3242 G 024 BX4 CS/CC 24 3,6 18,2 77,3 1,6 / 12,4 9 / ball bearings, preloaded 0,015. stainless steel 370 electronically reversible

Transcription

1 Brushless DC-Servomotor with integrated Motion Controller and or CN interface 6 mnm For combination with Gearheads: 3/1, 32, 32/3, 32/3 S, 38/1, 38/1 S, 38/2, 38/2 S BX4 CS/CC Nominal voltage Terminal resistance, phase-phase Output power 1) Efficiency 3242 G 24 BX4 CS/CC 24 3,6 18,2 77,3 UN R P2 max. η max. Volt Ω W % No-load speed No-load current 3) Stall torque at Friction torque, static Friction torque, dynamic no Io MH Co Cv 2, ,3, rpm mnm mnm mnm/rpm constant Back-EMF constant Torque constant Current constant kn ke km ki 227 4,49 42,1,238 rpm/v mv/rpm mnm/ /mnm Slope of n-m curve Terminal inductance, phase-phase Mechanical time constant Rotor inertia ngular acceleration n/ M L τ m J α max. 19,4 24 6, rpm/mnm µh ms gcm rad/s Thermal resistance Thermal time constant Rth 1 / Rth 2 τ w1 / τ w2 1,6 / 12,4 9 / 81 K/W s 21 Operating temperature range C Shaft bearings Shaft load max.: radial at 3 rpm (4, mm from mounting flange) axial at 3 rpm axial at standstill Shaft play: radial axial = ball bearings, preloaded,1 N N N mm mm Housing material Weight Direction of rotation stainless steel 37 electronically reversible g Recommended values - mathematically independent of each other up to 1) 2) Torque up to 1) 2) 3) Current up to ne max. Me max. Ie max / 6 1, / 1,8 rpm mnm 1) at 4 rpm 2) thermal resistance Rth 2 not reduced / thermal resistance Rth 2 by % reduced 3) total standby current,8 Note: The diagram indicates the maximum speed in relation to the available torque at the shaft for a given ambient temperature of 22 C. n [rpm] 8 1 Watt BX4 CS/CC BX4 CS/CC (Rth2 -%, factory preset) The motor can provide more power with adequate cooling (for ex. Rth 2 reduction of %). 6 Un The maximum available torque and speed will be reduced if the ambient temperature is higher than 22 C and / or the motor is thermally insulated to the ambient environment. 4 2 The characteristics of the curve diagram is determined by Ub and the control characteristics of the integrated Motion Controller Recommended areas for continuous operation M [mnm] Page 1/6

2 Dimensional drawing ø22 ø,2 4 ±,3 Orientation with respect to connecting cable 3 ± 6x M3 4 deep ø32 ±,1 2 3 ± 4 ±,3 2,8 ±1, 63,8 ±2, BX4 CS/CC ø16 -, ø -,1 -,6 ø,6,2 1,-, 13±,3 PVC-cable, 8-conductors WG 24 Conneting cable 1 meter scale reduced Connection Wires Function blue pink + 24 V brown white grey yellow RXD / green TXD / red Connection No. 3 Caution: be sure to connect motor supply terminals to the correct polarity. electronics are protected against polarity reversal by an internal fuse. In case of damage due to polarity reversal, this internal fuse can only be replaced at the factory. Options ccessories dapter board (Part No.: 61.6) Full product description 3242G24 BX4 CS ( interface) 3242G24 BX4 CC (CN interface) Motion Controller Supply voltage 1) Peak current 2) Input/ UB I max V DC Connection " ": command analog voltage range command frequency range pulse duty factor % Digital control resistance (at 24V) External encoder Step frequency f max. f max. ± V Hz rpm k khz khz Connection " ": no error switched to Digital Digital open collector resistance max. UB / 3 m 1 k Connection "3.": Digital UB resistance Electronic supply voltage 1) k V DC Encoder: Scanning rate 2 µs Resolution internal encoder 3 Inc./turn The signal level of the digital s can be set using the above commands: Standard (PLC): Low...7,V / High 12,V...UB, TTL: Low...,V / High 3,V...UB 1) Separate supply of motor and control electronics for safetyrelevant applications is optionally available (Option no. 2993). In this case the 3rd is not available for digital signals; connection 3. 2) Preset value. Can be changed over the interface. Page 2/6

3 MC Function / General description FULHBER Motion Controllers are available as external electronic controls to be used in combination with DC-Micromotors, Brushless DC-Servomotors and Linear DC-Servomotors or, if already integrated, with Brushless DC-Servomotors in the form of motion control systems. Motion control is thus possible for the majority of motors from a diameter of 6 mm upward. The integrated systems reduce the amount of space required. t the same time, their wiring requirements are minimal, which helps to simplify installation. Operating modes control PI speed control, even for demanding synchronization requirements ing For moving to defined s with a high level of resolution. With a PD Controller, the dynamic response can be adjusted to suit the application. Reference and es are evaluated by means of various homing modes. profiles cceleration ramps, deceleration ramps and maximum velocity can also be defined for each section. s a result, even complex profiles can be implemented quickly and effectively. Current control Protects the drive by the motor current to the set peak current. The current is limited to the continuous current by the integrated I²t monitoring if required. Protective functions - Protection against ESD - Overload protection for the electronic circuitry and the motor - Self-protection against overheating - protection in generator mode Extended operating modes - Stepper motor mode - Gearing mode - control to analog set point - Operation as servo in voltage adjuster mode - Torque/force using variable set current Interfaces - Discrete I/O Setpoint Depending on the operating mode, setpoints can be via the serial port, via an analog voltage value, a signal or a quadrature signal. Error (Open Collector) This can also be used as a digital for the evaluation of reference switches or for specifying direction of rotation. interface For connection to a PC with a transmission rate of up to 11 kbaud. The information can be stored in the integrated memory (FLSH). The interface also offers the option of querying online operating data and values. The interface also allows the operation of several networked drives on one control. Sensor interfaces ( and speed sensors, depending on motor type) Hall signals Three analog Hall signals, offset by 12, for motor and speed in the case of Brushless DC-s and Linear DC-Servomotors Incremental encoders Incremental encoders for motor and speed in the case of DC-Micromotors and as additional sensors for Brushless DC-s bsolute encoders Serial SSI port for motor and speed matching Brushless DC-Servomotors with an ES Encoder Programming / Configuration n extensive SCII command set is available for programming and operation. This can be preset from the PC, e.g. via any Windows terminal program or via any other control computer. In addition, even complex processes can be created from these commands and stored in the drive. Once programmed as a stepper motor, electronic gear or as a speed or via the analogue, the drive can be operated independently of the interface. "Faulhaber Motion Manager" software is available for Windows operating systems. It considerably simplifies operation and configuration and also enables graphic online analysis of the operating data. Options Separate supply of power to the motor and electronic actuator is optional (important for safety-relevant applications), in which case no third is required. Depending on the, additional programming adaptors and connection aids are available. The modes and parameters can be specially preconfigured on request Notes Motion Controllers and Motion Control Systems are accompanied by a device manual for installation and putting into operation. communication and function manual and the "Faulhaber Motion Manager" software are available on request and on the Internet at Connection diagram PC witch interface dapter for encoder (optional) DC-Micromotor with encoder zero modem cable Motion Controller Or Brushless or Linear DC-Servomotor with Hall sensors MotionManager dapter (optional) Or Brushless DC-Servomotor with integrated Motion Controller Page 3/6

4 control DC-Micromotor with encoder PC RXD PC TXD M1 Input M2 Input 4 V8 Input 3 V V3 V2 RXD V1 TXD s n soll PI- generator + M7 M8 2,2k VCC M +V Channel 2,2k M3 Channel B M4 Signal M6 DC- Encoder control Brushless DC-Servomotor with Hall sensors PC RXD PC TXD V8 V V3 V2 V1 Input 3 RXD TXD 3 n soll PI- Δϕ Sine wave Phase M8 brown Phase B M7 orange Phase C M1 yellow Hall sensor M2 green Hall sensor B Hall sensor C M M6 blue grey VCC M3 red +V Signal M4 black Brushless control Brushless DC-Servomotor with integrated Motion Controller PC TXD PC RXD 3 RXD TXD + _ n soll limit switch PI- 3 Δϕ U Sine wave a Phase Phase B Phase C Hall sensor Hall sensor B Hall sensor C Page 4/6

5 MC Function / CN General description FULHBER Motion Controllers are available as external electronic controls to be used in combination with DC-Micromotors, Brushless DC-Servomotors and Linear DC-Servomotors or, if already integrated, with Brushless DC-Servomotors in the form of motion control systems. Motion control is thus possible for the majority of motors from a diameter of 6 mm upward. The integrated systems reduce the amount of space required. t the same time, their wiring requirements are minimal, which helps to simplify installation. Operating modes control PI speed control, even for demanding synchronization requirements ing For moving to defined s with a high level of resolution. With a PD Controller, the dynamic response can be adjusted to suit the application. Reference and es are evaluated by means of various homing modes. profiles cceleration ramps, deceleration ramps and maximum velocity can also be defined for each section. s a result, even complex profiles can be implemented quickly and effectively. Current control Protects the drive by the motor current to the set peak current. The current is limited to the continuous current by the integrated I²t monitoring if required. Protective functions - Protection against ESD - Overload protection for the electronic circuitry and the motor - Self-protection against overheating - protection in generator mode Extended operating modes - Stepper motor mode - Gearing mode - control to analog set point - Operation as servo in voltage adjuster mode - Torque/force using variable set current Interfaces - Discrete I/O Setpoint Depending on the operating mode, setpoints can be via the serial port, via an analog voltage value, a signal or a quadrature signal. Error (Open Collector) This can also be used as a digital for the evaluation of reference switches or for specifying direction of rotation. interface For integration into a CN network with transfer rates of up to 1 Mbit/s. Via the CN interface a number of drives can be networked and operated on a higher-level control. Sensor interfaces ( and speed sensors, depending on motor type) Hall signals Three analog Hall signals, offset by 12, for motor and speed in the case of Brushless DC-s and Linear DC-Servomotors Incremental encoders Incremental encoders for motor and speed in the case of DC-Micromotors and as additional sensors for Brushless DC-s bsolute encoders Serial SSI port for motor and speed matching Brushless DC-Servomotors with an ES Encoder CN Programming / Configuration FULHBER Motion Controllers support the communication profile under DS31.2 in accordance with the Ci specification for slave devices with the following services: - 1 Server SDO - 3 transmit PDOs, 3 receive PDOs - Static PDO mapping - NMT with node guarding - Emergency Object The transfer rate and node no. are set via the network in accordance with the LSS protocol conforming to DSP3 V1.11, and automatic baud rate detection is also implemented. In addition, all the functions and parameters of the drive unit can be easily activated via a special FULHBER PDO channel. s regards the Ci device profile for Motion Controllers (Ci 42), the following are supported: - Profile Mode and Control Function - Homing Mode - Profile Velocity Mode lso, for each Faulhaber command there is an appropriate CN frame available on the PDO channel, with which the CN unit can be operated in the same way as the serial variant and the extended operating modes can be supported. "Faulhaber Motion Manager" software is available for Windows operating systems. It considerably simplifies operation and configuration and also enables graphic online analysis of the operating data. Options Separate supply of power to the motor and electronic actuator is optional (important for safety-relevant applications), in which case no third is required. Depending on the, additional programming adaptors and connection aids are available. The modes and parameters can be specially preconfigured on request Notes Motion Controllers and Motion Control Systems are accompanied by a device manual for installation and putting into operation. communication and function manual and the "Faulhaber Motion Manager" software are available on request and on the Internet at Connection diagram PC with CN interface e.g. 2 x Motion Controller MCBL 36 C DC-Micromotor with encoder and adapter (optional) Brushless or Linear DC-Servomotor with Hall sensors MotionManager Note The FULHBER Motion manager software supports at the moment all CN interface of the company IXXT. Extensions for CN interfaces of other manufacturers are possible. Up to 127 devices (nodes) can be connected. e.g. digital s or a drive circuit. Brushless DC-Servomotor with integrated Motion Controller External resistor on the last node must be set Page /6

6 control DC-Micromotor with encoder V2 V1 M1 Input M2 Input 4 V8 Input 3 V V3 s n soll PI- generator + 2,2k VCC +V Channel 2,2k Channel B Signal M7 M8 M M3 M4 M6 DC- Encoder control Brushless DC-Servomotor with Hall sensors n soll PI- ϕ Sine wave Phase Phase Phase B C M8 M7 M1 brown orange yellow Brushless V8 V V3 V2 V1 Input 3 3 Hall sensor M2 green Hall sensor B M blue Hall sensor C M6 grey VCC M3 red +V Signal M4 black control Brushless DC-Servomotor with integrated Motion Controller Interface CN-Bus 3 + _ n soll limit switch 3 PI- Δϕ U Sine wave a Phase Phase B Phase C Hall sensor Hall sensor B Hall sensor C Page 6/6