About Asia Pacific Elite Corp.

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Reginald Merritt
5 years ago
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APEC Wide ranges f large-scale machining

4 m Rapid traverse=12~20 m/min Abut Asia

Creating benchmarks f large-scale 5-axis expert

0 m Rapid traverse=40 m/min Mechanical design

5 m Rapid traverse=10 m/min Mnitring & diagnsis

the biggest machine tl building grup in Taiwan,

large gantry High-speed 5-axis machine in Asia

prducts and service, we adpt the Eurpean main

designed fr gantry type and high-end prcessing.

Well-knwn enterprises all ver the wrld and

Perfect applicatin supprting and custmer

2 APEC Wide ranges f large-scale machining centers X=2~12 m Y=2.0~.0 m Rapid traverse=60 m/min X=.2~6.2 m Y=2.~.4 m Rapid traverse=12~20 m/min Abut Asia Pacific Elite Crp. Creating benchmarks f large-scale 5-axis expert fr high speed gantry machining center Structure FEM & OPT 2-axis head mechtrnics 5-axis measurement & cmpensatin X=6.0~0.0 m Y=4.0~5.0 m Rapid traverse=40 m/min Mechanical design High speed 5-axis tech Serv tuning Applicatin MDU X=2.0~2.5 m Y=2.0~2.5 m Rapid traverse=10 m/min Mnitring & diagnsis HSC & 5-axis machining Thermal friendly X=4.0~6.0 m Y=2.7~.7 m Rapid traverse=60 m/min Excellent prducts and services APEC Ltd. affiliated with the TTG (Tngtai Grup) which is the biggest machine tl building grup in Taiwan, is the first cmpany wrking n manufacturing the large gantry High-speed 5-axis machine in Asia area. T prvide the mst prfessinal and cmplete prducts and service, we adpt the Eurpean main cmpnents design and manufacturing technlgy, designed fr gantry type and high-end prcessing. Aut attachment heads Unchangeable attachment heads Since 200. we have been successfully selling ur prducts in wide range f industry f autmtive and aerspace,and we als win the repeat rders in the Well-knwn enterprises all ver the wrld and cntinue t build the excellent reputatin. Perfect applicatin supprting and custmer training Built-in-mtr drive attachment heads Manual attachment heads The mst perfect applicatin supprting and custmer training APEC is the cmpany that specializes in machining fr Aerspace and Autmbile industries. APEC team, by analyzing the prcessing demand frm custmers, nt nly recends the suitable equipment but als prvide the cmplete slutins. It helps the imprving f machining efficiency and accuracy, and it upgrades the prcessing. 1 2

center. With 24,000 rpm high speed and high accuracy built-in spindle.

2. 1. The ram f Z-axis, made f ductile cast irn with apprpriate damping feature, supplies high anti-bending strength and stable cutting

3 High Speed Gantry Machining Center Gantry type structure culd save up 50% wrking area cmpared with cnventinal duble clumn type machining center. With 24,000 rpm high speed and high accuracy built-in spindle. The full enclsed lp structural design culd increase the cutting rigidity and stability significantly The ram f Z-axis, made f ductile cast irn with apprpriate damping feature, supplies high anti-bending strength and stable cutting cnditin fr large Z-axis ranges. 2. Duble clumn and driving at center f mass design has increased the wrking stability. Linear guides n bth side walls are designed with ptimized span t ensure the excellent dynamic and static rigidity... Thanks t B and C axis with directdriven mtrs and XYZ mtins dedicating t a high speed 5-axis synchrnizatin in precius free surface machining. 4

base adpted t brings the shrtest frce and cutting stress culd be mre evenly

U-shape can be cmpletely shipped with ne cntainer withut disassembly, it will

Duble ball screws in Z axis and twin serv mtr driving prvide high dynamic and

X-Y-axis Maglev series driven by linear mtr, Linear mtrs prvide n backlash, n

4 G series structure ensures lng-term machining stability U-shape base adpted t brings the shrtest frce and cutting stress culd be mre evenly distributed fr M / C with X-2000 travel. U-shape can be cmpletely shipped with ne cntainer withut disassembly, it will reduce the rewrk time when installing the machine. Duble ball screws in Z axis and twin serv mtr driving prvide high dynamic and stable cutting accuracy. X-Y-axis Maglev series driven by linear mtr, Linear mtrs prvide n backlash, n wear ut, high accuracy, rapid federate and acceleratin, simple structure and maintenance-fee fr lng service life Gantry type machines with fixed table ( with Y-000 abve travel) ffer much mre table lad, and ffer the same dynamic behavir thugh with different weight lading

www.apeccnc.cm Frk type 2-axis head & spindle Mn supprt 2-axis head & spindle Spindle taper Spindle speed Spindle pwer Spindle trque Max.

0,000 B=0rpm C=0rpm B=±105 C=±200 HSK 100A 15,000 rpm 45/ 45 kw 120 / 144 B=0rpm C=0rpm B=±105 C=±200 Spindle pwer and trque The high trque clamping system supplies high rigidity machining.

5 Frk type 2-axis head & spindle Mn supprt 2-axis head & spindle Spindle taper Spindle speed Spindle pwer Spindle trque Max. swivel / rtatin speed Swivel / Rtatin angle HSK 6A 18,000 / 24,000 / 0,000 rpm (56 / 70 kw) / 18,000 (7 / 45 kw) / 24,000 (8 / 48 kw) / 0,000 (89 / 111 ) / 18,000 (60 / 7 ) / 24,000 (60 / 75 ) / 0,000 B=0rpm C=0rpm B=±105 C=±200 HSK 100A 15,000 rpm 45/ 45 kw 120 / 144 B=0rpm C=0rpm B=±105 C=±200 Spindle pwer and trque The high trque clamping system supplies high rigidity machining. Frk type structure design, dual brake and duble trque mtr driven system ffers the best stability. Direct trque mtr prvides high dynamic characteristic at high speed swiveling 60 rpm. (reduce nn-machining time and increase the prductin efficiency) The ring-type ptical linear scale in B and C axis ffer the best stability instead f mechanical transmissin mechanism t sure the accurate ptin feedback and reduce the vibratin. Spindle taper Tl clamping Spindle speed Spindle pwer Spindle trque Indexing Swivel/Rtating angle Clamping trque 24,000 std. HSK6A 5 / 42 kw 56 / 67 Aut clamping 18,000 pt. cntinuus indexing B=±125 HSK100A 12,000 pt. C=±200 15,000 pt. 25 / 0 kw 119 / 14 B=4,000 C=4,000 Spindle pwer and trque Much smaller interference area (20% vlume reductin) Rigid structure (ductile irn FCD600 and high stiffness rigid bearing inside) Invariant B- and C-axis psitining and axial accuracy (by ring brake design) Clean tech & envirnmental care (grease / il-air) Wear-free trque mtr in B- and C-axis (0 rpm) Germany maintenance-free re-greasing lubricatin system in spindle B/C-axis with trque mtr and Heidenhain linear scale Heidenhain high accuracy encder 15,000 rpm / HSK 100A 18,000 rpm HSK 6A 12,000rpm, HSK100A 15, 000rpm, HSK100A 45 S rpm rpm rpm rpm rpm rpm rpm rpm 24,000 rpm HSK 6A 0,000 rpm HSK 6A 18, 000rpm, HSK6A (Grease lubricatin fr cmpsite machining) 24,000rpm, HSK6A S1-100% rpm rpm rpm rpm rpm rpm rpm rpm 7 8

High speed, High accuracy linear mtr Nn-cntact type, n backlash, n wear ut.

Simple structure, maintenance free, lng life. Best dynamic / static rigidity.

Safty braking system n linear mtr driving axes.

Spindle center and X,Y,Z axis parallelism measure.

6 Accuracy Measurement Rapid Traverse Ballbar using Ø600 as a standard measurement. High speed, High accuracy linear mtr Nn-cntact type, n backlash, n wear ut. 100% direct-transmitted pwer, withut lss. Simple structure, maintenance free, lng life. Best dynamic / static rigidity. Bsch Rexrth Lucar mtr Temperature cntrl with cycling cling system. Safty braking system n linear mtr driving axes. Benefit Repeat psitining accuracy using standard VDI441. Spindle center and X,Y,Z axis parallelism measure. Circularity diagram with frward cntrl Diameter Velcity Mass 00 4 m/min ca. 1.2t Deviatin : 0.4 μm Deviatin : 5 μm Surce : Siemens Labratry Cmparisn Linear mtr drive Optical linear scale Ball screw drive Lineaer mtr Wedge Decder Mtr Cuplings 9 Ball screw Base Bed Slider 1m x 1m granite square, gemetric accuracy test t ensure the static spatial gemetric accuracy fr XY, XZ, and YZ planes. D examinatin TCPM (within the travel range C ± 180, B ± 90, at the center f wrking table.) 10

leakage ut f wrk zne t prtect peratr health.

&filtering system D Attaching equipment The

Lng term realiability : Linear mtr cling by

t mnitr mtr temperature t maintain machine

Accuracy & pwer saving : Spindle equipped with

prviding with air cnditiner t maintain cabinet at

7 Accessries Wide range f applicatins Tp rf sliding cver (pt.) The wrking area cver prevents mist and dust leakage ut f wrk zne t prtect peratr health. Dust suctin hd n spindle Wrking zne dust cllectin &filtering system D Attaching equipment The cmplete peripheral units are placing at the side f machine,and accrding t the site space cnstraints, the placed psitin culd be adjusted. Lng term realiability : Linear mtr cling by independent cler, equipped with temperature sensr t mnitr mtr temperature t maintain machine service life and reliability. Accuracy & pwer saving : Spindle equipped with temperature sensr t mnitr spindle bearing temperature O ±0.1 c fr prtectin, this is t ensure accuracy and service life at high speed. Lnger electrnics lifetime : Electrical cabinet prviding with air cnditiner t maintain cabinet at a cnstant temperature fr aviding inner electrical device damaging. E B F C A. Aerstructure rib B. Rapid prttyping & mdeling C. Autmtive stamping die D. Autmtive plastic injectin mld E. Aerstrucuture invar mld F. Autmtive stamping die G. Impeller G 11 12

8 Machine Dimensins G20 / 25 / G020 Machine Specificatins G0 / 5 / 40 (except G020) Specificatins X G Maglev Unit G Dyna B 1500 Y Travel X-axis 2,000 / 2,500 /,000 / +EXTENSION 1,000 Y-axis 2,000 / 2,500 /,000 /,500 / 4,000 Z-axis 1,000 / 1,200 (ptin : 1,500 / 2,000) Distance frm spindle nse t table surface 20~20+ z axis strke *1 Table length 2,000 / 2,500 /,000 / +EXTENSION 1,000 Table width 2,000 / 2,500 /,000 /,500 T-slt size 875 B Table max. table lad 1878 A kg / m ,000 Spindle 1002 Z 980 Spindle taper 1770 D Z A rpm 24,000 Spindle pwer (S1 / S6) kw 7 / 46 Spindle trque (S1 / S6) 60 / 7 D 2-Axis Head Max. swivel / rtatin speed rpm B = 0 C = 0 Max. swivel / rtatin trque () B = 760 C = 800 B = 2,100 C =,000 degree B = ±105 C = ±200 Clamping trque Swivel / rtatin angle C Traverse Rapid traverse C X / Y / Z-axis acceleratin Machine Layut Linear mtr drive 2 m/sec Psitining (VDI441) Repeatability (VDI441) Ball bar circulartiy *2 Ball screw drive * X=60, Y=60, Z=40 m/min Accuracy Unit : 2020 X=20, Y=20, Z= Maglev Dyna 000 L 6000 / 0.015~ L 6000 / 0.010~0.012 XY / XZ / YZ / XY / XZ / 0.05 YZ / 0.05 Autmatic Tl Changer Tl shank HSK 6A Tl capacity 24 Max. tl length Max. tl diameter-with adjacent tl Ø100 Ø180 kg 7 kg 5,000~65,000 (AND OVER) Max. tl diameter-withut adjacent tl Max. tl weight Others * Meglev mdels : If X travel 6,000, X-axis mtin is driven by rack & pinin * Dyna mdels : If X travel 6,000, X-axis mtin is driven by rack & pinin, and YZ-axis mtin driven by ball screw Other sizes please cntact ur sales staff Heidenhain itnc50 CNC cntrller 2-Axis head with HSK 6A 24,000 rpm Autmatic tl magazine 24 tls Full-enclsure splash guard ( withut rf ) ( A ) X / Y-axis with linear mtr drive ( B ) X / Y-axis with ball screw drive X / Y-axis with chillers ( fr linear mtrs ) Machine weight 1 * the distance frm spindle nse t table can be custmized 2 All specificatins and designs are subjected t change withut ntice. Optinal accessries Standard accessries 1 HSK 6 Spindle speed X / Y / Z-axis with Heidenhain linear scale ( fr linear mtrs ) X / Y / Z-axis with rller linear guideways X / Y / Z-axis with brake system ( fr linear mtrs ) Chiller fr spindle Spindle lubricatin system Cunter balance system Manual pulse generatr Air cnditiner fr electrical cabinet Chip cnveyer Transfrmer Security dr interlcks Waterprf wrking lamps Siemens 840D CNC cntrller HEIDENHAIN itnc axis head with HSK 6A 18,000 rpm 2-axis head with HSK 100A 12,000 rpm Autmatic tl changer 40 / 60 / 80 / 120 tls Dryer fr spindle Clant thrugh spindle 20 / 70 bar Clant arund spindle nse External clant supply unit Tl measuring system Wrkpiece measurement system Autmatic vltage regulatr Clant tank with pumps Chip cart Aut measurement and cmpensatin fr 5 axes 14

Large scale high speed machining center

www.apeccnc.cm Large scale high speed machining center Designed fr heavy cutting, high-speed cutting and high precisin parts machining f varius industries. Car fender finishing Aerspace rib parts 5-axis