SUPRApak L Series Filter Systems SUPRApak Filtration For Large Scale Depth Filtration
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1 SUPRpak L Series Filter Systems SUPRpak Filtratin Fr Large Scale Depth Filtratin FBSPKLSCRENb
2 Technical Infrmatin SUPRpak L Series-S filtratin units are turn-key systems designed fr use with SUPRpak L filter mdules. They revlutinize depth filtratin applicatins in the fd and beverage industry, prviding a cst-effective alternative t classical sheet filtratin. Features Clsed filtratin system Installatin package with standard accessries Cmpact design with high filtratin area Drainable, lw hld-up vlume assembly High quality internal surface finish, sanitary and crevice-free design Quick release V-band husing clsure Flexible mdular design External tensining device with preset trque limit Dual inlet cnnectins n sizes exceeding 3 mdules Simple, quick installatin and servicing Filter mdule lifting device available n request TEX (94/9/EC) Grup II, Categry 2 dcumentatin by specific rder Benefits Increased prcess safety and prduct quality; minimized prduct lsses, prduct cntaminatin risk and persnnel expsure t prcess fluids Turn-key installatin allws quick integratin int existing system Extremely high thrughput at lw investment cst Higher prduct yield; minimized cleaning csts Enhanced cleanability Ease f handling during filter change-ut and cleaning Prductin vlumes can be matched t equipment capacity; capability fr future expansin Prvides secure peratin withut bypass Minimizes prduct mixing znes Reduced labr, maintenance and dwntime csts Eases filter installatin and remval Suitable fr use in ptentially explsive envirnments Descriptin SUPRpak L filtratin units prvide a clsed system apprach t high capacity depth filtratin, maximizing prduct prtectin and minimizing prduct lsses. Lwer cst f wnership is achieved due t higher thrughput, yield imprvement, and reduced handling, cleaning, maintenance and dwntime csts, when cmpared t sheet filtratin. SUPRpak L technlgy is ideal fr use in distilled spirits, beer, sweetener, enzyme, gelatin, yeast extract, and ther fd and beverage applicatins. SUPRpak L Series-S units prvide a cmplete installatin package including standard accessries, which allws quick integratin int an existing system. They hld frm ne t six SUPRpak L mdules, representing up t apprximately 60 m 2 (646 ft 2 ) f filtratin area in a very cmpact and lw hld-up vlume design. They are available either in single dme r flexible mdular design. Specificatins Minimum/Maximum Design Pressure 1, 2 Minimum/Maximum Operating Temperature 1 Materials f Cnstructin Sealing Materials 3 Internal Surface Finish Husing Piping Internal Welds Husing Cnnectins Piping Inlet/Outlet Feed Fluid Vent Filtrate Vent (ptinal) Drains Piping Drain Safety Valve Filter Mdule Cmpatibility 4 Liquids: -1 t 8 barg (-14.5 t 116 psig) Gases: -1 t 3.5 barg (-14.5 t 50.8 psig) -10 t 150 C (14 t 302 F) Wetted parts (ISI 316L stainless steel) EPDM elastmer <_ 0.8 micrmeters Ra ( <_ 32 Ra micrinches ), electrplished <_ 0.8 micrmeters Ra ( <_ 32 Ra micrinches ) Dressed and blended t prvide unifrm ripple- and crevice-free surface t 0.8 micrmeters Ra ( 32 Ra micrinches), electrplished Weld finish is as welded, with a unifrm, crevice-free prfile. <_ 1.6 micrmeters Ra (<_ 63 Ra micrinches), pickled and passivated r bright annealed DN65 (DIN 11851) 2.5 inch ISO 2852 clamp cupling cmpatible adaptrs available by specific rder DN6 (8 mm / 0.31 inch OD) hse tail DN6 (8 mm / 0.31 inch OD) hse tail DN15 (18 mm / 0.71 inch OD) hse tail; DN32 (DIN 11850) SUPRpak L series mdules 1 Maximum design pressure and temperature ratings are vessel ratings nly. Safe peratin will als depend n filter mdule and husing gasket use. EPDM assembly seals restrict cntinuus perating temperature t 130 ºC (266 ºF). Fr details n mdule temperature limitatins, please refer t SUPRpak mdule literature. 2 Design satisfies EC Pressure Equipment Directive (PED) 97/23/EC (Fluid Grup 2, Categry II, Mdule H). Pressure rating is suitable fr nn-hazardus liquids r gases. The PED categry and fluid grup classificatin indicates suitability f husing use n distilled spirits less than 70% by weight abslute alchl. Fr such applicatins, the maximum allwable temperature must be belw the flash pint. Fr 70% by weight abslute alchl the flashpint is 21 ºC (69.8 ºF). 3 Seal materials meet requirements fr fd cntact use as detailed in FD 21 CFR Sectin , and EC Regulatin 1935/2004, including BfR XV and XXI. Please cntact Pall fr additinal ptins. 4 Refer t Pall Fd and Beverage SUPRpak mdule literature fr additinal guidelines n use.
3 WLTON ROD, PORTSMOUTH, PO6 1TD U.K. NON-HZRDOUS GS SERVICE p = -1/3.5 bar g -14.5/50.8 psi g NON-HZRDOUS LIQUID SERVICE p = -1/8 bar g -14.5/116 psi g V = SPLS()()()()() L US Gal 0038 II 2 GD PPORHSG-01-X WLTON ROD, PORTSMOUTH, PO6 1TD U.K. NON-HZRDOUS GS SERVICE p = -1/3.5 bar g -14.5/50.8 psi g NON-HZRDOUS LIQUID SERVICE p = -1/8 bar g -14.5/116 psi g SPLW()()()()()() V = L US Gal 0038 II 2 GD PPORHSG-01-X Technical Infrmatin SUPRpak L Series-S systems are supplied with standard accessries, which include different cmpnents depending n the husing height. 1 t 3-High Husings: n inlet and an utlet butterfly valve, a safety device with drain assembly, a feed fluid vent assembly including sight glass, vent and pressure gauge, a dwnstream drain assembly with pressure gauge, and a dwnstream nn-return valve 4 t 6-High Husings: Tw inlet and ne utlet butterfly valves, a safety device with drain assembly, a vertical riser pipe with feed fluid vent assembly including sight glass, vent and pressure gauge, a dwnstream drain assembly with pressure gauge, and a dwnstream nn-return valve Fr additinal accessries, see Optinal ccessries. Nminal Dimensins in mm (inches) Fr specific dimensins, please cntact Pall 5. B C Required space fr dme/mdule remval E G F Figure 1: Dimensinal infrmatin, 1 t 3-high husings D L-100 L-200 L-300 L-400 L-520 L-630 L-210 L-311 L-421 L-531 L-632 L-320 L (52.6) 1827 ( 71.9) 2333 (91.9) 2870 (113) 3604 (141.9) 4113 (161.9) B 1017 (40) 1277 (50.3) 1537 (60.5) 1797 (70.7) 2057 (81) 2317 (91.2) C 872 (34.3) 1132 (44.6) 1392 (54.8) 1652 (65.0) 1912 (75.3) 2172 (85.5) D (12.6) 320 (12.6) 320 (12.6) 320 (12.6) 320 (12.6) 320 (12.6) Required space fr dme/mdule remval E (23.6) 600 (23.6) 600 (23.6) 794 (31.3) 794 (31.3) 794 (31.3) B F 7,8 773 (30.4) 773 (30.4) 773 (30.4) 773 (30.4) 773 (30.4) 773 (30.4) C G G (18) (18) (18) (18) (18) (18) 5 Pall Crpratin reserves the right t make dimensinal mdificatins at any time, maintaining the same fit, frm, and functin. Please request a general arrangement drawing if exact dimensins are required. 6 djustable (leg height adjustment) 7 Indicated dimensins are fr installatins requiring DIN cnnectins. Fr installatins requiring clamp cupling cnnectins, an ptinal DIN t clamp cupling adaptr is additinally available. See Optinal ccessries. If adaptrs are added t the inlet and utlet cnnectins, add 85.3 mm (3.4 in) fr each adaptr t the pipeline length. 8 Dimensin includes ptinal pipeline sight glass. Subtract 162 mm (6.4 in) frm this dimensin fr installatins withut sight glass. Vlume and Weight 9 E Figure 2: Dimensinal infrmatin, 4 t 6-high husings F D L-100 L-200 L-210 L-300 L-311 L-320 L-400 L-421 L-430 L-520 L-531 L-630 Vlume L (US gal) (15.9) (26.7) (26.7) (38) (38) (38) (51.3) (51.3) (51.3) (61.3) (61.3) (74.5) Weight kg (lb) (189.6) (211.6) (224.9) (233.7) (262.4) (249.1) (282.2) (308.6) (297.6) (330.7) (346.1) (352.7) 9 Vlumes and weights include husing, pipewrk, standard accessries. Standard Dcumentatin 10 Certificate f Cnfrmity t Quality Standards Final Inspectin Certificate Installatin/Operating Manual (IOM) 10 dditinal dcumentatin packages can be rdered. Please request PPD004BRONZ, PPD004SILVER, r PPD004GOLD.
4 Ordering Infrmatin This is a guide t the part numbering structure and pssible ptins nly. Fr availability f specific ptins, please cntact Pall. Part Number: SPL S Table 1 Nte: See bld reference cdes in the tables. Table 2 Table 3 Example Part Number: SPLS421TV Table 1 Cde Bwl Height and Cnfiguratin Number f SUPRpak Mdules High Bwl High Bwl High Split Bwl 1 r High Bwl High Split Bwl 1, 2, r High Split Bwl 1 r High Bwl High Split Bwl 1, 2, 3, r High Split Bwl 1 r High Split Bwl 3 r High Split Bwl 1, 2, 4, r High Split Bwl 3 r High Split Bwl 1, 3, 4, r 6 Optinal ccessries Part N. Descriptin Details CS1035 Sight Glass DN65 Fr filtrate piping Ht Fluid Cre (ISI 316L SS) Ht Fluid Cre Extensin Z (ISI 316L SS) Ht Fluid Cre Extensin Z (ISI 316L SS) CS1036 Hk Spanner DN10-20 Tl CS1037 Hk Spanner DN Tl High Lifting Device Supplied with spacer High Lifting Device Supplied with spacer High Lifting Device Supplied with spacer CS1034GM Inlet/Outlet daptr (DN65 2 ½ inch clamp cupling) daptr fr piping adaptin frm DN t ISO 2852 clamp cupling cnnectin 11 Fr ht fluid filtratin (>40 C/ >104 F) select Ht Fluid Cre fr the tp mdule in the stack and add Ht Fluid Cre Extensin Z1 (1-high sectin) and/r Ht Fluid Cre Extensin Z2 (2-high sectin) as required. 1-high husing will nly require the Ht Fluid Cre. Table 2 Cde Filtrate Vent Optin TW N vent TV With vent, DN6 hse tail Table 3 Cde TEX Dcumentatin TEX (94/9/EC) Classificatin: Grup II, Categry 2, (Znes 1/21 and 2/22) Dcumentatin N N TEX Dcumentatin Figure 3: Stainless steel cre fr ht fluid filtratin Figure 4a (tp): Lifting device enables insertin and remval f the entire stack f mdules. Figure 4b (bttm): Hks n the lifting device grab the bttm f the SUPRpak mdule stack fr easy handling. L-630 L-531 L-520 L-430 L-421 L-400 L-320 L-311 L-300 L-210 L-200 L-100 Figure 5: Single and split bwl designs ffer flexibility.
5 Spare Parts Part N. Descriptin Details CS Husing Z1 Extensin Extensin piece nly CS1030M 12 Husing Z1 Extensin Kit Extensin piece, V-Band, O-Ring CS1031M 12 Husing Z2 Extensin Kit Extensin piece, V-Band, O-Ring CS1032M 12 Husing Z3 Extensin Kit Extensin piece, V-Band, O-Ring CS Riser Pipe 1-High Extensin Kit 1-high pipe extensin, fr 4 r 5-high husings nly, when required CS Riser Pipe 2-High Extensin Kit 2-high pipe extensin, fr 4-high husings nly, when required CS1033M Husing V-Band Kit Husing V-Band, (ISI 304 SS) and O-Ring, EPDM elastmer CS1039EM Husing O-Ring EPDM elastmer CS0951M Pressure Gauge DN25 Fr feed fluid and filtrate piping CS1045 Sight glass DN25 and Vent DN6 ssembly Ordering Infrmatin Kit including sight glass, feed fluid vent, pressure gauge CS1047C Butterfly Valve DN65 Fr feed fluid and filtrate piping CS1035 Sight Glass DN65 Fr filtrate piping CS1049 Nn-Return Valve DN65 Fr filtrate piping CS1086EX Safety Valve DN25/32 Fr feed fluid piping CS1050E DN65 Seal EPDM elastmer, fr piping CS1085X DN65 Seal Kit EPDM elastmer kit, fr butterfly valves CS1051E DN32 Seal EPDM elastmer, fr safety valve CS1052E DN25 Seal EPDM elastmer, fr pressure gauges CS1083E DN15 Seal Kit EPDM elastmer kit, fr drain valves CS1081E DN10 Seal EPDM elastmer, fr piping t filtrate vent CS1082E DN6 Seal Kit EPDM elastmer kit, fr feed fluid and filtrate vent valves CS1046 Vent Elbw DN65/DN25 Fr 1-3 high husings nly CS1053 Trque Unit (unvented) Trque unit withut filtrate vent CS1040 Trque Unit (vented) Trque unit with filtrate vent CS1106EX Trque Unit Rd Seal EPDM elastmer CS1042 Trque Wrench Trque unit spare part CS1043 Trque Unit Guide Bush Trque unit spare part CS1044 Trque Unit Clamp Nut Trque unit spare part Vent Elbw Riser Pipe Sight Glass and Vent ssembly Sight Glass and Vent ssembly Figure 6a (tp) and 6b (bttm): The sight glass and vent assembly, munted n the feed fluid side f the husing, enables venting f the installatin at its highest pint, upsteam pressure measurement, and visualizatin f the feed fluid. The munting cnfiguratin shwn in Figure 6a is fr 1 t 3-high husings, and the ne in Figure 6b is fr 4 t 6-high husings. Filtrate Vent Trque Unit 12 The PED Categry 2 Mdule H classificatin limits the maximum allwable husing height t 6-high. New extensin additins, which result in 4 t 6-high husings will require the incrpratin f a suitable riser pipe assembly. Please cnsult Pall fr best ptins. 13 Order in cnjunctin with Z1 r Z2 extensin kits fr 4 r 5-high husings, t cmplete the riser pipe assembly. Figure 7 (right): The trque unit is an external tensining device with preset trque limit, which prvides reliable and secure peratin withut bypass. The ptinal filtrate vent, munted n the trque unit, enables release f air frm the filtrate inside the mdule cre. Pall Fd and BeveragePall cmmunicative name (ptinal) New Yrk US telephne tll free fdandbeverage@pall.cm Visit us n the Web at Pall Crpratin has ffices and plants thrughut the wrld. Fr Pall representatives in yur area, please g t Please cntact Pall Crpratin t verify that the prduct cnfrms t yur natinal legislatin and/r reginal regulatry requirements fr water and fd cntact use. Because f technlgical develpments related t the prducts, systems, and/r services described herein, the data and prcedures are subject t change withut ntice. Please cnsult yur Pall representative r visit t verify that this infrmatin remains valid. Cpyright 2013, Pall Crpratin. Pall and SUPRpak are trademarks f Pall Cpratin. Indicates a trademark registered in the US. Filtratin. Separatin. Slutin.SM is a service mark f Pall Crpratin. FBSPKLSCRENb February 2013
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