Humanetics Innovative Solutions, Inc. EuroSID-2re Male Side Impact Dummy H. Brand Harmonized Parts Catalog

Transcription

1 EuroSID-2re Male Side Impact Dummy H Brand Harmonized Parts Catalog

2 For information on Humanetics products, please visit our web site at or contact: Humanetics Innovative Solutions Haggerty Road Farmington Hills, Michigan USA Tel: Fax: No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic, photocopying, recording, mechanical or otherwise, without the express written consent of Humanetics Innovative Solutions. Copyright 2017 Humanetics Innovative Solutions, All rights reserved. The information in this catalog is furnished for informational use only, and is subject to change without notice. Humanetics Innovative Solutions assumes no responsibility or liability for any errors or inaccuracies that may appear in this catalog. Harmonized ES-2re Page 2 Rev. 3, Sept., 2018

3 Table of Contents Head... 4 Neck... 5 Upper Torso Components... 6 Shoulder Rib Lower Torso Pelvis Left Leg Right Leg Left Knee Right Knee Accelerometer Mount Matrix Clothes Misc Background The ES-2re Side Impact Dummy represents a 50th percentile adult male, without lower arms. Masses and inertia of dummy parts are based on known anthropomorphic data. The total mass of the dummy (including rib displacement transducers, force transducers in the abdomen, pubic symphysis force transducer, and suit) is 72.0 ± 1.55 kg. The ES-2re dummy incorporates a rear rib extension bracket on the impact side of each rib that together with a rear rib extension guide provides more realistic interaction with vehicle seatbacks. Roller bearing guidance of rib extension were added in the backplate. A new backplate load cell was introduced Harmonized ES-2re Page 3 Rev. 3, Sept., 2018

4 Head Assembly Harmonized Part Number Description Qty. Req'd H HEAD ASSEMBLY, TESTED/CERTIFIED DN SKULL, MACHINED DN SKULL CAP H HEAD SKIN TESTED/CERTIFIED H SKIN, CAP SKULL STRUCTURAL REPLACEMENT, U-NECK LC FT SCREW SHCS M6 X 1 X FT SCREW SHCS M6 X 1 X FT SCREW SHCS M6 X 1 X 22 4 Harmonized ES-2re Page 4 Rev. 3, Sept., 2018

5 Neck Assembly Harmonized Part Number Description Qty. Req'd DN NECK ASSEMBLY, EUROSID 2 RE DN NECK, MOLDED, EUROSID 2 RE DN NECK BUFFER, MOLDED, 60 SHORE A DN NECK BUFFER, MOLDED, 70 SHORE A DN NECK BUFFER, MOLDED, 80 SHORE A DN PLATE, NECK HEAD, TORSO INTERFACE, ES DN HALF SPHERICAL SCREW, EUROSID DN SCREW, SHCS M6 X 1 X 16MM LONG DN NECK BRACKET INCLUDING LIFTING EYEBOLT DN NECK BRACKET, MACHINED, EUROSID DN EYEBOLT, M12 X 1.75, ZINC PLATED 1 Harmonized ES-2re Page 5 Rev. 3, Sept., 2018

6 Upper Torso Components Harmonized Part Number Description Qty. Req'd H THORAX ASSEMBLY, WITH RIB EXTENSIONS DN CAP, SHOULDER FOAM (R30134)& VELCO STRIPS FT SPINE BOX, RIB EXTENSION H RIB COMPLETE MODULE WITH RIB EXT, T/C FT RIB EXTENSION FT T12 STRUCTURAL REPLACEMENT FT BACKPLATE LC REPLACEMENT, RIB EXTENSION FT GUIDE, RIB EXTENSION FT SCREW SHCS M8 X 1.25 X FT SCREW SHCS M6 X 1 X FT SCREW FHCS M6 X 1 X FT SCREW FHCS M6 X 1 X FT SCREW SHCS M6 X 1 X FT SHAFT, RIB EXTENSION FT BEARING NEEDLE ROLLER 1/ FT SPACER, RIB EXTENSION FT COVER, RIB EXTENSION FT SCREW BHCS M3 X 0.5 X SS FT RUBBER SUIT EUROSID-2 SAME AS E2.IA 1 Harmonized ES-2re Page 6 Rev. 3, Sept., 2018

7 Shoulder Harmonized Part Number Description Qty. Req d H SHOULDER ASSEMBLY FT PLATE, SHOULDER BOTTOM FT SHOULDER SPACER BLOCK FT U SPRING, SHOULDER FT CLAVICLE, SHOULDER CAM L & R, ES FT SHOULDER CAM CLAVICLE ASSEMBLY FT CAM BUFFER PAD 2 Harmonized ES-2re Page 7 Rev. 3, Sept., 2018

8 FT STRUCTURAL REPLACEMENT, SHOULDER LC FT SCREW BHCS M6 X 1 X FT SHOULDER COVER PLATE FT ELASTIC CORD HOLDER ES FT SHOULDER TOP PLATE FT CAM STOP BLOCK DN CAP, SHOULDER FOAM (R30134)& VELCO STRIPS FT SCREW BHCS M4 X 0.7 X FT SCREW BHCS M5 X 0.8 X FT SCREW BHCS M4 X 0.7 X FT SCREW BHCS M4 X 0.7 X FT BUNGEE (ELASTIC) CORD FT STRAIN RELIEF BUSHING, MM FT SCREW FHCS M6 X 1 X FT SCREW SHCS M6 X 1 X H ARM ASSEMBLY, LEFT H ARM FLESH ASSY, ES2-RE FT PIVOT STOP PLATE LEFT FT WASHER FLAT M10 (10.5 X 20 X 2) ZINC HS FT BEARING THRUST10.5 ID CARB STL & WASHERS FT SCREW BHCS M10 X 1.5 X 30 NYLOK H ARM ASSEMBLY, RIGHT H ARM FLESH ASSY, ES2-RE FT PIVOT STOP PLATE RIGHT FT WASHER FLAT M10 (10.5 X 20 X 2) ZINC HS FT BEARING THRUST10.5 ID CARB STL & WASHERS FT SCREW BHCS M10 X 1.5 X 30 NYLOK 1 Harmonized ES-2re Page 8 Rev. 3, Sept., 2018

9 Rib Harmonized Harmonized ES-2re Page 9 Rev. 3, Sept., 2018

10 Part Number Description Qty. Req d H RIB COMPLETE MODULE WITH RIB EXT, T/C FT SCREW BHCS M4 X 0.7 X FT RIB, REAR BRACKET, RIB EXTENSION FT SCREW BHCS M4 X 0.7 X SS FT DAMPER SPRING ASSEMBLY FT DAMPER ASSEMBLY FT DAMPER SPRING CUP E2.DL FT SPRING, DAMPER STIFF SAME AS E.DJ FT DAMPER BRACKET CLAMP FT SPRING, DAMPER RETURN DN SCREW, SHCS M6 X H RIB RAIL ASSEMBLY ES2-RE FT SQUARE BUMPER DN PISTON BUFFER, EUROSID II FT SPRING 19.0 N/MM COLOR CODE BLUE E2.DPD FT SPRING 13.8 N/MM (COLOR CODE WHITE) DN TRANSDUCER BUSHING, THORAX, ES-2RE ROD END FT SCREW SHCS M1.6 X 0.35 X DN RIB ACCELEROMETER MOUNT, EUROSID II FT SCREW SHCS M3 X 0.5 X DN COVER, THORAX, EUROSID II R.E FT SCREW SSFP M4 X 0.7 X FT SCREW SHCS M2.5 X 0.45 X FT NUT HEX NYLON INSERT M4 X 0.7 ZINC FT SCREW FHCS M4 X 0.7 X FT SCREW SHCS M4 X 0.7 X FT SCREW FHCS M3 X 0.5 X FT SCREW SHCS M5 X 0.8 X FT SCREW SHCS M6 X 1 X FT SPRING 16.4 N/MM (COLOR CODE BLACK) DN TRANSDUCER MOUNT, THORAX, EUROSID II FT TUNING SPRING SUPPORT THORAX FT PISTON THORAX FT RAIL GUIDE ASSEMBLY FT V-RAIL FT M-RAIL FT NEEDLE BEARING STRIP FT END PIECES AND END PLATE FT SCREW PHMS PHILLIP M3 X 0.5 X 8 ZINC FT BUSHING METRIC 8.4 OD X 4.2 ID X 4.5 THK FT GUIDANCE BRACKET THORAX FT CYLINDER DN LINEAR POSITION TRANSDUCER, EUROSID II FT DAMPER SPRING LOCATOR H RIB ASSEMBLY, RIB EXTENSIONS 3 Harmonized ES-2re Page 10 Rev. 3, Sept., 2018

11 Lower Torso Harmonized Part Number Description Qty. Req d FT ABDOMINAL ASSEMBLY FT ABDOMEN COVER PLATE FT ABDOMINAL DRUM FT STRUCTURAL REPLACEMENT, ABDOMEN LC FT PLATE, LATCHING FT T12 BASE ADAPTOR 1 Harmonized ES-2re Page 11 Rev. 3, Sept., 2018

12 FT SCREW FHCS M4 X 0.7 X FT SCREW SHCS M4 X 0.7 X FT SCREW SHCS M4 X 0.7 X 8 ZINC FT AB MOLDED ASSEMBLY, T/C FT SCREW FHCS ¼-20 X FT SCREW SHSS M8 X 60 (M6 X 1 THREAD) DN LUMBAR SPINE ASSEMBLY, EUROSID DN LUMBAR SPINE, MOLDED FT CABLE ASSEMBLY, LUMBAR SPINE DN NUT, HEX ½ DN WASHER, FLAT.515 ID X.875 OD FT SACRUM BLOCK FT PLATE, SACRUM COVER FT SCREW SHCS M8 X 1.25 X SS FT SCREW BHCS M4 X 0.7 X FT SCREW SHCS 1/4-20 X 5/ FT PLATE, LUMBAR MOUNTING H PELVIS MOLDED,TESTED/CERTIFIED 1 Harmonized ES-2re Page 12 Rev. 3, Sept., 2018

13 Pelvis Harmonized Part Number Description Qty. Req'd H PELVIS ASSEMBLY, T/C FT SACRUM BLOCK FT ILIAC WING ASSEMBLY, RIGHT FT ILIAC WING ASSEMBLY, LEFT FT SCREW SHCS M10 X 1.5 X SS FT TRANSDUCER SPACER FT STRUCTURAL REPLACEMENT (PUBIC) FT TRANSDUCER BUSHING FT SPACER RING FT HIP PIVOT PIN 2 Harmonized ES-2re Page 13 Rev. 3, Sept., 2018

14 FT TUBE STOP FT FEMUR BUFFER ASSEMBLY LEFT FT FEMUR BUFFER ASSEMBLY RIGHT DN BACK PLATE BUFFER, EUROSID II R.E FT PLATE, LUMBAR MOUNTING FT BACK PLATE LEFT FT BACK PLATE RIGHT FT SACRUM SPACER FT PLATE, SACRUM COVER FT SCREW SHCS M8 X 1.25 X SS FT UPPER FEMUR RH INCLUDE BEARING FT UPPER FEMUR LH INCLUDE BEARING FT BEARING SPHERICAL 17 ID FT BEARING, BR35 SNAP RING INA FT SCREW LHCS M5 X 0.8 X FT SCREW BHCS M4 X 0.7 X FT SCREW SHSS M16 X 40 (M12 X 1.75 THREAD) FT SCREW SHCS 1/4-20 X 5/ FT SCREW LHCS M6 X 1 X H PELVIS MOLDED,TESTED/CERTIFIED H H-POINT FOAM BLOCK, LEFT H H-POINT FOAM BLOCK, RIGHT 1 Harmonized ES-2re Page 14 Rev. 3, Sept., 2018

15 Leg Assembly Left Harmonized Harmonized ES-2re Page 15 Rev. 3, Sept., 2018

16 Part Number Description Qty. Req'd H LEG ASSEMBLY, LEFT H LOWER LEG ASSEMBLY, LEFT FT WELDMENT, ANKLE ROTATION LEFT H FOOT MOLDED ASSEMBLY, LEFT FT WASHER, PHENOLIC FT KNEE JOINT ASSEMBLY, LEFT FT BUSHING FT STRUCTURAL REPLACEMENT - FEMUR FT WELDMENT, UPPER LEG BONE DN SCREW, SHCS 3/8-16 X 1-3/ DN SCREW, SHCS 3/8-16 X SHSS 3/8 X FT WASHER SPRING LOCK 5/ FT SCREW SHCS 5/16-24 X 7/ FT WASHER SPLIT LOCK 1/4 HEAVY 18-8 SS DN SCREW, SHCS 1/4-28 X 1/ DN SCREW, SHCS 6-32 X 1/ FT SCREW SHCS 1/2-20 X FT WASHER DISC SPRING20MM X10.2MM X 0.9MM FT BEARING THRUST B FT SCREW SHSS 3/8 X 3, MODIFIED H KNEE FLESH, LEFT H THIGH MOLDED, LEFT 1 Harmonized ES-2re Page 16 Rev. 3, Sept., 2018

17 Leg Assembly Right Harmonized Harmonized ES-2re Page 17 Rev. 3, Sept., 2018

18 Part Number Description Qty. Req'd H LEG ASSEMBLY, RIGHT H LOWER LEG ASSEMBLY, RIGHT FT WELDMENT, ANKLE ROTATION RIGHT H FOOT MOLDED ASSEMBLY, RIGHT FT WASHER, PHENOLIC FT KNEE JOINT ASSEMBLY, RIGHT FT BUSHING FT STRUCTURAL REPLACEMENT - FEMUR FT WELDMENT, UPPER LEG BONE DN SCREW, SHCS 3/8-16 X 1-3/ DN SCREW, SHCS 3/8-16 X SHSS 3/8 X FT WASHER SPRING LOCK 5/ FT SCREW SHCS 5/16-24 X 7/ FT WASHER SPLIT LOCK 1/4 HEAVY 18-8 SS DN SCREW, SHCS 1/4-28 X 1/ DN SCREW, SHCS 6-32 X 1/ FT SCREW SHCS 1/2-20 X FT WASHER DISC SPRING20MM X10.2MM X 0.9MM FT BEARING THRUST B FT SCREW SHSS 3/8 X 3, MODIFIED H KNEE FLESH, RIGHT H THIGH MOLDED, RIGHT 1 Harmonized ES-2re Page 18 Rev. 3, Sept., 2018

19 Knee Assembly Left Harmonized Part Number Description Qty. Req'd FT KNEE JOINT ASSEMBLY, LEFT FT KNEE CAP, LEFT FT PLATE, SIDE FT WASHER FT RETAINER FT FRICTION PLATE FT PLATE, FRICTION FT PLATE SPACER FT PLATE SPACER - BRONZE FT FRICTION PLATE RETAINING SCREW FT STUD, RETAINER - FRICTION PLATE FT NUT LOCKNUT 1/4-28 ZINC DN SCREW, SHCS 1/4-20 X 1/ FT WASHER SCHNOOR S6.35MM DN E-LAST-O-SPRING ES Harmonized ES-2re Page 19 Rev. 3, Sept., 2018

20 Knee Assembly Right Harmonized Part Number Description Qty. Req'd FT KNEE JOINT ASSEMBLY, RIGHT FT KNEE CAP, RIGHT FT PLATE, SIDE FT WASHER FT RETAINER FT FRICTION PLATE FT PLATE, FRICTION FT PLATE SPACER FT PLATE SPACER - BRONZE FT WASHER SCHNOOR S6.35MM FT FRICTION PLATE RETAINING SCREW FT STUD, RETAINER - FRICTION PLATE FT NUT LOCKNUT 1/4-28 ZINC DN SCREW, SHCS 1/4-20 X 1/ DN E-LAST-O-SPRING ES Harmonized ES-2re Page 20 Rev. 3, Sept., 2018

21 Accelerometer Mounts Accelerometer Complete Dummy Components Type Head T1 T2 Pelvis Endevco DN SA572-S81-DN SA572-S82-DN SA572-S83-DN SA572-S82-DN 7264B B-DN DN DN 7264C C-2000-DN SA572-S81-DN SA572-S82-DN SA572-S83-DN SA572-S82-DN Clothes Part Number Description Qty. Req'd FT RUBBER SUIT EUROSID-2 SAME AS E2.IA 1 Misc. Part Number Description Qty. Req'd FT USER MANUAL ES2-RE 1 DS D SKIN PATCH MATERIAL, EURO BROWN H TOOL BOX, ES2-RE SPK-FT SMALL PARTS KIT ES-2RE KIT-H ES-2 RIB EXTENSION KIT 1 Harmonized ES-2re Page 21 Rev. 3, Sept., 2018