SSC Series. Clean Steam Products SSC Series. Subcooled Condensers. Patent Pending CRN Operation. Specifications
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1 Subcled Cndensers The SSC, Sanitary Subcled Cndenser is a patent pending sanitary cndensate chamber and steam trap assembly that was designed t replace the 12-18" dwncmer (drip leg) traditinally installed between SIP temperature sensrs and sanitary steam traps. It is ASME BPE 2007 cmpliant, being cnstructed f ASTM A L barstck, fully drainable, and plished t SF1, 20 Ra µin (0,5 Ra µm), r ptinally t SF5, 20 Ra µin electrplished. Operatin As spent cndensate and wet stream exit sterilized prcess tubing r equipment, the SSC rapidly remves enthalpy, subcling the cndensate belw it's saturatin temperature. As the cler cndensate enters the sanitary steam trap, it causes the trap bellws t cntract. The cntracted bellws pens the trap rifice further allwing greater amunts f cndensate t exit the system. The finned-chamber gemetry f the SSC ffers the best available technlgy fr insuring rapid SIP heat-up and uninterrupted hld cycles, while ffering a mre ecnmical alternative (re: space utilizatin and capital csts) t cnventinal dwncmer designs. Specificatins ASME BPE 2007 Cmpliant ASTM A L barstck cnstructin Tefln/stainless and Silverback TM gaskets certified t FDA 21 CFR 177, and USP <88> Class VI SF1, 20 Ra µin (0,5 Ra µm) internal surface finish standard; SF5, 20 Ra µin (0,5 Ra µm) electrplish ptinal 3/4" Tri-Clamp end cnnectins standard Fully drainable in full size r cmpact cnfiguratin Max water flw capacity: 15 psi-d (11, bar-d) Max pressure rating: 145 psig Minimum prt diameter: 0.62" (15,75 mm) Patent Pending CRN Steriflw by Jrdan Valve 3170 Wassn Rad Cincinnati, OH (f) steriflw@richardsind.cm Clean Steam Prducts SSC Series
2 Prject CAPex savings n new, r retrfit installatins The SSC can significantly reduce Prject CAPex by reducing SIP temperature sensr/trap assembly TIC (ttal installed cst), by reducing the cst fr OEM prcess skids, r fr retrfit and new site built installatins. The savings accrue frm the SSC's smaller installed space envelpe relative t traditinal site built SIP dwncmer assemblies, and frm the installatin labr, materials handling and purchasing expense reductin assciated with the purchase f a prefabricated SSC SIP Assembly. Features TIC (Ttal Installed Cst) reductins Significant reductins in Installatin Labr and Material Handling csts: Everything cmes preassembled sealed in tagged plastic bags: n n site material cnslidatin, staging, tube bending, assembly, welding, plishing, r wrk inspectin labr csts One purchase rder fr Tubing, Fittings, Valves, Temperature Sensr, and Steam Trap Prcess skid capital cst reductin: Use f the SSC will result in up t 15" skid height reductin lwer verall prcess skid material and labr csts Prcess retrfit capital cst reductin: SSC allws use f SIP steam trap/sensr in vertically cnstrained spaces (under vessels) withut altering vessel height r requiring thru-the-flr dwncmers Hw des the SSC reduce the installed space envelpe required fr SIP dwncmer assemblies? The SSC reduces the lineal and vertical distance needed between the SIP temp sensr and the steam trap by a minimum f 80%. With the SSC, vertical head space is reduced by 15.6" if enduser practice calls fr the industry preferred 18" lineal - vertical dwncmer. Fr 18" - 12" vertical, bent tube installatins, the savings are 9.6". With the SSC, vertical head space reductins n 12" vertical tube dwncmer (industry minimum lineal distance) assemblies is als 9.6". See installatins. Sanitary RTD 2.48 (63mm) 12.0 (305mm) 18.0 (457mm) 5.05 (128mm) 7.43 (189mm) 10.0 (254mm) Typical 18" lineal, 12" vertical (bent tube) dwncmer assembly -2- Cmpact SSC installatin requires nly 2.37" between sensr tee and trap inlet
3 Features Increased Prcess Availability The SSC increases prcess equipment availability by reducing average annual SIP time. The device dramatically reduces the prbability f SIP wetted temperature sensr faults, and ttal heat-up time. The SSC design makes it impssible fr spent cndensate t tuch (cl) the SIP temperature sensr upstream f the trap under expected lad cnditins. And, it ensures that cndensate cannt cl (and insulate) critical prcess areas that are being sterilized during heat-up r temperature hld perids. The SSC increases the vlumetric cndensate hlding capacity immediately upstream f the trap by 4 times that f the industry's typical 3/4", 18" lineal sanitary tubing dwncmer, and 6 times the industry's minimum recmmended 12" dwncmer. This cmpact, extra capacity ensures that spent cndensate is cmpletely remved frm the temperature sensr area, and frm the tubing, vessel, r prcess equipment being sterilized. The SSC prvides mre than 5 times the effective cling capacity than the typical 3/4", 18" lineal sanitary dwncmer. Cndensate entering the trap is thrughly subcled regardless f the steam traps subcling perfrmance. This ensures that the steam trap is fully pen during the high cndensate lad SIP heat-up, and during the ensuing lighter lad, temperature hld perid. Infrared phtgraph f typical 18" dwncmer and Steriflw's Sanitary Subcled Cndenser SSC). Greater heat transfer capability is clearly evident. 18" 3/4" sanitary tubing dwncmer 3/4" Steriflw SSC Series The large vlumetric and cling capacity f the SSC increases the effectiveness f sanitary steam traps n high lad, clean steam applicatins, such as bireactr and fermentatin vessels. Cndensate cling effectiveness f SSC relative t typical SIP dwncmer assemblies: Average number f F that cndensate is cled between inlet and utlet f device under dynamic lad cnditins (30 psi saturated steam heat-up, at lads between #/hr). SIP Assembly Cnstructin Subcling measured ( F) 18", 3/4" Sanitary Dwncmer -1.5 F SSC F -3-
4 Features & Benefits Fur different inlet/sensr psitin cnfiguratins SF1, (20 Ra µin) standard finish, SF5 (20 Ra µin, electrplish) ptinal finish Tw bdy cnfiguratins ASTM A L Standard Chice f FDA and USP Class VI gaskets available Fully drainable bdy regardless f bdy cnfiguratin, n hldup Vertical and hrizntal trap utlets available Patent Pending -4-
5 Installatin & Dimensins Hrizntal, N Sensr, Tw-bdy Segments, Mdel SSC-075-HN2... Hrizntal, Sensr, Tw-bdy Segments, Mdel SSC-075-HS Sensr Hrizntal, N Sensr, One-bdy Segment, Mdel SSC-075-HN1... Hrizntal, Sensr, One-bdy Segment, Mdel SSC-075-HS Sensr
6 Installatin & Dimensins Vertical, N Sensr, Tw-bdy Segments, Mdel SSC-075-VN2... Vertical, Sensr, Tw-bdy Segments, Mdel SSC-075-VS Sensr Vertical, N Sensr, One-bdy Segment, Mdel SSC-075-VN1... Vertical, Sensr, One-bdy Segment, Mdel SSC-075-VS Sensr
7 Ordering Schematic SSC Series Hw t Order T maximize yur savings n temperature validated SSC assemblies, rder yur SIP temperature sensr and clean steam blck valve, r check valve, with the SSC/steam trap assembly n ne purchase rder. We will purchase yur specified cmpnents, assemble them t the SSC and bag the assembly fr shipment with yur installatin drawings fr shipment directly t yur jb site. T that end, we have made prvisins in the SSC mdel cde fr yur specified cmpnents. Nte: Slid Wrk files (versin 2008) f yur chsen SSC assembly (with trap) can be ed t yur prcess design team s that they can incrprated yur chsen SSC cnfiguratin int yur installatin details. 1. Select yur SSC mdel using the mdel schematic belw. 2. Select the steam trap mdel frm the steam trap rdering grid n the next page. Nte that yu will have t include that mdel and price n yur RFQ r rder. 3. Include quantity and mdel infrmatin fr any temperature sensr valve yu require n a separate line item n yur RFQ r rder. Mdel Size Orientatin Sensr Bdy Segment Gasket Acc. #1 Acc. #2 Acc. #3 SSC Mdel Standard Size 075 3/4" (DN20) Gasket 0 Standard, TFE/Vitn Gasket G TFE/SST Gasket L TFE/SST Gasket & Blted Clamp S Silverback Gasket H V Orientatin Hrizntal Vertical Accessry #1 0 Nne S Assemble t Mark 93 Steam Trap N S Sensr N Sensr cnnectr needed Sensr cnnectr needed Accessry #2 0 Nne T Assemble t Temperature Prbe* Bdy Segment 1 One Bdy Segment Assembly L Electrplish One Bdy Segment Assy 2 Tw Bdy Segment Assembly J Electrplish Tw Bdy Segment Assy Accessry #3 0 Nne B Assemble t a valve* * See "Hw t Order" abve -7-
8 SSC Series/0116 Ordering Schematic Mark 93 Series (Fr Assembly t SSC) NOTE: If rdering a 1/2" r 3/4" MK93 with hrizntal cnnectins t replace a previus purchase, r rdering an identical mdel fr a new prcess, PLEASE NOTE THAT THE LAY-IN DIMENSIONS CHANGED IN Call Steriflw, r yur Steriflw representative if yu have questins. Mdel Bdy Size End Cnnectins Special Optins 93 C 050 C P 1 Mdel/Bdy Jint 93C Tri-Clamp Bdy/Wingnut Clamp 93B Blted Bdy 93K Tri-Clamp Bdy/Blted Clamp 93W Cmpact, Welded Bdy 2 Size 050 1/2" DN /4" DN20 100* 1" DN25 150* 1-1/2" DN40 * Nte: 1" and 1-1/2" (DN25, DN50) tubing size is generally used in higher cndensate lad applicatins. Make sure yu check the capacity chart n page 3 t ensure the MK93 can handle yur cndensate lad. If nt, the MK94 r MK934 may be a mre apprpriate mdel chice. 4 Optins E TFE/EPDM, FDA USP Class VI Tuf-Steel, TFE/SST Bdy Gasket, FDA G USP Class VI Silverback Gasket TFE/SST Bdy Gasket, S USP Class VI P 1 High Pressure Bellws L Electrplish MK93C r K Bdy R Electrplish, MK93B Blted Bdy TFE/Vitn FDA, USP Class 250 F F7* (121 C) 1 Fr applicatins with inlet pressure > 45 psi (3 bar) * Dcument Part #25384 required when rdering Nte: if n gasket is specifically requested, a TFE/Vitn gasket is prvided 3 End Cnnectins Outlet C Inch Tri-Clamp Vertical /Outlet S* V ISO Tri-Clamp Vertical /Outlet D**** DIN Tri-Clamp Vertical /Outlet N NPT Threaded /Outlet B BSPT Threaded /Outlet T Inch Tube Vertical /Outlet M** DIN Tube Vertical /Outlet P*** ISO Tube Vertical /Outlet Z Nn-Standard C H C H Inch Tri-Clamp Hrizntal /Outlet* C H C V Inch Tri-Clamp Hrizntal /Vertical Outlet* C V C H Inch Tri-Clamp Vertical /Hrizntal Outlet* M H M H Din Tri-Clamp Hrizntal /Outlet M H M V Din Tri-Clamp Hrizntal /Vertical Outlet M V M H Din Tri-Clamp Vertical /Hrizntal Outlet P H P H ISO Hrizntal /Outlet P H P V ISO Hrizntal /Vertical Outlet P V P H ISO Vertical /Hrizntal Outlet * Nt available n 93W cmpact welded bdy ** Accrding t DIN *** Accrding t ISO DIN line B, ISO 1127 **** Accrding t DIN Rw A * V Accrding t DIN Rw B Nte: Hrizntal cnnectin: trap lay-in dimensin changed in 2014 Please refer t the Mark 93 Series brchure fr nn SSC applicatins Steriflw, a divisin f Jrdan Valve 3170 Wassn Rad Cincinnati, OH (f) steriflw@richardsind.cm Steriflw Valve reserves the right t make revisins t its prduct, specificatins, literature and related infrmatin withut ntice. Please visit ur website at fr the latest infrmatin n ur prducts.
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