Humanetics Innovative Solutions, Inc. EuroSID-2 Male Side Impact Dummy E2.AI-H. Brand Harmonized Parts Catalog

Transcription

1 EuroSID-2 Male Side Impact Dummy E2.AI-H Brand Harmonized Parts Catalog

2 For information on Humanetics products, please visit our web site at or contact: Humanetics Innovative Solutions Haggerty Road Farmington Hills, Michigan USA Tel: Fax: No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic, photocopying, recording, mechanical or otherwise, without the express written consent of Humanetics Innovative Solutions. Copyright 2017 Humanetics Innovative Solutions, All rights reserved. The information in this catalog is furnished for informational use only, and is subject to change without notice. Humanetics Innovative Solutions assumes no responsibility or liability for any errors or inaccuracies that may appear in this catalog. Harmonized ES-2 Page 2 Rev. 4, Sept., 2017

3 Table of Contents Head... 4 Neck... 5 Upper Torso Components... 6 Shoulder Rib Lower Torso Pelvis Left Leg Right Leg Left Knee Right Knee Accelerometer Mount Matrix Clothes Misc Background The ES-2 side impact dummy is the next generation of the EuroSID1 dummy, incorporating many enhancements recommended by users and regulators around the world. The ES-2 was developed by the SID2000 program, a consortium of European researchers, automotive manufacturers and dummy manufacturers, and coordinated by TNO of the Netherlands. The Thorax consists of three rib modules with a sprung linear slide and hydraulic damper mounted inside a steel spring outer band. Linear potentiometers measure rib deflection and the viscous criteria. The arm is attached to a rotating shoulder/clavicle mechanism. The ES-2 thorax has several enhancements over the EuroSID1 dummy. The rib module linear guides are modified to have minimal friction under non-lateral loadings. The shoulder clavicle is more flexible and has Teflon buttons to reduce friction. The back plate width is reduced to minimize seat interaction and a back plate load cell measures unintended seat contact. Harmonized ES-2 Page 3 Rev. 4, Sept., 2017

4 Head Assembly Harmonized Part Number Description Qty. Req'd E2.J-H HEAD ASSEMBLY, TESTED/CERTIFIED DN SKULL, MACHINED DN SKULL CAP E2-H HEAD SKIN TESTED/CERTIFIED H SKIN, CAP SKULL STRUCTURAL REPLACEMENT, U-NECK LC FT SCREW SHCS M6 X 1 X FT SCREW SHCS M6 X 1 X FT SCREW SHCS M6 X 1 X 22 4 Harmonized ES-2 Page 4 Rev. 4, Sept., 2017

5 Neck Assembly Harmonized Part Number Description Qty. Req'd DN NECK ASSEMBLY, EUROSID DN NECK, MOLDED, EUROSID DN PLATE, NECK HEAD, TORSO INTERFACE, ES DN HALF SPHERICAL SCREW, EUROSID DN NECK BUFFER, MOLDED, 60 SHORE A DN NECK BUFFER, MOLDED, 70 SHORE A DN NECK BUFFER, MOLDED, 80 SHORE A DN SCREW, SHCS M6 X 1 X 16MM LONG DN NECK BRACKET INCLUDING LIFTING EYEBOLT DN NECK BRACKET, MACHINED, EUROSID DN EYEBOLT, M12 X 1.75, ZINC PLATED 1 Harmonized ES-2 Page 5 Rev. 4, Sept., 2017

6 Upper Torso Components Harmonized Part Number Description Qty. Req'd E2.D-H THORAX ASSEMBLY, T/C, ES2 1 E2.DA-FT SPINE BOX EUROSID 2 1 E2.DW-H COMPLETE RIB MODULE - ES2-RE 3 E2.DDA-FT STRUCTURAL REPLACEMENT, T12, ES2 1 E2.DCA-FT TORSO B-PLT LC REPLACEMENT, ES2 1 E2.DCC-FT TORSO BACK PLATE CURVED (NARROW) FT SCREW FHCS M6 X 1 X SS FT SCREW SHCS M8 X 1.25 X FT SCREW SHCS M6 X 1 X FT SCREW SHCS M6 X 1 X FT SCREW FHCS M6 X 1 X 12 2 E2.C-H SHOULDER ASSEMBLY DN CAP, SHOULDER FOAM (R30134)& VELCO STRIPS FT RUBBER SUIT EUROSID-2 SAME AS E2.IA 1 Harmonized ES-2 Page 6 Rev. 4, Sept., 2017

7 Shoulder Harmonized Part Number Description Qty. Req d E2.C-H SHOULDER ASSEMBLY 1 E2.CC-FT PLATE, SHOULDER BOTTOM 1 E.CB-FT SHOULDER SPACER BLOCK 1 E.CD-FT U SPRING, SHOULDER 1 E2.CF-FT CLAVICLE, SHOULDER CAM L & R, ES2 2 A30118-ft CAM BUFFER PAD 2 E.CE-FT SHOULDER COVER PLATE 2 E2.CM-H ELASTIC CORD HOLDER ES-2 1 Harmonized ES-2 Page 7 Rev. 4, Sept., 2017

8 E2.CA-FT SHOULDER TOP PLATE 1 E.CG-FT CAM STOP BLOCK DN CAP, SHOULDER FOAM (R30134)& VELCO STRIPS FT SCREW BHCS M4 X 0.7 X FT SCREW BHCS M5 X 0.8 X FT SCREW BHCS M4 X 0.7 X FT SCREW BHCS M4 X 0.7 X 25 4 E2.CH-C-FT BUNGEE (ELASTIC) CORD FT STRAIN RELIEF BUSHING, MM FT SCREW FHCS M6 X 1 X FT SCREW SHCS M6 X 1 X 35 4 E2.HL-FT ARM ASSEMBLY, LEFT H ARM FLESH ASSY, ES2-RE 1 E.HCL-FT PIVOT STOP PLATE LEFT FT WASHER FLAT M10 (10.5 X 20 X 2) ZINC HS FT BEARING THRUST10.5 ID CARB STL & WASHERS FT SCREW BHCS M10 X 1.5 X 30 NYLOK 1 E2.HR-FT ARM ASSEMBLY, RIGHT H ARM FLESH ASSY, ES2-RE 1 E.HCR-FT PIVOT STOP PLATE RIGHT FT WASHER FLAT M10 (10.5 X 20 X 2) ZINC HS FT BEARING THRUST10.5 ID CARB STL & WASHERS FT SCREW BHCS M10 X 1.5 X 30 NYLOK 1 Harmonized ES-2 Page 8 Rev. 4, Sept., 2017

9 Rib Harmonized Harmonized ES-2 Page 9 Rev. 4, Sept., 2017

10 Part Number Description Qty. Req d E2.DW-H RIB COMPLETE MODULE FT SCREW BHCS M4 X 0.7 X SS 27 E2.DH-FT DAMPER SPRING ASSEMBLY 3 E2.DH-FT DAMPER ASSEMBLY 3 E2.DL-FT DAMPER SPRING CUP 3 E.DJ-FT SPRING, DAMPER STIFF 3 E.DO-FT DAMPER BRACKET CLAMP 3 E.DI-FT SPRING, DAMPER RETURN FT SCREW, SHCS M6 X H RIB RAIL ASSEMBLY ES2-RE FT SQUARE BUMPER DN PISTON BUFFER, EUROSID II FT SPRING 19.0 N/MM COLOR CODE BLUE E2.DPD FT SPRING 13.8 N/MM (COLOR CODE WHITE) DN TRANSDUCER BUSHING, THORAX, ES-2RE ROD END FT SCREW SHCS M1.6 X 0.35 X DN RIB ACCELEROMETER MOUNT, EUROSID II FT SCREW SHCS M3 X 0.5 X DN COVER, THORAX, EUROSID II R.E FT SCREW SSFP M4 X 0.7 X FT SCREW SHCS M2.5 X 0.45 X FT NUT HEX NYLON INSERT M4 X 0.7 ZINC FT SCREW FHCS M4 X 0.7 X FT SCREW SHCS M4 X 0.7 X FT SCREW FHCS M3 X 0.5 X FT SCREW SHCS M5 X 0.8 X FT SCREW SHCS M6 X 1 X FT SPRING 16.4 N/MM (COLOR CODE BLACK) DN TRANSDUCER MOUNT, THORAX, EUROSID II FT TUNING SPRING SUPPORT THORAX FT PISTON THORAX FT RAIL GUIDE ASSEMBLY FT V-RAIL FT M-RAIL FT NEEDLE BEARING STRIP FT END PIECES AND END PLATE FT SCREW PHMS PHILLIP M3 X 0.5 X 8 ZINC FT BUSHING METRIC 8.4 OD X 4.2 ID X 4.5 THK FT GUIDANCE BRACKET THORAX FT CYLINDER DN LINEAR POSITION TRANSDUCER, EUROSID II 3 E.DK-FT DAMPER SPRING LOCATOR 3 E2.DG-H RIB ASSEMBLY 3 Harmonized ES-2 Page 10 Rev. 4, Sept., 2017

11 Lower Torso Harmonized Part Number Description Qty. Req d E2.F-FT ABDOMINAL ASSEMBLY 1 E.FC-FT ABDOMEN COVER PLATE 1 E2.FB-FT ABDOMINAL DRUM 1 E.FE-FT STRUCTURAL REPLACEMENT, ABDOMEN LC 6 E.FD-FT PLATE, LATCHING 1 Harmonized ES-2 Page 11 Rev. 4, Sept., 2017

12 E2.DDB-FT T12 BASE ADAPTOR FT SCREW FHCS M4 X 0.7 X FT SCREW SHCS M4 X 0.7 X FT SCREW SHCS M4 X 0.7 X 8 ZINC 2 E2.FA-FT AB MOLDED ASSEMBLY, T/C FT SCREW FHCS ¼-20 X FT SCREW SHSS M8 X 60 (M6 X 1 THREAD) DN LUMBAR SPINE ASSEMBLY, EUROSID DN LUMBAR SPINE, MOLDED DN CABLE ASSEMBLY, LUMBAR SPINE DN NUT, HEX ½ DN WASHER, FLAT.515 ID X.875 OD 1 E2.GD-FT SACRUM BLOCK 1 E.GN-FT PLATE, SACRUM COVER FT SCREW SHCS M8 X 1.25 X SS FT SCREW BHCS M4 X 0.7 X FT SCREW SHCS 1/4-20 X 5/8 4 E.GP-FT PLATE, LUMBAR MOUNTING 1 E2.GA-H PELVIS MOLDED,TESTED/CERTIFIED 1 Harmonized ES-2 Page 12 Rev. 4, Sept., 2017

13 Pelvis Harmonized Part Number Description Qty. Req'd E2.G-H PELVIS ASSEMBLY, T/C 1 E2.GD-FT SACRUM BLOCK 1 E2.GB-H ILIAC WING ASSEMBLY, RIGHT 1 E2.GC-H ILIAC WING ASSEMBLY, LEFT FT SCREW SHCS M10 X 1.5 X SS 4 E2.GW-FT TRANSDUCER SPACER 2 E.GJ-FT STRUCTURAL REPLACEMENT (PUBIC) 1 E2.GK-FT TRANSDUCER BUSHING 2 Harmonized ES-2 Page 13 Rev. 4, Sept., 2017

14 E2.GS-FT SPACER RING 2 E2.GG-FT HIP PIVOT PIN 2 E2.GT-FT TUBE STOP 2 E2.GQL-FT FEMUR BUFFER ASSEMBLY LEFT 1 E2.GQR-FT FEMUR BUFFER ASSEMBLY RIGHT 1 E2.GR-FT BACK PLATE BUFFER, EUROSID II 2 E.GP-FT PLATE, LUMBAR MOUNTING 1 E2.GIL-FT BACK PLATE LEFT 1 E2.GIR-FT BACK PLATE RIGHT 1 E.GO-FT SACRUM SPACER 4 E.GN-FT PLATE, SACRUM COVER FT SCREW SHCS M8 X 1.25 X SS 5 E2.GF-FT UPPER FEMUR RH INCLUDE BEARING 1 E2.GE-FT UPPER FEMUR LH INCLUDE BEARING FT BEARING SPHERICAL 17 ID FT BEARING, BR35 SNAP RING INA FT SCREW LHCS M5 X 0.8 X FT SCREW BHCS M4 X 0.7 X FT SCREW SHSS M16 X 40 (M12 X 1.75 THREAD) FT SCREW SHCS 1/4-20 X 5/ FT SCREW LHCS M6 X 1 X 16 2 E2.GA-H PELVIS MOLDED,TESTED/CERTIFIED 1 E2.GHL-H H-POINT FOAM BLOCK, LEFT 1 E2.GHR-H H-POINT FOAM BLOCK, RIGHT 1 Harmonized ES-2 Page 14 Rev. 4, Sept., 2017

15 Leg Assembly Left Harmonized Harmonized ES-2 Page 15 Rev. 4, Sept., 2017

16 Part Number Description Qty. Req'd H LEG ASSEMBLY, LEFT H LOWER LEG ASSEMBLY, LEFT FT WELDMENT, ANKLE ROTATION LEFT H FOOT MOLDED ASSEMBLY, LEFT FT WASHER, PHENOLIC FT KNEE JOINT ASSEMBLY, LEFT FT BUSHING FT STRUCTURAL REPLACEMENT - FEMUR FT WELDMENT, UPPER LEG BONE DN SCREW, SHCS 3/8-16 X 1-3/ DN SCREW, SHCS 3/8-16 X SHSS 3/8 X FT WASHER SPRING LOCK 5/ FT SCREW SHCS 5/16-24 X 7/ FT WASHER SPLIT LOCK 1/4 HEAVY 18-8 SS DN SCREW, SHCS 1/4-28 X 1/ DN SCREW, SHCS 6-32 X 1/ FT SCREW SHCS 1/2-20 X FT WASHER DISC SPRING20MM X10.2MM X 0.9MM FT BEARING THRUST B FT SCREW SHSS 3/8 X 3, MODIFIED H KNEE FLESH, LEFT H THIGH MOLDED, LEFT 1 Harmonized ES-2 Page 16 Rev. 4, Sept., 2017

17 Leg Assembly Right Harmonized Harmonized ES-2 Page 17 Rev. 4, Sept., 2017

18 Part Number Description Qty. Req'd H LEG ASSEMBLY, RIGHT H LOWER LEG ASSEMBLY, RIGHT FT WELDMENT, ANKLE ROTATION RIGHT H FOOT MOLDED ASSEMBLY, RIGHT FT WASHER, PHENOLIC FT KNEE JOINT ASSEMBLY, RIGHT FT BUSHING FT STRUCTURAL REPLACEMENT - FEMUR FT WELDMENT, UPPER LEG BONE DN SCREW, SHCS 3/8-16 X 1-3/ DN SCREW, SHCS 3/8-16 X SHSS 3/8 X FT WASHER SPRING LOCK 5/ FT SCREW SHCS 5/16-24 X 7/ FT WASHER SPLIT LOCK 1/4 HEAVY 18-8 SS DN SCREW, SHCS 1/4-28 X 1/ DN SCREW, SHCS 6-32 X 1/ FT SCREW SHCS 1/2-20 X FT WASHER DISC SPRING20MM X10.2MM X 0.9MM FT BEARING THRUST B FT SCREW SHSS 3/8 X 3, MODIFIED H KNEE FLESH, RIGHT H THIGH MOLDED, RIGHT 1 Harmonized ES-2 Page 18 Rev. 4, Sept., 2017

19 Knee Assembly Left Harmonized Part Number Description Qty. Req'd FT KNEE JOINT ASSEMBLY, LEFT FT KNEE CAP, LEFT FT PLATE, SIDE FT WASHER FT RETAINER FT FRICTION PLATE FT PLATE, FRICTION FT PLATE SPACER FT PLATE SPACER - BRONZE FT FRICTION PLATE RETAINING SCREW FT STUD, RETAINER - FRICTION PLATE FT NUT LOCKNUT 1/4-28 ZINC DN SCREW, SHCS 1/4-20 X 1/ FT WASHER SCHNOOR S6.35MM DN E-LAST-O-SPRING ES Harmonized ES-2 Page 19 Rev. 4, Sept., 2017

20 Knee Assembly Right Harmonized Part Number Description Qty. Req'd FT KNEE JOINT ASSEMBLY, RIGHT FT KNEE CAP, RIGHT FT PLATE, SIDE FT WASHER FT RETAINER FT FRICTION PLATE FT PLATE, FRICTION FT PLATE SPACER FT PLATE SPACER - BRONZE FT WASHER SCHNOOR S6.35MM FT FRICTION PLATE RETAINING SCREW FT STUD, RETAINER - FRICTION PLATE FT NUT LOCKNUT 1/4-28 ZINC DN SCREW, SHCS 1/4-20 X 1/ DN E-LAST-O-SPRING ES Harmonized ES-2 Page 20 Rev. 4, Sept., 2017

21 Accelerometer Mounts Accelerometer Complete Dummy Components Type Head T1 T2 Pelvis Endevco DN SA572-S81-DN SA572-S82-DN SA572-S83-DN SA572-S82-DN 7264B B-DN DN DN 7264C C-2000-DN SA572-S81-DN SA572-S82-DN SA572-S83-DN SA572-S82-DN Clothes Part Number Description Qty. Req'd FT RUBBER SUIT EUROSID-2 SAME AS E2.IA 1 Misc. Part Number Description Qty. Req'd E FT USER MANUAL ES2 1 DS D SKIN PATCH MATERIAL, EURO BROWN DN TOOL BOX, ES2 1 E2-SPK-FT SMALL PARTS KIT ES 1 Harmonized ES-2 Page 21 Rev. 4, Sept., 2017