05060 Coolant Bottle Assembly

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1 Coolant Bottle Assembly Coolant Bottle Assembly 0506 Round Bottle Coolant Botttle Bracket Ball Valve Brass Barb Fitting (bottem of the bottle) 030 Vinyl Tube Brass Fitting (vinyl tube to coolant inducer) not included in kit. 0

2 Main Assembly Breakdown Standard Base v Mag Base Drill v Mag Base Drill *05378 Magnet & Switch Assembly Standard Base 20v *05392 Magnet & Switch Assembly Standard Base 230v 2 *0570 Arbor/Front Support Assembly 3 *0722 Housing Assembly 20v *0722 Housing Assembly 230v *0588 Panel Assembly 20v *05290 Panel Assembly 230v 5 *0582 Motor Slide Assembly 20v *0779 Motor Slide Assembly 230v Brass Gib Right Hand Brass Gib Left Hand Steel Gib Cable Clamp 0 0 Screw BHC #0-32 X 3/8 032 Screw SHC /-28 X 3/ Screw SHC #6-32 X /2 (ground) Screw SHC /-20 X 0260 Hex Bolt 3/8-2 X 2-3/ Screw BHC /-28 X 3/ Screw SHC /-20 X 7/ Lock Washer Lock Washer Flat Washer Lock Washer 2 * See Following Pages for Detailed Breakdowns

3 Main Assembly Breakdown Standard Base with Coolant HOOKS TO COOLANT INDUCER v with Coolant v with Coolant *05378 Magnet & Switch Assembly Standard Base 20v *05392 Magnet & Switch Assembly Standard Base 230v 2 *0755 Arbor/Front Support Assembly 3 *0722 Housing Assembly 20v *050 Housing Assembly 230v *0588 Panel Assembly 20v *05290 Panel Assembly 230v 5 *05676 Motor Slide Assembly 20v *0780 Motor Slide Assembly 230v Brass Gib Right Hand Brass Gib Left Hand Steel Gib Cable Clamp 0 0 Screw BHC #0-32 X 3/8 032 Screw SHC /-28 X 3/ Screw SHC #6-32 X /2 (ground) Screw SHC /-20 X 0260 Hex Bolt 3/8-2 X 2-3/ Screw BHC /-28 X 3/ Screw SHC /-20 X 7/ Lock Washer Lock Washer Flat Washer Lock Washer Coolant Inducer Bracket Screw SHC #0-32 X 5/ Lock Washer Coolant Bottle Assembly a Coolant Bottle Holder b 0506 Thumb Screw * See Following Pages for Detailed Breakdowns 2

4 Main Assembly Breakdown Swivel Base v Swivel Base v Swivel Base *0568 Magnet & Switch Assembly Swivel Base 20v *0589 Magnet & Switch Assembly Swivel Base 230v 2 *05733 Arbor/Front Support Assembly 3 *050 Housing Assembly *0588 Panel Assembly 20v *05290 Panel Assembly 230v 5 *05667 Motor Slide Assembly 20v *0780 Motor Slide Assembly 230v Brass Gib Right Hand Brass Gib Left Hand Steel Gib Cable Clamp 0 0 Screw BHC #0-32 X 3/8 032 Screw SHC /-28 X 3/ Screw SHC #6-32 X /2 (ground) Screw SHC /-20 X Hex Bolt 3/8-2 X Screw BHC /-28 X 3/ Screw SHC /-20 X 7/ Lock Washer Lock Washer Flat Washer Lock Washer Swivel Base Label lock/unlock * See Following Pages for Detailed Breakdowns 3

5 Magnet Assembly Breakdowns Magnet Assembly 20v Magnet Assembly 230v Magnet Assembly 20v 0539 Magnet Assembly 230v Safety Switch Assembly Plunger Assembly 0909 Safety Switch Bracket Micro Switch Shield Screw SHC /-20 X / Screw BHC #6-32 X 7/ Tapered Spring 0568 Swivel Magnet Assembly 20v 0589 Swivel Magnet Assembly 230v 0569 Magnet/Safety Switch Assembly 20v includes a-c Magnet/Safety Switch Assembly 230v includes a-c a Magnet Assembly 20v Magnet Assembly 230v b Ball Switch Assembly c 090 Plunger Screw FHC /-20 X 3/ Slide Housing Swivel Housing Dowel Pin /8 X 3/ Pivot Rod Clamp Handle Assembly Grommet

6 Arbor/Front Support Assembly Breakdowns h 0570 Arbor & Front Support Bracket Assy. non-swivel Arbor & Front Support Bracket Assy. swivel 0569 Arbor & Collar Assembly (swivel & non-swivel base) a a 0558 Arbor Body g 3 b 0 Ejection Collar c 039 Spring Seat d 057 Retain. Ring 2 e e 0509 Spring f 032 Roll Pin c d b i 2 g 0506 Set Screws 3/8-2 X h 0573 Set Screw #0-32 X 3/ Front Support Bracket (non-swivel) 0573 Front Support Bracket (swivel) i 0232 Needle Bearing f Thrust Washer Retain. Ring m l k j k l m i n h 0755 Coolant Arbor Assembly 0757 Arbor & Collar Assembly a 0759 Arbor Body b 0762 Ejection Collar c 076 Spring Seat d 057 Retain. Ring 2 e 0509 Spring f 032 Roll Pin g 0506 Set Screws 3/8-2 X h Set Screw m6 X X 5mm 2 i Set Screw /-28 X 3/ Coolant Inducer Assembly j 0760 Inducer Ring a e g 5 k 0300 O-Ring 2 l 030 Washer 2 m 0302 Retain Ring 2 n Hose Fitting Front Support Bracket Assembly c d b f 5 3 o 0232 Needle Bearing 023 Thrust Washer Retain. Ring O-Ring 5

7 Housing Assembly Breakdown 0722 Housing Assembly (CSA) 050 Housing Assembly 072 Housing Assembly for 0722 assy. (includes a-f) 05 Housing Assembly for 050 assy. (includes a-f) a CSA Warning Label for 0722 assy Warning Label for 050 assy. 2 b 0529 Safety Label (shown) c CSA Safety Chain Label for 0722 assy 0553 Safety Chain Label for 050 assy d 0229 Feed Gear e 023 Bronze Bushing 2 3 e d 7 f 0237 Gib Screws Hub Assembly Comfort Grip Knob 0679 Flat Washer Feed Handle Feed Handle Knob Strain Relief 2 f 5 6 6

8 Control Panel Breakdown 20v v Panel Assembly Switch Guard #-0 x 5/6 Screw Magnet Switch 063 Red Switch Cover 5 06 Green Switch Cover Wire Harness Spacer Clear Lens Bulb L.E.D Circuit Board 0587 Motor ON Switch Motor OFF Switch WHITE WIRE 3 *05205 Green Wire Assembly 070 Faceplate RED ANODE Stand-Off 3/6 x 9/6 LG Power Cord 7 *90690 Cable Tie *not shown (P) Circuit Board (P2) Circuit Board Power Cord White Power Cord Black Motor Black Wire J7 J8 Motor White Wire P2 P From L.E.D Bulb To (J3) Green Ground To Housing (J) (J) (J2) Power Cord Green Ground Attach To Housing Safety Switch Magnet Wires 7

9 Control Panel Breakdown 230v v Panel Assembly Faceplate Wire Harness Magnet Switch 0587 Motor ON Switch Bulb L.E.D Power Cord (230v) Circuit Board (230v) Stand-Off 3/6 x 9/6 LG #-0X5/6 Phillips Head Screw Motor OFF Switch 0878 Spacer Clear Lens 3 *90690 Cable Tie 0226 Switch Guard 5 *05205 Wire Harness (board to housing) Red Switch Cover 7 06 Green Switch Cover Circuit Breaker Rubber Boot Seal *not shown Motor Black Wire 6 (P2) Circuit Board (P) Circuit Board (P3) Power Cord White Power Cord Black Motor White Wire J7 J8 P2 P From L.E.D Bulb To (J3) Green Ground To Housing (J) (J) (J2) Power Cord Green Ground Attach To Housing Safety Switch Magnet Wires 8

10 Motor Slide Assembly Breakdown 0582 Motor & Slide Assembly 20v 0779 Motor & Slide Assembly 230v 0577 Motor Assembly 20v 078 Motor Assembly 230v a 0527 Motor Label b 0528 Specs Label 20v 002 Specs Label 230v c 023 Motor Cord d 053 Screw BHS #8-32 X 3/6 e 0538 Lock Washer f 0502 Inspection Cover g Screw Pan Head M5 X 8MM Slide Rack Gear 0222 Motor Cord Bracket 5 0 Screw BHC #0-32 X 3/ Screw SHC M6 X X 5mm Screw SHC #0-32 X 5/ Screw BHC #0-32 X / Lock Washer Lock Washer Motor/Slide Assembly 20v with Coolant 0780 Motor/Slide Assembly 230v with Coolant 0577 Motor Assembly 20v includes a-g 078 Motor Assembly 230v includes a-g a 0527 Motor Label (both assemblies) b 0528 Specs Label (05676 assembly) 002 Specs Label (0780 assembly) c 023 Motor Cord d 053 Screw BHS #8-32 X 3/6 e 0538 Lock Washer f 0502 Inspection Cover g Screw Pan Head M5 X 8MM Slide (05676 assembly) 0582 Slide (0780 assembly) Rack Gear (05676 assembly) Rack Gear (0780 assembly) 0222 Motor Cord Bracket 5 0 Screw BHC #0-32 X 3/ Screw SHC M6 X X 5mm Screw SHC #0-32 X 5/ Screw BHC #0-32 X / Lock Washer Lock Washer Bottle Holder Bracket Screw FHC #0-32 X /2 2 9

11 Motor Slide Assembly Breakdown Motor & Slide Assembly 20v Swivel 0577 Motor Assembly 20v a 0527 Motor Label b 0528 Specs Label c 023 Motor Cord d 053 Screw BHS #8-32 X 3/6 e 0538 Lock Washer f 0502 Inspection Cover g Screw Pan Head M5 X 8MM Slide - Swivel Base Rack Gear - Swivel Base 0222 Motor Cord Bracket 5 0 Screw BHC #0-32 X 3/ Screw SHC M6 X X 5mm Screw SHC #0-32 X 5/ Screw BHC #0-32 X / Lock Washer Lock Washer Items & 2 are for Machines with Coolant Bottle Holder Bracket Screw FHC #0-32 X /2 2 20

12 MOTOR PARTS DIAGRAM 20v Wires to Motor Cord

13 Wires to Motor Cord MOTOR PARTS DIAGRAM 230v 22

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