/2017. Flexline rapid clamping systems with drive chain clamping element, T-slot and adjustment track

Size: px

Start display at page:

Download "/2017. Flexline rapid clamping systems with drive chain clamping element, T-slot and adjustment track"

Millicent Rodgers
6 years ago
Views:

Traveling unit chain (adjustment track) in 3 lengths s in varius designs Mtr Advantages 8 different clamping elements 4 different T-slts 3 different adjustment tracks drive mtr and die mnitr

lw-maintenance hydraulic lines with high burst pressure Technical data Applicatins: rapid clamping systems are used fr the autmatic clamping f dies f varying sizes n the press ram.

The T-slt f the machine serves as the guide fr the drive chain and clamping element.

1 Traveling unit chain (adjustment track) in 3 lengths s in varius designs Mtr Advantages 8 different clamping elements 4 different T-slts 3 different adjustment tracks drive mtr and die mnitr attachable n left r right easy t service, easily exchangeable mdular assemblies ensure high availability f parts technical arrangement and finished drawing in just a few minutes highly flexible. lw-maintenance hydraulic lines with high burst pressure Technical data Applicatins: rapid clamping systems are used fr the autmatic clamping f dies f varying sizes n the press ram. Functin The electr-mechanical drive chain mves the clamping element attached t the rapid clamping system autmatically frm the parking t the clamping at the clamping edge and then back t the parking. The T-slt f the machine serves as the guide fr the drive chain and clamping element. The drive chain als serves as the energy chain fr accmmdating the hydraulic and electric lines f the clamping element. Versins: Flexline rapid clamping systems can be supplied in the fllwing variants: s Hllw pistn cylinders, clamping cylinders with lcking mechanism, spring clamping cylinders r sliding clamps T-slts 28, 32 r 36 mm r 1-1/16 Adjustment tracks (tracks f the clamping element) 660, 820 r 1100 mm mtr attached n left r right Optinal mnitring (cnfigurable) micr switch fr end and intermediate mnitring attached n left r right Chain case in galvanized design r painted individually at custmer s request Optin: Arrangement with UL-cmpliant parts Varius Harting cnnectrs t chse frm fr mtr current and mnitring signals Optin: Scket husing fr assembly t machine T-slt Adjustment speed Multi-frequency mtr Mtr current Mtr pwer Mtr cnnectin Mnitring cnnectin Mnitring: Optin: 3. End (end f chain) 4. Intermediate Hydraulic cnnectin Operating temperature Part N mm and 36 mm (DIN 650) / 32 mm (similar t DIN 650) and 1-1/ mm/s 400 V 50 Hz and 480 V 60 Hz / 3~ AC 0,18 A 45 W 99 Harting cnnectr with 500 mm cable length Harting cnnectr with 500 mm cable length inductive sensr 24 (10-30) V DC inductive sensr 24 (10-30) V DC micr switch micr switch 8 mm pipe nzzle with M 16 x 1.5 unin nut (500 mm pipe length) max. 70 C HCR-8228X (standard versin) Applicatin example

Dimensins Sliding clamping elements D/2 +0-13 28 min. / 45 max.

D 35 D/2 +0-13 V 60 78 Height H f cnnectin bx nly 654, 574, r 794 mm accrding t adjustment track F (F=m+c) c m L Mnitring f intermediate S4, adjustable Mnitring f end S3, (end f chain), adjustable

2 Dimensins Sliding clamping elements D/ min. / 45 max. Cylindrical clamping elements 198,5 H ,5 Mtr n left Z / K ,5 Ø 10,4 (Ø 8) 100±0,2 35 ±0,1 F m c L S St 13,5 Ø min. / 60 max. D 35 D/ V Height H f cnnectin bx nly 654, 574, r 794 mm accrding t adjustment track F (F=m+c) c m L Mnitring f intermediate S4, adjustable Mnitring f end S3, (end f chain), adjustable Adjustment track V (660, 820, 1100 mm) Cnnecting flange chain 25 S St a 2 47,5 Ø D Ram edge 18, ±0,1 35 ±0,1 clamping edge Selectin scheme Yu can cnfigure the desired prduct variant yurself. Yu are prvided with a dimensin drawing fr the selected cnfiguratin and can send us yur chsen cnfiguratin directly fr an ffer t be prepared. Dimensin Clamping Operating Ttal Clamping D x L frce pressure strke S strke St Oil requirement Clamping/releasing Hllw pistn cylinder, duble acting Ø 95 x kn 400 bar 12 mm 8 mm 2,6/2,6 cm 3 / mm Hllw pistn cylinder, single acting Ø 90 x kn 400 bar 12 mm 8 mm 2,6/ cm 3 / mm Hllw pistn cylinder, duble acting Ø 105 x kn 245 bar 12 mm 8 mm 4,1/4,1 cm 3 / mm Hllw pistn cylinder, single acting Ø 100 x kn 245 bar 12 mm 8 mm 4,1/ cm 3 / mm Clamping cylinder with mechanical 31/31 cm lck, duble acting Ø 100 x kn 80 bar 8 mm 4 mm / mm (22 cm3 fr adjustment strke 0-3 mm) Spring clamping cylinder, singleacting Ø 120 x kn 260 bar 7 mm 1 mm -/7,9 cm 3 / mm Sliding clamp, duble acting 80 x kn 400 bar 12 mm 8 mm 2/1,5 cm 3 / mm Sliding clamp, single acting 80 x kn 400 bar 12 mm 8 mm 2 cm 3 / mm Slt width a Max. displacement path f clamping element V 28 mm (DIN 650) 660 mm (H = 654 mm) 32 mm 820 mm (H = 574 mm) 36 mm (DIN 650) 1100 mm (H = 794 mm) 1-1/16 (27 mm) Mtr left right 400 V ± 10%, 50 Hz, 3~AC/480 V ± 10%, 60 Hz, 3~AC 400 V ± 10%, 50 Hz, 3~AC/480 V ± 10%, 60 Hz, 3~AC (UL certified) Psitin query S2 - left S2 - right End S3 + spec. f dimensin K Int. S4 + spec. f dimensin K Chain case query galvanized, unpainted painted RAL XXXX Harting plug fr mtr and queries Harting HAN mdular 3x5 ES Pin assignment type 2290 Harting HAN 3 HvE/HAN 10 E Harting HAN 3 HvE/HAN 10 E 2290 Harting HAN 6 HvE/HAN 10 ES Harting HAN 6 HvE/HAN 10 ES 2290 Cunterparts included in delivery (selectable ptin: yes/n) Clamping dimensin Specificatin f clamping dimensin F (±St/2) in [mm] F = mm F = c + m (m = die clamping edge, c = web height f T-slt) F min. 70 mm, mac. 128 fr hllw pistn cylinder F min. 70 mm, max. 112 mm fr spring clamping cylinder and clamping cylinder with lcking mechanism F min. 72 mm, max. 128 mm fr sliding clamp + T-slt /16 F min. 77 mm, max. 128 mm fr sliding clamp + T-slt 32 F min. 82 mm, max. 128 mm fr sliding clamp + T-slt 36 unit Manual emergency actuatin (4 mm hex scket) Mnitring f parking S1, adjustable Mnitring f die S2, adjustable 100

3 Electric interfaces: Harting cnnectr fr mtr + mnitring. See circuit diagram fr pin assignment and cnnectr design. (available as special variant r withut cnnectr n request) Hydraulic interfaces: Cnnectin A fr clamping Cnnectin B fr releasing Standard: M16 x 1.5 unin nut, pipe cnnectin 8 diam. Electric interface Hydraulic interface 218,5 131 Mtr n right Pin assignment f Harting cnnectrs Mnitring f die S2 left HAN 10 mdular 3x5 ES Mnitring f die S2 right Intermediate End * * HAN 3 HvE HAN 10 E HAN 3 HvE HAN 10 E 2290 Intermediate End * * End * HAN 6 ES HAN 10 ES HAN 6 ES HAN 10 ES 2290 * unactuated in *-! Intermediate End * * End * Clamping cylinder duble-acting with mechanical lck unclamped 101 B A 3 clamped Mde f peratin T clamp, apply pressure t cnnectin A. The clamping element is mved by means f the integrated wedge mechanics t the edge f the die in a rapid adjustment strke. After generating clamping frce f 100 kn with nly 80 bar perating pressure, the clamping is them mechanically secured in a self-lcking manner, s that the clamping frce is retained cmpletely, even in the event f pressure lss. Fr safety reasns it is recmmended t maintain the hydraulic pressure. T release, depressurize cnnectin A and apply pressure t cnnectin B. The mechanical lck is released and the clamping element mves t the release.

requirements with a custmized special versin

tight spaces Special munting hle pattern

T-slt 22) Mdified adjustment track V (e.g.

clamping frce -specific perating pressure

dimensin F -mdified shape -different mde f

(e.g. 24 V DC) r different drive principle (e.

requests and custmer-specific requirements.

clamping element with tw clamping pistns Shrt

4 Special versins Please cntact us if yur individual clamping task is nt cvered by the ptins available with Flexline. In many cases, we will be able t fulfill yur requirements with a custmized special versin which deviates nly slightly frm the standard design. Pssible special versins: Clamping slutins fr tight spaces Special munting hle pattern Different T-slt dimensin (e.g. T-slt 22) Mdified adjustment track V (e.g. > 1100 mm) s with, fr example -special clamping frce -specific perating pressure -mdified clamping strke St -mdified clamping dimensin F -mdified shape -different mde f peratin different mtr vltage (e.g. 24 V DC) r different drive principle (e.g. pneumatic) special ptins fr electric r hydraulic cnnectins Parts f certain manufacturers r specificatin Additinal requests and custmer-specific requirements... Examples f special versins Special sliding clamping element with tw clamping pistns Shrt track Adapter plate with special munting hle pattern special electric cnncectin and hydraulic cnnectin Lng track with special lw prfile chain case additinal mnitring Specific flange plate with special munting hle pattern Additinal extensin bracket with new parking t vercme majr bstructin n the press 4 102

Rapid clamping system with pneumatic cylinder Pneumatic travelling clamp Pssible clamping elements: Hllw pistn cylinder duble-acting with a max.

clamping frce f 100 kn Spring clamping cylinder single-acting with a max. clamping frce f 100 kn Applicatin and special features: Lw-cst rapid clamping system fr shrt distances f travel.

5 Rapid clamping system with pneumatic cylinder Pneumatic travelling clamp Pssible clamping elements: Hllw pistn cylinder duble-acting with a max. clamping frce f 115 kn Hllw pistn cylinder single-acting with a max. clamping frce f 104 kn Lcking cylinder duble-acting with a max. clamping frce f 100 kn Spring clamping cylinder single-acting with a max. clamping frce f 100 kn Applicatin and special features: Lw-cst rapid clamping system fr shrt distances f travel. In this versin, standard clamping elements are mved by means f a pneumatic cylinder. The pneumatic ing drive fits cmpletely int a T-slt as per DIN 650 with a slt width f 28 mm, therefre the ing cylinder can be ed upstream r dwnstream f the clamping element. The ing drive is fastened in the T-slt using a wedge lck withut the need t mdify the press ram. Interrgatin f the unclamping and clamping s is carried ut using inductive magnetic sensrs n the pneumatic cylinder. rbust and cst-effective system fr shrt distances f travel easy installatin using standard clamping elements fr fastening, n mdificatin t the press ram is required rapid adaptatin t varius die sizes Sliding clamp single-acting with a max. clamping frce f 78 kn Scpe f supply: Pneumatic ing drive unit including screw fittings fr pneumatic cnnectin and interrgatin n the cylinder. High-pressure hse and screw fittings fr hydraulic cnnectins n the clamping element Optinal extras: Angular clamping element single-acting with a max. clamping frce f 66 kn parking statin (fr the unclamping utside f the press ram) traveling distance up t 400mm reed cntacts instead f inductive magnetic sensrs pneumatic ne-way restrictrs fr adjusting the ing speed Other ptinal extras including adaptatin are available upn request Technical data: Operating pressure, pneumatic: min. 6 bar (max. 10 bar) Weight f the clamping element: max. 8,5 kg (fr 6 bar) 14 kg (fr 10 bar) Travel: 200 mm Temperature range: max. 70 C

6 Rapid clamping system with pneumatic cylinder Pneumatic travelling clamp clamping edge 28 Web height Wedge lck Travel 200 Hllw pistn cylinder, duble-acting Wedge lck Optinal extras and versins f installatin

Hydraulic clamping elements

Hydraulic clamping elements hydraulic 3 Contents Product group 3 Hollow piston cylinder single-acting 3.1403 3.2130 Sliding clamp single-acting compact classic 3.2202 3.2204 Angular clamping element single