Motorized Pulley 400L, 400M & 400H, Ø in. (404 mm)

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1 Mtrized Pulley 400L, 400M & 400H, Ø (404 mm) Our diameter Mtrized Pulley range ffers three different perfrmance levels fr BULK applicatins: - L fr Light duty - M fr Medium duty - H fr Heavy duty It is imprtant t nte the prduct differences and chse the apprpriate pulley based n estimated belt tensin (radial lad.) See page 80. The actual radial lad must be less than the maimum allwable radial lad shwn this catalg. Be aware f creased belt tensins required t drive multi-ply thick heavy belts and/r larger belt widths. If the diameter mdel is nt strng enugh t resist estimated belt tensin, then select diameter mdel. L fr Light duty STANDARD SPECIFICATION f Mtrized Pulley Crwned mild steel diameter steel shell pated yellw at a mimum thickness f 2.4 mils Blted pwder cated cast irn bearg husgs and cvers, all pated yellw at a mimum thickness f 2.4 mils Mild steel shafts treated w/anti-rust wa Shaft sealg system - degree f prtectin IP66/67 (EN34-5.) See pg 37. Pwder cated alumum termal b fr 400L Cast irn termal b fr 400M & 400H pated yellw at m.thickness f 2.4 mils 3-phase ductin mtrs with thermal prtectr Vltage: All cmmn vltages available. Please specify. Mtr wdg sulatin Class H Dynamically balanced rtr Tw il plugs each fitted with a magnet t filter the il Oil change recmmended every 50,000 peratinal hurs fr synthetic il (r 20,000 peratinal hurs fr meral il.) Mimum RL. Refer t pages Maimum RL - Please quire Nn standard RL s available T be used hrizntal psitins ±5 degree nly Staless steel il plugs - AISI 304 range ne ut f tw with magnet Staless steel eterir blts - AISI 304 range Shaft sealg system degree f prtectin IP66/67 (EN34-5) See pg 37. TS10N As TS9, but withut regreasable labyrth seals SEMI-RUST-FREE ptins TS 11N Pated mild steel shell m. thickness f 4.7 mils Staless steel shafts - AISI /4 range Staless steel cvered cast irn bearg husg - AISI 316 range Regreasable bearg cvers with labyrth grves and grease nipples staless steel - AISI 304 range Staless steel il plugs AISI 304 range - ne ut f tw with magnet Staless steel eterir blts - AISI 304 range Shaft sealg system - degree f prtectin IP66/67 (EN34-5) Pwder cated termal b fr 400L Pated termal b - m. thickness f 4.7 mils fr 400M & 400H 400L is designed fr regular and cntuus peratg cnditins. It is advisable t rubber lag these pulleys t grip the belt and limit belt TS12N tensin. A ppular applicatin is selfcleang magnetic separatrs. 400L seals. Please nte: As TS11N, but withut regreasable uses mtr and gearb frm 320M. Nise-sensitive Areas: High speed 2- Cvers - standard ple mtrs can cause higher nise levels M fr Medium duty 400M is designed fr tugh and and are nt recmmended fr nise- sensitive areas Technical Precautins fr Design, Other Staless Optins: FDA & USDA fd grade recgnized il irregular peratg cnditins. 400M Installatin, and Matenance: pages and grease are nt cluded TS9N - is typically used heavy mbile TS12N, but available n request crushg & screeng applicatins as Envirnmental Cnsideratins: pg Cmplete Mtrized Pulleys acid well as crushed stne, re, resistant staless steel - AISI range - available n request. cement, steel, and fertilizer handlg. Optinal Etras: pg 39 and back cver Special muntg brackets available Electrical Cnnectin Diagrams: H fr Heavy duty pages Electrical cnnectin ptins: A slid 3-stage gearb enables the STAINLESS STEEL ptins Salt water resistant pwder cated alumum termal b with zc plated 400H t prvide lw speed at high trque and handle irregular ladgs TS9N eterir blts harsh peratg cnditins. Staless steel shell - AISI 304 range Staless steel termal b - AISI 304 Staless steel shafts - AISI /4 range range (400L < 5.5 HP nly) Staless steel cvered bearg husgs - AISI 316 range flyg lead - AISI 304 range < 5.5 HP Straight staless steel cnnectr with Regreasable bearg cvers with nly. labyrth grves and labyrth seals with grease nipples staless steel Please specify required TS-number - AISI 304 range when rderg Staless Steel 38 ptins..

2 OPTIONAL EXTRAS Mtrized Pulley 400L, 400M & 400H Specificatin Availability Ttal staless steel ptin AISI 304 range TS9N with regreasable labyrth seals Ttal staless steel ptin AISI 304 range TS10N with standard seals Semi-rust free ptin TS11N with regreasable labyrth seals Semi-rust free ptin TS12N with standard seals Regreasable labyrth seals Fd grade il & grease - FDA & USDA recgnized Dust eplsin prf Mtrized Pulleys - ATEX 95 - Zne 22 - fr applicatins handlg f dusty gra etc. Accrdg t Eurpean Directive 94/9/EC. Ttal acid resistant staless steel ptin - AISI 316 range Black rubber laggg - Standard specificatins (See page ) 5/16 full diamnd laggg - Hardness 60 ±5 Shre A < 15 HP 5/16 partial diamnd laggg - Hardness 60 ±5 Shre A 20 HP White smth rubber laggg (FDA listed) - Oil, fat & grease resistant Special laggg (e.g. ht vulcanized) Electrmagnetic brake M RL creases by 3.94 Mechanical backstp M. RL creases by 1.97 fr 400L M. RL = fr 400M M. RL = fr 400H Mdified fr vertical muntg Mdified fr muntg between 5 and 90 Insulatin class F with standard il: (Allwable ambient temperature -13 F/+104 F) Insulatin class H with synthetic il: (Allwable ambient temperature -13 F/+120 F) Std. Special mtrs fr applicatins with n belt cntact Lw nise drives fr nise sensitive areas Parallel shell (i.e. n crwn) Thermal prtectr Std. IP66/67 Standard yellw pwder cated alumum termal b 400L Std. IP66/67 Optinal gray pwder cated alumum termal b (fd grade apprved) 400L IP66/67 Standard yellw pwder cated cast irn termal b 400M & 400H Std. Straight r elbw cnnectr with standard pwer crd 400L < 5.5 HP nly Straight cnnectr with screened pwer crd (See page 86 fr VFD precautins) 400L < 5.5 HP nly Straight cnnectr with pwer crd (Staless steel AISI 304 range) 400L < 5.5 HP nly Vltage: sgle vltage (460) statr (Y wdg) wired fr 460v/3ph/ at termal b Std sgle vltage (230) statr (Y wdg) wired fr 230v/3ph/ at termal b Special vltage mtrs CSA apprved mtrs = Optinal etras = An ptin with certa limitatins. Please refer t Technical precautins pages Std. = Fitted as standard 39

3 Mtrized Pulley 400L, 400M & 400H, Ø (404 mm) 400M & 400H standard cast irn termal b 400L standard Al termal b Mtrized Pulley with termal b Straight cnnectr Elbw cnnectr Idler Pulley 3 UT400L / UT400M / UT400H Mtrized Pulley r idler Pulley Standard termal Straight Elbw b cnnectr cnnectr < 5.5 HP < 5.5 HP A B C D E F G H K L M N O U V R S T Mdel 400L M & 400H UT400L UT400M & UT400H A dimensin is uter diameter f unlagged pulley shell at pulley centerle. 2 B dimensin is uter diameter f unlagged pulley shell at each end f shell. 3 Idler pulley shwn is nn-crwned TS9N/TS11N versin with regreasable seals. Mtrized Pulleys Mdel 400L Material Steel pated Steel Ni plated Staless steel Bracket Size KL4-HD Part Number 6YA0K 6YA0W 6YA0U Dimensins D F I K S T V W1 X X1 Muntg brackets Weight Z Z1 400M & 400H Steel pated Steel Ni plated KL60 6YA YA0D 40

4 Mtrized Pulley 400L, Ø (404 mm) Mtr Pwer HP N. f Ples N. Gear Mdel Stages L L L L L Nmal belt speed 1 at Full Lad fpm Actual belt speed 1 at Full Lad fpm 163 T Belt Pull Ma. Radial Lad 3 T1 + T2 M. RL RL Dimensin ches (RL>78.74 available n request) Weight 5 lnger than Special RL Standard RL Idler Pulley Mdel UT400L Type f Bracket See KL41-HD Ftnte 6YA0K 4 See Ftnte KL41-HD 6YA0K 4 1 Use nmal belt speed t specify pulley. Actual belt speed is presented (fr pulley lagged with 5/16 thick rubber) t assist with prcess design calculatins. See Technical Precautins page 79. Nte that actual belt speed decreases when laggg is nt used due t decreased pulley diameter. 2 Belt pull value allws fr gearb lss. 3 Pulley must nt be subjected t radial lad eceedg Maimum radial lad defed abve. See Belt Tensin sectin Technical Precautins, page Additinal Mtrized Pulley and Idler Pulley weight, specified per Rller Length: < RL < Wt = 6.2 /. 5 All weights shwn abve are fr pulleys with 5/16 thick laggg and d nt clude muntg brackets. T calculate unlagged pulley weight subtract 0.6 / f Rller Length frm abve. 41

5 Mtrized Pulley 400M & 400H, Ø (404 mm) Pwer HP Mtr N. f Ples N. Gear Stages Mdel 6 4 Nmal belt speed 1 at Full Lad fpm Actual belt speed 1 at Full Lad fpm Belt Pull Ma. Radial Lad 3 T1 + T2 M. RL RL Dimensin ches (RL>78.74 available n request) Weight 5 lnger than , , , , , , , , , , , , Special RL Standard RL See Ftnte 4 Type f Bracket Idler Pulley UT400M 9, See Ftnte KL60 6YA09 UT400H 11, Use nmal belt speed t specify pulley. Actual belt speed is presented (fr pulley lagged with 5/16 thick rubber) t assist with prcess design calculatins. See Technical Precautins page 77. Nte that actual belt speed decreases when laggg is nt used due t decreased pulley diameter. 2 Belt pull value allws fr gearb lss. 3 Pulley must nt be subjected t radial lad eceedg Maimum radial lad defed abve. See Belt Tensin sectin Technical Precautins, page Additinal Mtrized Pulley and Idler Pulley weight, specified per Rller Length: < RL < Wt = 7.3 /. 5 All weights shwn abve are fr pulleys fully lagged with 5/16 thick rubber and d nt clude muntg brackets. Fr partially lagged pulleys add 5% t 10% t the weights shwn abve. See pages 47, 82 and 83 fr partial laggg. T calculate unlagged pulley weight subtract 0.6 / f Rller Length frm abve. KL60 6YA

6 Mtrized Pulley 400L, Ø (404 mm) Spare parts list and sectinal drawgs Ps. Descriptin Ps. Descriptin Ps. Descriptin 1 Shell 1.1 Shell (ss ptin) 2 End husg with geared rim 2.1 End husg (ss ptin) 3 End husg 3.1 End husg (ss ptin) 8 Geared rim 9 Rtr pin 10 Input wheel 11 Output pin 12 Gear b cast alumum 13 Frnt shaft 13.1 Frnt shaft (ss ptin) 14 Rear shaft 14.1 Rear shaft (ss ptin) 15 Statr cmplete 15.1 Rtr 16 Termal b cmplete 17 Nipple 20 Cver frnt side 20.1 Cver with labyrth grve 21 Cver rear side 21.1 Cver with labyrth grve 23 Rear flange 24.1 Shaft il seal uter 24.2 Shaft il seal ner 24.3 Shaft il seal uter (lab ptin) 24.4 Shaft il seal ner (lab ptin) 26 Bearg 27 Bearg 28 Bearg 29 Bearg 30 Bearg 31 Bearg 32 Retag rg 33 Retag rg 37 Heagn scket screw 38 Heagn scket screw 43 Heagn screw 44 Heagn screw 45 Heagn scked head screw 46 Heagn screw 49 Washer 50 Washer 52 Magnetic il plug 52.1 Magnetic plug (ss ptin) 53 Distance washer 53.1 Cmpressin nipple 60 Parallel p 64 Prevailg trque type he nut 66 Waved sprg washer 67 Waved sprg washer 68 Key 73 Set screw 75 Gasket 76 Gasket 77 Gasket 78 Gasket 79 Hldg clip r plastic tie 85 Intermediate flange fr backstp 85.1 Intermediate flange fr brake 90 Backstp 91 Electrmagnetic brake 93 Retag rg 94 Heagn head screw 95 Straight cnnectr 96 Elbw cnnectr 99 Waved sprg washer 101 Key 104 Distance washer 120 Labyrth cver 121 Set screw 122 O-rg 123 Grease nipple 140 Deflectin seal 143 O-rg 146 Special cmpressin washer 200 Rubber seal 43

7 Mtrized Pulley 400M, Ø (404 mm) Spare parts list and sectinal drawgs Ps. Descriptin Ps. Descriptin Ps. Descriptin 1 Shell 1.1 Shell (ss ptin) 2 End husg with geared rim 2.1 End husg (ss ptin) 3 End husg 3.1 End husg (ss ptin) 8 Geared rim 9 Rtr pin 10 Input wheel 11 Output pin 12 Gear b cast alumum 13 Frnt shaft 13.1 Frnt shaft (ss ptin) 14 Rear shaft 14.1 Rear shaft (ss ptin) 15 Statr cmplete 15.1 Rtr 16 Termal b cmplete 17 Nipple 20 Cver frnt side 20.1 Cver with labyrth grve 21 Cver rear side 21.1 Cver with labyrth grve 23 Rear flange 24.1 Shaft il seal uter 24.2 Shaft il seal ner 24.3 Shaft il seal uter (lab ptin) 24.4 Shaft il seal ner (lab ptin) 26 Bearg 27 Bearg 28 Bearg 29 Bearg 30 Bearg 31 Bearg 32 Retag rg 36 Heagn head screw 45 Heagn screw 50 Waved sprg washer 52 Magnetic il plug 52.1 Magnetic il plug (ss ptin) 37 Heagn scket screw 38 Heagn scket screw 43 Heagn screw 44 Heagn screw 52 Magnetic il plug 53 Distance washer 66 Waved sprg washer 67 Waved sprg washer 70 Sprg washer 73 Set screw 75 Gasket 76 Gasket 77 Gasket 78 Gasket 85 Intermediate flange 90 Backstp 91 Electrmagnetic brake 93 Retag rg 94 Heagn head screw 99 Waved sprg washer 101 Key 104 Distance washer 120 Labyrth cver 121 Set screw 122 O-rg 123 Grease nipple 140 Deflectin seal 44

8 Mtrized Pulley 400H, Ø (404 mm) Spare parts list and sectinal drawgs Ps. Descriptin Ps. Descriptin Ps. Descriptin 1 Shell 1.1 Shell (ss ptin) 2 End husg with geared rim 2.1 End husg (ss ptin) 3 End husg 3.1 End husg (ss ptin) 8 Geared rim 9 Rtr pin 10 Input wheel 11 Output pin 12 Gear b cast irn 13 Frnt shaft 13.1 Frnt shaft (ss ptin) 14 Rear shaft 14.1 Rear shaft (ss ptin) 15 Statr cmplete 15.1 Rtr 16 Termal b cmplete 17 Nipple 20 Cver Frnt side 20.1 Cver with labyrth grve 21 Cver rear side 21.1 Cver with labyrth grve 23 Rear flange 24.1 Shaft il seal uter 24.2 Shaft il seal ner 24.3 Shaft il seal uter (lab ptin) 24.4 Shaft il seal ner (lab ptin) 26 Bearg 27 Bearg 28 Bearg 30 Bearg 31 Bearg 32 Retag rg 33 Retag rg 36 Heagn scket screw 37 Heagn scket screw 38 Heagn scket screw 43 Heagn scket screw 44 Heagn scket screw 45 Heagn scket screw 50 Waved sprg washer 52 Magnetic il plug 52.1 Magnetic il plug (ss ptin) 53 Distance washer 66 Waved sprg washer 72 Taper grved p 73 Set screw 75 Gasket Intermediate pin shaft 76 Gasket 77 Gasket 78 Gasket 85 Intermediate flange fr brake 90 Backstp 91 Electrmagnetic brake 93 Retag rg 94 Heagn head screw 99 Waved sprg washer 101 Key 104 Distance washer 120 Labyrth cver 121 Set screw 122 O-rg 123 Grease nipple 140 Deflectin seal 180 Intermediate pin shaft 181 Intermediate wheel 182 Distance washer 183 Distance washer 184 Rller bearg 185 Rller bearg 186 Key 187 Key 188 Retag rg 190 Retag rg 191 Retag rg 194 Set screw 196 Key 197 Retag rg 45

9 Mtrized Pulley 400L, 400M & 400H, Ø (404 mm) Sectinal drawgs Backstp Optin (valid fr 400M & 400H) Electrmagnetic Brake Optin (valid fr 400M & 400H) Backstp Optin (valid fr 400L) Staless Steel with Labyrth Optins TS9N (Psitin 1 fr carbn steel shell valid fr TS11N nly) Electrmagnetic Brake Optin (valid fr 400L) Staless Steel Nn-Labyrth Optins TS10N (Psitin 1 fr carbn steel shell valid fr TS12N nly.) 46