Motor pumps and hydraulic units type R and RG

Transcription

1 Mtr pumps hydraulic units type R RG Pump units with radial-pistn pumps ace. t D 6010 ready fr installatin peratin Operating pressure p max = 700 bar Delivery flw Q max = 91.2 lpm (at 1450 rpm) Gemetric displacement V g max = 64.2 cm 3 /rev. 1. Overview Mtr pumps, see 2.1 n page n page 3 Fr separate installatin utside an il tank Radial pistn pumps type R RG D 6010 Radial pistn pumps type R RG with several pressure utlets D 6010 D Radial pistn pumps type R RG with ne main ne r tw auxiliary utlets D 6010 S Hydraulic pwer packs type R RG with several pressure utlets D 6010 DB Hydraulic pwer packs type R RG with DC-drive mtr D 6010 HDC 1.2 Ready fr munting at industrial stard mtr, design IM B 35 Ready fr cnnectin mtr pump incl. industrial stard mtr, design IM B 35 Hydraulic pwer packs, see 2.1 n page n page 4 ++ Ready fr munting piping in custmer furnished cver plate tank, with/withut industrial stard mtr, design IM B5 Cver plate versin fr munting n custmer furnished tank, with/withut industrial stard mtr, design IM B5, with/withut pressure limiting valve. Ready fr cnnectin pwer pack, with/ withut industrial stard mtr, design IM B5, with/withut pressure limiting valve by HAWE Hydraulik HAWE Hydraulik SE STREITFELDSTR MÜNCHEN D 6010 H Hydraulic units type R, RG March

2 D 6010 H page 2 2. Available versins, main data 2.1 Radial pistn pump acc. t D 6010 fr mtr pumps, see sect 2.2 fr hydraulic pwer packs, see sect. 2.3 Table 1a: Basic type cding R Stard, rller bearing versin RG Slide bearing versin Table 1b: Delivery flw cding 1) The perating pressure shuld be restricted fr applicatins with cntinuus peratin where the subsequent lad cycles are all at the upper end f the pressure range (>75%) e.g. accumulatr charging etc. It is advisable fr an ecnmic service life f the bearings t restrict the perating pressure f the respective pump element diameter t abut 75% f its riginal specificatin. Anther pump with smaller but mre pump elements shuld be selected, if this is nt pssible. 2) Figures in brackets apply t design 7631 Design, cylinder arrangement Number f pump cylinders Delivery flw cding (guideline figure Q in (lpm) at 1450 rpm) Figures in brackets shw the gemetric displacement (cm 3 /rev.) (450) 2 ) Max. permissible perating pressure p max (bar) 1 ) (350) 2 ) 600 Pistn diameter (mm) (300) 2 ) Drive pwer rating (industrial stard mtr) (kw) Design , 3-, 5-cylinder pump 2 3 0,18 (0.13) 0,27 (0.19) 0,28 (0.20) 0,42 (0.29) 0,43 (0.28) 0,64 (0.42) 0,56 (0.38) 0,81 (0.58) 0,73 (0.50) 1,1 (0.75) 0,92 (0.64) 1,35 (0.95) 0.25 t t ,46 (0.31) 0,7 (0.49) 1,08 (0.71) 1,39 (0.96) 1,77 (1.26) 2,27 (1.59) 0.25 t 1.1 Design cylinder pump 1 2 0,3 (0.21) 0,6 (0.43) 0,41 (0.29) 0,83 (0.58) 0,5 (0.38) 1,0 (0.76) 0,8 (0.60) 1,6 (1.19) 1,2 (0.86) 2,4 (1.72) 1,45 (1.01) 2,8 (2.02) 1,7 (1.17) 3,3 (2.34) 1,9 (1.34) 3,8 (2.69) 2,2 (1.53) 4,4 (3.06) 0.25 t 2.2 Design cylinder pump 3 0,9 (0.64) 1,25 (0.88) 1,5 (1.15) 2,5 (1.79) 3,6 (2.58) 4,3 (3.03) 5,1 (3.51) 5,6 (4.03) 6,5 (4.58) 0.25 t 3 Design 1-radial pump 5 7 1,4 (1.07) 2,1 (1.50) 2,08 (1.46) 2,9 (2.05) 2,6 (1.91) 3,7 (2.67) 4,2 (2.98) 5,8 (4.18) 6,0 (4.30) 8,4 (6.02) 7,0 (5.04) 9,8 (7.06) 8,3 (5.85) 11,8 (8.19) 9,5 (6.72) 13,3 (9.40) 10,9 (7.64) 15,3 (10.70) 0.55 t t 5.5 Design 2-radial pump ,7 (2.15) 4,0 (3.01) 4,15 (2.92) 5,85 (4.09) 5,3 (3.82) 7,4 (5.35) 8,2 (5.97) 11,6 (8.36) 12,0 (8.60) 17,0 (12.03) 14,2 (10.09) 20,0 (14.12) 16,8 (11.70) 23,5 (16.38) 19,3 (13.43) 26,5 (18.80) 21,7 (15.28) 30,4 (21.39) 2.2 t 7.5 (9) 2.2 t 11 Design 4-radial pump ,1 (4.30) 8,0 (6.02) 8,35 (5.85) 11,65 (8.19) 11,0 (7.64) 15,0 (10.70) 17,4 (11.94) 23,0 (16.71) 25,0 (17.19) 34,0 (24.07) 30,0 (20.18) 40,0 (28.24) 35,0 (23.40) 47,0 (32.76) 38,0 (26.86) 53,0 (37.60) 43,4 (30.56) 60,8 (42.79) 5.5 t t 22 Design 6-radial pump 42 12,7 (9.03) 17,45 (12.28) 22,0 (16.04) 34,5 (25.07) 51,0 (36.10) 60,0 (42.37) 70,0 (49.14) 80,0 (56.41) 91,2 (64.18) 11 t Main dimensins Design N. f cylinders Mass (weigth) apprx. (kg) D (mm) I (mm) a

3 D 6010 H page Mtr pumps Fr a listing f stard bell husings flex-cuplings, see sect. 6.2 Ready fr cnnectin Order example: Ready fr munting at mtr pump incl. industrial stard mtr industrial stard mtr R 4,0 / W 4 R 17,0 / M 7,5 Basic pump acc. t table 1a 1b Mtr vltage 3~230/400V 50Hz Table 2: Mtr/Pump design W Ready fr munting at industrial stard mtr, design IM B 35 M Drive pwer (kw) 1 ) 7631 Ready fr cnnectin mtr pump incl. industrial stard mtr, design IM B 35 0,25 0,37 0,55 0,75 1,1 1,5 2, ,5 7,5 (9) 2 ) , ) Additinal data regarding radial pistn pump acc. t D Pwer requirements, see sect. 3 - Dimensins f bell husings flexcuplings, see sect. 4 Available cmbinatins with pump design acc. t sect ) A mtr with this utput is nt stardized, but usually is like industrial stard 132 M. Drive pwer t high fr design. Unit dimensins All dimensins in mm, subject t change withut ntice! Flex-cupling Bellhusing Fr dimensins mass (weight) f the pump, see sect. 2.1 Mass (weight) apprx. kg (substantial are the spec. f the manufacturer) Pwer rating (kw) Suited bell husingss flex-cuplings fr cmbinatin with design a a a Mtr ) Pwer rating Ext. flange-# Bellhusing length l (mm), when cmbined with design Outline dimensins f industrial stard mtr 4 ) (kw) D (mm) h a b #s w1 k 4 ) 0.25 a a (10) (15) ) Guideline data fr tw makes, but substantial are the spec. f the manufacturer! 4) Nt stardized, guideline data fr tw makes, but substantial are the spec. f the manufacturer! See als DIN DIN (utline dimensins)

4 D 6010 H page Hydraulic pwer packs Versin with tank acc. t rder example 1 in sect Illustratin f the rder examples in sect Versin incl. pressure limiting valve acc. t rder example 1 in sect Mtr pump fr munting in custmer furnished tank acc. t rder example 2 3 in sect (see als page 5) Cver plate versin acc. t rder example 2 in sect Tank cver plate versins B 6 t 40 D 6 t 40 Usable filling vlume apprx. 6 t 45 l Fr a listing f stard bell husings, flex-cuplings, inlet parts, see sect. 6.2 Order example 1: Order example 2: R 1,39 / B 6 K- V 0,55 R 5,8 / D V 2,2 - E/160 Mtr vltage 3~ 230/400V 50 Hz Mtr vltage 3~ 230/400V 50 Hz Basic pump acc. t table 1a 1b Fr cnnectin blcks (ptinal), see sect Table 3a: Tank, cver plate, mtr Table 3b: Optins 4 ) Z.. Pwer pack withut mtr 2 ) Cding Versin Tank versin Cver Available Drive pwer (kw) Usable filling vlume versin tins with 0,25 0,55 1,1 cmbina- 1 ) 2 ) plate 3) apprx. pump 0,37 0,75 1,5 ( l ) design B 6 B 13 B 20 B 30 B D 6 D 13.1 D 13.2 D 20 D 30 V Pwer pack incl. mtr D 40 3) The specified filling vlumes are nly guideline figures. There is a slight variatin in the filling vlume depending n the selected pump size drive pwer (bell husing size). Fr additinal ntes, see sect , K T Fluid level gauge Temperature switch D Flat switch Fr data additinal versins, see sect. 6.1 Nte: Fr mass (weight) see sect. 4! 1) Additinal data regarding radial pistn pump acc. t D Pwer requirements, see sect. 3 - Dimensins f shaft flange, see sect. 4 2) The selected bell husing L... acc. t 6.2 has t be specified in uncded text, when a pump/mtr cmbinatin -Z.. (acc. t rder example 2 in sect ) fr installatin in a custmer furnished tank is desired. There is a range f bell husings suited fr varius drive pwer. Type B 6 B 13 B 20 B 30 B 40 apprx. ( l ) , ) nt available with AT-seals PYD-seals

5 D 6010 H page Tank r cver plate versins B 50 D 50.1-B 400 D Usable filling vlume apprx. 60 t 450 l Order example 1: Hydraulic pwer pack R 11,6 / B V 7,5 - A/315 Mtr vltage 3~ 400V 50 Hz Optins, see table 3b n page 4 Order example 2: Mtr/pump cmbinatin R 8,3 - Z 3 4) Cnnectin blcks (ptin), see sect Order example 3: R 1,5 - V 0,75 Mtr vltage 3~ 230/400V 50 Hz Basic pump acc. t table 1a 1b Nte: Fr mass (weight) see sect. 4! Table 3c: Tank, cver plate, mtr Fr a listing f stard bell husings, flex-cuplings, inlet parts, see sect. 6.2 Z.. Pwer pack withut mtr 4 ) Tank versin Usable filling vlume 3) apprx. ( l ) Cver plate versin V.. Available cmbinatins with pump design Pwer pack incl. mtr Drive pwer (kw) 1 ) 4 ) 0,25 0,37 0,55 0,75 1,1 1,5 2, ,5 7,5 (9) 2 ) , B D B D 50.2 B D B D B D B D ) Additinal data regarding radial pistn pump acc. t D Pwer requirements, see sect. 3 - Dimensins f shaft flange, see sect. 4 2) A mtr with this utput is nt stardized, but usually is like industrial stard 132 M, i.e. als the ptinal cmpnents (see sect. 6.2) will fit 3) The specified filling vlumes are nly guideline figures. There is a slight variatin in the filling vlume depending n the selected pump size drive pwer (bell husing size). Fr additinal ntes, see sect Type B 50 B 75 B 100 B 160 B 250 B 400 apprx. ( l ) ) The selected bell husing L... acc. t 6.2 has t be specified in uncded text, when a pump/mtr cmbinatin -Z.. (acc. t rder example 2 in sect ) fr installatin in a custmer furnished tank is desired. There is a range f bell husings suited fr varius drive pwer.

6 D 6010 H page Cnnectin blcks The cnnectin blcks are munted directly nt the cver plate f the pwer pack. A pressure limiting valve is always integrated whereas return filters are an ptin. It is pssible t g n with directly munted valve banks. Order example: R 11,6 / B 75 - V 7,5 - A/ 315 R 5,8 / B 20 - V 2,2 - EF 1/ 160 Mtr vltage 3 ~ 400V 50 Hz Mtr vltage 3 ~ 230/400V 50 Hz Table 4: Cnnectin blcks Pressure setting. Take care that the perm. pressure f the respective pump is nt exceeded! Suited fr tank r cver plate versin Max. pressure setting p max (bar) Tl adjustable Manually adjustable Versin Tl adjustable Manually adjustable Return filter cartridge (MANN micr-tp) Filter material is saked paper Cding (C. MANN) Nm. flw (lpm) Filter area apprx. (cm 2 ) Filter fineness Mass (weight) apprx. (kg) A /... B /... E /... F / B 6... B 40 D 6... D 40 B B 400 D D AF 0 /.. AF 1 /... AF 2 /... AF 3 /... A /... AF 4 /... AF 5 /... BF 0 /.. BF 1 /... BF 2 /... BF 3 /... B /... BF 4 /... BF 5 /... EF 0 /.. EF 1 /... EF 2 /... EF 3 /... FF 0 /.. FF 1 /... FF 2 /... FF 3 /... W 77/2 HAWE F1 HAWE F2 HAWE F3 --- WD 940/2 WD apprx. 12µm 1900 nm. 50 % µm abs Utilized pressure limiting valves pressure ranges Tank, cver plate Cnnectin blck Pressure limiting valve Pressure range bar Tank, cver plate Cnnectin blck Pressure limiting valve Pressure range bar B 6... B 40 D 6... D 40 A/.., B/.., E/.., F/.. AF 0(1,2,3)/.. t FF 0(1,2,3)/.. MVE 5 A (R) MVE 5 B (R) MVE 5 C (R) MVE 5 E (R) MVE 5 F (R) MVF 5 A (R) MVF 5 B (R) MVF 5 C (R) MVF 5 E (R) MVF 5 F (R) (0) (0) see D 7000/1 B B 75 D 50 B B 400 D D 250 B B 400 D D 250 A/.., B/.. A/.., B/.. AF 4 (5) /.., BF 4 (5) /.. SVP 6 A (R) SVP 6 B (R) SVP 6 C (R) SVP 6 E (R) SVP 6 F (R) SVP(R) 30 A SVP(R) 34 B SVP(R) 34 D MVF 6 A (R) MVF 6 B (R) MVF 6 C (R) MVF 6 E (R) MVF 6 F (R) (0) (0) (0) see D 7722 see D 7722 see D 7000 E/1 Symbl acc. t rder example R 17,0/B50 V7,5 - AF 5/220 Return filter Suited directinal valve banks fr direct munting A/.., AF 0(1, 2, 3) /.. (B 6... B 40) SKP(H) acc. t D 7230 B/.., BF 0(1, 2, 3) /.. BWN(H) 1C acc. t D 7470 B/1 E/.., EF 0(1, 2, 3) /.. BWH 2(3) C acc. t D 7470 B/1 F/.., FF 0(1, 2, 3) /.. VB 01(11, 21) C acc. t D 7302 A/.., B/.. (B B 75) SKP(H) acc. t D 7230 AF4(5)/.., BF4(5) (B B 400) SWR 1D acc. t D 7450 BWH 2(3) D acc. t D 7470 B/1 VB 11(21, 31) D acc. t D 7302 A/.. (B B 400) SKP(H) acc. t D 7230 B/.. VB 31E acc. t D 7302 Tw munting screws tw tapped plugs (if P R are nt used therwise) have t be rdered additinally, when it is intended t directly munt directinal valve banks B 50 Cnnectin blck, cmplete AF 0 (1,2,3) /.. t...ff 0 (1,2,3) /.. ( ) AF 4 (5) /.. BF 4 (5) /.. ( a..d) ( a..d) Skt. head screw cnf. ISO 4762 M 8x A2K M 10x A2K M 12x A2K Tapped plug (BSPP) G 1/2 acc. t ( ) G 1/2 acc. t ( ) G 3/4 acc. t ( )

7 D 6010 H page 7 3. Dimensins All dimensins in mm, subject t change withut ntice! The fllwing illustratins supply all main utline dimensins t determine the spatial requirements at the place where these pwer packs are intended fr use. It is mst imprtant with cver plate versins that the intake strainer f the pump is lcated minimum 10 mm abve the tank bttm. The depth f the pump strainer belw the cver plate depends n the pump cmbinatin can be calculated by adding the individual dimensins H an H1 acc. t D 6010 Z. Cver plate Depth 3.1 Type B 6.. D 6 Fr a listing f stard bell husings flex-cuplings, see sect. 6.2 Tank cver plate are zinc galvanized Nte: The munting screws ISO 4762-M8x A2K seals are scpe f delivery with cver plate versin D 6. B 6 D 6 Fr mtr dimensins, see sect. 2.2 D 6010 Z, sect h 1 ), ( kw), ( kw), ( kw) B 6 A(E).. D 6 A(E).. B 6 B(F).. D 6 B(F).. Fr dimensins f cnnectin blcks, see sect ) Guideline data fr tw makes, but substantial are the spec. f the manufacturer! Fr the strength f the bell husing flange, see D 6010 Z. Drain G 1/8 (BSPP) Filler neck with breather dipstick Pump bleeder Optin: Additinal return G 1/2 (BSPP) (h1 = 26) r intake prt G 1/2 (BSPP) (h1 = 38) fr a manual pump. This has t be added t the rder cding in uncded text. (= tank) Directinal valve banks may be directly munted here (see listing in sect ) Prts cnfrming ISO 228/1 (BSPP) Pressure prt P = G 1/2 Return prt R = G 1/2 Return prt R 1 = G 1/8 (see als sect. 3.6) Pressure gauge prt M = G 1/8 Fr dimensin f cnnectin blcks with return filter, see sect. 3.6

8 D 6010 H page Type B 13.. B 20.. as well as D 13.1 t D 20 Fr a listing f stard bell husings flex-cuplings, see sect. 6.2 Tank cver plate are zinc galvanized Nte: The munting screws ISO 4762-M8x A2K seals are scpe f delivery with cver plate versin D 13.1 t D 20. B 13 B 20 D 13.1 t D 20 Fr mtr dimensins, see sect. 2.2 D 6010 Z, sect B 13 A(E).. etc. D 13.1 A(E).. etc. B 13 B(F).. etc. D 13.1 B(F).. etc. Fr dimensin f cnnectin blcks, with return filter, see sect ), ( kw), (0, kw), ( kw), (2.2 3 kw), (4 kw) Guideline data fr tw makes, but substantial are the spec. f the manufacturer! Fr the strength f the bell husing flange, see D 6010 Z. Drain G 1/8 (BSPP) Filler neck with breather dipstick Optin: Additinal return G 1/2 (BSPP) (h1 = 26) r intake prt G 1/2 (BSPP) (h1 = 38) fr a manual pump. This has t be added t the rder cding in uncded text. Pump bleeder ( = Tank) Directinal valve banks may be directly munted here (see listing in sect ) Prts cnfrming ISO 228/1 (BSPP): Pressure prt P = G 1/2 Return prt R = G 1/2 Return prt R 1 = G 1/8 (see als sect. 3.6) Pressure gauge prt M = G 1/8 Fr dimensin f cnnectin blcks, with return filter, see sect. 3.6

9 D 6010 H page Type B 30.. B 40.. as well as D 30 D 40 Fr a listing f stard bell husings flex-cuplings, see sect. 6.2 Tank cver plate are zinc galvanized Nte: The munting screws ISO 4762-M8x A2K seals are scpe f delivery with cver plate versin D 30.. D 40.. B 30 B 40 D 30 D 40 Fr mtr dimensins, see sect. 2.2 D 6010 Z, sect B 30 A(E).. etc. D 30 A(E).. etc. B 30 B(F).. etc. D 30 B(F).. etc. Fr dimensin f cnnectin blcks, with return filter, see sect. 3.6 Drain G 1/8 (BSPP) 1), ( kw), ( kw), ( kw), (2.2 3 kw), (4 kw) Guideline data fr tw makes, but substantial are the spec. f the manufacturer! Fr the strength f the bell husing flange, see D 6010 Z. Filler neck with breather dipstick Optin: Additinal return G 1/2 (BSPP) (h1 = 26) r intake prt G 1/2 (BSPP) (h1 = 38) fr a manual pump. This has t be added t the rder cding in uncded text. (B 40.. tank) Pump bleeder (B 30.. tank) Directinal valve banks may be directly munted here (see listing in sect ) Fr dimensin f cnnectin blcks, with return filter, see sect. 3.6 Prts cnfrming ISO 228/1 (BSPP): Pressure prt P = G 1/2 Return prt R = G 1/2 Return prt R 1 = G 1/8 (see als sect. 3.6) Pressure gauge prt M = G 1/8

10 D 6010 H page Type B 50.. B 75.. as well as D 50.1 D 50.2 Fr a listing f stard bell husings flex-cuplings, see sect. 6.2 B 50 B 75 D 50.1 D 50.2 External surfaces f tank cver plate are sprayed with gray primer Nte: The munting screws ISO 4762-M6x A2K seals are scpe f delivery with cver plate versin D ) Fr mtr dimensins, see sect. 2.2 D 6010 Z, sect B 50 B.. etc. D 50.1 B.. etc. B 50 A.. etc. D 50.1 A.. etc. Fr dimensin f cnnectin blcks, with return filter, see sect. 3.6 Drain G 1/8 (BSPP) 1), ( kw), ( kw), ( kw), (2.2 3 kw), (4 kw), (5.5 t 9 kw), (11 15 kw) Guideline data fr tw makes, but substantial are the spec. f the manufacturer! Fr the strength f the bell husing flange, see D 6010 Z. Type B 50.. B 75.. H h L l a Secnd return G 1 Directinal valve banks may be directly munted here (see listing in sect ) ISO M 6x A2K Pump bleeder Dipstick Filler neck with breather M 8, 10 deep Prts cnfrming ISO 228/1 (BSPP): Pressure prt P = G 1/2 Return prt R = G 1/2 Return prt R 1 = G 1/4 (see als sect. 3.6) Pressure gauge prt M = G 1/4 Cntrl cnnectin Z 2 ) = G 1/4 2 ) nly with versin acc. t D 6010 S

11 D 6010 H page Type B t B as well as D t D Fr a listing f stard bell husings flex-cuplings, see sect. 6.2 External surfaces f tank cver plate are sprayed with gray primer Nte: The munting screws ISO 4017 M6 x A2K r ISO 4017 M8 x A2K seals are scpe f delivery with cver plate versin D t D B 100 B.. etc. D B.. etc. B 100 t B 400 D t D Fr mtr dimensins, see sect. 2.2 D 6010 Z, sect B 100 A.. etc. D A.. etc. Fr dimensin f cnnectin blcks, with return filter, see sect. 3.6 Drain G 3/4 (BSPP) (B160 t B400) 1) B 100 (160) D :, (0.55 a kw), ( kw), (2.2 3 kw), (4 kw), (5.5 t 9 kw), (11 15 kw) B 250 (400) D :, (11 15 kw), (18,5 a. 22 kw), (30 kw) Guideline data fr tw makes, but substantial are the spec. f the manufacturer! Fr the strength f the bell husing flange, see D 6010 Z. g Prts cnfrming ISO 228/1 (BSPP): Pressure prt P = G 3/4 Return prt R = G 3/4 Return prt R 1 = G 1/2 (see als sect. 3.6) Pressure gauge prt M = G 1/2 Cntrl cnnectin Z = G 1/4 (nly with versin acc. t D 6010 S) Secnd return G 1 1/4 Directinal valve banks may be directly munted here (see listing in sect ) Filler neck with breather Dipstick Pump bleeder M 10, 10 deep Type B 100 B 160 B 250 B 400 H h2 B L L1 a b b1 c c1 d d1 e e1 f f1 g i i1 k l l M 6x M 8x

12 D 6010 H page Dimensins f cnnectin blcks with return filter Cnnectin blck AF 0/.. t FF 3/.. Cnnectin blck AF 4/.. t BF 5/.. Tl adjustable Manually adjustable Filter cartridge Tl adjustable Manually adjustable Filter cartridge Directinal valve banks may be directly munted here (see listing in sect ) Directinal valve banks may be directly munted here (see listing in sect ) Apply sme lube during replacement f the filter cartridge Apply sme lube during replacement f the filter cartridge L1 = 144 with filter cartridge F4 = 211 with filter cartridge F5 Tank r cver plate size B 6 D 6 B 13, B 20 D 13, D 20 B 30, B 40 D 30, D 40 a b Filter cding # D L F F F F Tank r cver plate size Prts ISO 228/1 (BSPP) a b c e f g h h1 i P, R1 R2 M Prts cnfrming ISO 228/1 (BSPP) B 50, B 75 D G 1/2 G 1/4 G 1/4 P = Pressure prt G 1/2 R1 = Return prt G 1/2 R2 = Return prt G 1/4 M = Pressure gauge prt G 1/8 B 100, B 160 D 100 B 250, B 400 D G 3/4 G 1/4 G 1/ G 3/4 G 1/4 G 1/2

13 D 6010 H page Mass (weigth) Tank r cver plate versin Design f the utilized radial pistn pump acc. t sect. 2.1 Mass (weight) apprx. (kg) with drive pwer (kw): First figure = tank versins, figures in brackets = cver plate versins with drive pwer (kw) Add weight fr versins with pressure limiting valve ; 3; 4 5.5; 7; 9 11; ; (kg) B 6, D , 6010, 9.2 (6.2) B 13, D , 6010, 13.5 (9) B 20, D 13.2, D 20 B 30, D 30, D , 6010, 7631, 6010, 15 (9) 15.3 (9.5) 15.2 (9.3) 19.2 (11.7) 19.5 (12) 19.5 (12) 1.2 B 40, D 30, D , 6010, 21.2 (11.7) 21.5 (12) 21.5 (12) 7631, (16.2) 33.5 (16.5) B 50, D (16.3) 35 (18) 35.5 (18.5) 35.5 (18.5) 35.5 (18.5) 7631, (16.5) 36 (16.5) 2.0 B 75, D (16.5) 36 (16.5) 38.5 (19) 36 (16.5) 36 (16.5) 38.5 (19) 41 (21.5) 38.5 (19) 41.3 (22) 55.7 (24.7) 56.5 (25.5) B 100 D (25.5) 59.5 (28.5) 60.5 (29.5) 61 (30) 61 (30) 61 (30) 63 (32) 63 (32) 62.5 (25) 63.5 (26) B 160 D (26.5) 68 (30.5) 67.5 (30) 67.5 (30) 68.5 (31) (32) B 250 D (50) 111 (50) 113 (52) 113 (52) B 400 D (51) 136 (51) 139 (54) 139 (54) (54.5) Nte: Weight specificatins cntain cver plate, bell husing, flex-cupling, intake parts, tank. Figures in brackets = as abve but withut tank Fr weight f basic pump incl. flex-cupling /bell husing mtr, see sect. 2.2! Fr the weights f the individual cmpnents, see D 6010 Z.

14 D 6010 H page Ntes fr munting initial peratin 5.1 Installatin Individual pumps acc. t sect. 2.2 When installed utside the tank, these pumps shuld preferably be psitined beneath r belw the min. fluid level that a sufficient amunt f fluid can flw in autmatically via a feed line facing steadily dwnwards. This makes sure that the pump husing is always filled up with fluid that n air is dragged int the system. The line cnnecting pump tank shuld be equipped with a tap easing remval f the pump fr maintenance withut the necessity f draining the tank. Cver plate versins type D acc. t sect. 2.3 When fitting such cver plate versins in cstumer furnished tanks it has t be made sure that these pumps are always lcated belw the max. fluid level t ensure that n air is sucked in the system that it can be easily bled prir t initial peratin (see sect. 5.2) r after a fluid service. The fluid is usually fed t the pump via the sufficiently dimensined intake piping screen filter. The fluid level may drp belw the pump husing during peratin as lng as the screen filter is sufficiently immersed in the fluid. Shuld a cstumer furnished tank be very high, resulting in an intake height f mre than apprx. 0.5 m, a ft valve shuld be installed in the intake pipe preventing running empty f the pump during prlnged st-still perids. This is nt necessary if the tank is f abut the same height as the tanks, which are stard with HAWE pwer packs type B acc. t sect Initial peratin, bleeding The pump has t be bled prir t initial peratin after every fluid service t prevent intake prblems air t be fed int the hydraulic system. The cupling must nt get in cntact with the pressure fluid. Mtr pumps Lsen, but d nt remve the bleeder screw during r after filling the tank leave it pen until fluid withut bubbles cmes ut. Retighten the screw let the pump run r switch the pump n ff several times (in idle circulatin mde if pssible with yur circuitry). Anther way is t set the main pressure limiting valve t zer bar, thereby enabling pressureless circulatin. Next, any air dragged int the system shuld be remved by perating all functins f the circuitry withut lad until all cylinders, mtrs, etc. mve steadily withut any hesitatin. Next the pressure limiting valve has t be reset t the system requirements (mnitred by a pressure gauge). Return line Pressure pipe Bleeder screw Tap Intake pipe Hydraulic pwer packs Remve the bleeder screw (lcated n the cver plate beneath the dipstick r the breather) prir t filling the tank leave it pen until fluid withut bubbles cmes ut (wait a few minutes, if necessary). Reinstall tighten the bleeder screw. The respective illustratins in sect. 3.1 t 3.5 infrm abut the lcatin f this screw (cnf. ISO 1207-M 6x6-8.8-A2K incl. cpper seal ring DIN 7603-Cu-A6x10x1). The tank shuld be well-filled during start-up but nt abslutely full s as t allw the fluid t exp while reaching peratin temperature. This is particularly imprtant with custmer furnished tanks. The figures fr the minimum distance between cver plate fluid level (see table belw) are t be understd as a guideline. This distance (h6) is rughly halved if the fluid temperature rises by apprx. 50 K (Kelvin). Cver plate Tank Distance h6 abve fluid level apprx. (mm) Dipstick with breather Bleeder screw D 6 D 13, D 20 D 30, D 40 D B 6 B 13, B 20 B 30, B 40 B 50, B Max. fluid level Max. permissible fluid level drp during peratin D B 100, B D B 250, B Dimensins h3 t h5 are stated in pamphlet D 6010 Z. h 7 % 10 mm is the safety margin abve the screen filter.

15 D 6010 H page 15 Installatin inside the tank When using yur wn tank tank cver plates, replace the bleeder screw at the pump by nipple install a prper bleeding pint at the cver plate, as illustrated belw. Bth nipples have t be cnnected via an il-prf hse (8x2). Available bleeder cmpnents: 1. Nipple part N a/f 10 Skt.-head screw ISO 4762-M 6x6-8.8-A2K can be taken frm Skt.-head screw A 6x10x1 DIN 7603-Cu }þ the pump 2. Hse (NBR) Cver plate Nipple with USIT-ring U 6.7x10x1 Hse has t rise cnstantly frm the pump t the cver plate t prevent any trapped air. Nipple Part. N a Length L 220 Pump USIT-ring U 6,7x10x b c d e Running nise There is n significant difference in the running nise between mtr pumps acc. t 2.2 hydraulic pwer packs acc. t 2.3. The specificatins listed in D 6010, sect 5.1 may be taken as guideline fr the respective pump (dep. n design cylinder- #). Design ) N pressure db(a) 0.5 p max p max ) 60 t 80 db(a) fr 1-2-cylinder pumps

16 D 6010 H page Appendix 6.1 Optinal equipment Fluid level gauge Order example: R 1.39 / B6 - K - V 0,55 Basic pump acc. t sect K = Stard K1 = Munted at lcatin 1 (nly with tank B50 t 400) Tank Type B 6 t B 40 Type B 50 t B 400 Lcatin with Cding K Cding K1 Hle #11 in the tank Hle #11 in the tank Fr spare part rders: STAUFF fluid level gauge SNA 127-B-S-0-10 with B 6 t B 75 SNA 254-B-S-0-10 with B 100 t B 400 Type B 6 B B 30 B 40 B 50 B 75 B 100 B 160 B 250 B 400 a b Temperature flat switches Order example: Versin with temperature switch R 5,8 / B 13 T 1 - V 0,55 - E/160 Mtr vltage /400V 50 Hz Versin with flat switch R 17,0 / B 50 D - V 7,5 - A/200 Mtr vltage V 50 Hz Versin with temperature flat switch (any cmbinatin) R 11,6 / B 75 D 2 T 3 - V 0,75 - A/315 Mtr vltage /400V 50 Hz Basic pump with tank acc. t sect Table 5: Optinal equipment 1 ) Munting psitin (see als dimensinal drawings n page 17) N cding = Stard 1 = Lcatin 1 2 = Lcatin 2 3 = Lcatin 3 Cding Qty. Switch Parameters T 1 Temperature switch } MICROTHERM-bimetallic switch T10V 80 C * 5K U112 P102 L510 D 1 DD 2 Flat switch Flat switch made f PA Flat made f NBR Functin: NC-cntact, when fluid level drps; Pwer rating 230 V DC / AC 0.5 A 30 VA; Max. perm. temperature 90 C Fr spare part rders: Temperature switch, part N Flat switch, part N ) Nt available fr -AT -PYD versins

17 D 6010 H page 17 Unit dimensins All dimensins in mm, subject t change withut ntice! Temperature switch Flat switch USIT-ring 6.7x10x1 NBR 90 Sh Cable gl Bracket Cable gl Tank wall Skt. head screw DIN 6912 M6x A2K Cap nut DIN 1587-M6-6 Seal ring A 12x15.5x1.5 DIN 7603-ST O-ring 8x2.4 NBR 90 Sh USIT-ring 8.7x13x1 NBR 90 Sh Trigger level Munting psitin With type B6 t flat switch with DD 1 ) With type B 50 t B flat switch with DD Flat switch D Temperature switch T Flat switch D Temperature switch T T 2 D 2 DD 2 1 ) T 2 D 2 DD 2 DD 1 1) DD 1 D 1 T 1 T 3 D 1 T 1 D 3 T 3 D 3 DD 3 1 ) A DD 1 ) D T DD 3 A B B 6 B 13 B 20 B 30 B 40 B 50 B 75 B 100 B 160 B 250 B DD D T 1) Flat switch DD nly available at type B 6 B 13 with munting psitin 1 (DD 1) (DD 3)

18 D 6010 H page Accessries fr mtr pumps pwer packs acc. t sect Individual rder cdings dimensinal drawings Fr dimensinal drawings f the individual cmpnents, see D 6010 Z Overview Crss reference table fr bell husings (F.. L..), flex-cuplings (K..), intake parts (S..) t stard pump/mtr/tank-cmbinatins Mtr pumps acc.t sect. 2.2 Drive pwer (kw) (4-ple DIN-size Utilized accessries fr R-pump designs acc. t D F 31 K 31 F 31 K F 41 F 41 F 42 K S (L) F 41 F 41 F 42 K L F 51 K 51 F 52 K 52 F 52 K M (9) 132 S (M) F 61 KN 61 F 61 KN 61 F 61 KN M (L) F 71 KN 71 F 71 KN 72 F 73 KN M (L) F 71 KN 74 F 73 KN L F 81 K 81 Pwer packs acc. t sect. 2.3 Tank cver plate versins size B6 t 40 D6 t 40 Drive pwer (kw) (4-ple) DINsize Utilized accessries depending n tank cver plate size B 6 D 6 fr R-pump designs acc. t D 6010 B 13 D 13.1 B 20 D 13.2 (20) B 30 (40) D 30 (40) S (M) 100 L 112 M K 35 S 319 S 319 S 319 K 32 S 11 S 11 S K 42 S 21 K 44 S 21 K 32 S 319 S 319 S 319 K 32 S 11 S 11 S 11 L 51 K 51 S 11 K 42 S 21 K 44 S 21 L 52 K 52 S 21 K 32 S 320 S 320 S 320 K 32 S 12 S 12 S 12 L 51 K 51 S 12 K 42 S 22 K 44 S 22 L 52 K 52 S 22 L 52 K 52 S 31 K 32 S 320 S 320 S 320 K 32 S 12 S 12 S 12 L 51 K 51 S 12 K 42 S 22 K 44 S 22 L 52 K 52 S 22 L 52 K 52 S 31

19 D 6010 H page 19 Tank cver plate versins size B50 t 400 D50.1 t Drive pwer (kw) (4- ple) (9) DINsize S 90 M 100 L 112 M 132 S 132 M 160 M 160 L 180 M 180 L 200 L Utilized accessries depending n tank cver plate size B 50 D 50.1 B 75 D 50.2 B 100 D B 160 D B 250 D fr R-pump designs acc. t D K 32 S 13 S 13 S 13 K 32 S 13 S 13 S 13 L 51 K 51 S 13 K 42 S 22 K 44 S 22 L 53 K 53 S 22 L 53 K 53 S 31 L 61 L 61 KN 61 KN 61 S 22 S 31 L 71 KN 71 S 31 K 32 K 32 S 14 S 14 S 14 S 14 S 14 S 14 K 42 S 23 K 44 S 23 L 51 L 53 K 51 K 53 S 14 S 23 L 61 KN 61 S 23 L 53 K 53 S 32 L 61 KN 61 S 32 L 61 KN 62 S 41 L 71 L 71 KN 71 KN 72 S 32 S 32 L 71 KN 74 S 41 K 42 S 24 K 44 S 24 L 52 L 53 K 53 K 53 S 24 S 35 L 61 L 70 KN 70 KN 70 S 33 S 42 L 72 L 72 KN 71 KN 72 S 33 S 42 L 73 KN 73 S 51 L 72 L 73 KN 74 KN 75 S 42 S 51 K 42 S 25 K 44 S 25 L 52 L 53 K 52 K 53 S 25 S 36 L 61 KN 70 S 34 L 70 KN 70 S 43 L 72 L 72 L 73 L 72 KN 71 KN 72 KN 73 KN 72 S 34 S 43 S 52 S 42 L 72 L 72 L 72 KN 74 KN 75 KN 74 S 43 S 52 S 42 B 400 D L 73 L 72 L 73 KN 73 KN 72 KN 73 S 51 L 73 S 44 L 72 S 54 L 73 KN 75 KN 74 KN 75 S 51 S 44 S 54 L 81 K 81 S 51 L 81 K 81 S 54 Industrial stard 3-phase mtrs (4-ple) The cding nly infrms abut the pwer rating. The vltage specificatin design (IM B 35 r IM B 5) has t be added in uncded text t the spare part rder cding. IM B 35 IM B 5 (V1) Flange shaft dimensins like with IM B 32 Drive DINsize pwer (kw) (4-ple) ) Main dimensins (mm) Mtr husing Shaft jurnal Mtr supprt Øa1 i2 k 1 ) d l u t h a b w1 Øs , S L (10) 100 L M S M (132 M) ( ) 160 M L M , L (15) L Mass (weight) apprx. (kg) 2 ) ) Nt stardized; Guideline data fr tw makes, but substantial are the spec. f the manufacturer! See als DIN DIN (utline dimensins). 2) Guideline data fr tw makes, but substantial are the spec. f the manufacturer!