WS-30-XLE. 25HP High-Cycle Pneumatic Diamond Wire Saw. Parts Manual December 2017 Part Number

Transcription

1 WS-0-XLE HP High-Cycle Pneumatic Diamond Wire Saw Parts Manual December 07 Part Number

2 Machine Specifications... Additional Parts... Take Up Carriage Assembly... Pnuematic Cylinder Assembly... Motor Assembly... Drive Wheel / Hub Assembly... Drive Wheel Assembly... 7 Idler Wheel Assembly... 8 Fixed Idler Stack Assembly... 9 Sliding Wire Director Assembly... 0 Swivel Guide Wheel Assembly... Poly Idler Assembly... Fixed Idler Assembly Records... Cord Hanger Assembly... Handle Bar Assembly... Guide Pulley Support... Connection Panel Assembly... 7 Anchoring Jack Assembly... 8 Top Panel Assembly... 9 Right Body Panel Assembly... 0 Left Body Panel Assembly... Warranty... Unpacking This machine was inspected and operated before shipment and should not require any additional adjustment prior to its initial use. However, in the unlikely event of damage during shipment, the operator is advised to check out the machine by following the instructions of this manual in operating each of the equipment subsystems. Uncrate the equipment carefully to prevent damage. Follow the instructions contained in this manual for the assembly and installation of any component parts which may have been removed for shipping purposes. Check each item making certain that all items are accounted for and in good visual condition before discarding any packing materials. If there is any damaged or missing parts call customer services on our toll free number: Contents of Carton. Diamond Products WS-0-XLE Wire Saw. WS-0-XLE Control Station. Owners Manual. Operators Manual Before Starting This instruction manual describes the operating procedures, care, maintenance, adjustments and safety precautions for proper use of this machine. This equipment is intended for industrial applications by experience operators. It is to be operated in conformance with applicable federal, state and local codes or regulations pertaining to safety, air pollution, noise, etc. IMPROPER USE OF THIS EQUIPMENT OR IMPROPER MACHINE ALTERATIONS MAY BE EXTREMELY DANGEROUS! The operator is cautioned against using this machine before having read and fully understood the instructions presented in this manual and in the original manufacturer s instructions provided separately. USER RESPONIBILITIES It is the operator s responsibility to use this machine under safe working conditions and to be fully aware of requirements for operator safety and safety of co-workers, observers and public at large. The operator must be aware of the machine s capabilities and limitations and follow the safety precautions in each section of this manual. Periodic maintenance is required, in accordance with instructions herein, to promote safe and reliable operation. Care is to be taken by the operator to see that all of the safety features furnished with the machine are properly maintained and operational. It is the responsibility of the operator to provide a safe working environment and to follow proper safety procedures when operating this equipment. Operators must us approved ear protection, safety hat, eye protectors, gloves, safety shoes and any other personal protective equipment required for compliance with standard safety practices or federal, state and local codes and regulations.

3 9.0 WS-0-XLE HP High-Cycle Pneumatic Diamond Wire Saw Length 7.00" / 80mm Width 9." / 7mm Height.00" / 8mm Weight 780lbs /.0 kg Wire Storage 9' / m Power hp / 8. kw

4 WS-0-XLE Additional Parts ITEM NO. PART NUMBER DESCRIPTION QTY WS0-XLE Frame Weldment 0908 WHEEL,."x."x " BEARING Set Collar, " ID 0700 Panel Standoff, /" /-0 x.00 FHCS 8 7 0' Power Cord, 700hz Complete Decal Kit, WS-0-XLE

5 0 WS-0-XLE Take-Up Carriage Assembly Track Carriage, WS0-XLE 089 Idler Wheel Assembly 0707 Keyed Washer Key,.0" Square x 0." 9008 Flat Washer, /" x " x /8" 87T V-Groove Wheel, Poly " x " Eccentric Bolt /-8 Grease Fitting Keyed Shaft,." x 0." / SPLIT LOCK WASHER 9000 /- x. HHCS 9007 / DIA. SHOULDER SCREW /" LONG 9008 / DIA. SHOULDER SCREW /8" LONG 9000 /8" SAE Flat Washer 9000 /8- X." HHCS 0700 Cable Carrier Bracket M- Nylon Insert Hex Nut (Flanged) M- x 0mm FHSCS 9 09 Cable Carrier Mount, (Male) /8- Nylon Lock Nut

6 8 Pneumatic Cylinder Assembly WS0-XLE Pneumatic Cylinder, " x 0" 09 Rod Clevis 09 Pivot Bracket 097A Cylinder Pin (Included W/ #097) Hairpin Cotter, /8" x /8" to 7/8" /-x.00 HHCS / SPLIT LOCK WASHER 8 07 /8 HOSE PUSHLOCK 90 SWIVEL Internally Threaded Shoulder Bolt, / /8 O.D. Green Tubing (Per Foot) 077 /8 O.D. Red Tubing (Per Foot) Cylinder Supprt 070 Carrier Block, Lower 900 /8 Machine Screw Split Lock Washer 9000 /8- x.00 SHCS /8-x.00 HHCS /8 SPLIT LOCK WASHER /8" SAE Flat Washer BELLOWS, -/ ID X -/ 0 0 #0 Hose Clamp Cylinder Shield, WS0-XLE 9009 /- x.70" Hex Head Cap Screw 9007 /" USS Flat Washer / SPLIT LOCK WASHER /-x.0 HHCS 9000 /- Nylon-Insert Hex Locknut 7 00 Cylinder Rebuild Kit Limit Switch, Reed Style

7 Motor Assembly WS0-XLE Overhung Load Adaptor 009 Weka HP High Cycle Right Angle Motor 0700 Spline Shaft Assembly 079 WS0E Load Adaptor Ring 0779 WS0E Load Adaptor Centering Bushing 07 /8 HOSE PUSH LOCK / FPT CONNECTOR 7 0 / BSPP x / MNPT Adaptor / SPLIT LOCK WASHER /" Flat Washer M8x0mm HHCS / SPLIT LOCK WASHER 9000 /- x.00" HHCS 9007 /" USS Flat Washer / SPLIT LOCK WASHER /-x.00 HHCS 07 /8" O.D. Tubing (Sold Per Foot) 7 78 CORD, 700HZ WS0-XLE

8 Drive Wheel & Hub Assembly WS0-XLE Drive Wheel Hub 0707 Modular Drive Wheel Assembly 900 /-0 x -/ FHSCS 070 Drive Wheel Slug 078 WS0E Hub Key /- x.00" Cup Point Set Screw Rotational Safet Washer, WS0-XLE X / PAN HEAD TORX SS #0 TYBE B PLAT WASHER SS /- x.0 Hex Cap Screw / SPLIT LOCK WASHER

9 0707 Drive Wheel Half, Inner * Wheel Liner,7" x ", Black 0A 0707 Wheel Liner, 7" x ", Orange, 0A 0707 Wheel Liner, 7" x ", Blue, 0A 0707 Wheel Liner, 7" x ", Green, 80A 0707 Drive Wheel Half, Outer /-0 x." SHCS /-0 Thin Nylon Insert Hex Nut 0 NOTE: DUROMETER IS A MEASURE OF MATERIAL HARDNESS, SMALLER NUMBER IS SOFTER *INCLUDED IN WHEEL ASSEMBLY Drive Wheel,.00" Wire Saw Assembly W/ A0 Liner * 7

10 0708 WS-0-XLE Delrin Wheel (Cut) mm Bearing Flange 09 Bearing, 0 X 80 X.87" (08-RS) 0708 Keyed Bushing 900 /-0 X. SHCS Zinc Plated 9000 / SHCS Lock Washer WS-0-XLE IDLER WHEEL ASSEMBLY - 089

11 WS-0-XLE Fixed Idler Stack Assembly Fixed Guide Weldment Fixed Idler Support Weldment 089 Idler Wheel Assembly 0707 Keyed Washer /8- x.00 HHCS (Grade ) /8- Nylon Insert Thin Nut /8" SAE Flat Washer USS /8" Flat Washer /8- x.0 HEX HEAD CAP SCREW /8- Nylon Lock Nut 070 Keyed Shaft,." x 8.7" 070 Key,.0" Square x 8.7" 9008 Flat Washer, /" x " x /8" / SPLIT LOCK WASHER 9000 /- x. HHCS 09 Idler Roller

12 07070 Slide Box, Front Weldment Slide Box Rear Plate " V-Groove Wheel 900 /- Nylon Instert Hex Nut, Thin 900 /8 x.00 Shoulder Screw, /- Thread 099 Pull Ring Spring Pin, /-0 WS-0-XLE Sliding Wire Director Assembly

13 07078 Guide Wheel Weldment Poly Wheel Assembly 0707 Keyed Washer 900 Cap Screw, Flange Hd., /8- x -/" 9007 /" USS Flat Washer /- x.00" HHCS Fully Keyed " x." Square Key WS-0-XLE Swivel Wheel Guide Assembly 8 7

14 WS-0-XLE Poly Idler Wheel Assembly " Poly Wheel, Machined mm Bearing Flange 09 Bearing, 0 X 80 X.87" (08-RS) 0708 Keyed Bushing 900 /-0 X. SHCS Zinc Plated 9000 / SHCS Lock Washer

15 Poly Wheel Assembly 070 Keyed Shaft,." x." 070 Key,.0" Square x." 9008 Flat Washer, /" x " x /8" / SPLIT LOCK WASHER 9000 /- x. HHCS WS-0-XLE Idler Wheel Assembly

16 0700 Cable & Hose Hanger 9007 /8- x. Carriage Bolt /8- Nylon Lock Nut 9008 USS /8" Flat Washer WS-0-XLE Chord Hanger Assembly

17 7 WS-0-XLE Handle Bar Assembly NOTE: LEFT AND RIGHT HANDLE BARS ARE IDENTICAL IN CONSTRUCTION. ITEM NO. PART NUMBER DESCRIPTION Right/QTY Handle Bar Support /8-x.00 HHCS 9008 USS /8" Flat Washer /8- Nylon Lock Nut 9000 /- Wing Bolt 000 Handle Bar, " Long 7 00 Handle Grip

18 07070 Slide Box, Front Weldment Slide Box Rear Plate " V-Groove Wheel 900 /- Nylon Instert Hex Nut, Thin 900 /8 x.00 Shoulder Screw, /- Thread 099 Pull Ring Spring Pin, / WS-0-XLE Sliding Wire Director Assembly

19 WS-0-XLE Connection Panel Connection Panel 089 Port Diversion Valve 07 /8 HOSE PUSHLOCK 90 SWIVEL 078 /8 OD PUSHLOCK FITTING 07 / MPT X /8 PUSHLOCK 078 / MPT X / INDUSTRIAL HOSE COUPLING, ZINC Fitting, /" F. Garden to /8" M. Pipe #0-X/" PHC /-0 x / PHMS W/Washer /-0 Nylon-Insert Hex Locknut 009 Fitting, /8" MPT to /" F. Garden Hose

20 WS-0-XLE Anchoring Jack Assembly Jack Assembly, Outer Cylinder 0700 Jack Assembly, Inner Cylinder 9009 / FRICTION WASHER-NYLON 0707 Jack Assembly Nut /-0 x.0" HHCS (Grade ) /-0 Nylon-Insert Hex Locknut /- ACME ROD, R.H USS /8" Flat Washer Lock Nut, /8- Nylon /8- x.0 HEX HEAD CAP SCREW 9009 /8- x.0" HHCS (Grade )

21 WS-0-XLE Top Panel Assembly 0700 Spreader Beam, Weldment 9099 /" D Ring 9007 /8- x. Carriage Bolt 9008 USS /8" Flat Washer /8- Nylon Lock Nut

22 8 7 WS-0-XLE Right Body Panel Assembly Body Panel, Right 0879 Pull Hand, Plastic Load Rated 900 / FLAT WASHER 9000 /" Split Lock Washer /-0 x.00" HHCS Handle Pocket /8-x.00 HHCS USS /8" Flat Washer /8- Nylon Lock Nut

23 9 8 WS-0-XLE Left Body Panel Assembly Body Panel, Left 900 / FLAT WASHER 9000 /" Split Lock Washer /-0 x.00" HHCS 0879 Pull Hand, Plastic Load Rated Handle Pocket /8-x.00 HHCS USS /8" Flat Washer /8- Nylon Lock Nut

24 EQUIPMENT AND PARTS WARRANTY Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one () year from the date of shipment to Customer. The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer. In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly. Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer s warranty. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED. Printed in U.S.A. Prospect Street, Elyria, Ohio 0 (0) - (800) - Fax (0)