeds) Speed can be set digitally using an optional control module. You can set up to eight different speed. nalog Setting Internal Speed Potentiometer External analog setting (External speed potentiometer or external DC voltage) Digital Setting Control Module OPX-1 Position Control (Extended function when using a control module) Position control can be performed with the BX Series simply by setting data using an optional control module. The resolution is.72 (5 pulses per rotation) and a maximum of six points of positioning data can be set, of which two can be set for continuous operation. Return to mechanical/electrical home operation can also be performed. Input positioning data Positioning Operation Control Module OPX-1 Motor Driver Press start input after setting the control mode Motor Operation CW CCW Data 1 Data 3 Data 4 Data 7 Data 5 Data 2 Data 6 Number of speed settings: 8 (Standard model Number of speed settings: 2) Data 8 Speed Control Range of 3 to 3 r/min The digital speed setting function expands the speed control range to cover 3 to 3 r/min. Motor Driver Torque Limiting (Extended function when using a control module) Limiting the Motor Output Torque Use of an optional control module enables torque limiting. The torque limiting function suppresses the motor output torque in accordance with the application and use condition. Torque When using a control module (Digital Setting) Constant Tension & High-Sensitivity Torque Devices Press Machine Standard Model Improved Speed Control ccuracy Standard model.5% with respect to load.5% with respect to voltage.5% with respect to temperature When using a control module (Digital setting).5% with respect to load.5% with respect to voltage.5% with respect to temperature Speed [r/min] High-Strength, Long-Life Gearhead The high-strength gearheads used by the BX Series support high speeds. The gearheads of the 2 W (1/4 HP) and 4 W (1/2 HP) models are designed with a maximum permissible torque of 7 N m (61 lb-in). ll gearheads have a rated life of 1 hours, which corresponds to twice the service life of our conventional gearhead. The parallel shaft gearheads for 12 W (1/6 HP), 2 W (1/4 HP) and 4 W (1/2 HP) have a tapped hole at the shaft tip. RoHS-Compliant The BX Series conforms to the RoHS Directive that prohibits the use of six chemical substances including lead and cadmium. RoHS (Restriction of Hazardous Substances) Directive: Directive on restriction of the use of certain hazardous substances in electrical and electronic equipment (22/95/EC). The RoHS Directive prohibits the use of six chemical substances in electrical and electronic products sold in the EU member states. The six controlled substances are: lead, hexavalent chromium, cadmium, mercury and two specific brominated flame-retardants (PBB and PBDE). Constant Tension nalog Setting/Digital Setting nalog Setting External Speed Potentiometer or External DC Voltage Digital Setting Control Module OPX-1 Driver Limiting the motor output torque Motor 3

4 System Configuration Combination Type Parallel Shaft Gearhead, Round Shaft Type Mounting Brackets (ccessories) ( Page 44) Flexible Couplings (ccessories) ( Page 47) DIN Rail Mounting Plate (ccessories) Driver can be snapped into DIN rails. ( Page 46) Combination Type (Motor/Gearhead) Extension Cables (ccessories) Extension cables used between motors and drivers. ( Page 43) Driver These tools are needed to enable the extended functions of the BX Series. Control Module OPX-1 (ccessories) ( Page 43) With dedicated cable (2 m [6.6 ft]) Example of System Configuration Combination Type BX46-3S External Speed Potentiometer (Included) BX Series flexible extension cable is available for BX Series. It is most suitable for uses where the cable is bent or twisted. ( Page 43) (Sold separately) Extension Cable (1 m [3.3 ft]) CC1SBF C Power Supply Mounting Bracket Flexible Coupling DIN Rail Mounting Plate SOL4M6 MCL5515F1 PDP1 Programmable Controller Regeneration Unit (ccessories) Regenerated energy is discharged during a vertical (gravitational) operation or upon an abrupt start/stop involving a large inertial load. Use this unit if your application involves vertical movement or generation of a large inertial load. ( Page 44) : Optional accessory offered by Oriental Motor. The system configuration shown above is an example. Other combinations are available. 4

5 Combination Type Hollow Shaft Flat Gearhead Combination Type (Motor/Gearhead) Extension Cables (ccessories) Extension cables used between motors and drivers. ( Page 43) Driver These tools are needed to enable the extended functions of the BX Series. Control Module OPX-1 (ccessories) ( Page 43) With dedicated cable (2 m [6.6 ft]) External Speed Potentiometer (Included) BX Series C Power Supply Programmable Controller DIN Rail Mounting Plate (ccessories) Driver can be snapped into DIN rails. ( Page 46) Example of System Configuration Combination Type BX46-3FR flexible extension cable is available for BX Series. It is most suitable for uses where the cable is bent or twisted. ( Page 43) (Sold separately) Extension Cable (1 m [3.3 ft]) CC1SBF DIN Rail Mounting Plate PDP1 Regeneration Unit (ccessories) Regenerated energy is discharged during a vertical (gravitational) operation or upon an abrupt start/stop involving a large inertial load. Use this unit if your application involves vertical movement or generation of a large inertial load. ( Page 44) : Optional accessory offered by Oriental Motor. The system configuration shown above is an example. Other combinations are available. Safety Standards and CE Marking Motor Model Standards Certifi cation Body Standards File No. CE Marking BXM23 BXM46 BXM512 BXM62 BXM64 UL CS C22.2 No UL 14 CS C22.2 No.1 EN EN IEC UL E282 E62327 Conform to EN/IEC Standards Low Voltage Directives EMC Directives UL 58C UL E Driver CS C22.2 No.14 EN 5178 Conform to EN/IEC Standards When the system is approved under various safety standards, the model names on the motor and driver nameplates are the approved model names. List of Motor and Driver Combinations Page 42 The EMC value changes according to the wiring and layout. Therefore, the final EMC level must be checked with the motor/driver incorporated in the equipment. 5

6 Product Number Code BX 2 3 M - 5 FR q w e r t y Product Line Combination Type u q Series BX: BX Series w Motor Frame Size 2: 6 mm (2.36 in.) 4: 8 mm (3.15 in.) 5: 9 mm (3.54 in.) 6: 14 mm (4.9 in.) [Gearhead Frame Size: 11 mm (4.33 in.)] e Output Power (W) (Example) 3: 3 W (1/25 HP) r Power Supply Voltage : VC C:, 2 23 VC S: 2 23 VC t y u Type of Motor Gear Ratio/Shaft Type M: Electromagnetic Brake Type Blank: Standard Number: Gear ratio for combination types: 8 types from 5 to 2 : Round Shaft Type GFS: Pinion Shaft Type S: Combination Type Parallel Shaft Gearhead FR: Combination Type Hollow Shaft Flat Gearhead The combination type comes with the motor and its dedicated gearhead pre-assembled. This simplifies installation in equipment. Motors and gearheads are also available separately to facilitate changes or repairs. Standard Combination Type Parallel Shaft Gearhead Output Power Power Supply Voltage Model Gear Ratio 3 W (1/25 HP) 6 W (1/12 HP) 12 W (1/6 HP) 2 W (1/4 HP) 4 W (1/2 HP) VC, 2 23 VC VC, 2 23 VC VC, 2 23 VC VC, 2 23 VC 2 23 VC BX23- S BX23C- S BX46- S BX46C- S BX512- S BX512C- S BX62- S BX62C- S BX64S- S Enter the gear ratio in the box ( ) within the model name. 5, 1, 15, 2, 3, 5, 1, 2 5, 1, 15, 2, 3, 5, 1, 2 5, 1, 15, 2, 3, 5, 1, 2 5, 1, 15, 2, 3, 5, 1, 2 5, 1, 15, 2, 3, 5, 1, 2 5, 1, 15, 2, 3, 5, 1, 2 5, 1, 15, 2, 3, 5, 1, 2 5, 1, 15, 2, 3, 5, 1, 2 5, 1, 15, 2, 3, 5, 1, 2 Combination Type Hollow Shaft Flat Gearhead Output Power Power Supply Voltage Model Gear Ratio 3 W (1/25 HP) 6 W (1/12 HP) 12 W (1/6 HP) VC, 2 23 VC VC, 2 23 VC VC, 2 23 VC BX23- FR BX23C- FR BX46- FR BX46C- FR BX512- FR BX512C- FR Enter the gear ratio in the box ( ) within the model name. 5, 1, 15, 2, 3, 5, 1, 2 5, 1, 15, 2, 3, 5, 1, 2 5, 1, 15, 2, 3, 5, 1, 2 5, 1, 15, 2, 3, 5, 1, 2 5, 1, 15, 2, 3, 5, 1, 2 5, 1, 15, 2, 3, 5, 1, 2 Round Shaft Type Output Power Power Supply Voltage Model VC BX23-3 W, (1/25 HP) BX23C VC 6 W (1/12 HP) 12 W (1/6 HP) 2 W (1/4 HP) 4 W (1/2 HP) VC, 2 23 VC VC, 2 23 VC VC, 2 23 VC 2 23 VC BX46- BX46C- BX512- BX512C- BX62- BX62C- BX64S- Pinion Shaft Type Output Power Power Supply Voltage Model VC BX23-GFS 3 W, (1/25 HP) BX23C-GFS 2 23 VC 6 W (1/12 HP) 12 W (1/6 HP) 2 W (1/4 HP) 4 W (1/2 HP) VC, 2 23 VC VC, 2 23 VC VC, 2 23 VC 2 23 VC BX46-GFS BX46C-GFS BX512-GFS BX512C-GFS BX62-GFS BX62C-GFS BX64S-GFS 6

7 With Electromagnetic Brake Combination Type Parallel Shaft Gearhead Output Power Power Supply Voltage Model Gear Ratio 3 W (1/25 HP) VC, 2 23 VC BX23M- S BX23CM- S 5, 1, 15, 2, 3, 5, 1, 2 5, 1, 15, 2, 3, 5, 1, 2 Combination Type Hollow Shaft Flat Gearhead Output Power Power Supply Voltage Model Gear Ratio 3 W (1/25 HP) VC, 2 23 VC BX23M- FR BX23CM- FR 5, 1, 15, 2, 3, 5, 1, 2 5, 1, 15, 2, 3, 5, 1, 2 6 W (1/12 HP) VC, 2 23 VC BX46M- S BX46CM- S 5, 1, 15, 2, 3, 5, 1, 2 5, 1, 15, 2, 3, 5, 1, 2 6 W (1/12 HP) VC, 2 23 VC BX46M- FR BX46CM- FR 5, 1, 15, 2, 3, 5, 1, 2 5, 1, 15, 2, 3, 5, 1, 2 12 W (1/6 HP) VC, 2 23 VC BX512M- S BX512CM- S 5, 1, 15, 2, 3, 5, 1, 2 5, 1, 15, 2, 3, 5, 1, 2 12 W (1/6 HP) VC, 2 23 VC BX512M- FR BX512CM- FR 5, 1, 15, 2, 3, 5, 1, 2 5, 1, 15, 2, 3, 5, 1, 2 2 W (1/4 HP) VC, 2 23 VC BX62M- S BX62CM- S 5, 1, 15, 2, 3, 5, 1, 2 5, 1, 15, 2, 3, 5, 1, 2 Enter the gear ratio in the box ( ) within the model name. 4 W (1/2 HP) 2 23 VC BX64SM- S 5, 1, 15, 2, 3, 5, 1, 2 Enter the gear ratio in the box ( ) within the model name. Round Shaft Type Output Power Power Supply Voltage Model VC BX23M- 3 W, (1/25 HP) BX23CM VC 6 W (1/12 HP) 12 W (1/6 HP) 2 W (1/4 HP) 4 W (1/2 HP) VC, 2 23 VC VC, 2 23 VC VC, 2 23 VC 2 23 VC BX46M- BX46CM- BX512M- BX512CM- BX62M- BX62CM- BX64SM- Pinion Shaft Type Output Power Power Supply Voltage Model VC BX23M-GFS 3 W, (1/25 HP) BX23CM-GFS 2 23 VC 6 W (1/12 HP) 12 W (1/6 HP) 2 W (1/4 HP) 4 W (1/2 HP) VC, 2 23 VC VC, 2 23 VC VC, 2 23 VC 2 23 VC BX46M-GFS BX46CM-GFS BX512M-GFS BX512CM-GFS BX62M-GFS BX62CM-GFS BX64SM-GFS Gearhead Parallel Shaft Gearhead Hollow Shaft Flat Gearhead Output Power of pplicable Motor Gearhead Model Gear Ratio Output Power of pplicable Motor Gearhead Model Gear Ratio 3 W (1/25 HP) GFS2G 5, 1, 15, 2, 3, 5, 1, 2 3 W (1/25 HP) GFS2G FR 5, 1, 15, 2, 3, 5, 1, 2 6 W (1/12 HP) GFS4G 5, 1, 15, 2, 3, 5, 1, 2 6 W (1/12 HP) GFS4G FR 5, 1, 15, 2, 3, 5, 1, 2 12 W (1/6 HP) GFS5G 5, 1, 15, 2, 3, 5, 1, 2 12 W (1/6 HP) GFS5G FR 5, 1, 15, 2, 3, 5, 1, 2 2 W (1/4 HP) 4 W (1/2 HP) GFS6G 5, 1, 15, 2, 3, 5, 1, 2 Enter the gear ratio in the box ( ) within the gearhead model name. Enter the gear ratio in the box ( ) within the gearhead model name. Control Module Model OPX-1 With dedicated cable (2 m [6.6 ft]) 7

8 Specifications Standard 3 W (1/25 HP), 6 W (1/12 HP) Combination Type Parallel Shaft Gearhead BX23- S BX23C- S BX46- S BX46C- S Model Combination Type Hollow Shaft Flat Gearhead BX23- FR BX23C- FR BX46- FR BX46C- FR Round Shaft Type BX23- BX23C- BX46- BX46C- Rated Output Power (Continuous) W (HP) 3 (1/25) 6 (1/12) Power Source Rated Voltage VC %, % Rated Frequency Hz 5/6 5% Rated Input Current 1.4.8,.5 Maximum Input Current , % , % 1.4,.7 2.2, 1.2 Rated Torque N m (oz-in).1 (14.2).2 (28) Starting Torque 1 N m (oz-in).2 (28).4 (56) Rated Speed r/min 3 Speed Control Range r/min 3 3 (nalog setting) 3 3 (Digital setting: can be set in 1 r/min increments) 2 Permissible Load Inertia for Round Shaft Type J 1-4 kg m 2 (oz-in 2 ) 1.5 (8.2) 3 (16.4) Rotor Inertia J 1-4 kg m 2 (oz-in 2 ).88 (.48).194 (1.6) Speed Regulation Load Voltage Temperature.5% max. ( Rated torque, at rated speed, at rated voltage, at normal ambient temperature).5% max. (Rated voltage 15 1%, at rated speed, with no load, at normal ambient temperature).5% (.5%) 2 max. ( 5 C [ F], at rated speed, with no load, at rated voltage) 1 The starting torque can be used for a maximum duration of approximately 5 seconds at 2 r/min or less. 2 This specification applies when a control module OPX-1 is used (the figure applies to both the speed control mode and position control mode). Enter the gear ratio in the box ( ) within the model name. The values for each specification apply to the motor only. 12 W (1/6 HP), 2 W (1/4 HP), 4 W (1/2 HP) Combination Type Parallel Shaft Gearhead BX512- S BX512C- S BX62- S BX62C- S BX64S- S Model Combination Type Hollow Shaft Flat Gearhead BX512- FR BX512C- FR Round Shaft Type BX512- BX512C- BX62- BX62C- BX64S- Rated Output Power (Continuous) W (HP) 12 (1/6) 2 (1/4) 4 (1/2) Power Source Rated Voltage VC %, % % Rated Frequency Hz 5/6 5% Rated Input Current , Maximum Input Current , 2. 9., % 2.8, , % Rated Torque N m (oz-in).4 (56).65 (92) 1.3 (184) Starting Torque 1 N m (oz-in).8 (113) 1.3 (184) 2.6 (36) Rated Speed r/min 3 Speed Control Range r/min 3 3 (nalog setting) 3 3 (Digital setting: can be set in 1 r/min increments) 2 Permissible Load Inertia for Round Shaft Type J 1-4 kg m 2 (oz-in 2 ) 6 (33) 1 (55) 17.5 (96) Rotor Inertia J 1-4 kg m 2 (oz-in 2 ).625 (3.4).66 (3.6).66 (3.6) Speed Regulation Load Voltage Temperature.5% max. ( Rated torque, at rated speed, at rated voltage, at normal ambient temperature).5% max. (Rated voltage 15 1%, at rated speed, with no load, at normal ambient temperature).5%(.5%) 2 max. ( 5 C [ F], at rated speed, with no load, at rated voltage) 1 The starting torque can be used for a maximum duration of approximately 5 seconds at 2 r/min or less. 2 This specification applies when a control module OPX-1 is used (the figure applies to both the speed control mode and position control mode). Enter the gear ratio in the box ( ) within the model name. The values for each specification apply to the motor only

9 With Electromagnetic Brake 3 W (1/25 HP), 6 W (1/12 HP) Combination Type Parallel Shaft Gearhead BX23M- S BX23CM- S BX46M- S BX46CM- S Model Combination Type Hollow Shaft Flat Gearhead BX23M- FR BX23CM- FR BX46M- FR BX46CM- FR Round Shaft Type BX23M- BX23CM- BX46M- BX46CM- Rated Output Power (Continuous) W (HP) 3 (1/25) 6 (1/12) Power Source Rated Voltage VC %, % Rated Frequency Hz 5/6 5% Rated Input Current 1.4.8,.5 Maximum Input Current , % , % 1.4,.7 2.2, 1.2 Rated Torque N m (oz-in).1 (14.2).2 (28) Starting Torque 1 N m (oz-in).2 (28).4 (56) Rated Speed r/min 3 Speed Control Range r/min 3 3 (nalog setting) 3 3 (Digital setting: can be set in 1 r/min increments) 2 Permissible Load Inertia for Round Shaft Type J 1-4 kg m 2 (oz-in 2 ) 1.5 (8.2) 3 (16.4) Rotor Inertia J 1-4 kg m 2 (oz-in 2 ).88 (.48).194 (1.6) Speed Regulation Gravitational Operation bility Load.5% max. ( Rated torque, at rated speed, at rated voltage, at normal ambient temperature) Voltage.5% max. (Rated voltage 15 1%, at rated speed, with no load, at normal ambient temperature) Temperature.5%(.5%) 2 max. ( 5 C [ F], at rated speed, with no load, at rated voltage) Continuous Regenerative Power W (HP) 1 (1/8) Instantaneous Regenerative Power W (HP) 24 (1/3) pplicable Regeneration Unit 3 EPRC-4P Electromagnetic Brake Type ctive when the power is off, automatically controlled by the driver Brake 4 Static Friction Torque N m (oz-in).1 (14.2).2 (28) 1 The starting torque can be used for a maximum duration of approximately 5 seconds at 2 r/min or less. 2 This specification applies when a control module OPX-1 is used (the figure applies to both the speed control mode and position control mode). 3 Install the regeneration unit in the place which has the same heat radiation capability as heat radiation plate (Material: luminum 35 mm 35 mm [13.8 in in.], 3 mm [.12 in.] thick). 4 Do not start or stop the motor by turning on/off the power supply, as it will cause the electromagnetic brake to wear abnormally. Enter the gear ratio in the box ( ) within the model name. The values for each specification apply to the motor only. 12 W (1/6 HP), 2 W (1/4 HP), 4 W (1/2 HP) Combination Type Parallel Shaft Gearhead BX512M- S BX512CM- S BX62M- S BX62CM- S BX64SM- S Model Combination Type Hollow Shaft Flat Gearhead BX512M- FR BX512CM- FR Round Shaft Type BX512M- BX512CM- BX62M- BX62CM- BX64SM- Rated Output Power (Continuous) W (HP) 12 (1/6) 2 (1/4) 4 (1/2) Power Source Rated Voltage VC %, % % Rated Frequency Hz 5/6 5% Rated Input Current , Maximum Input Current , 2. 9., % 2.8, , % Rated Torque N m (oz-in).4 (56).65 (92) 1.3 (184) Starting Torque 1 N m (oz-in).8 (113) 1.3 (184) 2.6 (36) Rated Speed r/min 3 Speed Control Range r/min 3 3 (nalog setting) 3 3 (Digital setting: can be set in 1 r/min increments) 2 Permissible Load Inertia for Round Shaft Type J 1-4 kg m 2 (oz-in 2 ) 6 (33) 1 (55) 17.5 (96) Rotor Inertia J 1-4 kg m 2 (oz-in 2 ).625 (3.4).66 (3.6).66 (3.6) Speed Regulation Gravitational Operation bility Load.5% max. ( Rated torque, at rated speed, at rated voltage, at normal ambient temperature) Voltage.5% max. (Rated voltage 15 1%, at rated speed, with no load, at normal ambient temperature) Temperature.5%(.5%) 2 max. ( 5 C [ F], at rated speed, with no load, at rated voltage) Continuous Regenerative Power W (HP) 1 (1/8) 1 (1/8) Instantaneous Regenerative Power W (HP) 24 (1/3) 8 (1) pplicable Regeneration Unit 3 EPRC-4P RGB1 Electromagnetic Brake Type ctive when the power is off, automatically controlled by the driver Brake 4 Static Friction Torque N m (oz-in).4 (56).65 (92) 1.3 (184) 1 The starting torque can be used for a maximum duration of approximately 5 seconds at 2 r/min or less. 2 This specification applies when a control module OPX-1 is used (the figure applies to both the speed control mode and position control mode). 3 Install the regeneration unit in the place which has the same heat radiation capability as heat radiation plate (Material: luminum 35 mm 35 mm [13.8 in in.], 3 mm [.12 in.] thick). 4 Do not start or stop the motor by turning on/off the power supply, as it will cause the electromagnetic brake to wear abnormally. Enter the gear ratio in the box ( ) within the model name. The values for each specification apply to the motor only

10 Common Specifications Input Signal Output Signal Item Protective Function Maximum Extended Length Time Rating Specifications Photocoupler input Input resistance: 2.3 kω, internal power supply voltage: 15 V CW input, CCW input, Speed data selection input, Motor control release (FREE) input, Brake input (during larm output: larm reset input) Open-collector output, VDC larm output, Busy output (larm output: larm pulse output): 4 m max. Speed output (SG, BSG): 2 m max. If any of the following protective functions is activated, the motor will naturally decelerate to a stop (braking force will be applied if the motor is equipped with an electromagnetic brake) and the alarm output will be turned off. The driver's alarm LED will blink (alarm pulse will output) for the number of times shown in parentheses: Overload protection (2): The motor received a load exceeding the rated torque for approximately 5 seconds or more. Overvoltage protection (3): The power supply voltage applied to the driver exceeded 115 or 23 VC by 2% or more. Or, a load exceeding the permissible load inertia or gravitational capacity was driven. Excessive position deviation protection (4): The motor does not follow commands when being operated in the position control mode. Overcurrent protection (5): Excessive current fl owed through the driver due to ground fault, etc. (alarm reset input is disabled). Overspeed protection (6): The rotating speed of the motor shaft exceeded approximately 4 r/min. EEPROM error (7): Data could not be written to the EEPROM or data set in the EEPROM could not be read (alarm reset input is disabled). Encoder error (8): n encoder signal error occurred due to poor connection of the signal cable, open circuit, etc. (alarm reset input is disabled). Undervoltage protection (9): The power supply voltage applied to the driver dropped below 1 or 2 VC by 4% or more. 2.4 m (67.3 ft) between the motor and driver (when an accessory extension cable is used) Continuous The input signals and output signals may function differently when the control module is used. Details of connection and operation Page 3 General Specifications Insulation Resistance Dielectric Strength Temperature Rise Operating Environment Condition Item Motor Driver mbient Temperature mbient Humidity ltitude tmosphere Vibration 1 MΩ or more when 5 VDC megger is applied between the windings and the case after continuous operation under normal ambient temperature and humidity (except for encoder). Suffi cient to withstand 1.5 kvc at 5 Hz applied between the windings and the case for 1 minute after continuous operation under normal ambient temperature and humidity (except for encoder). Temperature rise of the windings and the case are 5 C (9 F) or less, and 4 C (72 F) or less 1 respectively measured by the thermocouple method after rated continuous operation under normal ambient temperature and humidity. 1 MΩ or more when 5 VDC megger is applied between the power supply input terminal and the case, and between the power supply input terminal and the I/O terminal after continuous operation under normal ambient temperature and humidity. Suffi cient to withstand 1.5 kvc at 5 Hz applied between the case and the power supply input terminal for 1 minute, and 1.8 kvc at 5 Hz applied between power supply input and the I/O terminal for 1 minute after continuous operation under normal ambient temperature and humidity. Temperature rise of the heat sink are 5 C (9 F) or less measured by the thermocouple method after rated continuous operation under normal ambient temperature and humidity. 5 C [ F] (non-freezing) 85% max. (non-condensing) Up to 1 m (33 ft) above sea level No corrosive gases or dust. Use in a radioactive or magnetic fi eld, vacuum or any other special environment is prohibited. Not to be exposed to continuous vibration or excessive impact. In conformance with JIS C , "Sine-Wave Vibration Test Method" Frequency range: 1 55 Hz, pulsating amplitude:.15 mm (.6 in.), sweep direction: 3 directions (X, Y, Z), number of sweeps: 2 times mbient Temperature 2 6 C [ 4 14 F] (non-freezing) 25 7 C [ F] (non-freezing) Storage Condition 2 mbient Humidity 85% max. (non-condensing) ltitude Up to 3 m (1 ft) above sea level UL, CS standards: class (15 C [221 F] ), Insulation Class EN standards: class E (12 C [248 F]) Degree of Protection IP54 (Excluding the mounting surface of the round shaft type and the connector) 1 For round shaft types, please attach to the heat radiation plate (material: aluminum) of the following sizes to maintain a maximum motor case temperature of 9 C (194 F). BX23 -: 115 mm 115 mm (4.53 in in.), 5 mm (.2 in.) thick BX46 -: 135 mm 135 mm (5.31 in in.), 5 mm (.2 in.) thick BX512 -: 165 mm 165 mm (6.5 in. 6.5 in.), 5 mm (.2 in.) thick BX62 -: 2 mm 2 mm (7.87 in in.), 5 mm (.2 in.) thick BX64 -: 25 mm 25 mm (9.84 in in.), 6 mm (.24 in.) thick Enter the power supply voltage, C or S (M, CM, or SM: Electromagnetic brake) in the box ( ) within the applicable product. 2 The storage condition applies to a short period such as a period during transportation. Note: Do not measure insulation resistance or perform the dielectric strength test while the motor and driver are connected. IP1 1

11 Speed Control Mode Specifications Standard Model: These specifications apply when the basic motor/driver package is used. Extended Function: These specifications apply when an optional control module OPX-1 is used. Item Standard Model Extended Function Speed Control Range Speed Setting Method cceleration/ Deceleration Time Number of Speed Settings 3 3 r/min (nalog setting) Select one of the following methods: Internal speed potentiometer External speed potentiometer (included): PVR-2KZ (2 kω, 1/4 W) External DC voltage: 5 VDC, 1 m min. (input impedance: 15 kω).1 15 seconds (3 r/min with no load) Once set, the specifi ed acceleration/deceleration time applies to all speed data. 2 speeds 1 speed set by the internal speed potentiometer, and 1 speed set by the external speed potentiometer (2 kω, 1/4 W) or external DC voltage ( 5 VDC) 3 3 r/min (nalog setting) 3 3 r/min (Digital setting: can be set in 1 r/min increments) Select one of the following methods: Digital setting (with OPX-1) Internal speed potentiometer External speed potentiometer (included): PVR-2KZ (2 kω, 1/4 W) External DC voltage: 5 VDC,1 m min. (input impedance: 15 kω) Select one of the following methods (3 r/min with no load): Digital setting (with OPX-1): 3 seconds (set in 1-ms steps) cceleration/deceleration time potentiometer:.1 15 seconds Once set, the specifi ed acceleration/deceleration time applies to all speed data. Select one of the following methods: 8 speeds: Digital setting (with OPX-1) 8 speeds: 6 speeds set by digital setting (with OPX-1), 1 speed set by the internal speed potentiometer, and 1 speed set by the external speed potentiometer (2 kω, 1/4 W) or external DC voltage ( 5 VDC) Position Control Mode Specifications (with an optional control module OPX-1) The following specifications apply when the BX Series is combined with an optional control module OPX-1 and used in the position control mode. Positioning Operation Item Position Setting Method Resolution Number of Travel mount Settings Travel mount Setting Range Speed Control Range Speed Setting Method cceleration/deceleration Time Number of Speed Settings Specifications Incremental (from the current position to relative position) 1 step.72, 5 (P/R) 6 (Data No. 5) steps (Data No. 5) 3 3 r/min (nalog setting) 3 3 r/min (Digital setting; can be set in 1 r/min increments) Select one of the following methods: Digital setting (Data No. 5) with optional control module OPX-1 Internal speed potentiometer External speed potentiometer (included): PVR-2KZ (2 kω, 1/4 W) External DC voltage 5 VDC, 1 m minimum, (input impedance : 15 kω) Preset cceleration/deceleration time is shared by all data index operations by one of the following (at 3 r/min with no load): Digital setting (with OPX-1): 3 s (can be set in 1 ms increments) cceleration/deceleration time potentiometer with analog setting :.1 15 s Can be set using one of the following methods: 6 speeds: Digital setting (with OPX-1) 6 speeds: 4 speeds set by digital setting (with OPX-1), 1 speed set by the internal spped potentiometer, and 1 speed set by the external speed potentiometer (2 kω, 1/4 W) or external DC voltage ( 5 VDC) Continuous Operation Item Speed Control Range Number of Speed Settings Rotation Direction Initial Value Specifications 3 3 r/min (nalog setting) 3 3 r/min (Digital setting; can be set in 1 r/min increments) Can be set using one of the following methods: 6 speeds: Digital setting (with OPX-1) 6 speeds: 4 speeds set by digital setting (with OPX-1), 1 speed set by the internal speed potentiometer, and 1 speed set by the external speed potentiometer (2 kω, 1/4 W) or external DC voltage ( 5 VDC) CW when the position in Data No. or 1 is set to a value of zero or greater; CCW when the position in Data No. or 1 is set to a value of -1 or less. (CW) When using the continuous operation, the number of position settings is reduced from 6 (Data No. 5) to 4 (Data No.2 5). Return to Mechanical Home Operation Item Mechanical Home Position Detection Direction of Home Detection Start Speed Control Range Specifications 1-sensor mode: NC (Normally closed) Set to CW or CCW 3 3 r/min (Digital setting; can be set in 1 r/min increments; Data No.7) 11

12 Return to Electrical Home Operation Item Specifications Travel mount From the current motor position to the electrical home position Positional Offset Range steps Initial Offset Value Speed Control Range 3 3 r/min (Digital setting; can be set in 1 r/min increments; Data No.6) cceleration/deceleration Time Preset cceleration/deceleration time is shared by all data index operations by one of the following (at 3 r/min with no load): Digital setting (with OPX-1): 3 s (can be set in 1 ms increments) cceleration/deceleration time potentiometer with analog setting:.1 15 s Torque Limiting Function Specifications (with an optional control module OPX-1) You can set the motor output torque limiting value similarly for both the speed control and position control modes with an optional control module OPX-1. Item Torque Limiting Setting Method Torque Limiting Setting Range Specifications By one of the following: Digital common torque setting: torque limiting value can be set for all data sets (No. 7) in one operation. Digital independent torque setting: torque limiting value can be set independently for each data set (No. 7). nalog common torque setting: torque limiting value can be set for all data sets (No. 7) in one operation via external speed potentiometer (2 kω, 1/4 W) or external DC voltage ( 5 VDC) This torque limiting value applies to all operation data. ssuming that starting torque is 1%, torque limiting values can be selected by one of the following: Digital setting: 1 1% (can be set in 1% increments) External analog setting: 1 1% by external speed potentiometer (2 kω, 1/4 W) or external DC voltage ( 5 VDC) Note: n error of up to approximately 2% (starting torque: 1%) may occur between the set value and generated torque due to the speed setting, power supply voltage and distance of motor cable extension. Repeatability under the same condition is approximately 1%. We recommend that the torque limit be set to approximately 2% or more. Gearmotor Torque Table of Combination Type Combination Type Parallel Shaft Gearhead Model BX23 - S BX23 M- S BX46 - S BX46 M- S BX512 - S BX512 M- S BX62 - S BX62 M- S BX64S- S BX64SM- S Unit = N m (lb-in) Gear Ratio Speed Range r/min 6 6 (.6 6).45 (3.9).9 (7.9) 1.8 (15.9) 2.9 (25) 5.9 (52) 3 3 (.3 3).9 (7.9) 1.8 (15.9) 3.6 (31) 5.9 (52) 11.7 (13) 2 2 (.2 2) 1.4 (12.3) 2.7 (23) (.15 15) 1.8 (15.9) 3.6 (31) 1 1 (.1 1) 2.6 (23) 5.2 (46).6 6 (.6 6) Values in parentheses only apply when a control module OPX-1 is used. Enter the power supply voltage ( or C) in the box ( ) within the model name. Enter the gear ratio in the box ( ) within the model name. colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction. 5.4 (47) 8.8 (77) 17.6 (155) 7.2 (63) 11.7 (13) 23.4 (27) 1.3 (91) 16.8 (148) 33.5 (29) 4.3 (38) 8.6 (76) 17.2 (152) 28 (24) 55.9 (49).3 3 (.3 3) 6 (53) 16 (141) 3 (26) 52.7 (46) 7 (61) (.15 15) 6 (53) 16 (141) 3 (26) 7 (61) 7 (61) Combination Type Hollow Shaft Flat Gearhead Model Unit = N m (lb-in) Gear Ratio Speed Range r/min BX23 - FR BX23 M- FR BX46 - FR BX46 M- FR BX512 - FR BX512 M- FR 6 6 (.6 6).4 (3.5).85 (7.5) 1.7 (15.) 3 3 (.3 3).85 (7.5) 1.7 (15.) 3.4 (3) 2 2 (.2 2) 1.3 (11.5) 2.6 (23) 5.1 (45) (.15 15) 1.7 (15.) 3.4 (3) 1 1 (.1 1) 2.6 (23) 5.1 (45).6 6 (.6 6) 4.3 (38) 8.5 (75).3 3 (.3 3) 8.5 (75) 17 (15) (.15 15) Values in parentheses only apply when a control module OPX-1 is used. Enter the power supply voltage ( or C) in the box ( ) within the model name. Enter the gear ratio in the box ( ) within the model name. The flat gearhead rotates in the opposite direction to the motor when viewed from the front of the gearhead. It rotates in the same direction as the motor when viewed from the rear (motor mounting surface) of the gearhead. Rotation direction of the hollow shaft flat gearhead Page (6.) 1.2 (9) 17 (15) 34 (3) 1.7 (15) 3.4 (3) 6.8 (6) 12

13 Permissible Overhung Load and Permissible Thrust Load Combination Type Parallel Shaft Gearhead Model BX23 - S BX23 M- S BX46 - S BX46 M- S BX512 - S BX512 M- S BX62 - S BX62 M- S BX64S- S BX64SM- S Gear Ratio 1 mm (.39 in.) from Shaft End N (lb) Permissible Overhung Load 2 mm (.79 in.) from Shaft End N (lb) Permissible Thrust Load N (lb) 5 1 (22) 15 (33) 1, 15, 2 15 (33) 2 (45) 4 (9) 3, 5, 1, 2 2 (45) 3 (67) 5 2 (45) 25 (56) 1, 15, 2 3 (67) 35 (78) 1 (22) 3, 5, 1, 2 45 (11) 55 (123) 5 3 (67) 4 (9) 1, 15, 2 4 (9) 5 (112) 15 (33) 3, 5, 1, 2 5 (123) 65 (146) 5, 1, 15, 2 55 (123) 8 (18) 2 (45) 3, 5 1 (22) 125 (28) 3 (67) 1, 2 14 (31) 17 (38) 4 (9) 5, 1, 15, 2 55 (123) 8 (18) 2 (45) 3, 5 1 (22) 125 (28) 3 (67) 1, 2 14 (31) 17 (38) 4 (9) Enter the power supply voltage ( or C) in the box ( ) within the model name. Enter the gear ratio in the box ( ) within the model name. Combination Type Hollow Shaft Flat Gearhead Permissible Overhung Load Model BX23 - FR BX23 M- FR BX46 - FR BX46 M- FR BX512 - FR BX512 M- FR Gear Ratio 1 mm (.39 in.) from Mounting Surface of Gearhead N (lb) 2 mm (.79 in.) from Mounting Surface of Gearhead N (lb) 5, 1 45 (11) 37 (83) 15, 2, 3, 5, 1, 2 5 (112) 4 (9) 5, 1 8 (18) 66 (148) 15, 2, 3, 5, 1, 2 12 (27) 1 (22) 5, 1 9 (2) 77 (173) 15, 2 13 (29) 111 (24) 3, 5, 1, 2 15 (33) 128 (28) Enter the power supply voltage ( or C) in the box ( ) within the model name. Enter the gear ratio in the box ( ) within the model name. Permissible Thrust Load N (lb) 2 (45) 4 (9) 5 (112) Round Shaft Type Model BX23 - BX23 M- BX46 - BX46 M- BX512 - BX512 M- BX62 - BX62 M- BX64S- BX64SM- 1 mm (.39 in.) from Shaft End N (lb) Permissible Overhung Load 2 mm (.79 in.) from Shaft End N (lb) 87.2 (19.6) 17 (24) 117 (26) 137 (3) 156 (35) 176 (39) 197 (44) 221 (49) 197 (44) 221 (49) Permissible Thrust Load The permissible thrust load shall be no greater than half the motor mass. Enter the power supply voltage ( or C) in the box ( ) within the model name. 13

14 Permissible Load Inertia (J) of Combination Type Combination Type Parallel Shaft Gearhead Unit = kg m 2 (oz-in 2 ) Model BX23 - S BX23 M- S BX46 - S BX46 M- S BX512 - S BX512 M- S BX62 - S BX62 M- S BX64S- S BX64SM- S Gear Ratio (66) When quick stop or instantaneous bi-directional motion is used (8.5) (12) When quick stop or instantaneous bi-directional motion is used (3) (25) When quick stop or instantaneous bi-directional motion is used (137) (55) When quick stop or instantaneous bi-directional motion is used (21) (55) When quick stop or instantaneous bi-directional motion is used (21) (27) (34) (52) (12) (14) (55) (25) (82) (25) (82) (6) (77) (12) (27) (23) (123) (55) (184) (55) (184) (19) (136) (191) (48) (38) (22) (93) (33) (93) (33) (2) (31) (44) (18) (88) (49) (21) (74) (21) (74) Values only apply when a control module OPX-1 is used. Enter the power supply voltage ( or C) in the box ( ) within the model name. Enter the gear ratio in the box ( ) within the model name (5) (85) (12) (3) (25) (137) (51) (21) (51) (21) (137) (85) (34) (3) 1.2 (66) (137) 1.8 (98) (21) 1.8 (98) (21) (27) (85) 1.2 (66) (3) 2.5 (137) (137) 3.7 (2) (21) 3.7 (2) (21) Combination Type Hollow Shaft Flat Gearhead Unit = kg m 2 (oz-in 2 ) Model BX23 - FR BX23 M- FR BX46 - FR BX46 M- FR BX512 - FR BX512 M- FR Gear Ratio (66) When quick stop or instantaneous bi-directional motion is used (8.5) (12) When quick stop or instantaneous bi-directional motion is used (3) (25) When quick stop or instantaneous bi-directional motion is used (137) (27) (34) (52) (12) (14) (55) (6) (77) (12) (27) (23) (123) (19) (136) (191) (48) (38) (22) (2) (31) (44) (18) (88) (49) Values only apply when a control module OPX-1 is used. Enter the power supply voltage ( or C) in the box ( ) within the model name. Enter the gear ratio in the box ( ) within the model name. Rotation Direction of the Hollow Shaft Flat Gearhead (5) (85) (12) (3) (25) (137) (137) (85) (34) (3) 1.2 (66) (137) (27) (85) 1.2 (66) (3) 2.5 (137) (137) The hollow shaft flat gearhead of the combination type rotates in the direction as shown below, with respect to the direction input from the driver. Front View Flat Gearhead Rear View Flat Gearhead When the CW input is. When the CCW input is. When the CCW input is. When the CW input is. 14

15 Speed Torque Characteristics Continuous Duty Region: Continuous operation is possible in this region. Limited Duty Region: This region is used primarily when accelerating. When a load that exceeds the rated torque is applied continuously for approximately five seconds, overload protection is activated and the motor coasts to a stop. BX23 -/BX23 - S/BX23 - FR BX23 M-/BX23 M- S/BX23 M- FR Torque [oz-in] Torque [N m].2.1 Limited Duty Region Continuous Duty Region Starting Torque 3(3) Speed [r/min] Rated Torque BX46 -/BX46 - S/BX46 - FR BX46 M-/BX46 M- S/BX46 M- FR Torque [oz-in] Torque [N m] Limited Duty Region Continuous Duty Region Starting Torque 3(3) Speed [r/min] Rated Torque BX512 -/BX512 - S/BX512 - FR BX512 M-/BX512 M- S/BX512 M- FR Starting Torque.8 1 Torque [oz-in] Torque [N m] Limited Duty Region Continuous Duty Region 3(3) Speed [r/min] Rated Torque BX62 -/BX62 - S BX62 M-/BX62 M- S Torque [oz-in] Torque [N m] Limited Duty Region Continuous Duty Region Starting Torque 3(3) Speed [r/min] Rated Torque BX64S-/BX64S- S BX64SM-/BX64SM- S Torque [oz-in] Torque [N m] Limited Duty Region Continuous Duty Region Starting Torque 3(3) Speed [r/min] Rated Torque Values in parentheses only apply when a control module OPX-1 is used. The characteristics shown above apply to the motor only. Enter the power supply voltage ( or C) in the box ( ) within the model name. Enter the gear ratio in the box ( ) within the model name. 15

16 Vertical Drive (Gravitational) Operation The BX Series provides stable speed control during gravitational operation. When a motor is rotated by external power, it works as a generator. The driver may be damaged if the energy that is regenerated during a vertical (gravitational) operation or due to an abrupt start/stop involving a large inertial load exceeds the maximum level that can be absorbed by driver. The optional regeneration unit (sold separately) is designed to discharge the regenerated energy, thereby protecting the driver. Regeneration unit Page 44 Regeneration Unit Model EPRC-4P RGB1 BX Model Rated Output Power W (HP) BX23 3 (1/25) BX46 6 (1/12) BX (1/6) BX62 2 (1/4) BX64 4 (1/2) Continuous Regeneration Capability W (HP) Instantaneous Regeneration Capability W (HP) 1 (1/8) 24 (1/3) 1 (1/8) 8 (1) Install the regeneration unit in the place which has the same heat radiation capability as heat radiation plate (Material: luminum 35 mm 35 mm [13.8 in in.], 3 mm [.12 in.] thick). Gravitational Operation bility Load W Torque [oz-in] Torque [N m] BX62 BX BX BX23 Gravitational Operation bility BX Speed [r/min] Gravitational operation exceeding the range of continuous regeneration capability will trigger the internal thermal protector (15 C [32 F]). Regenerative Power The regenerative power can be estimated using the formula below. Use the calculated value as a guideline. Regenerative Power (W).147 TL [N m] N [r/min] TL: Load torque N: Speed Use the electromagnetic brake type for gravitational operation. Dimensions Unit = mm (in.) Mounting screws are included with the combination type. Standard Type 3 W (1/25 HP) Motor/Parallel Shaft Gearhead Model Motor Model Gearhead Model Gear Ratio L CD BX23- S BX23C- S BXM23-GFS Mass: 1.2 kg (2.6 lb) Including gearhead GFS2G (1.34) C (1.5) C147B 2 43 (1.69) C147C 6(2.36) 54( 2.13) 11(.43) 7.5(2.78) 26 8 (1.2) (.31) L (1.26.4) (.16) 25 (.98) (8) 1.15 ( ) 2 1.5(.39.2) 24(.94) 6 ( 2.36) Motor Cable 9(.35), 4 mm (16 in.) Length (.177) Thru 31 (1.22) Housing: R (MOLEX) Round Terminal: SR-51T-4 (JST) Housing: R (MOLEX) Encoder Cable 8 (.31), 4 mm (16 in.) Length 7.5 (2.76.2) Key and Key Slot (The key is included with the gearhead) ( ) (.984.8).16 ( ) (.1575 ) (.98 ) Enter the gear ratio in the box ( ) within the model name. 16

17 Motor/Hollow Shaft Flat Gearhead BX23- FR, BX23C- FR Motor: BXM23-GFS Gearhead: GFS2G FR Mass: 1.5 kg (3.3 lb) Including gearhead C (2.34) 6(2.36) 54( 2.13) 6.5(2.38) 47.8(1.88) 3(.12).8 2(.8) (.3) 2 (.79) ( ) (.1575 ) 7.5 (2.76.2) 6(2.36) (.217) Thru 13.8 (.54) 31 6(2.36) (1.22) 12.5(4.74) Motor Cable 9(.35), 4 mm (16 in.) Length 26 8(.31) (1.2) (2.78) (1.57) 1.5(.6) 11(.43) 2 Housing: R (MOLEX) Round Terminal: SR-51T-4 (JST) Housing: R (MOLEX) Encoder Cable 8 (.31), 4 mm (16 in.) Length Key (Included) (8) (.4921 ) (.4724 ) 49(1.93) (.55) (.55) 8(.31) 8(.31) (.5) (.5) (.4724 ) (.4921 ) 25.2 (.984.8) 4.3 ( ) 4.3 ( ) Enter the gear ratio in the box ( ) within the model name. 17

18 Round Shaft Type BX23-, BX23C- Motor: BXM23-2 Mass:.7 kg (1.5 lb) C15 6(2.36) 54( 2.13) 7.5(2.78) 24 1(.95.4) (1.2) (.31) (.8) 16(.63) 7.5(.3) 8.15 (.315.6) 54.3 ( ) 6 ( 2.36) (.177) Thru 7.5 (2.76.2) 11(.43) Motor Cable 9(.35), 4 mm (16 in.) Length (8) 2 Housing: R (MOLEX) 31 (1.22) Housing: R (MOLEX) Round Terminal: SR-51T-4 (JST) Encoder Cable 8 (.31), 4 mm (16 in.) Length Standard Type 6 W (1/12 HP) Motor/Parallel Shaft Gearhead Model Motor Model Gearhead Model Gear Ratio L CD BX46- S BX46C- S BXM46-GFS Mass: 2. kg (4.4 lb) Including gearhead GFS4G (1.61) C (1.81) C148B 2 51 (2.) C148C 8(3.15) 54( 2.13) 71.5(2.81) 26 8 (1.2) (.31) L (1.38.4) (.28) 25 (.98) (.596.7) 13.5(.51.2) 34( 1.34) 8 ( 3.15) (.256) Thru 94.5 (3.7.2) Key (Included) 25.2 (.984.8) 5.3 ( ) 5.3 ( ) (.1969 ).1 3 ( ) 11(.43) Motor Cable 9(.35), 4 mm (16 in.) Length (8) 2 Housing: R (MOLEX) Round Terminal: SR-51T-4 (JST) Housing: R (MOLEX) 31 (1.22) Encoder Cable 8 (.31), 4 mm (16 in.) Length Enter the gear ratio in the box ( ) within the model name. 18

19 Motor/Hollow Shaft Flat Gearhead BX46- FR, BX46C- FR Motor: BXM46-GFS Gearhead: GFS4G FR Mass: 2.6 kg (5.7 lb) Including gearhead C (3.13) 8(3.15) 54( 2.13) 8.5 (3.17) 1 (.4) 53.2(2.9) 4(.16) 3(.12) 25 (.98) ( ) (.1969 ) 94.5 (3.7.2) 8(3.15) (.256) Thru 17.3 (.68) 8(3.15) 31 (1.22) 16.5(6.32) Motor Cable 9(.35), 4 mm (16 in.) Length 26 8(.31) (1.2) (2.81) (1.78) 1.5(.6) 11(.43) Housing: R (MOLEX) Round Terminal: SR-51T-4 (JST) Housing: R (MOLEX) Encoder Cable 8 (.31), 4 mm (16 in.) Length Key (Included) (8) (.6181 ) (.596 ) 55.2(2.17) 18(.71) 18(.71) 1(.39) 1(.39) (.5) (.5) (.596 ) (.6181 ) 25.2 (.984.8) 5.3 ( ) 5.3 ( ) Round Shaft Type BX46-, BX46C- Motor: BXM46-2 Mass: 1. kg (2.2 lb) C151 8(3.15) 54( 2.13) 71.5(2.81) (1.2) (.31) (.8) 32 1 (1.26.4) 25(.98) 9.5(.37) 1.15 ( ) 73.3 ( ) 8 ( 3.15) (.256) Thru 94.5 (3.7.2) 11(.43) Motor Cable 9(.35), 4 mm (16 in.) Length (8) 2 Housing: R (MOLEX) Round Terminal: SR-51T-4 (JST) Housing: R (MOLEX) Encoder Cable 8 (.31), 4 mm (16 in.) Length 31 (1.22) Enter the gear ratio in the box ( ) within the model name. 19

20 Standard Type 12 W (1/6 HP) Motor/Parallel Shaft Gearhead Model Motor Model Gearhead Model Gear Ratio L CD BX512- S BX512C- S BXM512-GFS Mass: 3.1 kg (6.8 lb) Including gearhead GFS5G (1.77) C (2.28) C149B 2 64 (2.52) C149C 9(3.54) 54( 2.13) 11(.43) 83(3.27) 26 1 (1.2) (.39) L 42 1 (1.65.4) 5(.2) 34.5 (1.33.2) 25 (.98) (.71.2) 2(.79) 4( 1.57) 9 ( 3.54) Motor Cable 9(.35), 4 mm(16 in.) Length (8) (.787.7) Housing: R (MOLEX) Encoder Cable 8(.31), 4 mm(16 in.) Length 4 8.5(.335)Thru M6 12(.47)Deep 14.5 (4.9.2) 31 (1.22) Housing: R (MOLEX) Round Terminal: SR-51T-4 (JST) Key and Key Slot (The key is included with the gearhead) 25.2 (.984.8) 6.3 ( ) 1 (.4) (2.57) (.16) 3 (.12) 9(3.54) (3.54) 22.8 (.9) 9 (3.54) 31 (1.22) 18 (7.9) 9(3.54) 54 ( 2.13) 6.3 ( ) (.2362 ) (.138 ) Motor/Hollow Shaft Flat Gearhead BX512- FR, BX512C- FR Motor: BXM512-GFS Gearhead: GFS5G FR Mass: 3.8 kg (8.3 lb) Including gearhead C ( ) (.2362 ) 4 8.5(.335)Thru 89(3.5) 3 ( 1.181) 14.5 (4.9.2) Motor Cable 9(.35), 4 mm(16 in.) Length Key (Included) (8) 2 Housing: R (MOLEX) 26 1(.39) 2 11 (1.2) (.8) (.43) (3.27) (2.17) Housing: R (MOLEX) Round Terminal: SR-51T-4 (JST) Encoder Cable 8(.31), 4 mm(16 in.) Length.83 (.8268 ) (.7874 ) 67.2(2.65) 22(.87) 22(.87) 13(.51) 13(.51) (.5) (.5) (.7874 ).83 (.8268 ) (.984.8) ( ) ( ) Enter the gear ratio in the box ( ) within the model name. 2

21 Round Shaft Type BX512-, BX512C- Motor: BXM512-2 Mass: 1.6 kg (3.5 lb) C152 9(3.54) 54( 2.13) 83(3.27) 37 1 (1.46.4) (1.2) (.39) (.8) 3 (1.18) 11.5(.45) ( ) ( ) 9 ( 3.54) 4 8.5(.335)Thru 14.5 (4.9.2) 11(.43) Motor Cable 9(.35), 4 mm(16 in.) Length (8) 2 31 (1.22) Housing: R (MOLEX) Round Terminal: SR-51T-4 (JST) Housing: R (MOLEX) Encoder Cable 8(.31), 4 mm(16 in.) Length Standard Type 2 W (1/4 HP), 4 W (1/2 HP) Motor/Parallel Shaft Gearhead Model Motor Model Gearhead Model Gear Ratio L CD BX62- S (2.36) C198 BXM62-GFS BX62C- S GFS6G 3, 5 72 (2.83) C198B BX64S- S BXM64-GFS 1, 2 86 (3.39) C198C Mass: 5.5 kg (12.1 lb) Including gearhead 26 (1.2) 18(4.25) 1 (.39) L 5 1 (1.97.4) 5(.2) 35.5 (1.38.2) 32 (1.26) ( ) 24.5(.96) 2.5 (.79.2) M6 12(.47)Deep 4 8.5(.335)Thru 14(4.9) 54( 2.13) 25 (.98) 42( 1.65) 14( 4.9) 11( 4.33) 12.5 (4.72.2) 11(.43) Protective Earth Terminal M4 Motor Cable 9(.35), 4 mm(16 in.) Length Housing: R (MOLEX) 31 (1.22) Housing: R (MOLEX) Encoder Cable 8(.31), 4 mm(16 in.) Length Key and Key Slot (The key is included with the geahead. t the time of shipment, a key is inserted on the geahead's shaft.) 32.2 (1.26.8) 6.3 ( ) ( ) 6.3 ( ) Enter the gear ratio in the box ( ) within the model name. 21

22 Round Shaft Type BX62-, BX62C-, BX64S- Motor: BXM62-, BXM64- Mass: 2.5 kg (5.5 lb) C182 14(4.9) 54( 2.13) 26 (1.2) 18(4.25) 1 (.39) 37 1 (1.46.4) 2 (.8) 3 (1.18) 13(.51) ( ) ( ) 14 ( 4.9) 4 8.5(.335)Thru 12.5 (4.72.2) 11(.43) Protective Earth Terminal M4 Motor Cable 9(.35), 4 mm(16 in.) Length 31 (1.22) Housing: R (MOLEX) Housing: R (MOLEX) Encoder Cable 8(.31), 4 mm(16 in.) Length Electromagnetic Brake 3 W (1/25 HP) Motor/Parallel Shaft Gearhead Model Motor Model Gearhead Model Gear Ratio L CD BX23M- S BX23CM- S BXM23M-GFS Mass: 1.5 kg (3.3 lb) Including gearhead GFS2G (1.34) C (1.5) C153B 2 43 (1.69) C153C 6(2.36) 54( 2.13) 26 (1.2) 11(4.33) L (1.26.4) (.31) (.16) 25 (.98) 1.15( ) 24(.94) 1.5(.39.2) 24 6 ( 2.36) (.177) Thru 7.5 (2.76.2) 11(.43) Motor Cable 9(.35), 4 mm (16 in.) Length (8) 2 Round Terminal: SR-51T-4 (JST) Housing: R (MOLEX) Housing: R (MOLEX) Encoder Cable 8 (.31), 4 mm (16 in.) Length 31 (1.22) Key and Key Slot (The key is included with the geahead) ( ) (.984.8).16 ( ) (.1575 ) (.4.98 ) Enter the gear ratio in the box ( ) within the model name. 22

23 Motor/Hollow Shaft Flat Gearhead BX23M- FR, BX23CM- FR Motor: BXM23M-GFS Gearhead: GFS2G FR Mass: 1.8 kg (4. lb) Including gearhead C (2.34) 6(2.36) 54( 2.13) 6.5(2.38).8 (.3) 47.8(1.88) 3(.12) 2(.8) 2 (.79) ( ) (.1575 ) 7.5 (2.76.2) 6(2.36) (.217) Thru 13.8 (.54) 31 6(2.36) (1.22) 12.5(4.74) Motor Cable 9(.35), 4 mm (16 in.) Length 26 8(.31) (1.2) 11(4.33) 39.8 (1.57) 1.5(.6) 11(.43) Housing: R (MOLEX) Round Terminal: SR-51T-4 (JST) Housing: R (MOLEX) Encoder Cable 8 (.31), 4 mm (16 in.) Length Key (Included) (8) (.4921 ) (.4724 ) 49(1.93) (.55) (.55) 8(.31) 8(.31) (.5) (.5) (.4724 ) (.4921 ) 25.2 (.984.8) 4.3 ( ) 4.3 ( ) Round Shaft Type BX23M-, BX23CM- Motor: BXM23M-2 Mass: 1. kg (2.2 lb) C156 6(2.36) 54( 2.13) 26 (1.2) 11(4.33) 24 1(.95.4) 8 2 (.31) (.8) 16(.63) 7.5(.3) 8.15 (.315.6) 54.3 ( ) 6 ( 2.36) (.177) Thru 7.5 (2.76.2) 11(.43) Motor Cable 9(.35), 4 mm (16 in.) Length (8) 2 Housing: R (MOLEX) Housing: R (MOLEX) 31 (1.22) Round Terminal: SR-51T-4 (JST) Encoder Cable 8 (.31), 4 mm (16 in.) Length Enter the gear ratio in the box ( ) within the model name. 23

24 Electromagnetic Brake 6 W (1/12 HP) Motor/Parallel Shaft Gearhead Model Motor Model Gearhead Model Gear Ratio L CD BX46M- S BX46CM- S BXM46M-GFS Mass: 2.5 kg (5.5 lb) Including gearhead GFS4G (1.61) C (1.81) C154B 2 51 (2.) C154C 8(3.15) 54( 2.13) 26 (1.2) 17.5(4.23) 8 (.31) L (1.38.4) (.28) 25 (.98) (.596.7) 13.5(.51.2) 34( 1.34) 8 ( 3.15) (.256) Thru 94.5 (3.7.2) 11(.43) Motor Cable 9(.35), 4 mm (16 in.) Length (8) 2 Housing: R (MOLEX) Housing: R (MOLEX) 31 (1.22) Round Terminal: SR-51T-4 (JST) Encoder Cable 8 (.31), 4 mm (16 in.) Length Key and Key Slot (The key is included with the gearhead) 25.2 (.984.8) 5.3 ( ) 5.3 ( ) (.1969 ).1 3 ( ) Enter the gear ratio in the box ( ) within the model name. 24

25 Motor/Hollow Shaft Flat Gearhead BX46M- FR, BX46CM- FR Motor: BXM46M-GFS Gearhead: GFS4G FR Mass: 3.1 kg (6.8 lb) Including gearhead C2 79.5(3.13) 8(3.15) 54( 2.13) 8.5 (3.17) 53.2(2.9) 4(.16) 1 3(.12) (.4) 25 (.98) ( ) (.1969 ) 94.5 (3.7.2) 8(3.15) (.256) Thru 17.3 (.68) 8(3.15) 31 (1.22) 16.5(6.32) Motor Cable 9(.35), 4 mm (16 in.) Length 26 (1.2) 8(.31) (4.23) (1.78) 1.5(.6) 11(.43) Key (Included) (8) 2 Housing: R (MOLEX) Round Terminal: SR-51T-4 (JST) Housing: R (MOLEX) Encoder Cable 8 (.31), 4 mm (16 in.) Length (.6181 ) (.596 ) 55.2(2.17) 18(.71) 18(.71) 1(.39) 1(.39) 1.15 (.5) 1.15 (.5) (.596 ) (.6181 ) 25.2 (.984.8) 5.3 ( ) 5.3 ( ) Round Shaft Type BX46M-, BX46CM- Motor: BXM46M-2 Mass: 1.5 kg (3.3 lb) 8(3.15) 54( 2.13) C (1.2) 17.5(4.23) 32 1(1.26.4) 8 2 (.31) (.8) 25(.98) 9.5(.37) 1.15 ( ) 73.3 ( ) 8 ( 3.15) (.256) Thru 94.5 (3.7.2) 11(.43) Motor Cable 9(.35), 4 mm (16 in.) Length (8) 2 Housing: R (MOLEX) Encoder Cable 8 (.31), 4 mm (16 in.) Length 31 (1.22) Housing: R (MOLEX) Round Terminal: SR-51T-4 (JST) Enter the gear ratio in the box ( ) within the model name. 25

26 Electromagnetic Brake 12 W (1/6 HP) Motor/Parallel Shaft Gearhead Model Motor Model Gearhead Model Gear Ratio L CD BX512M- S BX512CM- S BXM512M-GFS Mass: 3.7 kg (8.1 lb) Including gearhead GFS5G (1.77) C (2.28) C155B 2 64 (2.52) C155C 119(4.69) 26 1 (1.2) (.39) L 42 1 (1.65.4) 5(.2) 34.5 (1.33.2) 25 (.98) (.787.7) (.71.2) 2(.79) 4( 1.57) 4 8.5(.335)Thru M6 12(.47)Deep 9(3.54) 54( 2.13) 9 ( 3.54) 14.5 (4.9.2) 11(.43) Motor Cable 9(.35), 4 mm(16 in.) Length 31 (1.22) (8) 2 Housing: R (MOLEX) Round Terminal: SR-51T-4 (JST) Housing: R (MOLEX) Encoder Cable 8(.31), 4 mm(16 in.) Length Key and Key Slot (The key is included with the gearhead) 25.2 (.984.8) 6.3 ( ) (.2362 ).4 (.138 ) ( ) Enter the gear ratio in the box ( ) within the model name. 26

27 Motor/Hollow Shaft Flat Gearhead BX512M- FR, BX512CM- FR Motor: BXM512M-GFS Gearhead: GFS5G FR Mass: 4.4 kg (9.7 lb) Including gearhead C21 1 (.4) (2.57) (.16) 3 (.12) 5.39 ( ) 9(3.54) (.2362 ) 4 8.5(.335)Thru 9(3.54) 54 ( 2.13) 89(3.5) 9(3.54) 3 ( 1.181) 22.8 (.9) 9 (3.54) 31 (1.22) 14.5 (4.9.2) 18 (7.9) 26 1 (.39) 2 Motor Cable 9(.35), 4 mm(16 in.) Length (1.2) (.8) (4.69) (2.17) 2 Housing: R (MOLEX) 11 (.43) (8) Round Terminal: SR-51T-4 (JST) Housing: R (MOLEX) Encoder Cable 8(.31), 4 mm(16 in.) Length Key (Included).83 (.8268 ) (.7874 ) 67.2(2.65) 22(.87) 22(.87) 13(.51) 13(.51) (.5) (.5) (.7874 ).83 (.8268 ) (.984.8) 6.3 ( ) 6.3 ( ) Enter the gear ratio in the box ( ) within the model name. 27

28 Round Shaft Type BX512M-, BX512CM- Motor: BXM512M-2 Mass: 2.2 kg (4.8 lb) C158 9(3.54) 54( 2.13) 26 (1.2) 119(4.67) 1 (.39) 37 1 (1.46.4) 2 (.8) 3 (1.18) 11.5(.45) ( ) ( ) 9 ( 3.54) 4 8.5(.335)Thru 14.5 (4.9.2) 11(.43) Motor Cable 9(.35), 4 mm(16 in.) Length 2 Housing: R (MOLEX) Encoder Cable 8(.31), 4 mm(16 in.) Length (8) 31 (1.22) Housing: R (MOLEX) Round Terminal: SR-51T-4 (JST) Electromagnetic Brake 2 W (1/4 HP), 4 W (1/2 HP) Motor/Parallel Shaft Gearhead Model Motor Model Gearhead Model Gear Ratio L CD BX62M- S (2.36) C22 BXM62M-GFS BX62CM- S GFS6G 3, 5 72 (2.83) C22B BX64SM- S BXM64M-GFS 1, 2 86 (3.39) C22C Mass: 6.5 kg (14 lb) Including gearhead 26 (1.2) 15(5.91) L 1 (.39) 5 1 (1.97.4) 5(.2) 35.5 (1.38.2) 32 (1.26) ( ) 24.5(.96) 2.5 (.79.2) M6 12(.47)Deep 4 8.5(.335)Thru 14(4.9) 54( 2.13) 25 (.98) 42( 1.65) 14( 4.9) 11( 4.33) 12.5 (4.72.2) 11(.43) Protective Earth Terminal M4 Motor Cable 9(.35), 4 mm(16 in.) Length Housing: R (MOLEX) 31 (1.22) Housing: R (MOLEX) Encoder Cable 8(.31), 4 mm(16 in.) Length Key and Key Slot (The key is included with the geahead. t the time of shipment, a key is inserted on the geahead's shaft.) 32.2 (1.26.8) 6.3 ( ) ( ) 6.3 ( ) Enter the gear ratio in the box ( ) within the model name. 28

29 Round Shaft Type BX62M-, BX62CM-, BX64SM- Motor: BXM62M-, BXM64M- Mass: 3.5 kg (7.7 lb) C184 14(4.9) 54( 2.13) 26 (1.2) 15(5.91) 37 1 (1.46.4) 1 2 (.39) (.8) 3 (1.18) 13(.51) ( ) ( ) 14 ( 4.9) 4 8.5(.335)Thru 12.5 (4.72.2) 11(.43) Protective Earth Terminal M4 Motor Cable 9(.35), 4 mm(16 in.) Length Housing: R (MOLEX) Housing: R (MOLEX) Encoder Cable 8(.31), 4 mm(16 in.) Length 31 (1.22) Driver (Common to all models) BXD3-, BXD3-C, BXD6-, BXD6-C BXD12-, BXD12-C, BXD2-, BXD2-C, BXD4-S Mass:.8 kg (1.8 lb) C141 25(.98) 1(.39) (4.72) 16(.63) max. 45 (.71) (.55) (.12) (1.77) 13(5.12) 1 89(3.5) (.39) 176(6.93) 5 14(5.51) (.2) 6.2(.24) 7.62(.3) 15(5.91) 35 (1.38) 2 M3 17 (.67) 1 (.39) 7 M3 23 (.91) Protective Earth Terminal M4 35 (1.38) 1 (.39) 5 (.2) 7 M3 5(.2) max. External Speed Potentiometer (Included) Mounting Bracket (2 pieces included) 3(1.18)min (.37) (.59) M4 6R (Screw) 2 (.79) 2.8 (.11) Potentiometer Insulated Sheet 4( 1.57) t=.5(.2) 2 (.79) 3 (.12) 4(1.57) 12.5 (.49) Knob Dial Plate 4( 1.57) t=.5(.2) 4(1.57) 7.5 (.3) 3.2 (.12.8) (.37.8) Insulated Sheet 1(.39) 1(.39) 25 (.98) 4.5(.18) 3(.12) 43(1.69) 25 (.98) 2 3.5(.12)Countersink 45(1.77) Recommended thickness of a mounting plate is a maximum 4.5 mm (.177 in.) Enter the gear ratio in the box ( ) within the model name. 29

30 Speed Control Connection and Operation (Speed Control) Speed control can be implemented on the standard model, but extended function is available only when a control module OPX-1 is used. Names and Functions of Driver Parts LED Display zconnector for Control Module Internal Speed Potentiometer cceleration Time Potentiometer Deceleration Time Potentiometer Encoder Connector z Connector for Control Module You can extend the speed control performance by using an optional control module OPX-1. Control Module OPX-1 Motor Connector Regeneration Unit Terminals Power Connection Terminals Protective Earth Terminal xinput/output Signal Connector Main Function Setting Function Displaying Function Dimensions Page 43 OPX-1 Speed (8 Speed settings max.) Torque Limiting Values Speed (r/min) Load Factor (%) larm Cord larm History x Input and Output Signals CN4 Signal I/O Terminal Number Standard Model Extended Function Function/pplication 1 CW CW CW rotation/stop switching input 2 CCW CCW CCW rotation/stop switching input 3 M M Internal speed setting/external analog setting 4 NC M1 Standard model: Nothing is connected. 5 Input NC M2 Extended system: Operation data selection 6 FREE FREE Motor excitation cancellation, electromagnetic brake release 7 BRKE/ LRM-RESET BRKE/ LRM-RESET Normal: Instantaneous stop switching input Protective function has been activated: larm reset input 8 IN C IN C Input signal common 9 H H 1 nalog Input M M Speed setting via the external speed potentiometer or external DC voltage 11 L L 12 LRM LRM This signal is output when a protective function has been activated (normally closed). BUSY/ BUSY(TLM) 13 / LRM-PULSE LRM-PULSE Output 14 SG SG 15 BSG BSG 16 OUT COM OUT COM Output signal common The BUSY output can be changed to the torque limiting (TLM) output only when a torque limit is set. Normal: Busy output Protective function has been activated: larm pulse input 5 pulses are output per motor rotation (phase difference output) 3

31 Speed Control Connection Diagrams Standard Model CN4 :CW Start :Stop :CCW Start :Stop :External Speed Potentiometer :Internal Speed Potentiometer :Motor Excitation Canceled :Motor Operation Enabled :Operation :Instantaneous Stop When operating motor, BRKE input should be turned. Connect the external speed potentiometer (included) or external DC Voltage. See page 3 for details. larm Output : [] when Output Busy Output : [] when motor is operating Speed Output SG Speed Output BSG Shield Wire 1 CW Input 2 CCW Input 3 M Input 4 M1 Input 5 M2 Input 6 FREE Input 7 BRKE Input 8 IN-COM nalog 9 H Input Input 1 M Input 11 L Input 12 LM Output 13 BUSY Output 14 SG Output 15 BSG Output Connector CN2 Connector CN3 RG RG NC NC(L1) L(L2) N(L3) Encoder Cable Motor Cable Terminal Block for Regeneration Unit Encoder Cable Motor Cable Protective Earth Terminal (PE) VC 2-23 VC 2-23 VC Input Input Input NC L1 L1 To Power L To Power L2 To Power L2 Supply Supply Supply N L3 L3 Terminal Block for Power Supply Voltage Power-Supply Input Single-phase VC 15 1%, 5/6 Hz (Single-phase VC input driver) Single-phase 2-23 VC 15 1%, 5/6 Hz Or, Three-phase 2-23 VC 15 1%, 5/6 Hz (Single-phase/Three-phase 2-23 VC input driver) GND 16 OUT-COM Protective Earth Terminal (PE) When Using a Control Module CN4 :CW Start :Stop :CCW Start :Stop Speed Data Selection Input :Motor Excitation Canceled :Motor Operation Enabled :Operation :Instantaneous Stop When operating motor, BRKE input should be turned. 3 Connect the external speed potentiometer (included) or external DC Voltage. 2 See page 3 for details. 1 larm Output: [] when Output Busy Output: [] when motor is operating Speed Output SG Speed Output BSG Shield Wire 1 CW Input 2 CCW Input 3 M Input 4 M1 Input 5 M2 Input 6 FREE Input 7 BRKE Input 8 IN-COM nalog 9 H Input Input 1 M Input 11 L Input 12 LM Output 13 BUSY Output 14 SG Output 15 BSG Output Connector CN1 Connector CN2 Connector CN3 RG RG NC NC(L1) L(L2) N(L3) Control Module Encoder Cable Motor Cable Terminal Block for Regeneration Unit Terminal Block for Power-Supply Input Encoder Cable VC Input NC L N Motor Cable To Power Supply 2-23 VC Input L1 L2 L3 Protective Earth Terminal (PE) To Power Supply 2-23 VC Input L1 L2 L3 To Power Supply Power Supply Voltage Single-phase VC 15 1%, 5/6 Hz (Single-phase VC input driver) Single-phase 2-23 VC 15 1%, 5/6 Hz Or, Three-phase 2-23 VC 15 1%, 5/6 Hz (Single-phase/Three-phase 2-23 VC input driver) GND 16 OUT-COM Protective Earth Terminal (PE) pplicable Crimp Terminals Power Supply Terminals Round Terminal with Insulation (M3) 6.2 mm (.24 in.) max. 3.2 mm (.13 in.) min. 9 mm (.35 in.) min. I/O Terminals (CN4) When using a crimp terminal for connection, use one of the terminals listed below. The applicable crimp terminal varies, depending on the wire size. When the following terminals are used, the applicable wire size will be between WG26 and 18 (.14 to.75 mm 2 ). Manufacturer: Phoenix Contact l.25-6 pplicable wire size: WG26 to 24 (.14 to.2 mm 2 ) l.5-6 pplicable wire size: WG2 (.5 mm 2 ) l.34-6 pplicable wire size: WG22 (.3 mm 2 ) l.75-6 pplicable wire size: WG18 (.75 mm 2 ) Notes: When it is necessary to have a connection more than.4 m between motor and driver, the accessory extension cable or flexible extension cable must be used. Use one of the following cables for the power supply line: VC, 3-core cable [WG18 (.75 mm 2 ) or thicker] 2-23 VC, 3-core cable [WG18 (.75 mm 2 ) or thicker] 2-23 VC, 4-core cable [WG18 (.75 mm 2 ) or thicker] When wiring the control I/O signal lines, keep a minimum distance of 3 mm from power lines (C line, motor line and other largecurrent circuits). lso, do not route the control I/O signal lines in the same duct or piping as that is used for power lines. Cables for the power supply lines and control I/O signal lines are not supplied with the product. Provide appropriate cables separately. When grounding the driver, connect the ground wire to the protective earth terminal (M4) and connect the other end to a single point using a cable with a size of WG18 (.75 mm 2 ) or thicker. 31

32 Speed Control Input/Output Signal Circuits (Common to standard model and using a control module) Input Circuit The circled number located in front of each signal represents the number of the corresponding I/O signal terminal. Inside of Driver 15 V qcw(strt) Input 1 wccw(home-ls) Input 1 em,rm1,tm2 Input 2 yfree Input 2.3 kω ubrke/lrm-reset Input 3 Description of Input/Output Signals Indication of Input/Output Signal "" "" Input (Output) "" indicates that the current is sent into the photocoupler (transistor) inside the driver. Input (Output) "" indicates that the current is not sent into the photocoupler (transistor) inside the driver. The input/output remains "" if nothing is connected. H Terminal level L iin-com O V Photocoupler state 1 The CW and CCW inputs function in the speed control mode on the standard model and when the control module OPX-1 is used. The STRT and HOME-LS inputs function in the position control mode when the control module OPX-1 is used. 2 The M input is the only operation data selection input available on the standard model. The M, M1 and M2 inputs function when the control module OPX-1 is used. 3 This input functions as the BRKE input during normal operation, and as the LRM-RESET input when a driver protection is active. Output Circuit The circled number located in front of each signal represents the number of the corresponding I/O signal terminal. Inside of Driver!2LRM Output!3BUSY(TLM)/LRM-PULSE Output 1!6OUT-COM O V Input Signals (Standard model) Clockwise Rotation (CW) Input When the BRKE input is, motor operation is enabled. If the CW input is turned, acceleration and operation are performed in the clockwise direction at the rate set by the acceleration time potentiometer. If it is turned, the motor decelerates and the operation stops at the rate set by the deceleration time potentiometer. Counterclockwise Rotation (CCW) Input When the BRKE input is, motor operation is enabled. If the CCW input is turned, acceleration and operation are performed in the counterclockwise direction at the rate set by the acceleration time potentiometer. If it is turned, the motor decelerates and the operation stops at the rate set by the deceleration time potentiometer. 1 This output functions as the BUSY output during normal operation, and as the LRM-PULSE output when a driver protection is active. When the control module OPX-1 is used, the BUSY output can be changed to the TLM output. CW Input CCW Input Inside of Driver!4SG Output!5BSG Output BRKE Input!6OUT-COM O V Motor CW Operation CCW Operation CCW Operation CW Operation When a Controller with a Built-In Clamp Diode is Used When you want to use the controller with a built-in clamp diode, pay attention to the sequence of turning on or off the power. Power : Controller Driver Power : Driver Controller If the driver power is turned on first when connected as shown in the figure to the right, or the controller power is turned off with the driver power turned on, current will be applied, as indicated by the arrows in the diagram. This may cause the motor to run. When the power is turned on or off simultaneously, the motor may run temporally due to differences in power capacity. The controller power must be turned on first, and driver power must be turned off first. cceleration Time Deceleration Time cceleration Time If the direction of rotation has been changed during motor operation, acceleration and deceleration will be performed at the rate set by the acceleration time potentiometer. Note: The direction of rotation indicates the direction as viewed from the motor's output shaft. With the combination type, the direction of rotation varies in according to the gearhead ratio. Gearmotor torque table of combination type Page 12 Rotation direction of the hollow shaft flat gearhead Page 14 Controller Vcc Driver +15 V,,,,, V V 32

33 Speed Control Speed Control Data Selection (M) Input With the M input, the speed can be controlled by either the internal speed potentiometer or an external analog setting. M Speed Data Internal Speed Potentiometer External nalog Setting CW Input BRKE Input M Input Internal Speed Potentiometer Motor CW Operation External nalog Setting Deceleration Stop : Operation : Instantaneous Stop : External nalog Setting : Internal Speed Potentiometer CW Operation Instantaneous Stop Switching to a lower speed using the M input while the motor is operating will cause the motor to decelerate over the time set by the acceleration time potentiometer, not the time set by the deceleration time potentiometer. Motor Control Release (FREE) Input When the photocoupler is turned, the motor excitation is cancelled and the electromagnetic brake is released. The FREE input is given the highest priority regardless of the condition of other inputs. The FREE input functions even when a protective function is activated. Input Signals (When using a control module) Clockwise Rotation (CW) Input Counterclockwise Rotation (CCW) Input Motor Control Release (FREE) Input Brake (BRKE)/larm Reset (LRM-RESET) Input same as Input Signals (Standard model) Speed Control Data Selection (M, M1, M2) Input The particular combination of the M, M1 and M2 inputs selects a maximum of eight sets of speed data. (Common to speed control mode and position control mode) Speed Control Data Speed Control Data Selection M M1 M2 No. Method of Speed Setting Internal speed potentiometer/ Digital setting No.1 External analog/ Digital setting No.2 Digital setting No.3 Digital setting No.4 Digital setting No.5 Digital setting No.6 Digital setting No.7 Digital setting Brake (BRKE)/larm Reset (LRM-RESET) Input This input functions as the BRKE input during normal operation, and as the LRM-RESET input when a driver protective function is active. During Normal Operation (BRKE Input) When the BRKE input is turned, motor operation is enabled. If it is turned, the motor is stopped instantaneously. To start motor operation, be sure to set the BRKE input to. CW Input CCW Input BRKE Input Motor CW Operation Instantaneous Stop CCW Operation Deceleration Stop Upon ctivation of a Protective Function (LRM-RESET) The activated protective function is reset and the driver is restarted. This input is used to reset protective functions while power is supplied. Note, however, that if the protective function for overcurrent, EEPROM error or encoder error have been activated, they cannot be reset. If any of these protective functions have been activated, contact the nearest Oriental Motor sales office. BRKE Input LRM-RESET Input BRKE Input LRM-RESET Input or.5 s or more.5 s or more Driver is restarted LRM Output Turned when LRM signal is output Within.5 s 33

34 Speed Control Output Signals (Standard model) larm (LRM) Output The photocoupler turns when a driver protective function is active. When overload, overcurrent or other abnormality is detected, the alarm signal is output and the LRM LED on the driver is blinked and the motor stops naturally. The electromagnetic brake will be activated. To reset the alarm signal output, remove the cause of the problem and ensure the safety of the equipment and load. Then turn on the LRM-RESET input or reconnect the power. When reconnecting the power, turn off the power and then wait for at least 3 seconds before turning it back on. During Normal Operation (Busy Output) Speed control mode: The photocoupler turns during motor operation. Position control mode: The photocoupler turns during rotation, and turns upon stopping at the set stop position. CW Input CCW Input BRKE Input LRM BUSY Output larm ctuation Normal Operation Protective Function Normal bnormal Normal Motor CW Operation LRM CCW Operation LRM LED Motor Unlit Blink Unlit Rotation Coast to a Stop When a Torque Limiting Value is Set [This signal can be used as the torque limiting (TLM) output.] In speed control mode/position control mode: The transistor will turn "" when the specified torque limit is reached. Note: The alarm output logic is opposite that of other signal outputs (positive logic output). Load Torque Torque Limiting Value (%) Phase Difference (SG/BSG) Output Feedback pulses are output from the encoder (5 p/r). This output is used when monitoring the motor speed and position by connecting a counter, etc. SG BSG Rotation in CW Direction Rotation in CCW Direction Busy (BUSY) [Torque Limiting (TLM)]/larm Pulse (LRM-PULSE) Output This output functions as the BUSY output during normal operation, and as the LRM-PULSE output when a driver protection function is active. When the torque limiting function is set when a control module or a data setting software is used. This output can be changed to the TLM output, which indicates that the torque limit has been reached. TLM Output Notes: n optional control module OPX-1 is required to implement torque limiting. Switch the busy (BUSY) output to the torque limiting (TLM) output. The maximum error between the torque limiting and actual generated torque is approximately 2% (starting torque: 1%). Torque limiting function when using a control module Page 4 Upon ctivation of a Protection Function (LRM-PULSE Output) If a one shot input (.1 s or more) is given to the rotational direction or STRT input, a pulse (5 Hz) will be output for the number of times equivalent to the number of times the LRM LED blinks upon activation of a protective function. It is possible for a controller to determine the type of protective function that has been activated by counting the number of pulses thus output. LRM Output Turned when LRM signal is output.1 s or more CW Input.1 s max. LRM-PULSE Output Once Twice Three Times.1 s.1 s.1 s.1 s.1 s LRM-PULSE Example: Three Outputs (Overvoltage Protection) Output Ends 34

35 Speed Control Output Signals (When using a control module) larm (LRM) Output Phase Difference (SG/BSG) Output Busy (BUSY) [Torque Limiting (TLM)]/LRM- PULSE Output same as Output Signals (Standard model) Speed Setting Method (Common to standard model and using a control module) Using the Internal Speed Potentiometer Set a desired speed using the potentiometer provided on the driver's front panel. To use the internal speed potentiometer, turn "" the photocoupler for M terminal. Using the External Speed Potentiometer (Included) When the motor speed is to be set remotely, connect the supplied external speed potentiometer as shown below. When the external speed potentiometer is used, set the M terminal to "Photocoupler." Digital Setting (Only when a control module is used.) The particular combination of the M, M1 and M2 inputs selects a maximum of eight sets of speed data. (Common to speed control mode and position control mode) Speed Control Data Speed Control Data Selection M M1 M2 No. Method of Speed Setting Internal speed potentiometer/ Digital setting No.1 External analog/ Digital setting No.2 Digital setting No.3 Digital setting No.4 Digital setting No.5 Digital setting No.6 Digital setting No.7 Digital setting 3 External Speed Potentiometer (Included) (2 kω) Driver I/O Speed [r/min] o H! M Supplied Signal Line!1 L (1 m [3.3 ft]) Shield Wire Scale plate value External speed potentiometer scale-speed characteristics (Representative values) Speed Setting via External DC Voltage When the motor speed needs to be set using external DC voltage, connect as follows. In this case, set the M terminal to "Photocoupler." 3 Driver External DC Voltage I/O 5 VDC o H! M Supplied Signal Line!1 L (1 m [3.3 ft]) Shield Wire Speed [r/min] DC voltage [VDC] DC voltage-speed characteristics (Representative values) Note: When setting speeds using the external speed potentiometer or via external DC voltage, be sure to use the supplied signal line ( 3.3 mm 1 m [.13 in. 3.3 ft]). Connect the shield wire for the signal line to terminal L. Ensure proper connection on the external speed potentiometer or external DC voltage side so that the shield wire will not contact with another terminal. The input impedance between terminals M and L is approximately 15 kω. 35

36 Speed Control Multi-Motor Control (pplicable to both standard model and using a control module) Two or more motors can be operated at the same speed using a single external speed potentiometer or external DC voltage. The figure below shows an example of the single-phase power supply specification. For the three-phase power supply specification, change the power supply line to one for a three-phase power supply. The motor and operation control unit are not illustrated in the figure. Using an External Speed Potentiometer Connect all drivers using a common power supply line and common speed control line, as shown in the figure, and set a desired speed using the external speed potentiometer VRx. The resistance of the external speed potentiometer is determined as follows: Using External DC Voltage Connect all drivers using a common power supply line and common speed control line, as shown in the figure, and connect a 5-V DC power supply. The resistance of the external DC power supply is determined as follows: Resistance when the number of drivers is n: VRx=2/n (kω), n/4 (W) Example: When two drivers are connected VRx=2/2=1 (kω), 2/4=1/2 (W) Based on the calculation, the resistance should be 1 kω, 1/2 W. To adjust the speed difference among the motors, connect a resistor of 47 Ω, 1/4 W to the M terminal on the first driver, and connect a variable resistor (VRn) of 1 kω, 1/4 W to the M terminal on each of the remaining drivers. The number of motors operated in parallel via the external speed potentiometer should be limited to five or less. Power supply capacity when the number of drivers is n: I = 1 n (m) Example: When two drivers are connected I=1 2=2 (m) Based on the calculation, the resistance should be at least 2 m. To adjust the speed difference among the motors, connect a resistor of 47 Ω, 1/4 W to the M terminal on the first driver, and connect a variable resistor (VRn) of 1 kω, 1/4 W to the M terminal on each of the remaining drivers. External Speed Potentiometer VRx Ω, 1/4 W Control Line VRn 1 kω, 1/4 W External DC Power Supply 5 VDC 47 Ω, 1/4 W Control Line VRn 1 kω, 1/4 W H M L H M L M L M L Driver 1 Driver n Driver 1 Driver n L N L N L N L N Power Supply Input Power Supply Input Power Supply Line Power Supply Line 36

37 Position Control Connection and Operation (Position Control) When performing a position control motion an optional control module OPX-1 is required. Names and Functions of Driver Parts LED Display zconnector for Control Module Internal Speed Potentiometer cceleration Time Potentiometer Deceleration Time Potentiometer Encoder Connector z Connector for Control Module You can extend the position control performance by using an optional control module OPX-1. Control Module OPX-1 Motor Connector Regeneration Unit Terminals Power Connection Terminals Protective Earth Terminal xinput/output Signal Connector Main Function Setting Function Displaying Function Dimensions Page 43 OPX-1 Travel mount (6 Points max.) Speed (8 Speeds max.) Torque Limiting Values Positioning Counter (STEP) Speed (r/min) Load Factor (%) larm Cord larm History x Input and Output Signals CN4 Terminal Number I/O Signal Function/pplication 1 STRT Starting positioning operation (one-shot) 2 HOME-LS Mechanical home sensor (normally closed) 3 M 4 M1 Select positioning data 5 Input M2 6 FREE Motor excitation cancellation, electromagnetic brake release 7 BRKE/ LRM-RESET Normal: Instantaneous stop switching input Protective function has been activated: larm reset input 8 IN-C Input signal common 9 H 1 nalog Input M Speed setting via the external speed potentiometer or external DC voltage 11 L 12 LRM This signal is output when a protective function has been activated (normally closed). BUSY(TLM) 13 / LRM-PULSE Output 14 SG Normal: Busy output Protective function has been activated: larm pulse input 5 pulses are output per motor rotation (phase difference output) 15 BSG 16 OUT-COM Output signal common The BUSY output can be changed to the torque limiting (TLM) output only when a torque limit is set. 37

38 Position Control Connection Diagram CN4 :Starting Positioning Operation :Mechanical Home Sensor Select Positioning Data :Motor Excitation Canceled :Motor Operation Enabled :Operation :Instantaneous Stop When operating motor, BRKE input should be turned "." Connect the external speed potentiometer (included) or external DC Voltage. See page 3 for details. 3 2 q STRT Input w HOME Input e M Input r M1 Input t M2 Input y FREE Input u BRKE Input i IN-COM nalog o H Input Input! M Input Connector CN1 Connector CN2 Connector CN3 RG RG NC Control Module Encoder Cable Motor Cable Terminal Block for Regeneration Unit Encoder Cable VC Input NC L N Motor Cable To Power Supply 2-23 VC Input L1 L2 L3 Protective Earth Terminal (PE) To Power Supply 2-23 VC Input L1 L2 L3 To Power Supply larm Output : [] when Output Busy Output : [] when motor is operating Speed Output SG Speed Output BSG 1 Shield Wire!1 L Input!2 LM Output!3 BUSY Output!4 SG Output!5 BSG Output NC(L1) L(L2) N(L3) Terminal Block for Power Supply Power Supply Voltage Single-phase VC 15 1%, 5/6 Hz (Single-phase VC input driver) Single-phase 2-23 VC 15 1%, 5/6 Hz Or, Three-phase 2-23 VC 15 1%, 5/6 Hz (Single-phase/Three-phase 2-23 VC input driver) GND!6 OUT-COM Protective Earth Terminal (PE) Refer to the connection diagrams for applicable crimp terminal and notes on connection. Pages 31 Input/Output Signal Circuits same as Speed Control Page 32 Input Signals Start (STRT) Input This signal starts the positioning, continuous, return to mechanical home or return to electrical home operations. Operation will start when the STRT input is turned after selecting the operation data via the combination of M, M1 and M2 inputs. Positioning Operation 1 ms or more Continuous Operation STRT Input STRT Input 1 ms or more 2 1 ms or more 3 1 ms or more 1 ms or more M M2 Input Data No. Confirmation Data No. Confirmation M M2 Input No. confirmation.5 ms or more BRKE Input 1 5 ms or more BUSY Output BUSY Output 1 The motor stops when the BRKE input is turned. Before starting motor operation, be sure to turn the BRKE input to. 2 Input the operation data confirmation signal at least 1 ms before the input of STRT signal. 3 When confirming the data number for the next travel amount following input of the STRT signal, input the confirmation signal at least 1 ms after the input of that signal. Speed cceleration Time Deceleration Time When the digital independent torque limiting function is set, the data numbers will be reflected as necessary even during an index operation. 38

39 Position Control Mechanical Home Sensor (HOME-LS) Input This signal is used during the return to mechanical home operation. Motor Control Release (FREE) Input same as Input Signals (Standard model) Page 33 Return to Mechanical Home Operation The mechanical home sensor (HOME-LS input) installed on the equipment is detected with the motor operated in the set detection start direction. Upon detection of the home sensor, the motor reverses its direction and stops at a position just outside the range of the home sensor. Mechanical home detection method: 1-sensor mode (normally closed input) Starting direction of home detection: May be set as CW or CCW (in uni-direction) Speed input in data: No. 7 No acceleration/deceleration time is set. Brake (BRKE)/larm Reset (LRM-RESET) Input same as Input Signals (Standard model) Page 33 Output Signals larm (LRM) Output Phase Difference (SG/BSG) Output Busy (BUSY) [Torque Limiting (TLM)]/larm Pulse (LRM-PULSE) Output same as Output Signals (Standard model) Page 34 Detection HOME-LS (1) Sensor Detection Operation (2) Move outside the sensor range and set the position as home. Mechanical Stroke End Sensor Detection Sensor Non-Detection Mechanical Stroke End Note: Install the home sensor (HOME-LS) before the stroke-end sensor on the detection starting side. Operation Data Selection (M, M1, M2) Input The particular combination of the M, M1 and M2 inputs selects a maximum of six sets of positioning data as well as the return to home operation. Operation Data Operation Data Selection M M1 M2 No. Position Control Mode Positioning operation / Continuous operation Method of Speed Setting Internal speed potentiometer/ Digital setting No.1 Positioning operation 1/ Continuous operation 1 External analog/ Digital setting No.2 Positioning operation 2 Digital setting No.3 Positioning operation 3 Digital setting No.4 Positioning operation 4 Digital setting No.5 Positioning operation 5 Digital setting No.6 No.7 Return to electrical home operation Return to mechanical home operation Digital setting Digital setting Speed can be set for each data. Speed data is set in the same manner as in the speed control mode. No. and No. 1 allow the switching of positioning operation and continuous operation. 39

40 Torque Limiting Torque Limiting Function When Using a Control Module The BX Series permits the setting of a motor output torque limit in both the speed control mode of extended system and position control mode. The torque limiting is set relative to the starting torque being 1%. When torque needs to be limited continuously during push-motion operation or gravitational operation, set the limit to rated torque or less. Calculate the output torque for the combination type based on the applicable speed and torque, using the "Speed Torque Limit Characteristics" graphs and formulas shown below. Gearhead output shaft speed NG=Motor speed 1 / Gearhead ratio Gearhead output shaft torque TG=Motor torque Gearhead ratio.9 (coefficient) Speed Torque Limit Characteristics (Reference values) BX23 -/BX23 - S/BX23 - FR BX23 M-/BX23 M- S/BX23 M- FR BX46 -/BX46 - S/BX46 - FR BX46 M-/BX46 M- S/BX46 M- FR Torque [oz-in] Torque [N m] % Starting Torque 1% 1% 9% 9% 1%.2 9% 8% 9% 8% 8% 8% 7%.15 7% 7% 7% 6% 6% 6% 6% 5% 5% 5% 5%.1 4% 4% 4% Rated Torque 4% 3% 3% 3% 3%.5 2% 2% 2% 2% 1% 1% 1% 1% Speed [r/min] Torque [oz-in] Torque [N m].6 1%.5 1% Starting Torque 9% 1% 9% 9%.4 8% 8% 8% 1% 7% 7% 9% 7% 8%.3 6% 6% 6% 7% 5% 5% 6% 5% 5%.2 4% 4% 4% 3% 3% Rated Torque 4% 3% 3%.1 2% 2% 2% 2% 1% 1% 1% 1% Speed [r/min] BX512 -/BX512 - S/BX512 - FR BX512 M-/BX512 M- S/BX512 M- FR BX62 -/BX62 - S/BX62 - FR BX62 M-/BX62 M- S/BX62 M- FR Torque [oz-in] Torque [N m] 1% 1 1% Starting Torque 9% 1% 9% 9% 1%.8 8% 8% 8% 9% 7% 7% 8% 7% 7%.6 6% 6% 6% 6% 5% 5% 5% 5%.4 4% 4% 4% 4% 3% 3% Rated Torque 3% 3% 2% 2% 2% 2% 1% 1% 1% 1% Speed [r/min] Torque [oz-in] Torque [N m] 2 1% 9% 1% 1.5 9% 1% Starting Torque 8% 8% 9% 8% 1% 7% 1 7% 7% 9% 8% 6% 6% 7% 6% 5% 5% 6% 5% 4% 4%.5 4% 5% 3% 2% Rated Torque 4% 3% 3% 3% 2% 2% 2% 2% 1% 1% 1% 1% Speed [r/min] BX64S-/BX64S- S BX64SM-/BX64SM- S 4 Torque [oz-in] Torque [N m] 3 1% 9% 8% 1% 9% 8% 1% 9% 8% 7% 6% 5% Starting Torque 7% 7% 1% 2 9% 6% 8% 6% 5% 7% 6% 4% 4% 5% 5% 1 3% 3% Rated Torque 4% 4% 3% 2% 2% 2% 3% 1% 2% 1% 1% 1% Speed [r/min] Notes: n error of up to approximately 2% (starting torque: 1 percent) may occur between the set value and generated torque due to the speed setting, power supply voltage and distance of motor cable extension. Repeatability under the same condition is approximately 1%. We recommend that the torque limit be set to approximately 2% or more. Enter the power supply voltage ( or C) in the box ( ) within the model name. Enter the gear ratio in the box ( ) within the model name. 4

41 Installation of the Hollow Shaft Flat Gearhead Installing the Load Shaft Install the load shaft to the hollow output shaft by aligning the center of the hollow shaft with that of the load shaft. The hollow output shaft has a key slot. Machine a matching key slot on the load shaft side and use the supplied key to affix the two shafts across the slots. recommended tolerance of the load shaft is h7. If the motor will receive large impacts due to frequent instantaneous stops or carry a large overhung load, use a stepped load shaft. Notes: When installing the load shaft to the hollow output shaft, be careful not to damage the hollow output shaft or bearing. To prevent seizure, apply a coat of molybdenum disulfide grease on the exterior surface of the load shaft and interior surface of the hollow output shaft. Do not attempt to modify or machine the hollow output shaft. Doing so may damage the bearing and cause the hollow shaft flat gearhead to break. Stepped Load Shaft Install an allen-head bolt over a stopper ring, spacer, flat washer and spring washer, and tighten the bolt to affix the load shaft. Recommended Load Shaft Installation Dimensions Unit = mm (in.) Model BX23 BX46 BX512 Inner Diameter of Hollow Shaft (H8) Recommended Tolerance of Load Shaft (h7) Nominal Diameter of Stopper Ring ( ) ( ) 12 (.47), C-shaped ( ) (.596 ).7 15 (.59), C-shaped 2.33 ( ) 2.21 ( ) 2 (.79), C-shaped pplicable Bolt M4 M5 M6 Spacer Thickness 3 (.12) 4 (.16) 5 (.2) Outer Diameter of Step Part D 2 (.79) 25 (.98) 3 (1.18) Determine the spacer thickness in conformance with the table. If the spacer is thicker than the specified dimension, the bolt will project from the surface and interfere with the safety cover. Installing the Hollow Shaft Installing from the Front Face The output shaft boss (h8) can be used to align the shaft. llen-head Bolt Safety Cover Safety Cover Mounting Screw (M3) llen-head Bolt Spring Washer Flat Washer Spacer Stopper Ring Flat Washer Spring Washer Hexagonal Nut Mounting Hole Cut-Out B H8 Key Load Shaft Hollow Output Shaft Mounting Plate Stepped Load Shaft D Key llen-head Bolt Spring Washer Flat Washer Spacer Stopper Ring Straight Load Shaft Install an allen-head bolt over a stopper ring, spacer, flat washer and spring washer, with a spacer also inserted underneath the load shaft, and tighten the bolt to affix the load shaft. Installing from the Rear Face Safety Cover Safety Cover Mounting Screw (M3) llen-head Bolt 4 C llen-head Bolt Spring Washer Flat Washer Spacer Stopper Ring Load Shaft Hollow Output Shaft Mounting Hole Cut-Out Mounting Plate D min. Flat Washer Spring Washer Hexagonal Nut Key Spacer llen-head Bolt E 4 C Load Shaft Key Spring Washer Flat Washer Spacer Stopper Ring Spacer Mounting Hole Dimensions Unit = mm (in.) Model BX23 BX46 BX512 Nominal Bolt Size M5 M6 M8 7 (2.76) 94 (3.7) 14 (4.9) B H ( ) ( ) 5.39 ( ) C 5.5 (.217) 6.5 (.256) 8.5 (.335) D 25 (.98) 3 (1.18) 35 (1.38) E 29 (1.14) 39 (1.54) 44 (1.73) Note: When installing the hollow shaft flat gearhead from the rear face, provide dimension "E" to prevent the mounting plate from contacting the motor. 41

42 List of Motor and Driver Combinations Standard Combination Type Parallel Shaft Gearhead The combination type comes with the motor and the parallel shaft gearhead pre-assembled. Output Power Gearhead Model Round Shaft Type Model Motor Model Driver Model Model Motor Model Driver Model 3 W BX23- S BXM23-GFS GFS2G BXD3-3 W BX23- BXD3- BXM23-2 BX23C- S BXD3-C BX23C- BXD3-C 6 W BX46- S BXM46-GFS GFS4G BXD6-6 W BX46- BXD6- BXM46-2 BX46C- S BXD6-C BX46C- BXD6-C 12 W BX512- S BXM512-GFS GFS5G BXD12-12 W BX512- BXD12- BXM512-2 BX512C- S BXD12-C BX512C- BXD12-C 2 W BX62- S BXM62-GFS GFS6G BXD2-2 W BX62- BXD2- BXM62- BX62C- S BXD2-C BX62C- BXD2-C 4 W BX64S- S BXM64-GFS GFS6G BXD4-S 4 W BX64S- BXM64- BXD4-S Enter the gear ratio in the box ( ) within the model name. Combination Type Hollow Shaft Flat Gearhead The combination type comes with the motor and hollow shaft flat gearhead pre-assembled. Output Power Gearhead Model Output Power Pinion Shaft Type Model Motor Model Driver Model Model Motor Model Driver Model 3 W BX23- FR BXD3- BXM23-GFS GFS2G FR 3 W BX23-GFS BXD3- BXM23-GFS BX23C- FR BXD3-C BX23C-GFS BXD3-C 6 W BX46- FR BXD6- BXM46-GFS GFS4G FR 6 W BX46-GFS BXD6- BXM46-GFS BX46C- FR BXD6-C BX46C-GFS BXD6-C 12 W BX512- FR BXD12- BXM512-GFS GFS5G FR 12 W BX512-GFS BXD12- BXM512-GFS BX512C- FR BXD12-C BX512C-GFS BXD12-C Enter the gear ratio in the box ( ) within the model name. 2 W BX62-GFS BXD2- BXM62-GFS BX62C-GFS BXD2-C 4 W BX64S-GFS BXM64-GFS BXD4-S Output Power With Electromagnetic Brake Combination Type Parallel Shaft Gearhead The combination type comes with the motor and the parallel shaft gearhead pre-assembled. Output Power Gearhead Model Round Shaft Type Model Motor Model Driver Model Model Motor Model Driver Model 3 W BX23M- S BXM23M-GFS GFS2G BXD3-3 W BX23M- BXD3- BXM23M-2 BX23CM- S BXD3-C BX23CM- BXD3-C 6 W BX46M- S BXM46M-GFS GFS4G BXD6-6 W BX46M- BXD6- BXM46M-2 BX46CM- S BXD6-C BX46CM- BXD6-C 12 W BX512M- S BXM512M-GFS GFS5G BXD12-12 W BX512M- BXD12- BXM512M-2 BX512CM- S BXD12-C BX512CM- BXD12-C 2 W BX62M- S BXM62M-GFS GFS6G BXD2-2 W BX62M- BXD2- BXM62M- BX62CM- S BXD2-C BX62CM- BXD2-C 4 W BX64SM- S BXM64M-GFS GFS6G BXD4-S 4 W BX64SM- BXM64M- BXD4-S Enter the gear ratio in the box ( ) within the model name. Combination Type Hollow Shaft Flat Gearhead The combination type comes with the motor and hollow shaft flat gearhead pre-assembled. Output Power Gearhead Model Output Power Pinion Shaft Type Model Motor Model Driver Model Model Motor Model Driver Model 3 W BX23M- FR BXD3- BXM23M-GFS GFS2G FR 3 W BX23M-GFS BXD3- BXM23M-GFS BX23CM- FR BXD3-C BX23CM-GFS BXD3-C 6 W BX46M- FR BXD6- BXM46M-GFS GFS4G FR 6 W BX46M-GFS BXD6- BXM46M-GFS BX46CM- FR BXD6-C BX46CM-GFS BXD6-C 12 W BX512M- FR BXD12- BXM512M-GFS GFS5G FR 12 W BX512M-GFS BXD12- BXM512M-GFS BX512CM- FR BXD12-C BX512CM-GFS BXD12-C Enter the gear ratio in the box ( ) within the model name. 2 W BX62M-GFS BXD2- BXM62M-GFS BX62CM-GFS BXD2-C 4 W BX64SM-GFS BXM64M-GFS BXD4-S Output Power 42

43 ccessories (Sold separately) Control Module This data setting unit lets you and monitor various data effortlessly. Model: OPX-1 With dedicated cable (2 m [6.6 ft]) Dimensions Unit = mm (in.) Mass:.7 kg (.154 lb) C (5.45) Panel Cut-Out for Control Module (Thickness of the mounting plate: 1 3 mm [.4.12 in.]) (1.77 ) (5.47 ) Panel Cut-Out Dimensions 142(5.59) 17(.67) 3 14 (.12) (.55) 48(1.89) 44.5 (1.75) Extension Cable, Flexible Extension Cable These cables are used to extend the wiring distance between the motor and driver. Use of flexible extension cables is recommended in applications where the cable will be flexed repeatedly. ll extension cables and flexible extension cables come as a set of motor and encoder cables. Extension Cable Flexible Extension Cable For Motor Model CC1SBF CC2SBF CC3SBF CC5SBF CC7SBF CC1SBF CC15SBF CC2SBF Length (L) 1 m (3.3 ft) 2 m (6.6 ft) 3 m (9.8 ft) 5 m (16.4 ft) 7 m (23. ft) 1 m (32.8 ft) 15 m (49.2 ft) 2 m (65.6 ft) Model CC1SBR CC2SBR CC3SBR CC5SBR CC7SBR CC1SBR CC15SBR CC2SBR Length (L) 1 m (3.3 ft) 2 m (6.6 ft) 3 m (9.8 ft) 5 m (16.4 ft) 7 m (23. ft) 1 m (32.8 ft) 15 m (49.2 ft) 2 m (65.6 ft) 12(.47) L 22(.87) 16(.63) For Encoder Motor Side CC_SBF: 8(.31) CC_SBR: 9(.35) 14.5(.57) 11.6(.46) 13.8 (.54) Driver Side 12(.47) L 14.5(.57) 11.6(.46) 3(1.18) 24.3(.96) Encoder Side CC_SBF: 8(.31) CC_SBR: 9.5(.37) 22.2 (.87) Driver Side 43

44 Regeneration Unit Use this unit if your application involves vertical movement or generation of a large inertial load using electromagnetic brake type. Model: EPRC-4P RGB1 Specifications Model EPRC-4P RGB1 pplicable Product BX23, BX46, BX512 BX62, BX64 Continuous Regeneration Capability 1 1 W 1 W Resistance Value 4 Ω 15 Ω Thermostat Operating Temperature Thermostat Electrical Rating Operation: 15 7 C ( F) Return: C ( F) (Normally closed) 12 VC 4 3 VDC 4 (Minimum current 5 m) Operation: 15 7 C ( F) Return: C ( F) (Normally closed) 12 VC 4 3 VDC 4 (Minimum current 5 m) 1 Install the regeneration unit in the place which has the same heat radiation capability as heat radiation plate (Material: luminum 35 mm 35 mm [13.8 in in.], 3 mm [.12 in.] thick). Dimensions Unit = mm (in.) Mass: 25 g (8.8 oz) C (.165 ) 182(7.17) 165(6.5) 15(5.91) 3(11.8) 6(.24) WG18 White 42(1.65) 28(1.1) (.79).12 (.165 ) WG22 White R: 15 Ω 2 15 C (32 F)(NC) 2 EPRC-4P = 4 Ω q r : WG18 2 For regeneration current Connect to RG Terminal w e : WG22 2 Thermostat for signal 1.2(.5) Motor/Gearhead Mounting Brackets Four kinds of mounting brackets for motors and gearheads are available. They are high-strength type, which can be used with high power motors/gearheads. These brackets come with tapped holes. To mount the motor and gearhead, simply fasten with the screws provided to the gearhead. To mount the motor alone, mounting screws must be provided separately. For Motor Frame Size: 6 mm ( 2.36 in.) Model: SOL2M4 Dimensions Unit = mm (in.) Mass: 135 g (4.8 oz) 31 (1.22) Material: luminum alloy 93 (3.66) (1.18) 5.4 (.21) 25 (.98) 8.4 (.33) 9 (.35) 1 (.4) 15 (.59) 78 (3.7) 62 (2.44) 4 M4 3 (.12) 6 (.24) 22 (.87) 7.3 ( ) 18 (4.25) 1 (.4) 8 (.31) 5.5 (1.97.2) 82 (3.23) 54 (2.13) 54( 2.13) 5 ( 1.97) 5 (1.97) 44

45 66.5 (2.6.2) 6.5 (2.36.2) For Motor Frame Size: 8 mm ( 3.15 in.) Model: SOL4M6 Dimensions Unit = mm (in.) Mass: 21 g (7.4 oz) 112 (4.41) Material: luminum alloy 4 (1.57) (.21) 8.4 (.33) 1 (.39) 41 (1.61) 35 (1.38) 1.5 (.6) 16 (.63) 98 (3.86) 82 (3.23) 4 M6 7 (.28) 24 (.94) 3 (.12) 94.3 ( ) 1 (.4) 9 (.35) 67 (2.64) 12 (4.2) 73( 2.87) 68 ( 2.68) 128 (5.4) 6 (2.36) For Motor Frame Size: 9 mm ( 3.54 in.) Model: SOL5M8 Dimensions Unit = mm (in.) Mass: 27 g (9.5 oz) 128 (5.4) Material: luminum alloy 5 (1.97) (.25) 11 (.43) 9.4 (.37) 1.5 (.6) 43 (1.69) 4 (1.57) 17 (.67) 112 (4.41) 92 (3.62) 4 M8 9 (.35) 26 (1.2) 3 (.12) 14.3 ( ) 1 (.4) 9 (.35) 73.5 (2.89) 112 (4.41) 83 ( 3.27) 8 ( 3.15) 146 (5.75) 65 (2.56) 45

46 For Motor Frame Size: 14 mm ( 4.9 in.) Model: SOL6M8 Dimensions Unit = mm (in.) Mass: 38 g (13.4 oz) 142(5.59) Material: luminum alloy 6(2.36) (.25) pplicable Products BX Series Round shaft type 9.4 (.37) 11(.43) 1.5(.6) 51 (2.1) 126(4.96) 14(4.9) 17 5 (.67) (1.97) 4 M8 1 38(1.5) (.39) 3(.12) 12.3 ( ) 73.5(2.87.2) 81(3.19) 125.5(4.94) 91( 3.58) 94( 3.7) 1(.4) 9(.35) 16(6.3) 75(2.95) DIN Rail Mounting Plate This installation plate is convenient for installing the driver of BX Series on DIN rails with ease. Model: PDP1 Dimensions Unit = mm (in.) M ass: 2 g (.71 oz) Screws (Included) M3 Length 8 mm (.31 in.)... 3 pieces 11 (.43) 34 (1.34) 18 (.71) 8 (.31) 4.5 (.18) 49 (1.93) DIN Rail Center 89 (3.5) 12 (4.72) (5.73) 16.8 (.66) 46

47 Flexible Couplings These products are the clamp type couplings to connect between the shaft of motor/gearhead and the shaft of the equipment to be connected. Couplings come with shaft holes and have standardized combinations for different diameter shaft holes. lways use MCL couplings for the combination types and MCS couplings for the round shaft types. MCL Couplings MCS Couplings pplicable Product Shaft Diameter mm (in.) Type of Load Coupling Type pplicable Product Shaft Diameter mm (in.) Coupling Type BX23-1 (.3937) Regular Load Shock Load MCL3 BX23-8 (.315) MCS2 BX46-15 (.596) Regular Load Shock Load MCL4 MCL55 BX46-1 (.3937) MCS2 BX (.787) Regular Load Shock Load MCL55 BX (.4724) MCS3 BX62 - BX64-22 (.8661) Regular Load Shock Load MCL65 BX62 - BX64-14 (.5512) MCS3 Enter the power supply voltage, C or S (M, CM, or SM: Electromagnetic brake) in the box ( ) within the applicable product. Enter the gear ratio in the box ( ) within the applicable product. Choose from a range of flexible couplings with various shaft hole diameters. 47

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